Liquid cooling plate semi-automatic shaping assembly equipment

Abstract

The utility model discloses a liquid cooling plate semi -automatic shaping assembly equipment, including frame, be equipped with mesa on the frame, be equipped with the mouth organ pipe pressing tool for placing mouth organ pipe and can carry out the clamping of mouth organ pipe to mouth organ pipe, the mirror image of mouth organ pipe pressing tool's left and right sides is equipped with an installation jig assembly, and mouth organ pipe pressing tool includes the rest platform no.

Description

Technical Field

[0001] This utility model relates to the technical field of liquid cooling plates, specifically to a semi-automatic shaping and assembly equipment for liquid cooling plates. Background Technology

[0002] The energy-saving and environmentally friendly nature of new energy vehicles has made electric vehicles increasingly popular. As the power source for automobiles, the power battery pack is currently the main development direction for electric vehicles. Battery packs have a suitable operating temperature range; excessively high or low temperatures will affect their lifespan. Existing batteries include liquid cooling plates, which generally include a left manifold (such as...). Figure 10 As shown), a right manifold and a harmonica tube are provided. One end of each of the left and right manifolds is fitted with a cap, and the other end is respectively fitted with an inlet nozzle and an outlet nozzle. The harmonica tube is located between the left and right manifolds. The interiors of the left and right manifolds are respectively fitted with flow dividers (such as...). Figure 9 As shown), the manifold (also called a separator) has liquid passage holes. The left and right manifolds on both sides, along with the manifold, are installed into the harmonica tube. This is a semi-automatic liquid-cooled plate assembly device. However, existing semi-automatic liquid-cooled plate assembly devices have the following problems and defects:

[0003] 1. There is no automatic detection step for the length of the harmonica tubes after they are loaded into the equipment. Therefore, manual inspection is required before the harmonica tubes are put into the equipment in order to select products with unqualified lengths, which leads to low work efficiency.

[0004] 2. Currently available semi-automatic liquid-cooled plate assembly equipment has a fixed model for the products it processes, which means that this type of equipment can only process products of the same model; ultimately resulting in poor versatility. Utility Model Content

[0005] The purpose of this utility model is to provide a semi-automatic liquid-cooled plate shaping and assembly equipment to solve the problems mentioned in the background art, such as the lack of an automatic detection step for harmonica tube length in existing semi-automatic liquid-cooled plate assembly equipment. Therefore, before the harmonica tube is put into the equipment, it needs to be manually inspected to select products with unqualified length, resulting in low work efficiency; and the existing equipment can only assemble products of the same model, resulting in poor versatility.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic liquid-cooled plate shaping and assembly equipment, comprising a frame, a table on the frame, and a harmonica tube clamping fixture on the table for placing and clamping harmonica tubes. A mounting fixture assembly is mirror-arranged on the left and right sides of the harmonica tube clamping fixture, which sequentially installs a separator and a manifold to the sides of the harmonica tube. The harmonica tube clamping fixture includes a mounting platform fixed on the table and two harmonica tube clamping mechanisms. The clamping mechanism is mirror-mounted on the left and right sides of the mounting platform. The harmonica tube clamping mechanism includes an X-axis linear motion component two, a sliding platform, and a clamping cylinder. The sliding end of the X-axis linear motion component two is connected to the bottom of the sliding platform. The mounting platform two and the cylinder seat one are arranged above the sliding platform. The mounting platform two is parallel to the mounting platform one and the height of the mounting platform two is the same as that of the mounting platform one. The clamping cylinder is fixed on the cylinder seat one. A lower pressure plate is connected to the piston rod of the clamping cylinder, which can press the harmonica tube onto the mounting platform two after moving downward.

[0007] The mounting fixture assembly includes a base plate, an X-axis linear motion component, a length detection displacement sensor, a manifold fixture, and a separator fixture. The X-axis linear motion component is mounted on the platform, and its sliding end is connected to the base plate. A Z-axis linear motion component is mounted on the upper surface of the base plate, and a mounting plate is connected to its sliding end. The manifold fixture and the separator fixture are mounted on the mounting plate. The mounting plate also has a length direction pre-positioning block symmetrically arranged with the mounting platform, and a length detection displacement sensor for detecting the length of the harmonica tube is inserted through the length direction pre-positioning block.

[0008] As a preferred option, in order to further compress the harmonica tube and facilitate subsequent material removal, a lifting cylinder is also provided above the sliding platform, and the piston rod of the lifting cylinder is connected to a placement platform three that is parallel to the placement platform two.

[0009] As a preferred option, to further clamp the harmonica tube and prevent it from moving back and forth freely during clamping, thus affecting the accuracy of subsequent assembly, a concave clamping opening is provided on the third mounting platform, the second mounting platform, the upper part of the third mounting platform, and the lower part of the pressure plate.

[0010] Preferably, in order to ensure more stable clamping, the cylinder seat is provided with two sets of symmetrical clamping cylinders. Each clamping cylinder has a lower pressure plate connected to its piston rod. One of the lower pressure plates is symmetrically arranged with the second mounting platform, and the other lower pressure plate is symmetrically arranged with the third mounting platform.

[0011] Preferably, to ensure stability during movement and prevent positional shift, a longitudinally distributed guide rail is provided on the two sides of the placement platform. The bottom of the placement platform is fixed on an inverted L-shaped connecting frame. The bottom of the horizontal plate of the L-shaped connecting frame is connected to the piston rod of the lifting cylinder. A slider is provided on the side of the vertical plate of the L-shaped connecting frame, which is slidably connected to the guide rail.

[0012] Preferably, to facilitate quick and easy insertion of the manifold and separator into the harmonica tube, the manifold fixture includes a manifold positioning block and a pressing cylinder. Both the pressing cylinder and the manifold positioning block are fixed to the mounting plate. The manifold positioning block has a slot for inserting the manifold on one side. The piston rod of the pressing cylinder is connected to a manifold push rod that is movably inserted into the manifold positioning block and used to press the manifold into the side opening of the harmonica tube. The separator fixture includes a separator positioning block and a pressing cylinder. Both the pressing cylinder and the separator positioning block are fixed to the mounting plate. The separator positioning block has an insert for inserting the separator on one side. The piston rod of the pressing cylinder is connected to a separator push rod that is movably inserted into the separator positioning block and used to press the separator into the side opening of the harmonica tube.

[0013] Preferably, in order to detect whether the separator is installed and avoid the problem of missing installation, the mounting plate is also provided with a separator detection sensor for detecting whether the separator is installed on the side of the harmonica tube, and a shaping and expanding hole shaping block for shaping and expanding the hole for the inner cavity size of the harmonica tube and the outer wall rib of the harmonica tube.

[0014] Preferably, for more stable movement, the X-axis linear motion assembly two includes a servo motor and a left-right moving lead screw. The servo motor is fixed on the table surface, and its output shaft is connected to one end of the left-right moving lead screw. The other end of the left-right moving lead screw is rotatably connected to a lead screw seat, which is fixed on the table surface. A lead screw slide is fitted onto the left-right moving lead screw, and the lead screw slide is located at the bottom of the sliding table. Two parallel guide rails are also provided on the table surface. The bottom of the base plate is slidably connected to the guide rails via a slider, and the bottom of the sliding table is slidably connected to the guide rails via a slider.

[0015] Preferably, for more stable movement, the X-axis linear motion assembly includes a servo motor and a left / right moving lead screw. The servo motor is fixed to the table surface, and its output shaft is connected to one end of the left / right moving lead screw. The other end of the left / right moving lead screw is rotatably connected to a lead screw seat, which is fixed to the table surface. A lead screw slide is fitted onto the left / right moving lead screw, and the lead screw slide is located at the bottom of the base plate. The Z-axis linear motion assembly includes a ball screw linear module and a guide rail. The ball screw linear module and guide rail are fixed to the base plate. The ball screw linear module is driven by a motor, and its sliding end is connected to the mounting plate. The bottom of the mounting plate is slidably connected to the guide rail via a slider.

[0016] To enhance safety, protective railings are installed at both the front and rear of the frame, with a safety light curtain installed on the front protective railing.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This structure can automatically detect the length of the harmonica tube and automatically select unqualified products, which is more efficient than manual inspection.

[0019] 2. A separator detection sensor is added to detect whether the separator is installed, thus preventing the separation of the separator from being missed; in addition, a shaping expansion hole molding block is added to automatically shape the two ends of the harmonica tube, further facilitating the subsequent installation of the separator and manifold.

[0020] 3. The entire device uses a servo motor in conjunction with a lead screw for precise positioning, resulting in smooth and accurate operation.

[0021] 4. This structure can automatically adjust the clamping distance on both sides according to the length of the harmonica tube, so that it can position and clamp harmonica tubes of different lengths, further improving the versatility of the equipment. Attached Figure Description

[0022] Figure 1 This is a frontal perspective view of a semi-automatic liquid-cooled plate shaping and assembly equipment in Embodiment 1.

[0023] Figure 2 This is a schematic diagram of the structure of a semi-automatic liquid-cooled plate shaping and assembly equipment in Embodiment 1 without the installation of protective railings and safety light curtains;

[0024] Figure 3 for Figure 2 Top view;

[0025] Figure 4This is a schematic diagram of the structure of the tabletop in this embodiment 1 when only the left mounting fixture assembly and the left harmonica tube clamping mechanism are installed;

[0026] Figure 5 for Figure 4 A magnified view of the left side;

[0027] Figure 6 This is a schematic diagram of the left harmonica tube clamping mechanism in Embodiment 1.

[0028] Figure 7 This is a schematic diagram of the fixture assembly mounted on the left side in Example 1;

[0029] Figure 8 for Figure 1 A structural diagram without the cover plate installed;

[0030] Figure 9 This is a schematic diagram of the separator structure;

[0031] Figure 10 This is a schematic diagram of the manifold structure.

[0032] In the diagram: Frame 1, Table 101, Mounting fixture assembly 2, Base plate 201, X-axis linear motion assembly 1 202, Servo motor 2 2021, Left / right moving lead screw 2 2022, Lead screw seat 2 2023, Lead screw slide 2 2024, Z-axis linear motion assembly 203, Ball screw linear module 2031, Guide rail 2 2032, Slider 2 2033, Mounting plate 204, Length detection displacement sensor 205, Length direction pre-positioning block 206, Manifold fixture 207, Manifold positioning block 2071, Pressing cylinder 1 2072, Slot 2073, Manifold push rod 2074, Separator positioning block 2081, Pressing cylinder 2 2082, Insert strip 2083. 2084. Divider push rod, 208. Divider fixture, 3. Harmonica tube clamping fixture, 4. Placement platform 1, 5. X-axis linear motion assembly 2, 5. Servo motor 1, 501. Left and right moving lead screw 1, 502. Lead screw seat 1, 503. Lead screw slide 1, 504. Guide rail 3, 505. Sliding table, 6. Placement platform 2, 7. Clamping cylinder, 8. Manifold, 9. Cylinder seat 1, 10. Lower pressure plate, 11. Lifting cylinder, 12. Placement platform 3, 13. Concave clamp, 14. Guide rail 1, 15. L-shaped connecting frame, 16. Slider 1, 17. Divider detection sensor, 18. Shaping expansion hole contour block, 19. Slider 3, 20. Slider 4, 21. Guardrail, 22. Safety light curtain, 23. Harmonica tube, 24. Divider, 25. Cover plate, 26. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0035] Example 1

[0036] Please see Figures 1-8 As shown in this embodiment, a semi-automatic liquid-cooled plate shaping and assembly equipment includes a frame 1. To improve safety, protective railings 22 are provided at both the front and rear of the frame 1. A safety light curtain 23 is provided on the front protective railing 22. A table 101 is provided on the frame 1. A harmonica tube clamping fixture 3 is provided on the table 101 for placing and clamping the harmonica tube 24. A mounting fixture assembly 2 is mirrored on the left and right sides of the harmonica tube clamping fixture 3, which respectively installs the separator 25 and the manifold 9 to the side of the harmonica tube 24. The harmonica tube clamping fixture 3 includes a mounting platform fixed on the table 101. 4 and two harmonica tube clamping mechanisms, which are mirror images of each other on the left and right sides of the mounting platform 4. The harmonica tube clamping mechanism includes an X-axis linear motion component 2 5, a sliding platform 6, and a pressing cylinder 8. The sliding end of the X-axis linear motion component 2 5 is connected to the bottom of the sliding platform 6. A mounting platform 2 7 and a cylinder seat 10 are provided above the sliding platform 6. The mounting platform 2 7 is parallel to the mounting platform 4 and the height of the mounting platform 2 7 is the same as that of the mounting platform 4. The pressing cylinder 8 is fixed on the cylinder seat 10. A lower pressure plate 11 is connected to the piston rod of the pressing cylinder 8, which can press the harmonica tube 24 onto the mounting platform 2 7 after moving downward.

[0037] The mounting fixture assembly 2 includes a base plate 201, an X-axis linear motion assembly 202, a length detection displacement sensor 205, a manifold fixture 207, and a separator fixture 208. The X-axis linear motion assembly 202 is mounted on the platform 101, and its sliding end is connected to the base plate 201. A Z-axis linear motion assembly 203 is mounted on the upper surface of the base plate 201, and a mounting plate 204 is connected to its sliding end. The manifold fixture 207 and the separator fixture 208 are mounted on the mounting plate 204. The mounting plate 204 also has a length direction pre-positioning block 206 symmetrically arranged with the mounting platform 4, and a length detection displacement sensor 205 for detecting the length of the harmonica tube 24 is inserted through the length direction pre-positioning block 206.

[0038] To further compress the harmonica tube and facilitate subsequent material removal, a lifting cylinder 12 is provided above the sliding platform 6. The piston rod of the lifting cylinder 12 is connected to a third mounting platform 13 parallel to the second mounting platform 7. In this embodiment, by operating the lifting cylinder 12, the third mounting platform 13 is moved upwards, and both sides of the third mounting platform 13 are simultaneously lifted, thus raising the assembled harmonica tube 24 and further facilitating subsequent material removal. Furthermore, to ensure stability during movement and prevent positional shifts, a longitudinally distributed guide rail 15 is provided on the side of the second mounting platform 7. The bottom of the third mounting platform 13 is fixed to an inverted L-shaped connecting frame 16. The bottom of the horizontal plate of the L-shaped connecting frame 16 is connected to the piston rod of the lifting cylinder 12. The longitudinal plate of the type connecting frame 16 is provided with a slider 17 that is slidably connected to the guide rail 15. The guide rail 15 and the slider 17 are used to ensure that the position of the mounting platform 13 does not shift when it moves up and down. Furthermore, the harmonica tube is clamped to prevent it from moving back and forth when clamped, which would affect the accuracy of the subsequent assembly. The mounting platform 13, the mounting platform 7, the upper part of the mounting platform 13 and the lower pressure plate 11 are all provided with a concave clamp 14. By adding the concave clamp 14, when the harmonica tube 24 is put into the concave clamp 14, the harmonica tube 24 is clamped and positioned back and forth. With the lower pressure plate 11 and the mounting platform pressing down from the top and bottom, the harmonica tube 24 is prevented from moving back and forth when assembled on both sides, which would affect the assembly effect.

[0039] Furthermore, to ensure more stable clamping, two sets of symmetrical clamping cylinders 8 are provided on the cylinder seat 10. Each clamping cylinder 8 has a lower pressure plate 11 connected to its piston rod. One of the lower pressure plates 11 is symmetrically arranged with the second mounting platform 7, and the other lower pressure plate 11 is symmetrically arranged with the third mounting platform 13. In this embodiment, there are two sets of lower pressure plates 11 on the same side, which further increases the clamping contact area with the harmonica tube 24, and ultimately clamps the harmonica tube 24 more firmly and stably.

[0040] Preferably, to facilitate quick and easy insertion of the manifold and separator into the harmonica tube, the manifold fixture 207 includes a manifold positioning block 2071 and a pressing cylinder 2072. Both the pressing cylinder 2072 and the manifold positioning block 2071 are fixed to the mounting plate 204. The manifold positioning block 2071 has a slot 2073 on one side for inserting the manifold 9. The piston rod of the pressing cylinder 2072 is connected to a manifold push rod 2074, which is movably inserted into the manifold positioning block 2071 and used to press the manifold 9 into the side opening of the harmonica tube 24. During operation, the manifold 9 is first placed into the manifold positioning block 2071. In the slot 2073 on the side of 71, the Z-axis linear movement component 203 works, driving the mounting plate 204 to move back and forth, so that the manifold fixture 207 moves to align with the side of the harmonica tube 2. Then, the X-axis linear movement component 202 is driven to work, so that the base plate 201 moves left and right until the corresponding manifold 9 is inserted into the harmonica tube 2. Then, the pressing cylinder 2072 is driven to work, pushing the manifold push rod 2074 out, pressing the manifold 9 installed on the side of the harmonica tube 2 into the harmonica tube 2. Then, the X-axis linear movement component 202 is driven to reset, thereby preventing the inserted manifold 9 from being pulled out and falling off with the fixture. The pressing cylinder 2072 is then driven to reset.

[0041] The separator fixture 208 includes a separator positioning block 2081 and a pressing cylinder 2082. Both the pressing cylinder 2082 and the separator positioning block 2081 are fixed on the mounting plate 204. The separator positioning block 2081 has an insert strip 2083 for inserting the separator 25 on one side. The piston rod of the pressing cylinder 2082 is connected to a separator push rod 2084 that is movably inserted into the separator positioning block 2081 and used to press the separator 25 into the opening on the side of the harmonica tube 24.

[0042] During operation, the separator 25 is first placed on the side of the separator positioning block 2081. The Z-axis linear movement component 203 is driven to move the mounting plate 204 back and forth, first moving the separator fixture 208 to align with the side of the harmonica tube 2. Then, the X-axis linear movement component 202 is driven to move the base plate 201 left and right, allowing the separator 25 to slowly approach the side of the harmonica tube 2 until the corresponding separator 25 is inserted into the harmonica tube 2. Then, the pressing cylinder 2082 is driven to push the separator push rod 2084 to push out the insert 2083, pressing the separator 25 installed on the side of the harmonica tube 2 into the harmonica tube 2. Then, the X-axis linear movement component 202 is driven to reset, thus preventing the inserted part from being pulled out and falling off with the fixture. In addition, for the convenience of later assembly, the separator positioning block 2081 and the manifold positioning block 2071 are both fixed with cover plates 26 by screws.

[0043] Preferably, to detect whether the separator is installed and avoid omissions, the mounting plate 204 is also equipped with a separator detection sensor 18 for detecting whether the separator 25 is installed on the side of the harmonica tube 24, and a shaping and expanding hole protrusion block 19 for shaping and expanding the hole according to the inner cavity size and outer wall ribs of the harmonica tube 24. With the above structure, after the harmonica tube 24 is installed in place, the mounting fixture assemblies 2 on both sides are driven to work. First, the shaping and expanding hole protrusion block 19 is moved along the Z-axis to align with the side of the harmonica tube 24. Then, the shaping and expanding hole protrusion block 19 is moved along the X-axis to slowly approach the harmonica tube 24. The side is inserted into the side of the harmonica tube 24, thereby realizing the shaping operation of the cavity size of the harmonica tube and the rib of the outer wall of the harmonica tube 24. Therefore, the shape and structure of the shaping and expanding hole protrusion block 19 need to match the diameter and shape of the side of the harmonica tube 24. This further facilitates the subsequent installation of the separator and the manifold 9. It also facilitates the subsequent assembly. After shaping and expanding the hole, it is manually inserted into the separator positioning block 2081. By adding a separator detection sensor 18, the separator detection sensor 18 is used to detect whether the separator 25 is installed on the side of the harmonica tube 24, so as to avoid the problem of missing installation and affect the rework operation of the product in the later stage.

[0044] Preferably, for more stable movement, the X-axis linear motion assembly 5 includes a servo motor 501 and a left-right moving lead screw 502. The servo motor 501 is fixed on the table 101, and its output shaft is connected to one end of the left-right moving lead screw 502. The other end of the left-right moving lead screw 502 is rotatably connected to a lead screw seat 503, which is fixed on the table 101. A lead screw slide 504 is fitted onto the left-right moving lead screw 502, and the lead screw slide 504 is located at the bottom of the sliding table 6. Two parallel [unclear text - possibly referring to a specific type of track or component] are also provided on the table 101. Guide rail 3 505, the bottom of the base plate 201 is slidably connected to guide rail 3 505 via slider 3 20, the bottom of the sliding stage 6 is slidably connected to guide rail 3 505 via slider 4 21, the X-axis linear motion assembly 1 202 includes servo motor 2 2021 and left / right moving lead screw 2 2022, the servo motor 2 2021 is fixed on the table 101, the output shaft of the servo motor 2 2021 is connected to one end of the left / right moving lead screw 2 2022, the other end of the left / right moving lead screw 2 2022 is rotatably connected to lead screw seat 2 2023, the lead screw seat 2 2023 is fixed on the table 101. Above, a screw slide 2024 is fitted onto the left and right moving screw 2022. The screw slide 2024 is located at the bottom of the base plate 201. The Z-axis linear motion assembly 203 includes a ball screw linear module 2031 and a guide rail 2032. The ball screw linear module 2031 and the guide rail 2032 are fixed on the base plate 201. The ball screw linear module 2031 is driven by a motor (the ball screw linear module 2031 can be purchased as a set). The sliding end of the ball screw linear module 2031 is connected to the mounting plate 204. The bottom of the mounting plate 204 is connected by a slider 2. 2033 is slidably connected to the guide rail 2032. In this embodiment, the X-axis linear motion component 25, X-axis linear motion component 1 202, and Z-axis linear motion component 203 are all driven by motors to rotate the lead screw, which drives the lead screw slide above the lead screw to move left and right, further ensuring the stability during movement. Moreover, by cooperating with the guide rod and the slider, the movement is more stable and there will be no problem of position deviation during movement. The specific models of the lead screw and motor corresponding to the X-axis linear motion component 25, X-axis linear motion component 1 202, and Z-axis linear motion component 203 can be set according to the precision requirements of this setting, and the specific models are not limited.

[0045] The specific working principle of this structure is as follows:

[0046] First, the X-axis linear movement component 25 is driven to work according to the length of the harmonica tube 24, and the distance between the two mounting platforms 2 7 is adjusted so that it can position and press the harmonica tube 24 of different lengths, improving the versatility of the equipment; the employee places the harmonica tube 24 on the mounting platform 1 4, mounting platform 2 7 and mounting platform 3 13 (in the initial state, the height of the mounting platform 3 13 is the same as the height of the mounting platform 1 4 and mounting platform 2 7), and places the separator 25 on the side of the separator fixture 208; the manifold 9 is placed into the manifold fixture 207;

[0047] Then, the employee presses the start button on the side of the frame 1. At this time, the clamping cylinder 8 works and drives the lower pressure plate 11 to press down and hold the harmonica tube 24 still. Then, the length detection displacement sensors 205 on both sides automatically detect the length of the product. If the length is not within the specified range, the equipment alarms and the product is taken out and placed in the defective area. If the length is within the specified range, the equipment controller calculates the initial shaping position, assembly position and stroke, thereby effectively controlling the consistency of the assembly depth. At this time, when the harmonica tube 24 is installed in place, the installation fixture components 2 on both sides are driven to work. First, the shaping expansion hole profiling block 19 is moved along the Z-axis to align with the side of the harmonica tube 24. Then, the shaping expansion hole profiling block 19 is moved along the X-axis to slowly approach the side of the harmonica tube 24 and insert into the side of the harmonica tube 24, thereby realizing the shaping operation of the cavity size of the harmonica tube and the outer wall rib of the harmonica tube 24.

[0048] Then, the Z-axis linear motion assembly 203 continues to work, moving the mounting plate 204 back and forth. First, the separator jig 208 is moved to align with the side of the harmonica tube 2. Then, the X-axis linear motion assembly 202 is driven to work, moving the base plate 201 left and right, allowing the separator 25 to slowly approach the side of the harmonica tube 2 until the corresponding separator 25 is inserted into the harmonica tube 2. Then, the pressing cylinder 2082 is driven to work, pushing the separator push rod 2084 to push out the insert 2083, thus removing the side of the harmonica tube 2. The installed separator 25 is pressed into the harmonica tube 2, and then the X-axis linear movement component 202 is driven to reset, thereby preventing the installed part from being pulled out and falling off with the fixture. Then the pressing cylinder 2082 is driven to reset. Then it moves to the separator detection sensor 18 to detect whether the separator is installed. In this embodiment, the insert 2083 is made of stainless steel with rounded corners to effectively prevent the product from being bumped and scratched during the installation process. The entire device uses a servo motor and a lead screw to accurately move the position, so that the operation is smooth and precise.

[0049] Then, the Z-axis linear motion component 203 works, driving the mounting plate 204 to move back and forth, so that the manifold fixture 207 moves to be aligned with the side of the harmonica tube 2. Then, the X-axis linear motion component 202 is driven to work, so that the base plate 201 moves left and right until the corresponding manifold 9 is inserted into the harmonica tube 2. Then, the pressing cylinder 2072 is driven to work, pushing the manifold push rod 2074 out, pressing the manifold 9 installed on the side of the harmonica tube 2 into the harmonica tube 2. Then, the X-axis linear motion component 202 is driven to reset, thereby preventing the inserted manifold 9 from being pulled out and falling off with the fixture. Then, the pressing cylinder 2072 is driven to reset.

[0050] After the equipment is reset, the employee removes the product and repeats the above steps to assemble the next product.

[0051] Therefore, the present invention achieves the following technical effects:

[0052] 1. This structure can automatically detect the length of the harmonica tube (24mm) and automatically select unqualified products, which is more efficient than manual inspection.

[0053] 2. A separator detection sensor 18 is added to detect whether the separator is installed, so as to avoid the situation of missing separator. In addition, a shaping expansion hole molding block 19 is added to automatically shape the ports on both sides of the harmonica tube 24, which further facilitates the subsequent installation of separator and manifold.

[0054] 3. The entire equipment uses a servo motor in conjunction with a lead screw for precise positioning, resulting in smooth and accurate operation.

[0055] 4. This structure can automatically adjust the clamping distance on both sides according to the length of the harmonica tube, so that it can position and clamp harmonica tubes of different lengths, further improving the versatility of the equipment.

[0056] It should also be noted that the calculation of the drive distance of each cylinder and servo motor, and how to ensure the consistency of the left and right sides, can be accurately calculated and set according to the pre-requirements, or corresponding sensors can be added for automatic sensing and control. This is a conventional technical method for those skilled in the art, so it will not be described in detail. The control box is set inside the frame 1. The control box can be exposed by opening the cabinet door at the front of the bottom of the frame 1. The controller is electrically connected to each cylinder and servo motor to achieve automatic control.

[0057] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A semi-automatic shaping and assembly equipment for liquid-cooled plates, comprising a frame (1), wherein a table (101) is provided on the frame (1), characterized in that: The tabletop (101) is provided with a harmonica tube clamping fixture (3) for placing and clamping the harmonica tube (24). A mounting fixture assembly (2) is mirror-mounted on the left and right sides of the harmonica tube clamping fixture (3), which sequentially installs the separator (25) and the manifold (9) onto the sides of the harmonica tube (24). The harmonica tube clamping fixture (3) includes a mounting platform (4) fixed on the tabletop (101) and two harmonica tube clamping mechanisms. The two harmonica tube clamping mechanisms are mirror-mounted on the left and right sides of the mounting platform (4). Each harmonica tube clamping mechanism includes an X-axis linear... The moving component 2 (5), the sliding stage (6), and the pressing cylinder (8) are provided. The sliding end of the X-axis linear moving component 2 (5) is connected to the bottom of the sliding stage (6). The sliding stage (6) is provided with a mounting platform 2 (7) and a cylinder seat 1 (10) above it. The mounting platform 2 (7) is parallel to the mounting platform 1 (4) and the height of the mounting platform 2 (7) is the same as that of the mounting platform 1 (4). The pressing cylinder (8) is fixed on the cylinder seat 1 (10). The piston rod of the pressing cylinder (8) is connected to a lower pressure plate (11) that can press the harmonica tube (24) onto the mounting platform 2 (7) after moving downward. The mounting fixture assembly (2) includes a base plate (201), an X-axis linear motion assembly (202), a length detection displacement sensor (205), a manifold fixture (207), and a separator fixture (208). The X-axis linear motion assembly (202) is mounted on the platform (101), and the sliding end of the X-axis linear motion assembly (202) is connected to the base plate (201). A Z-axis linear motion assembly (203) is mounted on the upper surface of the base plate (201). The sliding end of the Z-axis linear motion component (203) is connected to a mounting plate (204). The manifold fixture (207) and the separator fixture (208) are mounted on the mounting plate (204). The mounting plate (204) is also provided with a length direction pre-positioning block (206) symmetrically arranged with the mounting platform (4). A length detection displacement sensor (205) for detecting the length of the harmonica tube (24) is inserted through the length direction pre-positioning block (206).

2. The semi-automatic liquid-cooled plate shaping and assembly equipment according to claim 1, characterized in that: A lifting cylinder (12) is also provided above the sliding platform (6), and a third platform (13) parallel to the second platform (7) is connected to the piston rod of the lifting cylinder (12).

3. The semi-automatic liquid-cooled plate shaping and assembly equipment according to claim 2, characterized in that: A concave clamp (14) is provided above the third mounting platform (13), the second mounting platform (7), and below the lower pressure plate (11).

4. The semi-automatic liquid-cooled plate shaping and assembly equipment according to claim 3, characterized in that: The cylinder seat (10) is provided with two sets of symmetrical pressing cylinders (8). Each pressing cylinder (8) has a lower pressing plate (11) connected to its piston rod. One of the lower pressing plates (11) is symmetrically arranged with the second mounting platform (7), and the other lower pressing plate (11) is symmetrically arranged with the third mounting platform (13).

5. The semi-automatic liquid-cooled plate shaping and assembly equipment according to claim 4, characterized in that: A longitudinally distributed guide rail (15) is provided on the side of the second placement platform (7). The bottom of the third placement platform (13) is fixed on an inverted L-shaped connecting frame (16). The bottom of the horizontal plate of the L-shaped connecting frame (16) is connected to the piston rod of the lifting cylinder (12). A slider (17) that is slidably connected to the guide rail (15) is provided on the side of the vertical plate of the L-shaped connecting frame (16).

6. The semi-automatic shaping and assembly equipment for liquid-cooled plates according to claim 5, characterized in that: The manifold fixture (207) includes a manifold positioning block (2071) and a pressing cylinder (2072). Both the pressing cylinder (2072) and the manifold positioning block (2071) are fixed to the mounting plate (204). A slot (2073) for inserting the manifold (9) is provided on one side of the manifold positioning block (2071). A manifold push rod (2074) is connected to the piston rod of the pressing cylinder (2072), which is movably inserted into the manifold positioning block (2071) and used to press the manifold (9) into the opening on the side of the harmonica tube (24). The separator fixture (208) includes a separator positioning block (2081) and a second pressing cylinder (2082). Both the second pressing cylinder (2082) and the separator positioning block (2081) are fixed on the mounting plate (204). The separator positioning block (2081) has an insert (2083) on one side for inserting the separator (25). The piston rod of the second pressing cylinder (2082) is connected to a separator push rod (2084) that is movably inserted into the separator positioning block (2081) and used to press the separator (25) into the opening on the side of the harmonica tube (24).

7. The semi-automatic liquid-cooled plate shaping and assembly equipment according to claim 6, characterized in that: The mounting plate (204) is also provided with a separator detection sensor (18) for detecting whether a separator (25) is installed on the side of the harmonica tube (24) and a shaping and expanding hole shaping block (19) for shaping and expanding the hole for the inner cavity size of the harmonica tube and the outer wall rib of the harmonica tube.

8. The semi-automatic shaping and assembly equipment for liquid-cooled plates according to claim 7, characterized in that: The X-axis linear motion assembly two (5) includes a servo motor one (501) and a left-right moving lead screw one (502). The servo motor one (501) is fixed on the table (101). The output shaft of the servo motor one (501) is connected to one end of the left-right moving lead screw one (502). The other end of the left-right moving lead screw one (502) is rotatably connected to a lead screw seat one (503). The lead screw seat one (503) is fixed on the table (101). On the upper part, the left and right moving lead screw (502) is fitted with a lead screw slide (504), the lead screw slide (504) is set at the bottom of the sliding table (6), and two parallel guide rails (505) are also set on the table surface (101). The bottom of the base plate (201) is slidably connected to the guide rails (505) through a slider (20), and the bottom of the sliding table (6) is slidably connected to the guide rails (505) through a slider (21).

9. The semi-automatic shaping and assembly equipment for liquid-cooled plates according to claim 2, 3, 4, 5, 6, 7, or 8, characterized in that: The X-axis linear motion assembly (202) includes a servo motor (2021) and a left-right moving lead screw (2022). The servo motor (2021) is fixed on the table (101). The output shaft of the servo motor (2021) is connected to one end of the left-right moving lead screw (2022). The other end of the left-right moving lead screw (2022) is rotatably connected to a lead screw seat (2023). The lead screw seat (2023) is fixed on the table (101). A lead screw slide is fitted on the left-right moving lead screw (2022). Seat 2 (2024), the ball screw slide seat 2 (2024) is disposed at the bottom of the base plate (201), the Z-axis linear motion assembly (203) includes a ball screw linear module (2031) and a guide rail 2 (2032), the ball screw linear module (2031) and the guide rail 2 (2032) are fixed on the base plate (201), the sliding end of the ball screw linear module (2031) is connected to the mounting plate (204), and the bottom of the mounting plate (204) is slidably connected to the guide rail 2 (2032) through slider 2 (2033).

10. The semi-automatic shaping and assembly equipment for liquid-cooled plates according to claim 1, characterized in that: The frame (1) is equipped with protective railings (22) at both the front and back, and a safety light curtain (23) is installed on the front protective railing (22).

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