Guide rail device and drawing-in machine
Patent Information
- Application Number
- CN202522008481.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-18
AI Technical Summary
为此,本实用新型提出一种导轨装置,解决了因静电吸附导致的纱线飘起、缠绕问题,提高了穿经机的工作可靠性、效率和连续性
本实用新型通过设置推出件和阻挡件,在条状物完成加工后,推出件主动地将条状物驱离导槽内部和滑动件,使条状物远离静电积聚和吸附的核心区域,接着,阻挡件将脱离导槽后的条状物与轨道、滑动件和推出件阻隔,这种方法切断了纱线与轨道、滑动件的接触机会,解决了因静电吸附导致的纱线飘起、缠绕问题,无需消除静电本身,因此解决了现有消除静电时产生的粉末和安全问题,显著提高了穿经机的工作可靠性、效率和连续性,降低了停机时间和人工看管负担。
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Figure CN224741219U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of textile equipment, and in particular to a guide rail device and a warp threading machine. Background Technology
[0002] During the operation of the warping machine, the guide belt can pull the yarn through the heddle eye and the reed tooth in a preset process sequence.
[0003] Because the yarn is carried by the guide ribbon, it moves back and forth at high speed within the guide groove of the guide rail. Frequent friction between the guide ribbon and the guide rail, and between the yarn and the guide groove wall, easily generates and accumulates a large amount of static charge. Under the influence of electrostatic attraction, the lightweight, soft yarn will float up and adhere to the inner wall of the guide groove or become entangled on the guide ribbon. This phenomenon can cause the yarn to deviate from its normal threading trajectory, resulting in threading failure, machine downtime, severely reduced threading efficiency, and increased monitoring workload for operators.
[0004] To address the aforementioned electrostatic adsorption problem, the industry currently employs two main methods, but both have inherent drawbacks: The first method involves applying antistatic powder. Operators periodically apply powdered substances such as talcum powder or baby powder to the yarn channel or the yarn itself to reduce friction through their lubrication. However, the powder will quickly fall off and disperse during high-speed friction, resulting in a short-lasting effect that requires frequent refilling. The effect is not long-lasting or stable. Furthermore, the dispersed powder can contaminate the precision components inside the equipment and damage it.
[0005] The second type involves active static eliminators. One method is to install grounded conductive fibers near the guide rail to conduct away the static charge generated by friction. However, lint and oil in the textile environment easily adhere to the surface of conductive components, insulating them and hindering static transfer. Another method is to install an ion wind static eliminator, which generates positive and negative ions to neutralize the charge. However, in the harsh conditions of textile workshops with abundant lint and high humidity, the emitter of the ion generator quickly becomes contaminated, causing a sharp drop in neutralization efficiency. The contaminated electrode may even generate a point discharge under high voltage, posing a fire hazard. Utility Model Content
[0006] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a guide rail device that solves the problem of yarn floating and tangling caused by electrostatic adsorption, thereby improving the reliability, efficiency, and continuity of the warping machine.
[0007] This utility model also proposes a threading machine having the above-mentioned guide rail device.
[0008] A guide rail device according to a first aspect of the present invention includes: a track, a guide groove, a sliding member that moves along the guide groove, the sliding member being able to pull a strip-shaped object to a processing position; a push-out member that, after the strip-shaped object is processed, is able to drive the strip-shaped object out of the interior of the guide groove; and a blocking member that, after the strip-shaped object is out of the interior of the guide groove, is able to prevent the strip-shaped object from entering the interior of the guide groove.
[0009] A guide rail device according to an embodiment of the present utility model has at least the following beneficial effects: This invention, by setting up an ejector and a blocking component, allows the ejector to actively drive the strip away from the guide groove and the sliding component after the strip has been processed, keeping it away from the core area of static electricity accumulation and adsorption. Then, the blocking component isolates the strip, after it has detached from the guide groove, from the track, the sliding component, and the ejector. This method cuts off the contact opportunity between the yarn and the track and the sliding component, solving the problem of yarn floating and tangling caused by static adsorption. It eliminates the need to eliminate static electricity itself, thus solving the powder and safety problems generated during existing static electricity elimination processes. This significantly improves the reliability, efficiency, and continuity of the warping machine, and reduces downtime and manual supervision burden.
[0010] According to a first aspect of the present invention, a guide rail device is provided with a blocking member having an air jet hole, which is capable of blowing air outwards from the track to move the strip away from the track.
[0011] According to a first aspect of the present invention, a guide rail device is provided in which the guide groove has an opening, the opening is provided on a horizontal side of the guide groove, the opening extends along the extension direction of the guide groove, the opening allows a strip to move from the inside of the guide groove to the outside, and the air jet is located on the side of the guide groove near the opening.
[0012] According to a first aspect of the present invention, a guide rail device is provided with a plurality of air jet holes, which are distributed along the extension direction of the guide groove.
[0013] According to a first aspect of the present invention, a guide rail device is provided in which the jet nozzle sprays air in a vertical direction or in an inclined direction away from the opening.
[0014] According to a first aspect of the present invention, a guide rail device is provided, wherein the blocking member is disposed above the guide groove, and the bottom of the blocking member is provided with the air jet hole.
[0015] According to a first aspect of the present invention, a guide rail device is provided with an air blowing hole, which can blow air into the guide groove to disengage the strip from the inside of the guide groove.
[0016] According to a first aspect of the present invention, a guide rail device is provided, the rail includes two guide bars, the two guide bars are arranged opposite to each other and a guide groove is formed between the two guide bars, and the pusher connects the two guide bars so that the air blowing hole is disposed between the two guide bars.
[0017] According to a first aspect of the present invention, a guide rail device is provided with a plurality of air blowing holes, which are distributed along the extension direction of the guide groove.
[0018] This utility model also provides a threading machine, which has the above-mentioned beneficial effects.
[0019] A warp threading machine according to a second aspect of the present invention includes a guide rail device as described in any one of the above claims.
[0020] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the structure of a guide rail device and a warp threading machine according to an embodiment of the present utility model; Figure 2 for Figure 1 The diagram shows a front view of a guide rail device and a warp threading machine; Figure 3 for Figure 1 The image shows a side view of a guide rail device and a warp threading machine.
[0023] Reference numerals: 100-track, 110-guide groove, 120-ejector, 130-blocker, 140-air jet, 150-air blowing hole, 160-guide bar. Detailed Implementation
[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0025] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] The following description, in conjunction with the accompanying drawings, describes a guide rail device and a warp threading machine according to an embodiment of the present invention.
[0029] Reference Figure 1 The present invention aims to provide an embodiment of a guide rail device and a warp threading machine.
[0030] A guide rail device according to an embodiment of the present invention includes a track 100, an ejector 120, and a blocking member 130. The track 100 is provided with a guide groove 110 and a sliding member that moves along the guide groove 110. The sliding member can pull a strip-shaped object to a processing position. After the strip-shaped object is processed, the ejector 120 can drive the strip-shaped object to leave the interior of the guide groove 110. After the strip-shaped object leaves the interior of the guide groove 110, the blocking member 130 can prevent the strip-shaped object from entering the interior of the guide groove 110.
[0031] It is understood that this utility model, by setting up the pusher 120 and the blocking member 130, allows the strip to be yarn. During warp threading, the yarn is hooked by the arrow belt and threaded through the guide rail device from the hook position. After the action is completed, the pusher 120 actively drives the strip away from the inside of the guide groove 110 and the sliding member, keeping the strip away from the core area of static electricity accumulation and adsorption. Then, the blocking member 130 blocks the strip after it leaves the guide groove 110 from the track 100, the sliding member and the pusher 120. This method cuts off the contact opportunity between the yarn and the track 100 and the sliding member, and solves the problem of yarn floating and tangling caused by static electricity adsorption. There is no need to eliminate static electricity itself, so it solves the powder and safety problems generated during existing static electricity elimination. It significantly improves the working reliability, efficiency and continuity of the warp threading machine, and reduces downtime and manual supervision burden.
[0032] In some embodiments of this utility model, reference is made to Figure 2 The ejector 120 is provided with an air blowing hole 150, which can blow air into the guide groove 110 to make the strip detach from the inside of the guide groove 110.
[0033] In this embodiment, by setting an air blowing hole 150, compressed air can be blown out. The compressed air can act on the entire yarn instantly, gently and quickly pushing the yarn away from the guide groove 110. The pusher 120 does not need to act directly on the yarn, thus avoiding the problem of the yarn adhering to the pusher 120 due to direct contact between the pusher 120 and the yarn.
[0034] In some embodiments of this utility model, the track 100 includes two guide bars 160, which are arranged opposite to each other and form a guide groove 110 between the two guide bars 160. The push-out member 120 connects the two guide bars 160, so that the air blowing hole 150 is disposed between the two guide bars 160.
[0035] In this embodiment, by setting two guide bars 160 and placing the air blowing hole 150 between the two guide bars 160, and placing the air blowing hole 150 in the middle or near the guide groove 110, the airflow can be applied to the yarn evenly and symmetrically, avoiding the yarn from deflecting or tangling during the push-out due to uneven force, and ensuring the stability and reliability of the push-out action.
[0036] In some embodiments of this utility model, multiple air holes 150 are provided, and the multiple air holes 150 are distributed along the extending direction of the guide groove 110. Therefore, by using multiple air holes to blow air onto the yarn, the yarn can be effectively blown out of the guide groove 110, ensuring the effectiveness of the entire pushing action.
[0037] In some embodiments of this utility model, reference is made to Figure 3The blocking member 130 is provided with a jet hole 140, which can blow air outwards from the track 100 to move the strip away from the track 100.
[0038] In this embodiment, by setting an air jet hole 140, the air jet hole 140 sprays air outward to the outside of the track 100 to form an invisible air wall. The airflow is used to block the yarn and the track 100, so that the yarn is away from the guide rail. There is no need for physical contact with the yarn, which avoids the yarn being attracted by the static electricity of the blocking member 130. Moreover, the airflow can not only block the yarn from returning, but also help the yarn to move further away from the track 100, so the blocking effect is better.
[0039] In some embodiments of the present invention, the guide groove 110 has an opening, the opening is provided on the horizontal side of the guide groove 110, the opening extends along the extension direction of the guide groove 110, the opening allows the strip to move from the inside of the guide groove 110 to the outside, and the jet hole 140 is located on the side of the guide groove 110 near the opening.
[0040] Understandably, the air jet 140 blows air near the opening of the guide groove 110, which can most directly and effectively blow away the yarn that is trying to drift back from the opening, accurately blocking the path of the yarn returning to the guide groove 110, and achieving the best blocking effect with minimal air consumption.
[0041] In some embodiments of this utility model, multiple jet holes 140 are provided, and the multiple jet holes 140 are distributed along the extension direction of the guide groove 110. It can be understood that a continuous and uniform blocking air curtain can be formed along the length direction of the guide groove 110, thereby greatly improving the comprehensiveness and reliability of the blocking effect.
[0042] In some embodiments of this invention, the jet nozzle 140 sprays air vertically or at an angle away from the opening. It is understood that the increased jet direction of the jet nozzle 140 increases the area of the airflow blocking the opening, more actively moving the yarn away from the track 100, preventing the yarn from lingering near the opening, and resulting in a better blocking effect.
[0043] In some embodiments of this utility model, the blocking member 130 is disposed above the guide groove 110, and the bottom of the blocking member 130 is provided with an air jet hole 140. Therefore, blowing air downwards from above can effectively cover the entire opening area of the guide groove 110 and can effectively suppress the tendency of lightweight yarn to float upwards, causing the yarn to move away from the track 100 under the action of gravity and airflow.
[0044] This embodiment also proposes a warp threading machine, which includes the aforementioned guide rail device.
[0045] Therefore, this threading machine can effectively overcome the industry problem of electrostatic adsorption, reduce threading failures and downtime, and thus significantly improve the overall threading efficiency and quality.
[0046] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0047] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A guide rail device, characterized in that, include: The track (100) is provided with a guide groove (110) and a slider that moves along the guide groove (110), the slider being able to pull the strip to the processing position; The ejector (120) is capable of driving the strip out of the interior of the guide groove (110) after the strip has been processed; The blocking member (130) can prevent the strip from entering the interior of the guide groove (110) after the strip has left the interior of the guide groove (110).
2. The guide rail device according to claim 1, characterized in that, The blocking member (130) is provided with a jet hole (140) which can blow air outwards from the track (100) to move the strip away from the track (100).
3. The guide rail device according to claim 2, characterized in that, Multiple jet holes (140) are provided, and the multiple jet holes (140) are distributed along the extension direction of the guide groove (110).
4. A guide rail device according to claim 2, characterized in that, The guide groove (110) has an opening, and the opening is provided on the horizontal side of the guide groove (110). The opening extends along the extension direction of the guide groove (110). The opening allows the strip to move from the inside of the guide groove (110) to the outside. The jet hole (140) is located on the side of the guide groove (110) near the opening.
5. A guide rail device according to claim 4, characterized in that, The jet nozzle (140) sprays air in a vertical direction or in an inclined direction away from the opening.
6. A guide rail device according to claim 2, characterized in that, The blocking member (130) is disposed above the guide groove (110), and the bottom of the blocking member (130) is provided with the jet hole (140).
7. A guide rail device according to claim 1, characterized in that, The ejector (120) is provided with an air blowing hole (150), which can blow air into the guide groove (110) to make the strip detach from the interior of the guide groove (110).
8. A guide rail device according to claim 7, characterized in that, The track (100) includes two guide bars (160), which are arranged opposite to each other and form a guide groove (110) between the two guide bars (160). The pusher (120) connects the two guide bars (160) so that the air hole (150) is located between the two guide bars (160).
9. A guide rail device according to claim 7, characterized in that, The air blowing holes (150) are provided in multiple ways, and the multiple air blowing holes (150) are distributed along the extension direction of the guide groove (110).
10. A warp threading machine, characterized in that, The guide rail device includes any one of claims 1 to 9.