A daily-use porcelain laminating machine
Patent Information
- Application Number
- CN202522289662.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0003]本实用新型的目的在于提出一种日用瓷叠板机,解决现有技术中日用瓷物料的暂时储存或流转缓冲通常采用单层平铺的暂存方式,不仅需要大量占用生产场地空间,而且还容易出现物料堆积和堵塞现象,导致生产连贯性不足的问题
通过机体、升降组件、承托板、第一驱动装置和第二驱动装置,能够采用叠板和拆板的方式实现物料存取的目的,当前后工序速度不匹配时,可通过叠板的方式将待物料堆叠暂存,避免物料堆积堵塞生产线,让物料流转更稳定,保障生产节奏连贯,并且多层堆叠替代单层平铺暂存,大幅减少物料暂存所需的占地面积,进一步,通过缓冲组件,能够使升降组件能够平稳地停下,不仅能够防止晃动而使物料偏位掉落或相互碰撞。
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Figure CN224740398U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of daily-use ceramics production technology, and in particular to a daily-use ceramics stacking machine. Background Technology
[0002] In the production process of daily-use porcelain, temporary storage or buffering is often required before and after processes such as glazing, decoration, and firing. Currently, production lines mostly use flat conveyor belts or simple roller conveyors for material transfer and temporary storage. This single-layer flat storage method has significant drawbacks: First, it requires a large amount of production space, resulting in low land utilization and high costs for modern factories where land is scarce; second, when there is a temporary mismatch in the production rhythm between upstream and downstream processes, it is very easy to cause material accumulation and blockage at the front end of slow processes or to cause material supply interruption at the back end of fast processes, seriously disrupting the continuity and stability of the production process. Utility Model Content
[0003] The purpose of this utility model is to propose a daily-use ceramic stacking machine to solve the problem that the temporary storage or circulation buffer of daily-use ceramic materials in the prior art usually adopts a single-layer flat temporary storage method, which not only requires a large amount of production space, but also easily leads to material accumulation and blockage, resulting in insufficient production continuity.
[0004] To achieve this objective, the present invention adopts the following technical solution: A daily-use ceramic stacking machine includes a machine body, a lifting assembly, a support plate, a first driving device, a second driving device, and a buffer assembly; The lifting assembly is movable up and down on the body. The first driving device is used to drive the lifting assembly to move up and down. The second driving device is installed on the left and right inner sides of the body respectively. The support plate is installed on the output end of the second driving device. The second driving device is used to drive the support plate to move left and right. The buffer assembly is installed on the body and can abut against the lifting assembly.
[0005] Furthermore, the lifting assembly includes a movable base, a connecting frame, a height frame, and a support plate; The two movable seats are respectively movable up and down and installed on the left and right inner sides of the machine body. The left and right ends of the connecting frame are respectively connected to the two movable seats. One end of the height frame is installed on the connecting frame, and the other end of the height frame is installed with the support plate. The top surface of the support plate is provided with a first pad.
[0006] Specifically, the lifting assembly also includes an adjusting screw and a locking nut; One end of the adjusting screw is connected to the bottom surface of the support plate, and the other end of the adjusting screw can be moved up and down and installed on the top of the height frame. The other end of the adjusting screw is locked and fixed to the top of the height frame by two locking nuts.
[0007] Preferably, the lifting assembly further includes a protective cover, which is installed on the outer periphery of the top of the height frame and is used to cover the adjusting screw and the locking nut.
[0008] In some embodiments, the first drive device includes a first drive unit, a synchronizing rod, a first sprocket, a second sprocket, and a chain; The synchronizing rod is rotatably mounted on the machine body. The first sprocket is mounted on the left and right ends of the synchronizing rod, and the two second sprockets are rotatably mounted inside the machine body. The second sprockets are connected to the first sprockets through the chain, and the movable seat is connected to the chain.
[0009] Furthermore, the first driving device also includes a slide rail and a slider, the slide rail being mounted on the machine body, the slider being mounted on the movable base, and the slider being slidably mounted on the slide rail.
[0010] Specifically, the support plate is provided with a second pad.
[0011] Preferably, the cushioning assembly includes a mounting bracket and a cushioning pad; The mounting bracket is provided with an adjustment groove. The mounting bracket is installed on the machine body through the adjustment groove and can move up and down along the length of the adjustment groove. The buffer pad is installed on the mounting bracket and can abut against the top or bottom of the movable seat.
[0012] Compared with the prior art, one of the above technical solutions has the following beneficial effects: The machine body, lifting components, support plate, first drive device, and second drive device enable the storage and retrieval of materials by stacking and dismantling plates. When the speeds of the preceding and following processes are mismatched, the materials to be stored can be stacked and temporarily stored by stacking plates to avoid material accumulation and blockage of the production line, making the material flow more stable and ensuring the continuity of the production rhythm. Moreover, multi-layer stacking replaces single-layer flat storage, which greatly reduces the floor space required for material storage. Furthermore, the buffer component enables the lifting components to stop smoothly, which not only prevents shaking that could cause materials to deviate and fall or collide with each other. Attached Figure Description
[0013] Figure 1 This is a structural schematic diagram of a daily-use ceramic stacking machine according to one embodiment of this utility model; Figure 2This is a schematic diagram of the structure of the first driving device according to one embodiment of the present invention; Figure 3 This is a schematic diagram of the lifting assembly according to one embodiment of the present invention; The components include: body 1, lifting assembly 2, moving seat 21, connecting frame 22, height frame 23, support plate 24, first pad 241, adjusting screw 25, locking nut 26, protective cover 27, support plate 3, second pad 31, first drive device 4, first drive unit 41, synchronizing rod 42, first sprocket 43, second sprocket 44, chain 45, slide rail 46, slider 47, second drive device 5, buffer assembly 6, mounting frame 61, adjusting groove 611, and buffer pad 62. Detailed Implementation
[0014] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0015] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," "inner side," "outer side," "inner end," "outer end," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish descriptive features, without any order or emphasis. In the description of this utility model, unless otherwise stated, "multiple" means two or more.
[0016] In one embodiment of this utility model, such as Figure 1-3As shown, a daily-use ceramic stacking machine includes a machine body 1, a lifting assembly 2, a support plate 3, a first driving device 4, a second driving device 5, and a buffer assembly 6. The lifting assembly 2 is vertically movable and installed on the machine body 1. The first driving device 4 is used to drive the lifting assembly 2 to move vertically. The second driving device 5 is installed on the left and right inner sides of the machine body 1, respectively. The support plate 3 is installed at the output end of the second driving device 5 and is used to drive the support plate 3 to move left and right. The buffer assembly 6 is installed on the machine body 1 and can abut against the lifting assembly 2. In this embodiment, the second driving device 5 is a cylinder, and there are two of each of the second driving device 5 and the support plate 3. The support plate 3 has an L-shaped structure. The daily-use ceramic stacking machine is used in conjunction with a conveying device. The conveying device is existing technology and has a sprocket and chain conveying structure. During operation, multiple materials are placed sequentially on the top surface of the first conveying plate, and then the first conveying plate is placed on the conveying device. The conveying device transports the first conveying plate above the lifting assembly 2, and then the first driving device 4 drives the lifting assembly 2 to move upwards. The lifting assembly 2 raises the first conveyor plate to a set height. Just before the first conveyor plate reaches the set conveying height, the buffer end of the buffer assembly 6 abuts against the lifting assembly 2, thereby buffering and decelerating the material, ensuring the first conveyor plate stops smoothly and preventing it from swaying and causing material to fall. Then, the output ends of the two second drive devices 5 extend, bringing the two support plates 3 closer together until their support surfaces are below the left and right ends of the first conveyor plate. Then, the first drive device 4 drives the lifting assembly 2 to move downwards and reset. During the reset process of component 2, the lifting component 2 places the first conveyor plate on the two support plates 3. Just before the lifting component 2 is about to reset to its final position, the buffer end of the buffer component 6 abuts against the lifting component 2, causing it to stop smoothly and preventing it from shaking and misaligning, which could affect subsequent stacking. Furthermore, when the second conveyor plate moves above the lifting component 2, the first driving device 4 drives the lifting component 2 to lift the second conveyor plate upwards. During the ascent of the second conveyor plate, multiple pieces of daily-use ceramic material on the top surface of the second conveyor plate will abut against the bottom surface of the first conveyor plate. The first conveyor plate is lifted upwards. After the first conveyor plate is lifted and detached from the two support plates 3, the two second drive devices 5 drive the two support plates 3 to move away from each other and reset, providing clearance for the lifting of the second conveyor plate. When the second conveyor plate is conveyed to a set height, the two second drive devices 5 drive the two support plates 3 to move to a set position. At this time, the supporting surfaces of the two support plates 3 are located below the left and right ends of the second conveyor plate. Then, the first drive device 4 drives the lifting assembly 2 to reset. During the reset process of the lifting assembly 2, the second conveyor plate is placed on the two support plates 3.This achieves the purpose of stacking, which is beneficial for temporary storage or material allocation during the production process. Similarly, the third and fourth conveyor plates can be continuously lifted and stacked in sequence. It should be noted that the first, second, third, and fourth conveyor plates have the same structure; this description is only used to illustrate their sequence. When disassembly is required, the first drive device 4 drives the lifting assembly 2 to lift the bottom surface of the fourth conveyor plate away from the support plate 3. Then, the second drive device 5 drives the two support plates 3 to reset. The first drive device 4 drives the lifting assembly 2 to move the entire stack of plates downwards. When the fourth conveyor plate is below the support plate 3, the second drive device 5 drives the two support plates 3 to move closer together until they are below the left and right ends of the third conveyor plate. Then, the lifting assembly 2 continues to move downwards to the set position, while the third conveyor plate is supported and lifted by the two support plates 3 and moves together with the fourth conveyor plate. The material on the top surface of the conveyor plate detaches, thus achieving the purpose of plate removal. During the plate removal process, the fourth conveyor plate can be smoothly stopped by the buffer component 6, preventing the conveyor plate from shaking and causing the material to fall off or collide with each other. Similarly, the above operation can be repeated to remove the material from each plate one by one. This utility model, through the machine body 1, lifting component 2, support plate 3, first drive device 4 and second drive device 5, can achieve the purpose of material storage and retrieval by stacking and dismantling plates. When the speeds of the preceding and following processes are not matched, the materials to be stored can be stacked and temporarily stored by stacking plates, avoiding material accumulation and blocking the production line, making the material flow more stable, ensuring the continuity of the production rhythm, and replacing single-layer flat storage with multi-layer stacking, which greatly reduces the floor space required for material storage. Furthermore, through the buffer component 6, the lifting component 2 can be stopped smoothly, which not only prevents shaking and causing the material to fall off or collide with each other.
[0017] like Figure 1-3As shown, the lifting assembly 2 includes a movable seat 21, a connecting frame 22, a height frame 23, and a support plate 24; the two movable seats 21 are respectively movable up and down and installed on the left and right inner sides of the body 1; the left and right ends of the connecting frame 22 are respectively connected to the two movable seats 21; one end of the height frame 23 is installed on the connecting frame 22; the other end of the height frame 23 is installed on the support plate 24; and the top surface of the support plate 24 is provided with a first pad 241. In this embodiment, the two movable seats 21 are connected as a single structure by a connecting frame 22, enabling the two movable seats 21 to move up and down synchronously. During operation, when the conveyor plate containing the material is conveyed by the conveying device to the top of the support plate 24, the first driving device 4 drives the two movable seats 21 to move up and down, thereby causing the connecting frame 22 to drive the height frame 23 to move up and down, which in turn causes the support plate 24 at the top of the height frame 23 to move up and down, making it convenient and quick for the support plate 24 to lift or lower the conveyor plate directly above it. Furthermore, a first pad 241 is provided on the top surface of the support plate 24. The first pad 241 is made of rubber, which not only plays a role in buffering and shock absorption, preventing the support plate 24 from directly colliding rigidly with the conveyor plate, but also plays a role in anti-slip, preventing the top surface of the support plate 24 from slipping on the contact surface of the conveyor surface, ensuring that the conveyor plate can be raised and lowered smoothly.
[0018] like Figure 1-3 As shown, the lifting assembly 2 also includes an adjusting screw 25 and a locking nut 26; one end of the adjusting screw 25 is connected to the bottom surface of the support plate 24, and the other end of the adjusting screw 25 is movable up and down and installed on the top of the height frame 23, and the other end of the adjusting screw 25 is locked and fixed to the top of the height frame 23 by the two locking nuts 26. In this embodiment, there are four adjusting screws 25 and eight locking nuts 26. The top of the height frame 23 has through holes adapted to the adjusting screws 25. One end of each of the four adjusting screws 25 is connected to one of the four corners of the bottom surface of the support plate 24. The other end of each of the four adjusting screws 25 is movable up and down and installed at one of the four corners of the top of the height frame 23, thereby adjusting the height of the support plate 24. This is suitable for materials of various heights and improves the versatility of the lifting assembly 2. Furthermore, two locking nuts 26 are installed on the other end of each adjusting screw 25. The two locking nuts 26 are installed on the adjusting screw 25 and are located on the upper and lower sides of the top of the height frame 23 respectively and are close to each other. Locking is achieved by relative tightening, which is convenient and quick.
[0019] like Figure 1-3As shown, the lifting assembly 2 also includes a protective cover 27, which is installed on the outer periphery of the top of the height frame 23. The protective cover 27 is used to cover the adjusting screw 25 and the locking nut 26. In this embodiment, the protective cover 27 has a quadrilateral structure. The protective cover 27 is installed on the outer periphery of the top of the height frame 23 to cover the adjusting screw 25 and the locking nut 26, preventing external debris and impurities from accumulating and adhering to the mating gap between the adjusting screw 25 and the locking nut 26. This would prevent the adjusting screw 25 from jamming or wearing when adjusting up and down, or prevent the locking nut 26 from being accurately locked due to foreign objects.
[0020] like Figure 1-2 As shown, the first driving device 4 includes a first driving part 41, a synchronizing rod 42, a first sprocket 43, a second sprocket 44, and a chain 45; the synchronizing rod 42 is rotatably mounted on the machine body 1, and the first sprocket 43 is respectively mounted on the left and right ends of the synchronizing rod 42. The two second sprockets 44 are respectively rotatably mounted inside the machine body 1. The second sprockets 44 are connected to the first sprockets 43 through the chain 45, and the movable seat 21 is connected to the chain 45. In this embodiment, the first drive unit 41 is a motor reduction gearbox structure. The output end of the first drive unit 41 is connected to the synchronizing rod 42. The left and right ends of the synchronizing rod 42 are respectively mounted on the machine body 1 through bearing seats. There are two first sprockets 43 and two second sprockets 44. The two first sprockets 43 are respectively mounted on the left and right ends of the synchronizing rod 42. The two second sprockets 44 are mounted inside the machine body 1, and the second sprockets 44 are located above the first sprockets 43. The second sprockets 44 are connected to the first sprockets 43 through a chain 45, and the chain 45 is connected to the movable seat 21. During operation, the first drive unit 41 drives the synchronizing rod 42 to rotate. The synchronizing rod 42 synchronously drives the two first sprockets 43 to rotate, and under the action of the second sprockets 44, the chain 45 rotates, thereby driving the movable seat 21 to move up and down. This is convenient, fast, and highly synchronized.
[0021] like Figure 1-3As shown, the first driving device 4 further includes a slide rail 46 and a slider 47. The slide rail 46 is mounted on the body 1, and the slider 47 is mounted on the movable seat 21. The slider 47 is slidably mounted on the slide rail 46. In this embodiment, there are four slide rails 46 and four sliders 47. The slide rails 46 are vertically arranged along the height direction of the body 1. Two slide rails 46 are respectively mounted on the left inner side and the right inner side of the body 1. The sliders 47 are fixedly mounted on the front and rear ends of the movable seat 21, that is, the front and rear ends of each movable seat 21 are slidably mounted on two slide rails 46 through the sliders 47. The above structure helps to improve the smoothness and stability of the movement of the movable seat 21 and prevent its movement from deviating.
[0022] like Figure 2 As shown, the support plate 3 is provided with a second pad 31. In this embodiment, the second pad 31 is provided on the support surface of the support plate 3. The second pad 31 is made of rubber, which not only plays a role in buffering and shock absorption to prevent the support plate 3 from directly colliding rigidly with the conveyor plate, but also plays a role in anti-slip to prevent the top surface of the support plate 3 from slipping on the contact surface of the conveyor surface, thus ensuring the support quality and stability.
[0023] like Figure 1-2 As shown, the buffer assembly 6 includes a mounting frame 61 and a buffer pad 62; the mounting frame 61 is provided with an adjustment groove 611, the mounting frame 61 is mounted on the body 1 through the adjustment groove 611, and can move up and down along the length direction of the adjustment groove 611; the buffer pad 62 is mounted on the mounting frame 61, and the buffer pad 62 can abut against the top or bottom of the movable seat 21. In this embodiment, there are eight mounting brackets 61 and eight buffer pads 62. Four mounting brackets 61 are installed on the left inner side and four on the right inner side of the body 1. Each mounting bracket 61 is equipped with a buffer pad 62. Specifically, two mounting brackets 61 are installed above and below the left movable seat 21 on the left inner side of the body 1. When the movable seat 21 moves upward into position, the two buffer pads 62 above it can abut against the top of the front and rear ends of the movable seat 21 to achieve the purpose of buffering. When the movable seat 21 moves downward into position, the two buffer pads 62 below it can abut against the bottom of the front and rear ends of the movable seat 21 to achieve the purpose of buffering. Furthermore, the mounting bracket 61 is provided with a vertical adjustment groove 611, so that the mounting bracket 61 can move up and down to adjust the installation position, which is suitable for more installation scenarios.
[0024] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A porcelain daily use plate stacking machine, characterized by: It includes the body, lifting assembly, support plate, first drive unit, second drive unit, and buffer assembly; The lifting assembly is movable up and down on the body. The first driving device is used to drive the lifting assembly to move up and down. The second driving device is installed on the left and right inner sides of the body respectively. The support plate is installed on the output end of the second driving device. The second driving device is used to drive the support plate to move left and right. The buffer assembly is installed on the body and can abut against the lifting assembly.
2. The daily-use ceramic stacking machine according to claim 1, characterized in that: The lifting assembly includes a movable base, a connecting frame, a height frame, and a support plate; The two movable seats are respectively movable up and down and installed on the left and right inner sides of the machine body. The left and right ends of the connecting frame are respectively connected to the two movable seats. One end of the height frame is installed on the connecting frame, and the other end of the height frame is installed with the support plate. The top surface of the support plate is provided with a first pad.
3. A domestic porcelain stacking machine according to claim 2, characterised in that: The lifting assembly also includes an adjusting screw and a locking nut; One end of the adjusting screw is connected to the bottom surface of the support plate, and the other end of the adjusting screw can be moved up and down and installed on the top of the height frame. The other end of the adjusting screw is locked and fixed to the top of the height frame by two locking nuts.
4. A domestic porcelain stacking machine according to claim 3, characterised in that: The lifting assembly also includes a protective cover, which is installed on the outer periphery of the top of the height frame and is used to cover the adjusting screw and the locking nut.
5. A porcelain daily-use ware stacking machine according to claim 2, characterized in that: The first drive device includes a first drive unit, a synchronizing rod, a first sprocket, a second sprocket, and a chain; The synchronizing rod is rotatably mounted on the machine body. The first sprocket is mounted on the left and right ends of the synchronizing rod, and the two second sprockets are rotatably mounted inside the machine body. The second sprockets are connected to the first sprockets through the chain, and the movable seat is connected to the chain.
6. A daily-use ceramic stacking machine according to claim 5, characterized in that: The first driving device further includes a slide rail and a slider. The slide rail is mounted on the machine body, and the slider is mounted on the movable base. The slider is slidably mounted on the slide rail.
7. A daily-use ceramic stacking machine according to claim 1, characterized in that: The support plate is provided with a second pad.
8. A daily-use ceramic stacking machine according to claim 2, characterized in that: The cushioning assembly includes a mounting bracket and a cushioning pad; The mounting bracket is provided with an adjustment groove. The mounting bracket is installed on the machine body through the adjustment groove and can move up and down along the length of the adjustment groove. The buffer pad is installed on the mounting bracket and can abut against the top or bottom of the movable seat.