A coating die cleaning station

Abstract

This utility model discloses a coating die head cleaning station, comprising: a cleaning station body; a die head flipping mechanism disposed on the cleaning station body, the die head flipping mechanism being adapted to fix the die head and drive the die head to flip; and a rinsing system disposed on the cleaning station body, adapted to rinse the die head disposed on the die head flipping mechanism. This utility model achieves automatic die head flipping through the die head flipping mechanism, eliminating the need for manual flipping, reducing the need for two-person operation, significantly improving cleaning efficiency, and reducing labor costs. The die head flipping mechanism can stably fix the die head and drive it to flip in an orderly manner, avoiding problems such as bumps, tilting, and tipping that may occur during manual flipping, effectively reducing defects such as scratches on the die head appearance and damage to precision, and ensuring product quality.

Description

Technical Field

[0001] This utility model relates to the field of coating equipment technology, specifically to a coating die head cleaning station. Background Technology

[0002] During the production process of coating dies, including CNC machining, grinding, and die-cutting, many impurities, iron filings, cutting fluid, tapping oil, and other dirt and impurities will adhere to the surface, structure, and holes of the die workpiece, affecting its appearance. If it is not cleaned properly, it will affect the processing and precision inspection of the next stage, and may also scratch the appearance of the die, leading to defective products.

[0003] Traditional cleaning methods involve manual cleaning, where workers use cleaning tools to wipe and rinse the mold head in sinks, basins, or other containers. Each time a surface is cleaned, the mold head needs to be flipped over. Since the mold head is quite heavy, it requires two people to operate, which affects efficiency, increases labor costs, and the repeated flipping can easily cause the mold head to bump, tilt, or tip over. Utility Model Content

[0004] In view of this, the present invention provides a coating die head cleaning station to solve the problem that it is inconvenient to flip the die head when cleaning it.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] This utility model provides a coating die head cleaning station, comprising:

[0007] The main body of the cleaning station;

[0008] A mold head flipping mechanism is installed on the cleaning table body. The mold head flipping mechanism is suitable for fixing the mold head and can drive the mold head to flip.

[0009] A flushing system is installed on the cleaning platform body and is suitable for flushing the mold head installed on the mold head flipping mechanism.

[0010] The beneficial effects of the aforementioned coating die cleaning station are as follows: The die-turning mechanism enables automatic die-turning, eliminating the need for manual operation, reducing the need for two-person operation, significantly improving cleaning efficiency, and lowering labor costs. The die-turning mechanism stably fixes the die and drives it to rotate in an orderly manner, avoiding problems such as bumps, tilting, and tipping that may occur during manual turning. This effectively reduces defects such as scratches on the die-turn's appearance and damage to its precision, ensuring product quality.

[0011] The technical solution is further optimized, and the mold head flipping mechanism includes:

[0012] A die head fixing structure, wherein the die head fixing structure is adapted to fix both ends of the die head;

[0013] A die head driving mechanism, which is adapted to drive the die head fixed to the die head fixing structure to rotate.

[0014] The technical solution is further optimized, and the mold head fixing structure includes:

[0015] A pair of connecting rod assemblies are respectively connected to both ends of the die head and extend outward along the axis of the die head;

[0016] A pair of clamping assemblies, each locking one of the linkage assemblies;

[0017] A pair of mounting bases are each connected to a clamping assembly, and both mounting bases are mounted on the cleaning table body.

[0018] The beneficial effects of the above technical solution are as follows: the locking of the connecting rod assembly and the clamping assembly can firmly fix the mold head, prevent it from shaking, shifting or falling off during the flipping and cleaning process, and ensure the stability of the mold head when rotating.

[0019] The technical solution is further optimized, and the clamping component includes:

[0020] A first fixing plate is provided with a positioning groove on the opposite surface of the first fixing plate and the second fixing plate, the positioning groove being adapted to allow the connecting rod assembly to pass through;

[0021] The second fixing plate has one end hinged to the first fixing plate, and the other end of the second fixing plate is locked to the first fixing plate by a locking member.

[0022] To further optimize the technical solution, a first positioning hole is provided on the first fixing plate, and a second positioning hole is provided on the second fixing plate. The locking member passes through the first positioning hole and the second positioning hole to lock the first fixing plate and the second fixing plate together.

[0023] The technical solution is further optimized, and the mold head driving mechanism includes:

[0024] The motor has its drive shaft rotatably mounted on a fixed base and connected to a clamping assembly via an adapter assembly.

[0025] To further optimize the technical solution, a slide rail is provided on the cleaning table body, and the mold head fixing structure and the mold head driving mechanism are slidably mounted on the slide rail via a movable plate. The slide rail is arranged along the length direction of the cleaning table body, the movable plate is arranged along the width direction of the cleaning table body, and the mold head is arranged along the length direction of the cleaning table body.

[0026] The technical solution is further optimized, and the cleaning table body includes:

[0027] A water storage tank, wherein the water storage tank is a cavity structure with an open top, the top wall of the water storage tank is a mounting surface, and the mold head flipping mechanism is set on the mounting surface of the water storage tank and suspends the mold head in the air;

[0028] An outer perimeter plate is disposed on the side of the water storage tank and protrudes upward.

[0029] To further optimize the technical solution, the cavity structure of the water storage tank is connected to a pumping system, the pumping system is connected to a flushing system, and the flushing system is connected to the cavity structure of the water storage tank.

[0030] A filtration system is installed between the pumping system and the flushing system.

[0031] The beneficial effects of the above technical solution are as follows: a filtration system is installed between the pumping system and the flushing system. The water to be sprayed is filtered through the filtration system to further filter out fine impurities and prevent scratches on the mold head during cleaning. This utility model, through the cooperation of the pumping system, flushing system, and filtration system, enables the reuse of water in the storage tank.

[0032] The filtration system further optimizes the technical solution and includes:

[0033] A drain pipe, one end of which is connected to the pumping system and the other end of which is connected to the flushing system;

[0034] At least one filter tank is provided on the drain pipe, and a pressure gauge is provided on each filter tank.

[0035] To further optimize the technical solution, the cleaning station body is also equipped with an electrical control system, and the controlled end of the mold head flipping mechanism and the flushing system is connected to the output end of the electrical control system. Attached Figure Description

[0036] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0037] Figure 1 A top view of the coating die head cleaning station provided by this utility model;

[0038] Figure 2 A side view of the coating die head cleaning station provided by this utility model;

[0039] Figure 3A side view of the coating die head cleaning station provided by this utility model;

[0040] Figure 4 This utility model Figure 1 Schematic diagram of Part A;

[0041] Figure 5 This utility model Figure 1 A schematic diagram of the structure of part B;

[0042] Figure 6 A first-view structural schematic diagram of the coating die head cleaning station provided by this utility model;

[0043] Figure 7 A second-view structural diagram of the coating die head cleaning station provided by this utility model;

[0044] Figure 8 A schematic diagram of the structure of the cleaning table body of the coating die head cleaning table provided by this utility model;

[0045] Figure 9 A schematic diagram of the water storage tank of the coating die head cleaning station provided by this utility model;

[0046] Figure 10 A schematic diagram of the die head flipping mechanism of the coating die head cleaning station provided by this utility model;

[0047] Figure 11 This is a schematic diagram of the structure of the coating die head flipping mechanism of the coating die head cleaning station provided by this utility model when it is positioned on the water storage tank.

[0048] Figure label:

[0049] 1. Cleaning platform body; 11. Water storage tank; 12. Outer panel; 13. Casters; 14. Mounting surface; 15. Water outlet; 16. Water curtain.

[0050] 2. Mold head;

[0051] 3. Die head flipping mechanism, 31. Die head fixing structure, 311. Connecting rod, 312. First fixing plate, 3122. Positioning groove, 313. Second fixing plate, 3131. Second positioning hole, 314. Fixing seat, 32. Die head driving mechanism, 321. Motor, 322. Drive shaft, 324. Rotating shaft, 325. Movable plate, 326. Slide rail;

[0052] 4. Pumping system; 41. Pump; 42. Pumping pipe;

[0053] 5. Filtration system; 51. Filter tank; 52. Pressure gauge;

[0054] 6. Flushing system; 61. Flushing pipe;

[0055] 7. Electrical control system. Detailed Implementation

[0056] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0057] According to the embodiments of this utility model, in conjunction with Figures 1 to 11 As shown, a coating die head cleaning station is provided, including a cleaning station body 1, a die head flipping mechanism 3, and a rinsing system 6. The die head flipping mechanism 3 is disposed on the cleaning station body 1, and is adapted to fix the die head 2 and drive the die head 2 to flip. The rinsing system 6 is disposed on the cleaning station body 1 and is adapted to rinse the die head 2 disposed on the die head flipping mechanism 3.

[0058] The aforementioned coating die cleaning station automatically rotates the die head via a die head flipping mechanism, eliminating the need for manual rotation. This reduces the need for two-person operation, saves cleaning time and manpower, significantly improves cleaning efficiency, and lowers labor costs. The die head flipping mechanism stably fixes the die head and rotates it in an orderly manner, avoiding problems such as bumps, tilting, and tipping that may occur during manual rotation. This effectively reduces defects such as scratches on the die head's appearance and damage to its precision, ensuring product quality.

[0059] In some embodiments, the cleaning station body 1 includes a water storage tank 11 and an outer plate 12. The water storage tank 11, also called a sedimentation tank, is mainly used to store cleaning water, and can store at least 1000L of cleaning water. It also serves to settle impurities, iron filings, and dust. The water storage tank 11 has a cavity structure with an open top. The top wall of the water storage tank 11 is a mounting surface 14. The mold head flipping mechanism 3 is disposed on the mounting surface 14 of the water storage tank 11 and suspends the mold head 2. The outer plate 12 is disposed on the side of the water storage tank 11 and protrudes upward.

[0060] The main body of the cleaning station 1 is made of stainless steel, and the outer panel 12 is welded with stainless steel sheet metal parts. All welded parts are fully welded to prevent water leakage. The control cabinet and control wires are all waterproofed to prevent water seepage and electric leakage.

[0061] More specifically, the outer panel structure is T-shaped and is constructed of SUS316 stainless steel welded together. All welds are fully welded to prevent leakage of cleaning water. Three water outlets 15 are designed on the back and side of the water storage tank 11: one for water circulation, one for cleaning drainage, and one as a spare outlet. The bottom of the water storage tank 11 is equipped with four casters for easy handling and transportation.

[0062] In some embodiments, the cleaning station body 1 is further provided with an electrical control system 7, and the controlled ends of the mold head flipping mechanism 3 and the flushing system 6 are connected to the output end of the electrical control system 7. The electrical control system 7 includes a control cabinet, electrical components and control switches, and the operation of the motor and water pump can be realized by the buttons on the control cabinet, thereby controlling the mold head flipping and the operation of the water pumping system.

[0063] In some embodiments, the mold head flipping mechanism 3 includes a mold head fixing structure 31 and a mold head driving mechanism 32. The mold head fixing structure 31 is adapted to lock and fix both ends of the mold head. The mold head driving mechanism 32 is adapted to drive the mold head 2 fixed to the mold head fixing structure 31 to rotate.

[0064] The mold head fixing structure 31 includes a connecting rod assembly, a clamping assembly, and a fixing seat 314, each consisting of a pair. The connecting rod assembly includes one or more connecting rods 311. Two connecting rod assemblies are respectively connected to both ends of the mold head 2 and extend outwards along the axis of the mold head 2. Two clamping assemblies lock one connecting rod assembly at a time. Two fixing seats 314 are respectively connected to one clamping assembly, and both fixing seats 314 are mounted on the cleaning table body 1.

[0065] In this embodiment, the linkage assembly, in conjunction with the clamping assembly (such as the handle screw and the fixing plate working together), can firmly fix the mold head, preventing it from shaking, shifting or falling off during the tumbling and cleaning process, and ensuring the stability of the mold head during rotation.

[0066] The clamping assembly includes a first fixing plate 312 and a second fixing plate 313. Positioning grooves 3122 are provided on the opposing surfaces of the first fixing plate 312 and the second fixing plate 313. The positioning grooves 3122 are adapted to allow the connecting rod assembly to pass through, forming a wrap-around limit on the passing connecting rod assembly to prevent axial displacement or radial swaying of the die head due to vibration or centrifugal force during the flipping process. One end of the second fixing plate 313 is hinged to the first fixing plate 312 via a pin, and the other end of the second fixing plate 313 is locked to the first fixing plate 312 via a locking member, allowing for quick opening of the clamping assembly to place the die head and quick locking after closure.

[0067] More specifically, the first fixing plate 312 is provided with a first positioning hole, and the second fixing plate 313 is provided with a second positioning hole 3131. The locking member passes through the first positioning hole and the second positioning hole 3131 to lock the first fixing plate 312 and the second fixing plate 313 together.

[0068] Among them, connecting rod 311 is a handle screw, one end of which is the large end, and the large end of the handle screw is located on the outside of the clamping assembly. The locking element is a screw.

[0069] The cleaning platform body 1 is equipped with a slide rail 326, more specifically, the slide rail 326 is located at the top of the water storage tank 11. The mold head fixing structure 31 and the mold head driving mechanism 32 are slidably mounted on the slide rail 326 via a movable plate 325. The slide rail 326 is arranged along the length direction of the cleaning platform body 1, the movable plate 325 is arranged along the width direction of the cleaning platform body 1, and the mold head 2 is arranged along the length direction of the cleaning platform body 1. Therefore, when it is necessary to change to a different specification of mold head 2, the distance between the two fixing seats 314 in the mold head fixing structure 31 can be adjusted by directly sliding the movable plate 325 linearly along the slide rail 326.

[0070] The specific process of fixing the mold head in this embodiment is as follows: First, tighten the two handle screws on the mold head, open the first fixing plate 312, then place the mold head on the second fixing plate 313, close the first fixing plate 312, and tighten the first fixing plate 312 and the second fixing plate 313 with screws. The same operation is performed on both ends, and the fixing device is fixed on the movable plate. In order to adapt to the cleaning of mold heads of different lengths, the movable plate can be adjusted left and right to adjust the length.

[0071] In some embodiments, the die head drive mechanism 32 includes a motor 321, whose drive shaft 322 is rotatably mounted on a fixed base 314 and connected to a clamping assembly via a transition assembly. The transition assembly may include a first gear, a second gear, and a rotating shaft 324. The first gear is connected to the drive shaft 322, and both the first and second gears are meshing bevel gears with their axes perpendicular to each other. The rotating shaft 324 is connected to the second gear and fixedly connected to a first fixed plate 312. Thus, when the motor 321 is running, the clamping assembly can be rotated via the transition assembly, further rotating the die head 2. The motor 321 drives the drive shaft 322, which in turn drives the rotating shaft 324 to perform a flipping action, causing the die head to flip. After the die head flips to a specified angle, the action can be stopped and resumed via a control panel button.

[0072] Furthermore, the motor 321 and the fixed base 314 are respectively mounted on the movable plate 325.

[0073] In some embodiments, the cavity structure of the water storage tank 11 is connected to a pumping system 4. The pumping system 4 includes a pump 41 and a pumping pipe 42. The pump 41 pumps and recycles the cleaning water in the water storage tank 11. The pump 41 is controlled by a control cabinet.

[0074] The pumping system 4 is connected to the flushing system 6, and the flushing system 6 is connected to the cavity structure of the water storage tank 11, thus forming a complete circulation loop between the pumping system 4, the water storage tank 11, and the flushing system 6.

[0075] A filtration system 5 is installed between the pumping system 4 and the flushing system 6. The water to be sprayed is filtered through the filtration system 5 to further filter out fine impurities and prevent the mold head from being scratched during cleaning. In this embodiment, the water in the water storage tank 11 can be reused through the cooperation of the pumping system 4, the flushing system 6, and the filtration system 5.

[0076] The filtration system 5 includes a filter tank 51, a pressure gauge 52, and a drain pipe. One end of the drain pipe is connected to the pumping system 4, and the other end is connected to the flushing system 6. At least one filter tank 51 is provided, mounted on the drain pipe. Each filter tank 51 is equipped with a corresponding pressure gauge 52, which is used to monitor the pressure changes of the water inside the filter tank 51 in real time. More specifically, three filter tanks 51 may be provided.

[0077] The flushing system 6 includes a flushing pipe 61 and a flushing pipe connecting plate. The flushing pipe 61 is connected to the filter tank 51, and the filtered water is sprayed out through the flushing pipe 61.

[0078] The working principle of the above-mentioned coating die cleaning station is as follows:

[0079] Add an appropriate amount of cleaning water and cleaning solution to the water storage tank 11. Install handle screws on both ends of the mold head. After installing the handle screws, hoist the mold head onto the second fixing plate 313. Then flip the first fixing plate 312 and tighten it with screws to fix the mold head 2. Then start the water pump 41 to pump water and then clean the mold head 2 with a water pipe.

[0080] To flip the mold head 2 over for cleaning, start the motor 321 to flip the mold head 2. The movable plates 325 at both ends can move left and right via the slide rails 326, and the distance between the two movable plates 325 can be adjusted according to the length of the mold head.

[0081] To prevent the cleaning water from splashing onto the operator during operation, a water curtain 16 is designed to prevent the cleaning water from splashing onto the person; and the bottom of the cleaning table is equipped with casters 13 for easy transportation and placement.

[0082] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A coating die head cleaning table, characterized in that, include: The main body of the cleaning station (1); A mold head flipping mechanism (3) is provided on the cleaning table body (1). The mold head flipping mechanism (3) is adapted to fix the mold head (2) and can drive the mold head (2) to flip. A flushing system (6) is provided on the cleaning table body (1) and is adapted to flush the mold head (2) provided on the mold head flipping mechanism (3).

2. The coating die head cleaning table according to claim 1, characterized in that, The mold head flipping mechanism (3) includes: A mold head fixing structure (31) is provided, which is adapted to fix both ends of the mold head (2); The mold head driving mechanism (32) is adapted to drive the mold head (2) fixed to the mold head fixing structure (31) to rotate.

3. The coating die head cleaning table according to claim 2, characterized in that, The mold head fixing structure (31) includes: A pair of connecting rod assemblies are respectively connected to both ends of the mold head (2) and extend outward along the axial direction of the mold head (2); A pair of clamping assemblies, each locking one of the connecting rod assemblies; A pair of fixing seats (314) are respectively connected to one of the clamping components, and both fixing seats (314) are disposed on the cleaning table body (1).

4. The coating die head cleaning table according to claim 3, characterized in that, The clamping assembly includes: A first fixing plate (312) is provided with a positioning groove (3122) on the opposite surface of the first fixing plate (312) and the second fixing plate (313), the positioning groove (3122) being adapted to allow the connecting rod assembly to pass through; The second fixing plate (313) has one end hinged to the first fixing plate (312) and the other end locked to the first fixing plate (312) by a locking member.

5. The coating die head cleaning table according to claim 3, characterized in that, The die head drive mechanism (32) includes: The motor (321) has a drive shaft (322) that is rotatably mounted on the fixed base (314) and connected to the clamping assembly via a transition assembly.

6. The coating die head cleaning table according to claim 2, characterized in that, The cleaning table body (1) is provided with a slide rail (326). The mold head fixing structure (31) and the mold head driving mechanism (32) are slidably arranged on the slide rail (326) through the movable plate (325). The slide rail (326) is arranged along the length direction of the cleaning table body (1). The movable plate (325) is arranged along the width direction of the cleaning table body (1). The mold head (2) is arranged along the length direction of the cleaning table body (1).

7. The coating die head cleaning table according to claim 1, characterized in that, The cleaning station body (1) includes: Water storage tank (11), the water storage tank (11) is a cavity structure with an open top, the top wall of the water storage tank (11) is a mounting surface (14), the mold head flipping mechanism (3) is set on the mounting surface (14) of the water storage tank (11) and suspends the mold head (2); The outer plate (12) is disposed on the side of the water storage tank (11) and protrudes upward.

8. The coating die head cleaning table according to claim 7, characterized in that, The cavity structure of the water storage tank (11) is connected to a pumping system (4), the pumping system (4) is connected to the flushing system (6), and the flushing system (6) is connected to the cavity structure of the water storage tank (11). A filtration system (5) is provided between the pumping system (4) and the flushing system (6).

9. The coating die head cleaning table according to claim 8, characterized in that, The filtration system (5) includes: A drain pipe, one end of which is connected to the pumping system (4) and the other end of which is connected to the flushing system (6); At least one filter tank (51) is provided on the drain pipe, and a pressure gauge (52) is provided on each filter tank (51).

10. The coating die head cleaning table according to any one of claims 1-9, characterized in that, The cleaning station body (1) is also equipped with an electrical control system (7), and the controlled ends of the mold head flipping mechanism (3) and the flushing system (6) are connected to the output end of the electrical control system (7).

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