Insert feeding mechanism
Patent Information
- Application Number
- CN202522270636.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]本实用新型目的是:提供一种嵌件上料机构,以解决现有技术中无针对指环状嵌件的上料机构的问题
(1)本实用新型中的一种嵌件上料机构,包括:定向输送组件、嵌件接料顶升组件、夹取组件;实现成堆的嵌件自动上料,结构简单且高效。本实用新型中,接料板可以沿Y轴移动的设置,即可以实现接收从定向输送组件输送过来的嵌件,同时实现阻断定向输送组件后续嵌件的输出。
Smart Images

Figure CN224753572U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic feeding technology, and in particular to an insert feeding mechanism. Background Technology
[0002] Inserts are key components embedded in other structures and are widely used in various fields. Existing ring-shaped inserts (with a ring-shaped surface at the top, the ring-shaped surface is connected to the insert body and the middle is a through hole) require feeding the randomly piled inserts for subsequent assembly. However, the insert feeding process in the existing technology requires manual intervention or complex positioning mechanisms. There is an urgent need for a simple and efficient insert feeding mechanism. Utility Model Content
[0003] The purpose of this invention is to provide an insert feeding mechanism to solve the problem that there is no feeding mechanism for ring-shaped inserts in the prior art.
[0004] The technical solution of this utility model is: an insert feeding mechanism, wherein the insert is ring-shaped, comprising: A directional conveying assembly is used to output inserts arranged in a straight line with a preset orientation; An insert receiving and lifting assembly includes a receiving module, a lifting module, and a detection component. The receiving module receives inserts from the outlet of a directional conveying assembly and drives the inserts to shift along a preset direction, while simultaneously blocking the output of subsequent inserts from the directional conveying assembly. The lifting module lifts the shifted inserts vertically. The detection component detects whether the inserts have fully entered the predetermined position of the receiving module. The clamping assembly is used to clamp the lifted insert on the lifting module and transfer it to the next station.
[0005] Preferably, the directional conveying assembly outputs the insert along a first direction, and the receiving module includes a receiving plate adjacent to the feeding port of the directional conveying assembly and a first driving member that drives the receiving plate to reciprocate along a second direction perpendicular to the first direction.
[0006] Preferably, the receiving plate has a receiving groove for accommodating the insert at the outlet of the directional conveying component; The insert receiving and lifting assembly includes a side stop block fixedly disposed on the side of the directional conveying assembly; when the receiving plate moves away from the discharge port of the conveying assembly along the second direction, the side stop block blocks the slot of the receiving trough that is biased towards the directional conveying assembly.
[0007] Preferably, the detection element is a through-beam sensor, and the receiving plate has a detection channel located on the side of the receiving groove away from the directional conveying component along a direction parallel to the second direction, so that the optical signal of the through-beam sensor can pass through.
[0008] Preferably, the lifting module includes a top rod and a second driving component that drives the top rod to rise and fall, the second driving component being fixed to the bottom end surface of the receiving plate; The receiving plate is provided with a groove bottom that penetrates the receiving groove and a through hole that corresponds to the movement trajectory of the push rod, so that the push rod can complete the lifting and lowering action.
[0009] Preferably, the top surface of the insert is an annular surface; the top rod is multi-segmented with different diameters, including a conical portion, a first cylindrical portion, and a second cylindrical portion from top to bottom. The cross-sectional area of the conical portion gradually changes from small to large at the bottom. The maximum diameter of the conical portion is equal to the diameter of the inner ring of the annular surface, the diameter of the first cylindrical portion is equal to the diameter of the inner ring of the annular surface, and the diameter of the second cylindrical portion is greater than the diameter of the inner ring of the annular surface.
[0010] Preferably, the directional conveying assembly includes a vibratory feeder, and a linear guide is provided at the outlet of the vibratory feeder; The linear guide includes a linear U-shaped groove arranged along a first direction in the length direction and a cover plate covering the linear U-shaped groove. The bottom of the linear U-shaped groove is flush with the bottom of the receiving groove in the horizontal direction.
[0011] Preferably, the gripping assembly includes a robotic arm and multiple gripping units with identical structures disposed at the end of the robotic arm. Each gripping unit includes a gripper cylinder and a pair of gripping members fixed on the gripper of the gripper cylinder.
[0012] Preferably, there are two clamping units, and the free ends of the pair of clamping members are horizontally inverted V-shaped notches arranged opposite each other.
[0013] Preferably, the detection channel is a through groove, and the through groove is connected to the receiving groove.
[0014] Compared with the prior art, the advantages of this utility model are: (1) An insert feeding mechanism of the present invention includes: a directional conveying component, an insert receiving and lifting component, and a clamping component; it realizes automatic feeding of stacked inserts, and has a simple and efficient structure. In the present invention, the receiving plate is set to be movable along the Y-axis, which can realize receiving inserts conveyed from the directional conveying component, and at the same time block the output of subsequent inserts from the directional conveying component.
[0015] (2) In the present invention, when the top rod lifts the insert in the receiving groove, the insert is fitted on the first cylindrical part. The insert is precisely positioned by the cylindrical part and the first cylindrical part, which facilitates the subsequent clamping of the clamping component. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1This is a schematic diagram of the structure of the insert feeding mechanism described in this utility model; Figure 2 This is a partially enlarged view of the insert feeding mechanism described in this utility model; Figure 3 This is a schematic diagram of the clamping assembly described in this utility model; Figure 4 This is a schematic diagram of the structure of the insert receiving and lifting assembly of this utility model; Figure 5 This is a partial structural schematic diagram of the insert receiving and lifting assembly described in this utility model; Figure 6 This is a schematic diagram of the structure of the top rod described in this utility model.
[0017] The components are: 1. Insert, 2. Annular surface, 3. Receiving plate, 4. Receiving groove, 5. First cylinder, 6. Vibratory plate, 7. Straight U-shaped groove, 8. Cover plate, 9. Side stop block, 10. Top rod, 11. Conical part, 12. First cylindrical part, 13. Second cylindrical part, 14. Second cylinder, 15. Robotic arm, 16. Gripper cylinder, 17. Clamping component, 18. Through-beam sensor. Detailed Implementation
[0018] The present invention will be further described in detail below with reference to specific embodiments: In the description of the utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0019] In this embodiment, as Figure 2 , Figure 6 As shown, insert 1 is ring-shaped, and the top surface of insert 1 is annular surface 2; Figure 1 , Figure 2As shown, an insert 1 feeding mechanism includes: a directional conveying component, an insert receiving and lifting component, and a clamping component. The directional conveying component is used to output the insert 1 in a preset posture along a straight line. In this embodiment, the preset posture is: the axial direction of the insert 1 is vertical, and the annular surface 2 of the insert 1 is on top; the directional conveying component outputs the insert 1 along a first direction. The receiving module includes a receiving plate 3 adjacent to the feeding port of the directional conveying component, and a first driving component that drives the receiving plate 3 to reciprocate along a second direction perpendicular to the first direction. In this embodiment, the first driving component is a first cylinder 5. Figure 1 As shown, the first direction is the X-axis, and the second direction is the Y-axis. Figure 2 As shown, the directional conveying assembly includes a vibratory feeder 6, and a linear guide is provided at the outlet of the vibratory feeder 6. The linear guide includes a linear U-shaped groove 7 arranged along a first direction in the length direction, and a cover plate 8 covering the linear U-shaped groove 7. The bottom of the linear U-shaped groove 7 is flush with the bottom of the receiving groove 4 in the horizontal direction. In this embodiment, the vibratory feeder 6 continuously vibrates to feed the material, and the insert 1 is output in a preset posture along a straight line through the vibratory feeder 6, which is simple and efficient in structure.
[0020] like Figure 4 , Figure 5 As shown, the insert receiving and lifting assembly includes a receiving module, a lifting module, and a detection component. The receiving module is used to receive insert 1 from the outlet of the directional conveying assembly and drive insert 1 to move along a preset direction, while blocking the output of subsequent inserts 1 from the directional conveying assembly. The lifting module is used to lift the moved insert 1 vertically. The detection component is used to detect whether insert 1 has completely entered the predetermined position of the receiving module.
[0021] like Figure 4 , Figure 5As shown, the receiving plate 3 has a receiving groove 4 for accommodating the insert 1 at the outlet of the directional conveying component; the insert receiving and lifting component includes a side stop 9 fixedly installed on the side of the directional conveying component; when the receiving plate 3 moves away from the outlet of the conveying component along the second direction, the side stop 9 blocks the groove of the receiving groove 4 that is biased towards the directional conveying component, preventing the insert 1 from dislodging from the receiving groove 4 when the receiving plate 3 moves, and at the same time, it cooperates with the receiving groove 4 to position the insert 1 in the receiving groove 4 so that the top rod 10 can accurately lift the insert 1 in the receiving groove 4. The receiving plate 3 is provided with a through hole that penetrates the bottom of the receiving groove 4 and corresponds to the movement trajectory of the top rod 10 so that the top rod 10 can complete the lifting action. In this embodiment, the receiving plate 3 is configured to move along the Y-axis, which allows the receiving plate 3 to receive the insert 1 conveyed from the directional conveying component and simultaneously block the output of subsequent inserts 1 from the directional conveying component. If the receiving plate 3 is not configured to move along the Y-axis, since the vibratory feeder 6 continuously vibrates to supply material, a blocking mechanism is required at the outlet of the directional conveying component to prevent subsequent inserts 1 from moving forward, thus avoiding interference caused by the lifting of inserts 1 in the receiving trough 4, which would make the structure more complex.
[0022] like Figure 4 , Figure 5 As shown, the lifting module includes a lifting rod 10 and a second driving component that drives the lifting rod 10 to rise and fall. The second driving component is fixed to the bottom end surface of the receiving plate 3. In this embodiment, the second driving component is a second cylinder 14; Figure 6 As shown, the push rod 10 is multi-segmented with varying diameters, including a conical portion 11, a first cylindrical portion 12, and a second cylindrical portion 13 from top to bottom. The cross-sectional area of the conical portion 11 gradually changes from small to large at the bottom. The maximum diameter of the conical portion 11 is equal to the diameter of the inner ring of the annular surface 2. The diameter of the first cylindrical portion 12 is equal to the diameter of the inner ring of the annular surface 2. The diameter of the second cylindrical portion 13 is larger than the diameter of the inner ring of the annular surface 2. In this embodiment, when the push rod 10 lifts the insert 1 in the receiving groove 4, the insert 1 is fitted onto the first cylindrical portion 12. The conical portion 11 and the first cylindrical portion 12 are used to precisely position the insert 1, which facilitates the subsequent clamping of the clamping assembly.
[0023] The detection component is a through-beam sensor 18 (e.g.) Figure 4 As shown, the receiving plate 3 has a detection channel along a direction parallel to the second direction, located on the side of the receiving groove 4 away from the directional conveying assembly, for allowing the optical signal of the through-beam sensor 18 to pass through. The detection channel is a through groove, and the through groove is connected to the receiving groove 4. In this embodiment, when the insert 1 is fully inserted into the receiving groove 4, the optical path of the through-beam sensor 18 is blocked, thereby driving the first cylinder 5 to move the receiving plate 3 along the second direction away from the discharge port of the conveying assembly.
[0024] like Figure 3As shown, the gripping assembly is used to grip the lifted insert 1 on the lifting module and transfer it to the next workstation. The gripping assembly includes a robot arm 15 and multiple gripping units with identical structures located at the end of the robot arm 15. Each gripping unit includes a gripper cylinder 16 and a pair of gripping members 17 fixed on the gripper of the gripper cylinder 16. There are two gripping units. The free ends of the pair of gripping members 17 are horizontally inverted V-shaped notches arranged opposite each other. In this embodiment, the V-shaped notches form a geometric constraint with the outer circle of the insert 1 through line contact, which can automatically correct the radial position deviation of the insert 1 and ensure concentricity during gripping.
[0025] The working principle of the insert 1 feeding mechanism in this utility model is as follows: In the initial state, the piston rod of the first cylinder 5 retracts, the receiving groove 4 of the receiving plate 3 is directly opposite the discharge port of the directional conveying component, the piston cylinder of the second cylinder 14 retracts, and the push rod 10 is at the lowest point of its lifting stroke. Upon starting the operation, the vibratory feeder 6 begins continuous feeding, and the linear guide outputs an insert 1. When the through-beam sensor 18 detects that the insert 1 has completely entered the receiving groove 4, the first cylinder 5 drives the receiving plate 3 to move along the Y-axis away from the discharge port of the conveying component (i.e., towards...). Figure 4 (Using the orientation as a reference, the receiving plate 3 moves to the left). At the same time, the receiving plate 3 blocks the subsequent insert 1 in the linear guide from moving forward. After the receiving plate 3 stops moving, the second cylinder 14 drives the push rod 10 to rise, lifting the insert 1 from the receiving groove 4. One gripping unit of the robot arm 15 grips the insert 1 on the push rod 10. Then the piston rod of the second cylinder 14 retracts, driving the push rod 10 to fall. At the same time as the push rod 10 falls, the piston rod of the first cylinder 5 retracts, driving the receiving plate 3 to reset, so that the receiving groove 4 is directly opposite the outlet of the directional conveying component. Repeat the previous steps to receive the second insert 1 and lift it. Another gripping unit of the robot arm 15 grips the second insert 1 on the push rod 10. Then the robot arm 15 places the two inserts 1 in the predetermined position, and repeats the feeding process.
[0026] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore, all changes falling within the meaning and scope of the equivalents of the claims are intended to be included within this utility model.
Claims
1. An insert feeding mechanism, wherein the insert is ring-shaped, characterized in that, include: A directional conveying assembly is used to output inserts arranged in a straight line with a preset orientation; An insert receiving and lifting assembly includes a receiving module, a lifting module, and a detection component. The receiving module receives inserts from the outlet of a directional conveying assembly and drives the inserts to shift along a preset direction, while simultaneously blocking the output of subsequent inserts from the directional conveying assembly. The lifting module lifts the shifted inserts vertically. The detection component detects whether the inserts have fully entered the predetermined position of the receiving module. The clamping assembly is used to clamp the lifted insert on the lifting module and transfer it to the next station.
2. The insert feeding mechanism according to claim 1, characterized in that: The directional conveying assembly outputs the insert along a first direction, and the receiving module includes a receiving plate adjacent to the feeding port of the directional conveying assembly and a first driving member that drives the receiving plate to reciprocate along a second direction perpendicular to the first direction.
3. The insert feeding mechanism according to claim 2, characterized in that: The receiving plate is provided with a receiving groove for accommodating the insert at the discharge port of the directional conveying component; The insert receiving and lifting assembly includes a side stop block fixedly disposed on the side of the directional conveying assembly; when the receiving plate moves away from the discharge port of the conveying assembly along the second direction, the side stop block blocks the slot of the receiving trough that is biased towards the directional conveying assembly.
4. The insert feeding mechanism according to claim 3, characterized in that: The detection component is a through-beam sensor. The receiving plate has a detection channel located on the side of the receiving groove away from the directional conveying component, parallel to the second direction, so that the optical signal of the through-beam sensor can pass through.
5. The insert feeding mechanism according to claim 3, characterized in that: The lifting module includes a top rod and a second driving component that drives the top rod to rise and fall. The second driving component is fixed to the bottom end surface of the receiving plate. The receiving plate is provided with a groove bottom that penetrates the receiving groove and a through hole that corresponds to the movement trajectory of the push rod, so that the push rod can complete the lifting and lowering action.
6. The insert feeding mechanism according to claim 5, characterized in that: The top surface of the insert is an annular surface; the top rod is multi-segmented with different diameters, including a conical part, a first cylindrical part, and a second cylindrical part from top to bottom. The cross-sectional area of the conical part gradually changes from small to large at the bottom. The maximum diameter of the conical part is equal to the diameter of the inner ring of the annular surface. The diameter of the first cylindrical part is equal to the diameter of the inner ring of the annular surface. The diameter of the second cylindrical part is greater than the diameter of the inner ring of the annular surface.
7. The insert feeding mechanism according to claim 3, characterized in that: The directional conveying assembly includes a vibratory feeder, and a linear guide is provided at the outlet of the vibratory feeder; The linear guide includes a linear U-shaped groove arranged along a first direction in the length direction and a cover plate covering the linear U-shaped groove. The bottom of the linear U-shaped groove is flush with the bottom of the receiving groove in the horizontal direction.
8. The insert feeding mechanism according to claim 1, characterized in that: The gripping assembly includes a robotic arm and multiple gripping units with identical structures disposed at the end of the robotic arm. Each gripping unit includes a gripper cylinder and a pair of gripping members fixed on the gripper of the gripper cylinder.
9. The insert feeding mechanism according to claim 8, characterized in that: The number of clamping units is two, and the free ends of the pair of clamping members are horizontally inverted V-shaped notches arranged opposite each other.
10. The insert feeding mechanism according to claim 4, characterized in that: The detection channel is a through groove, and the through groove is connected to the receiving groove.