A beaming device with anti-piling function

Abstract

This invention discloses a warping device with anti-pilling function, comprising a main unit, a winding mechanism inside the main unit, a vertical plate on the main unit, a drive shaft rotatably connected to the vertical plate, a movable seat threadedly connected to the drive shaft, and a drive motor on the vertical plate capable of rotating the drive shaft. The advantages of this invention are: during use, the yarn is placed in the guide groove. During winding, the drive motor is activated to rotate the drive shaft, which in turn moves the movable seat horizontally. This, in turn, moves the guide groove horizontally via a limit block and a mounting plate, adjusting the yarn winding position and preventing yarn pile-up. The tension generated by the yarn during the movement of the movable seat is buffered by the rotation of the guide groove and the elasticity of the spring, preventing the yarn from breaking due to excessive tension. It can guide the yarn when needed and buffer tension when the yarn is taut, effectively preventing yarn pile-up.

Description

Technical Field

[0001] This utility model relates to the field of warping machine technology, and in particular to a warping device with anti-pilling function. Background Technology

[0002] Warping machines are key pieces of equipment in the textile industry. They are mainly used to simultaneously draw a certain number of warp yarns from bobbins to form warp sheets with uniform tension and arranged in parallel. These sheets are then wound onto warp beams or weaving beams in parallel according to specified lengths and widths, preparing them for subsequent weaving processes.

[0003] In existing technologies, warping machines lack guiding adjustment during use. Due to poor guiding effect, yarn tends to pile up during winding, making them unsuitable for different sized take-up drums and affecting performance. Therefore, a warping device with anti-pilling function is proposed as an improvement. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to propose a warping device with anti-pilling function to solve the problems mentioned in the background art and overcome the shortcomings of the prior art.

[0006] To achieve the above objectives, one embodiment of this utility model provides a warping device with anti-pilling function, including a main unit, a winding mechanism inside the main unit, a vertical plate on the main unit, a drive shaft rotatably connected to the vertical plate, a movable seat threadedly connected to the drive shaft, a drive motor capable of driving the drive shaft to rotate on the vertical plate, a limit block movably connected inside the movable seat, a spring between the limit block and the movable seat, a mounting plate fixedly connected to the outer side of the limit block, and a plurality of guide grooves rotatably connected to the mounting plate; a mounting base on the main unit, a conductive roller rotatably connected to the mounting base, and a conductive chain in contact with the ground fixedly connected to the bottom surface of the mounting base.

[0007] This device achieves the reciprocating traverse movement of the yarn guiding assembly through a linkage structure between the drive shaft and the moving base, ensuring even yarn distribution during winding and preventing localized yarn piling. The drive shaft employs a reciprocating screw structure, eliminating the need for frequent motor rotation switching, resulting in stable operation and convenient adjustment.

[0008] A spring structure is installed between the moving seat and the limiting block, which can form a buffer when the yarn guide assembly moves quickly, reducing the excessive tension of the yarn caused by instantaneous impact and reducing the risk of yarn breakage.

[0009] The installation of conductive rollers and conductive chains can effectively release the static charge accumulated in the yarn during high-speed operation, avoiding yarn tangling or poor winding caused by electrostatic adsorption, and improving product quality.

[0010] By adjusting the shaft and handwheel, operators can flexibly adjust the position of the conductive roller and mounting base to adapt to the process requirements of different specifications of winding drums, thereby improving the adaptability and ease of operation of the device.

[0011] Preferably, in any of the above solutions, the drive shaft is a reciprocating lead screw, and there are two vertical plates, which are respectively disposed at both ends of the drive shaft.

[0012] The above technical solution employs a winding mechanism to wind up the yarn. A vertical plate is installed on the main unit, providing a mounting platform for the drive shaft. The drive shaft, driven by a drive motor, moves the movable seat horizontally. The drive shaft uses a reciprocating lead screw, allowing the movable seat to automatically reverse direction after moving to one end of the drive shaft, eliminating the need for frequent adjustments to the drive motor's rotation direction and making it more convenient to use. Two vertical plates support the drive shaft at both ends, ensuring its stability.

[0013] Preferably, in any of the above embodiments, a guide rod is fixedly connected to the upright plate, and the movable seat is sleeved on the guide rod.

[0014] The above technical solution involves installing guide rods on the upright plate. These guide rods can constrain and guide the movable seat fitted on it, preventing it from displacing in other directions.

[0015] Preferably, in any of the above embodiments, the top of the movable seat is provided with a mounting groove, the limiting block is located in the mounting groove, and a guide rod is fixedly connected in the mounting groove.

[0016] The above technical solution employs a movable base that provides an installation platform for the limiting block and spring. An installation groove is formed on the movable base, providing conditions for the installation of the limiting block and spring. The limiting block, positioned within the installation groove, prevents the mounting plate on it from shifting in other directions. The spring provides elastic support for the limiting block, allowing the mounting plate to shift to a certain extent when subjected to external forces, thus buffering external impacts.

[0017] Preferably, in any of the above solutions, both the limiting block and the spring are sleeved on the guide rod within the mounting groove.

[0018] By adopting the above technical solution, a guide rod is set in the mounting groove, and the limiting block and spring are both sleeved on the guide rod, which can prevent the two from being displaced in other directions.

[0019] Preferably, in any of the above embodiments, an adjustment shaft is rotatably connected to the main unit, the mounting base is threadedly connected to the adjustment shaft, and a handwheel is fixedly connected to one end of the adjustment shaft.

[0020] The above technical solution involves a conductive roller guiding the yarn and connecting it to a conductive chain via a mounting base. This conducts static electricity from the yarn to the ground, eliminating static and preventing it from affecting yarn winding. An adjustment shaft is installed on the main unit; rotating the shaft moves the mounting base to adjust its position. A handwheel is provided at one end of the adjustment shaft for easy rotation by operators.

[0021] Preferably, of any of the above solutions, there are two mounting seats respectively disposed at both ends of the conductive roller, and a constraint rod is fixedly connected to the main unit, with one of the mounting seats sleeved on the constraint rod.

[0022] The above technical solution involves setting a constraint rod on the host unit. The constraint rod can constrain and guide the mounting base to prevent it from displacing in other directions.

[0023] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0024] 1. This warping device with anti-pilling function, through the arrangement of a vertical plate, drive shaft, movable seat, limit block, spring, mounting plate, and guide groove, allows the yarn to be placed in the guide groove during use. During winding, the drive motor is activated, rotating the drive shaft, which in turn moves the movable seat horizontally. This, in turn, moves the guide groove horizontally via the limit block and mounting plate, adjusting the yarn winding position and preventing yarn stacking. The tension generated by the yarn during the movement of the movable seat is buffered by the rotation of the guide groove and the elasticity of the spring, preventing the yarn from breaking due to excessive tension. It can guide the yarn when needed and buffer tension when the yarn is taut, effectively preventing yarn stacking.

[0025] 2. This warping device with anti-pilling function uses conductive rollers to guide the yarn and connects to a conductive chain via a mounting base. This conducts static electricity from the yarn to the ground, eliminating static and preventing it from affecting yarn winding. An adjustment shaft is installed on the main unit; rotating the shaft moves the mounting base to adjust its position. A handwheel is located at one end of the adjustment shaft for easy rotation by the operator.

[0026] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0027] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0028] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the conductive roller of this utility model;

[0030] Figure 3 This is a schematic diagram of the structure of the limiting block of this utility model.

[0031] In the diagram: 1-Main unit, 2-Rewinding mechanism, 3-Upright plate, 4-Drive shaft, 5-Moving seat, 6-Drive motor, 7-Limit block, 8-Mounting plate, 9-Spring, 10-Guide groove, 11-Mounting seat, 12-Conductive roller, 13-Conductive chain, 14-Adjusting shaft, 15-Constraint rod. Detailed Implementation

[0032] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] like Figures 1-3 As shown, this utility model includes a main unit 1, a winding mechanism 2 inside the main unit 1, a vertical plate 3 on the main unit 1, a drive shaft 4 rotatably connected to the vertical plate 3, a movable seat 5 threadedly connected to the drive shaft 4, a drive motor 6 on the vertical plate 3 capable of driving the drive shaft 4 to rotate, a limit block 7 movably connected inside the movable seat 5, a spring 9 between the limit block 7 and the movable seat 5, a mounting plate 8 fixedly connected to the outside of the limit block 7, and several guide grooves 10 rotatably connected to the mounting plate 8; a mounting base 11 on the main unit 1, a conductive roller 12 rotatably connected to the mounting base 11, and a conductive chain 13 in contact with the ground fixedly connected to the bottom surface of the mounting base 11.

[0035] Example 1: The drive shaft 4 uses a reciprocating lead screw, and there are two upright plates 3, each located at one end of the drive shaft 4. The winding mechanism 2 is used to wind the yarn. Upright plates 3 are installed on the main unit 1, providing a mounting platform for the drive shaft 4. The drive shaft 4, driven by the drive motor 6, drives the movable seat 5 to move horizontally. The drive shaft 4 uses a reciprocating lead screw, so that the movable seat 5 automatically moves in the opposite direction after moving to one end of the drive shaft 4, eliminating the need for frequent adjustments to the rotation direction of the drive motor 6, making it more convenient to use. The two upright plates 3 support the drive shaft 4 at both ends, ensuring the stability of the drive shaft 4. A guide rod is fixedly connected to the upright plate 3, and the movable seat 5 is sleeved on the guide rod. The guide rod on the upright plate 3 can constrain and guide the movable seat 5 sleeved on it, preventing it from moving in other directions.

[0036] Example 2: The top of the movable base 5 has a mounting groove, and the limiting block 7 is located in the mounting groove. A guide rod is fixedly connected in the mounting groove. The movable base 5 provides a mounting platform for the limiting block 7 and the spring 9. The mounting groove on it provides conditions for the installation of the limiting block 7 and the spring 9. The limiting block 7 is set in the mounting groove to prevent the mounting plate 8 on it from displacing in other directions. The spring 9 provides elastic support for the limiting block 7, allowing the mounting plate 8 to displace to a certain extent when subjected to external force, thus forming a buffer against external impact. Both the limiting block 7 and the spring 9 are sleeved on the guide rod in the mounting groove. The guide rod in the mounting groove, and the limiting block 7 and the spring 9 are both sleeved on the guide rod, can prevent the two from displacing in other directions.

[0037] Example 3: An adjusting shaft 14 is rotatably connected to the main unit 1. A mounting base 11 is threadedly connected to the adjusting shaft 14, and a handwheel is fixedly connected to one end of the adjusting shaft 14. The conductive roller 12 provides guidance for the yarn and is connected to the conductive chain 13 through the mounting base 11. It can conduct static electricity on the yarn to the ground, thereby eliminating static electricity on the yarn and preventing static electricity from affecting the winding of the yarn. The adjusting shaft 14 is provided on the main unit 1. Rotating the adjusting shaft 14 can drive the mounting base 11 to move and adjust its position. A handwheel is provided at one end of the adjusting shaft 14 for easy rotation by the operator. There are two mounting bases 11, which are respectively located at both ends of the conductive roller 12. A constraint rod 15 is fixedly connected to the main unit 1, and one of the mounting bases 11 is sleeved on the constraint rod 15. The constraint rod 15 is provided on the main unit 1 to constrain and guide the mounting base 11, preventing it from displacing in other directions.

[0038] The working principle of this utility model is as follows:

[0039] S1. Place the yarn in the guide groove 10. When the winding operation is performed, start the drive motor 6 to drive the drive shaft 4 to rotate. The drive shaft 4 drives the moving seat 5 to move horizontally. Then, through the limit block 7 and the mounting plate 8, the guide groove 10 is moved horizontally to adjust the yarn winding position and avoid yarn stacking.

[0040] S2. When the movable seat 5 moves, the tension generated by the yarn being driven can be buffered by the rotation of the guide groove 10 and the elasticity of the spring 9, so as to prevent the yarn from being too tense and breaking.

[0041] S3. The conductive roller 12 is connected to the conductive chain 13 through the mounting base 11, which can conduct static electricity on the yarn to the ground, thereby eliminating static electricity on the yarn and preventing static electricity from affecting the winding of the yarn.

[0042] Compared with the prior art, the present invention has the following advantages:

[0043] 1. This warping device with anti-pilling function comprises a vertical plate 3, a drive shaft 4, a movable seat 5, a limiting block 7, a spring 9, a mounting plate 8, and a guide groove 10. During use, the yarn is placed in the guide groove 10. During winding, the drive motor 6 is activated, driving the drive shaft 4 to rotate. The drive shaft 4 then moves the movable seat 5 horizontally, which in turn moves the guide groove 10 horizontally via the limiting block 7 and the mounting plate 8, adjusting the yarn winding position and preventing yarn pile-up. The tension generated by the moving seat 5 is buffered by the rotation of the guide groove 10 and the elasticity of the spring 9, preventing the yarn from breaking due to excessive tension. It can guide the yarn when needed and buffer tension when the yarn is taut, effectively preventing yarn pile-up.

[0044] 2. This warping device with anti-pilling function uses a conductive roller 12 to guide the yarn and connects to a conductive chain 13 via a mounting base 11. This conducts static electricity on the yarn to the ground, thereby eliminating static electricity and preventing it from affecting yarn winding. An adjustment shaft 14 is provided on the main unit 1. Rotating the adjustment shaft 14 moves the mounting base 11, adjusting its position. A handwheel is provided at one end of the adjustment shaft 14 for easy rotation by the operator.

Claims

1. A warping device with anti-pilling function, comprising a main unit (1), wherein a winding mechanism (2) is provided inside the main unit (1); characterized in that, The host (1) is provided with a vertical plate (3), a drive shaft (4) is rotatably connected to the vertical plate (3), a movable seat (5) is threadedly connected to the drive shaft (4), a drive motor (6) that can drive the drive shaft (4) to rotate is provided on the vertical plate (3), a limit block (7) is movably connected inside the movable seat (5), a spring (9) is provided between the limit block (7) and the movable seat (5), an installation plate (8) is fixedly connected to the outside of the limit block (7), and several guide grooves (10) are rotatably connected to the installation plate (8). The host (1) is provided with a mounting base (11), a conductive roller (12) is rotatably connected to the mounting base (11), and a conductive chain (13) that contacts the ground is fixedly connected to the bottom surface of the mounting base (11).

2. The warping device with anti-pilling function as described in claim 1, characterized in that: The drive shaft (4) is a reciprocating lead screw, and there are two vertical plates (3) respectively located at both ends of the drive shaft (4).

3. A warping device with anti-pilling function as described in claim 2, characterized in that: A guide rod is fixedly connected to the upright plate (3), and the movable seat (5) is sleeved on the guide rod.

4. A warping device with anti-pilling function as described in claim 1, characterized in that: The top of the movable seat (5) is provided with an installation groove, the limiting block (7) is located in the installation groove, and a guide rod is fixedly connected in the installation groove.

5. A warping device with anti-pilling function as described in claim 4, characterized in that: The limiting block (7) and the spring (9) are both sleeved on the guide rod in the mounting groove.

6. A warping device with anti-pilling function as described in claim 1, characterized in that: An adjustment shaft (14) is rotatably connected to the host (1), and the mounting base (11) is threadedly connected to the adjustment shaft (14). A handwheel is fixedly connected to one end of the adjustment shaft (14).

7. A warping device with anti-pilling function as described in claim 6, characterized in that: There are two mounting bases (11) respectively located at both ends of the conductive roller (12). A constraint rod (15) is fixedly connected to the main unit (1), and one of the mounting bases (11) is sleeved on the constraint rod (15).

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