Photovoltaic glass raw material bin cleaning machine with hammer head convenient to replace

CN224740019UActive Publication Date: 2026-09-11HEFEI BESBON INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202522346916.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-09-11
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0004]但上述方案及现有技术,缺少迅速卡接的摆动粉碎组件,在实际清仓作业中,锤头需承受较大的冲击和磨损,需要频繁进行更换维护,而现有清仓机锤头更换过程繁琐耗时,可能影响清仓作业进度;可能无法充分满足光伏玻璃原料仓高效、彻底清仓的实际需求

Benefits of technology

[0013]与现有技术相比,本实用新型的有益效果是:通过卡接组件中凸杆与槽体的滑动卡接配合,实现锤头主体与液压马达的快速对接,大幅简化锤头更换流程,减少维护耗时,提升清仓作业连续性;摆动组件通过链条带动摆动块随锤头主体同步动作,可根据原料结块实际情况灵活调整摆动角度,增强对仓内不同位置、不同硬度结块的清理能力,减少清仓死角,保障清仓彻底性;牢固组件利用套接筒对卡接部位进行加固锁定,配合螺丝固定进一步提升连接稳定性,避免锤头在高强度作业中出现松动脱落,确保作业安全;整体提升清仓机的作业效率与实用性能。

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Abstract

The utility model relates to photovoltaic glass technical field discloses a photovoltaic glass raw material bin cleaning machine convenient for replacing hammer head, including hammer head main part, hydraulic motor, oil pipe, hammer head main part installs at the bottom end portion of hydraulic motor, and the oil pipe is established at the top of hydraulic motor, and the hydraulic motor is located inside the cleaning machine, and the hydraulic motor is driven by main drive part, is equipped with the clamping assembly, swing assembly, firm component on the hydraulic motor, and the clamping assembly is established in the middle part of hydraulic motor, and swing assembly installs at the bottom of hammer head main part, and firm component is established on the clamping assembly, the utility model proposes through the convex rod and the groove body sliding joint, realizes hammer head main part and hydraulic motor quick butt joint, simplifies the hammer head replacement process, reduces the maintenance time consumption to promote the cleaning continuity, swing assembly is driven swing block flexible angle regulation by chain, and the cleaning ability to different agglomerates is enhanced, firm component uses the socket joint tube to reinforce the clamping part, and the stability is promoted with screw to prevent hammer head loosening, and the operation efficiency of cleaning machine is improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic glass technology, specifically a photovoltaic glass raw material warehouse cleaning machine that facilitates the replacement of hammerheads. Background Technology

[0002] In the photovoltaic glass production process, the raw material silo is the core equipment for storing key raw materials such as quartz sand and soda ash. The raw materials inside are prone to clumping and bridging due to long-term accumulation. If not cleaned in time, it will seriously affect the raw material conveying efficiency and the stability of subsequent production. Therefore, the photovoltaic glass raw material silo cleaning machine has become an important auxiliary equipment to ensure continuous production. Among them, the hammer head is the core component of the cleaning machine that comes into direct contact with the clumped raw materials. Its working performance and ease of maintenance have an important impact on the overall operation effect of the cleaning machine.

[0003] A patent document with publication number CN 119327546 B discloses a photovoltaic panel glass crushing device, specifically relating to the field of photovoltaic panel crushing technology. The device includes a housing, two crushing rollers, two linkage shafts, and an auxiliary power supply mechanism. The auxiliary power supply mechanism includes gears, drive gears, a crushing motor, a linkage rod, a torque sensor, a connecting rod, an auxiliary gear, a power supply gear shaft, a speed sensor, and the linkage motor, as well as a displacement feeding mechanism. This invention utilizes the auxiliary power supply mechanism, where the crushing motor drives the drive gears to rotate, the two linkage shafts drive the two crushing rollers to rotate, and the crushing rollers drive the linkage rod to rotate. The power supply gear shaft rotates at the sensing end of the speed sensor, maintaining the two crushing rollers at a specified torque and speed. This allows for efficient crushing of photovoltaic panel glass at a specified torque, significantly improving the crushing efficiency.

[0004] However, the above-mentioned solutions and existing technologies lack a quick-connecting swing crushing component. In actual cleaning operations, the hammers need to withstand significant impact and wear, requiring frequent replacement and maintenance. The hammer replacement process of existing cleaning machines is cumbersome and time-consuming, which may affect the progress of the cleaning operation. Therefore, it may not be able to fully meet the actual needs of efficient and thorough cleaning of photovoltaic glass raw material warehouses.

[0005] Therefore, this utility model proposes a photovoltaic glass raw material warehouse cleaning machine with easy-to-replace hammer head to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a photovoltaic glass raw material warehouse cleaning machine that facilitates hammer head replacement, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic glass raw material warehouse cleaning machine that facilitates hammer head replacement, comprising a hammer head body, a hydraulic motor, and an oil pipe. The hammer head body is installed at the bottom end of the hydraulic motor, and one end of the oil pipe is fixedly installed at the top of the hydraulic motor. The hydraulic motor runs inside the cleaning machine and is driven by a hydraulic station. The oil pipe is stored on a winding drum, and the other end of the oil pipe is connected to the hydraulic station. The hydraulic station delivers oil to the inside of the hydraulic motor through the oil pipe. The hydraulic motor is equipped with a snap-fit ​​component, a swing component, and a securing component. The snap-fit ​​component is located in the middle of the hydraulic motor, the swing component is installed at the bottom of the hammer body, and the securing component is installed on the snap-fit ​​component.

[0008] Preferably, the oil pipe is located at the bottom end of the sliding rod, the sliding rod is mounted on the main drive component, a roller is provided at the bottom of the sliding rod, and the oil pipe is mounted on the roller.

[0009] Preferably, the snap-fit ​​protrusion in the snap-fit ​​assembly is fixedly installed on the top of the hammer head body, and limit protrusions are provided at both ends of the snap-fit ​​protrusion.

[0010] Preferably, the snap-fit ​​protrusion in the snap-fit ​​assembly is slidably snapped into the snap-fit ​​groove, the snap-fit ​​groove is located at the bottom of the hydraulic motor, and limit grooves are provided on both sides of the snap-fit ​​groove, with a limit protrusion snapped into the limit groove.

[0011] Preferably, the swing chain in the swing assembly is fixedly installed at both ends of the hammer head body, and a swing block is provided at the bottom end of the swing chain.

[0012] Preferably, the sleeve in the securing assembly is sleeved on the hydraulic motor, the sleeve is installed on the outside of the snap-fit ​​protrusion, and the sleeve is fixedly installed on the snap-fit ​​protrusion and the hydraulic motor by screws.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The sliding engagement between the protruding rod and the groove in the snap-fit ​​assembly enables rapid connection between the hammer head body and the hydraulic motor, significantly simplifying the hammer head replacement process, reducing maintenance time, and improving the continuity of the cleaning operation; the swing assembly drives the swing block to move synchronously with the hammer head body via a chain, allowing for flexible adjustment of the swing angle according to the actual situation of raw material agglomeration, enhancing the cleaning ability of agglomerates of different locations and hardness within the silo, reducing cleaning dead zones, and ensuring thorough cleaning; the securing assembly uses a sleeve to reinforce and lock the snap-fit ​​parts, and the screw fixing further improves the connection stability, preventing the hammer head from loosening and falling off during high-intensity operations, ensuring operational safety; and overall, it improves the operating efficiency and practical performance of the cleaning machine. Attached Figure Description

[0014] Figure 1This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the snap-fit ​​assembly structure of this utility model; Figure 3 This is a schematic diagram of the swing component structure of this utility model; Figure 4 This is a schematic diagram of the robust component structure of this utility model.

[0015] In the figure: hammer body 1, hydraulic motor 2, oil pipe 3, sliding rod 301, roller 302, snap-fit ​​protrusion 401, limiting protrusion 402, snap-fit ​​groove 403, limiting groove 404, swing chain 501, swing block 502, sleeve 601. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some embodiments of this utility model, not all embodiments, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. The technical solutions in the embodiments of this utility model will be clearly and completely described below.

[0017] Example 1: Please refer to Figures 1 to 2 A photovoltaic glass raw material warehouse cleaning machine with easy-to-replace hammerheads includes a hammerhead body 1, a hydraulic motor 2, and an oil pipe 3. The hammerhead body 1 is installed at the bottom end of the hydraulic motor 2, and one end of the oil pipe 3 is fixedly installed on the top of the hydraulic motor 2. The hydraulic motor 2 runs inside the cleaning machine and is driven by a hydraulic station. The oil pipe 3 is stored on a take-up drum, and the other end of the oil pipe 3 is connected to the hydraulic station. The hydraulic station delivers oil to the inside of the hydraulic motor 2 through the oil pipe 3. The hydraulic motor 2 is equipped with a snap-fit ​​component, a swing component, and a securing component. The snap-fit ​​component is located in the middle of the hydraulic motor 2, the swing component is installed at the bottom of the hammer body 1, and the securing component is installed on the snap-fit ​​component.

[0018] The oil pipe 3 is located at the bottom end of the sliding rod 301. The sliding rod 301 is mounted on the main drive component. A roller 302 is located at the bottom of the sliding rod 301, and the oil pipe 3 is mounted on the roller 302.

[0019] In use, the main drive unit starts and drives the hydraulic motor 2 to operate. The installation state of the hammer head 1, hydraulic motor 2, and oil pipe 3 is the same as that of existing mature machines. A strong connection component is set in the inner layer of the oil pipe 3, which can be firmly installed on top of the hydraulic motor 2. The hydraulic motor 2 runs inside the cleaning machine and is driven by the hydraulic station. The oil pipe 3 can be stored on the winding drum, and the other end of the oil pipe 3 is connected to the hydraulic station. The hydraulic station delivers oil to the hydraulic motor 2 through the oil pipe 3. The hydraulic station drives the hammer head body 1 to clean the agglomerates in the raw material bin. During the cleaning operation of the raw materials, the oil pipe 3 is responsible for supplying hydraulic oil to the hydraulic motor 2. Since the oil pipe 3 is installed on the roller 302 at the bottom of the sliding rod 301, when the hydraulic motor 2 adjusts its position with the cleaning machine, the roller 302 will roll accordingly, driving the oil pipe 3 to move synchronously. This prevents the oil pipe 3 from being worn or tangled due to pulling. The sliding rod 301 provides stable support for the roller 302 and the oil pipe 3, ensuring smooth hydraulic oil supply and ensuring the continuous and stable operation of the hydraulic motor 2, providing sufficient power to the hammer body 1 to efficiently clean the clumps.

[0020] Example 2: Based on Example 1, please refer to... Figures 2 to 3 The snap-fit ​​protrusion 401 in the snap-fit ​​assembly is fixedly installed on the top of the hammer body 1, and the two ends of the snap-fit ​​protrusion 401 are provided with limit protrusions 402.

[0021] The snap-fit ​​protrusion 401 in the snap-fit ​​assembly is slidably snapped onto the snap-fit ​​groove 403. The snap-fit ​​groove 403 is located at the bottom of the hydraulic motor 2. Limiting grooves 404 are provided on both sides of the snap-fit ​​groove 403. Limiting protrusions 402 are snapped into the limiting grooves 404.

[0022] When the hammer body 1 needs to be replaced due to wear, first loosen the fastening components, then slide the locking protrusion 401 on the top of the hammer body 1 outward along the locking groove 403 at the bottom of the hydraulic motor 2, so that the limiting protrusions 402 on both sides of the locking protrusion 401 disengage from the limiting grooves 404 on both sides of the locking groove 403, and the old hammer body 1 can be removed. When installing the new hammer body 1, align its locking protrusion 401 with the locking groove 403 and slide it in until the limiting protrusions 402 are engaged in the limiting grooves 404, so as to achieve quick positioning and docking of the hammer body 1 and the hydraulic motor 2. The whole process does not require complicated tools, greatly shortens the replacement time, and reduces the interruption time of the cleaning operation.

[0023] Example 3: Based on Example 2, please refer to... Figures 3 to 4 The swing chain 501 in the swing assembly is fixedly installed at both ends of the hammer body 1, and the bottom end of the swing chain 501 is provided with a swing block 502.

[0024] The sleeve 601 in the secure assembly is sleeved on the hydraulic motor 2. The sleeve 601 is installed on the outside of the snap-fit ​​protrusion 401. The sleeve 601 is fixedly installed on the snap-fit ​​protrusion 401 and the hydraulic motor 2 by screws.

[0025] During use, when the hammer body 1 is cleaning raw material clumps, the swing chains 501 at both ends of the hammer body 1 will swing with the impact action of the hammer body 1, driving the swing block 502 at the bottom to move synchronously. The swing block 502 can flexibly adjust the swing angle according to the position and hardness of the raw material clumps, and assist in cleaning the corners or harder clumps in the bin, reducing blind spots in the cleaning process. At the same time, the sleeve 601 is sleeved on the outside of the locking protrusion 401 and fixed to the locking protrusion 401 and the hydraulic motor 2 with screws, which reinforces the locking part and prevents the hammer body 1 from loosening or falling off during high-intensity impact operations, ensuring that the entire cleaning process is carried out safely and stably.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic glass raw material warehouse cleaning machine with easy-to-replace hammer head, comprising a hammer head body (1), a hydraulic motor (2), and an oil pipe (3). The hammer head body (1) is installed at the bottom end of the hydraulic motor (2). One end of the oil pipe (3) is fixedly installed on the top of the hydraulic motor (2). The hydraulic motor (2) runs inside the cleaning machine. The hydraulic motor (2) is driven by a hydraulic station. The oil pipe (3) is stored on a winding drum. The other end of the oil pipe (3) is connected to the hydraulic station. The hydraulic station delivers oil to the inside of the hydraulic motor (2) through the oil pipe (3). characterized in that It includes a snap-fit ​​assembly, a swing assembly, and a securing assembly. The snap-fit ​​assembly is located in the middle of the hydraulic motor (2), the swing assembly is installed at the bottom of the hammer body (1), and the securing assembly is located on the snap-fit ​​assembly.

2. The photovoltaic glass raw material warehouse cleaning machine with easy-to-change hammerhead as described in claim 1, characterized in that: The oil pipe (3) is located at the bottom end of the sliding rod (301), the sliding rod (301) is mounted on the main drive component, and a roller (302) is provided at the bottom of the sliding rod (301), on which the oil pipe (3) is mounted.

3. The photovoltaic glass raw material warehouse cleaning machine with easy-to-change hammerhead as described in claim 1, characterized in that: The snap-fit ​​protrusion (401) in the snap-fit ​​assembly is fixedly installed on the top of the hammer body (1), and limit protrusions (402) are provided on both sides of the snap-fit ​​protrusion (401).

4. The photovoltaic glass raw material warehouse cleaning machine with easy-to-change hammerhead as described in claim 3, characterized in that: The snap-fit ​​protrusion (401) in the snap-fit ​​assembly is slidably snapped onto the snap-fit ​​groove (403). The snap-fit ​​groove (403) is located at the bottom of the hydraulic motor (2). Limiting grooves (404) are provided on both sides of the snap-fit ​​groove (403). Limiting protrusions (402) are snapped into the limiting grooves (404).

5. The photovoltaic glass raw material silo cleaner with hammer head convenient to replace according to claim 1, characterized in that: The swing chain (501) in the swing assembly is fixedly installed at both ends of the hammer body (1), and a swing block (502) is provided at the bottom end of the swing chain (501).

6. The photovoltaic glass raw material warehouse cleaning machine with easy-to-change hammerhead as described in claim 1, characterized in that: The sleeve (601) in the secure assembly is sleeved on the hydraulic motor (2). The sleeve (601) is installed on the outside of the snap-fit ​​protrusion (401). The sleeve (601) is fixedly installed on the snap-fit ​​protrusion (401) and the hydraulic motor (2) by screws.

Citation Information

Patent Citations

  • Photovoltaic panel glass crushing device

    CN119327546B