Anti-fouling high-glossiness bright leather rolling device
Patent Information
- Application Number
- CN202522263320.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0004]本实用新型的目的在于实现上压辊的快速更换,大幅缩短设备维护时间,提升生产连续性与维护便利性,提供一种防污高光泽度亮面皮革轧制装置,解决了传统装置无法快速更换压辊以及缺乏有效的压辊清洁装置的问题
[0014]1、本技术方案的防污高光泽度亮面皮革轧制装置,通过按压块压缩复位弹簧以释放固定卡,更换新上压辊后推入安装座,复位弹簧带动按压块自动卡入固定卡缺口完成固定,实现上压辊的快速更换,大幅缩短设备维护时间,提升生产连续性与维护便利性。
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Figure CN224798909U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of leather processing technology, and in particular to a stain-resistant, high-gloss glossy leather rolling device. Background Technology
[0002] The stain-resistant, high-gloss glossy leather rolling device is a specialized piece of equipment for leather post-processing. Its core function is to give leather both stain resistance and a high-gloss finish through a rolling process. First, the leather substrate is cleaned or pre-treated for stain resistance. Then, rollers with high-precision polishing textures are used to roll and calender the leather surface. This creates a dense, smooth, glossy structure to enhance shine, while also allowing stain-resistant components to adhere evenly or integrate into the surface layer. The final product is glossy leather that combines stain resistance, abrasion resistance, and a high visual appeal.
[0003] However, some traditional devices cannot quickly replace the pressure rollers. When production needs are switched to different specifications or textures of stain-resistant high-gloss leather, replacing the pressure rollers often requires disassembling multiple fixed parts and repeatedly adjusting the positioning. The operation process is cumbersome and time-consuming, affecting the flexibility of the production rhythm. On the other hand, some devices lack pressure roller cleaning devices or rely solely on static scrapers for cleaning. Residual stain-resistant coatings, lint, or tiny impurities on the leather surface will adhere to the pressure roller surface. These residues will be transferred to the subsequent leather surface as the pressure roller rotates, resulting in defects such as spots and gloss breaks in the finished product. Utility Model Content
[0004] The purpose of this invention is to enable rapid replacement of the upper pressure roller, significantly shorten equipment maintenance time, improve production continuity and maintenance convenience, and provide a stain-resistant, high-gloss glossy leather rolling device that solves the problems of traditional devices being unable to quickly replace the pressure roller and lacking an effective pressure roller cleaning device.
[0005] This utility model also provides a stain-resistant, high-gloss glossy leather rolling device, including a frame, a pressure roller mounting seat rotatably connected to one side of the outer wall of the frame, a pressure roller seat fixedly connected to the other side of the pressure roller mounting seat, an upper pressure roller fixedly connected to the other side of the pressure roller seat, a driven shaft rotatably connected to the upper part of the frame, a cleaning belt rotatably connected to the outside of the driven shaft, and the lower part of the cleaning belt in close contact with the upper pressure roller.
[0006] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a return spring is fixed inside the pressure roller mounting seat, a pressing block is slidably connected inside the pressure roller mounting seat, the pressing block is sleeved inside the return spring, the top end of the return spring is fixedly connected to the pressing block, and two fixing clips are fixedly connected to the upper part of one side of the pressure roller seat.
[0007] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a rotating shaft is rotatably connected to the middle of the frame, a second motor is rotatably connected to the other end of the rotating shaft, and an upper pressure roller is sleeved on the outside of the rotating shaft.
[0008] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a first motor is fixedly connected to one side of the frame, the first motor is fixedly connected to the drive shaft, a water collection tank is fixedly connected inside the frame, and a brush is fixedly connected inside the frame, the brush being made of nylon bristles.
[0009] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a spray pipe is fixedly connected inside the frame, and multiple nozzles are fixedly connected to one side of the outer wall of the spray pipe.
[0010] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a sponge block is slidably connected to the middle of the cleaning belt, and both ends of the sponge block are fixedly connected to the frame.
[0011] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a cylinder is fixedly connected to the bottom of the frame, a piston rod is slidably connected inside the cylinder, a bearing seat is fixedly connected above the piston rod, a lower pressure roller is rotatably connected inside the bearing seat, the lower pressure roller is a soft pressure roller with a polyurethane elastomer sleeve on the outside, a guide shaft is fixedly connected to the lower part of the bearing seat, and the guide shaft is slidably connected to a partition inside the frame.
[0012] According to the present invention, a stain-resistant, high-gloss glossy leather rolling device is provided, wherein a take-up roller is rotatably connected to the middle of the other end of the frame.
[0013] Beneficial effects:
[0014] 1. The anti-fouling, high-gloss glossy leather rolling device of this technical solution releases the fixing clip by compressing the reset spring with the pressing block. After replacing the upper pressure roller, it is pushed into the mounting seat, and the reset spring drives the pressing block to automatically engage with the notch of the fixing clip to complete the fixation. This realizes the rapid replacement of the upper pressure roller, greatly shortens the equipment maintenance time, and improves the continuity of production and the convenience of maintenance.
[0015] 2. The first motor drives the cleaning belt to rotate around the drive shaft and the driven shaft. The protrusions on the cleaning belt continuously contact the surface of the upper pressure roller for cleaning. At the same time, the spray pipe sprays water, the brush removes stains, and the sponge absorbs water to achieve the cyclic cleaning of the cleaning belt, improve the cleaning effect of the cleaning belt, avoid the residue on the upper pressure roller from affecting the leather rolling effect, and improve the stability of product quality. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0017] Figure 1 This is a perspective view of a stain-resistant, high-gloss glossy leather rolling device according to the present invention;
[0018] Figure 2 This is a structural diagram of the lower pressure roller of a stain-resistant, high-gloss glossy leather rolling device according to this utility model;
[0019] Figure 3 This is a structural diagram of the cleaning belt of a stain-resistant, high-gloss glossy leather rolling device according to this utility model;
[0020] Figure 4 This is a structural diagram of the pressing block of a stain-resistant, high-gloss glossy leather rolling device according to this utility model.
[0021] Legend:
[0022] 1. Frame; 2. Take-up roller; 3. First motor; 4. Pressure roller mounting base; 5. Pressure roller seat; 6. Cylinder; 7. Piston rod; 8. Bearing seat; 9. Guide shaft; 10. Lower pressure roller; 11. Upper pressure roller; 12. Rotating shaft; 13. Second motor; 14. Driven shaft; 15. Drive shaft; 16. Cleaning belt; 17. Spray pipe; 18. Spray nozzle; 19. Water collection tank; 20. Brush; 21. Sponge block; 22. Pressing block; 23. Return spring; 24. Fixing clip. Detailed Implementation
[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0024] Reference Figure 1-4 This utility model provides a stain-resistant, high-gloss glossy leather rolling device, which includes a frame 1. A pressure roller mounting seat 4 is rotatably connected to one side of the outer wall of the frame 1. A pressure roller seat 5 is fixedly connected to the other side of the pressure roller mounting seat 4. An upper pressure roller 11 is fixedly connected to the other side of the pressure roller seat 5. A driven shaft 14 is rotatably connected to the upper part of the frame 1. A cleaning belt 16 is rotatably connected to the outside of the driven shaft 14. The lower part of the cleaning belt 16 is in close contact with the upper pressure roller 11.
[0025] Specifically, the upper pressure roller 11 is fixed on the frame 1 by the pressure roller seat 5 and the pressure roller mounting seat 4, and the cleaning belt 16 can rotate around the driven shaft 14. The protrusions on the cleaning belt 16 can clean the surface of the upper pressure roller 11.
[0026] A reset spring 23 is fixed inside the pressure roller mounting base 4. A pressing block 22 is slidably connected inside the pressure roller mounting base 4. The pressing block 22 is sleeved inside the reset spring 23. The top of the reset spring 23 is fixedly connected to the pressing block 22. Two fixing clips 24 are fixedly connected to the upper part of one side of the pressure roller base 5.
[0027] Specifically, the fixing clip 24 can be inserted into the groove in the pressure roller mounting seat 4 and compress the mounting seat. After the fixing clip 24 is in place, under the action of the return spring 23, the pressing block 22 moves upward and is inserted into the notch on the fixing clip 24 to achieve the fixing effect.
[0028] A rotating shaft 12 is rotatably connected to the middle of the frame 1, and a second motor 13 is rotatably connected to the other end of the rotating shaft 12. The upper pressure roller 11 is sleeved on the outside of the rotating shaft 12.
[0029] Specifically, the second motor 13 drives the rotating shaft 12 to rotate, and the upper pressure roller 11 rotates under the action of the rotating shaft 12.
[0030] A first motor 3 is fixedly connected to one side of the frame 1. The first motor 3 is fixedly connected to the drive shaft 15. A water collection tank 19 is fixedly connected inside the frame 1. A brush 20 is fixedly connected inside the frame 1. The brush 20 is made of nylon bristles.
[0031] Specifically, the first motor 3 drives the drive shaft 15 to rotate. Under the action of the drive shaft 15, the cleaning belt 16 rotates around the drive shaft 15 and the driven shaft 14. When the cleaning belt 16 passes over the brush 20, the nylon bristles on the brush 20 can clean the water and dirt on the surface.
[0032] A spray pipe 17 is fixedly connected inside the frame 1, and multiple nozzles 18 are fixedly connected to the outer wall of one side of the spray pipe 17.
[0033] Specifically, external water enters the spray pipe 17 and is sprayed onto the surface of the cleaning belt 16 through the nozzle 18.
[0034] A sponge block 21 is slidably connected to the middle of the cleaning belt 16, and both ends of the sponge block 21 are fixedly connected to the frame 1.
[0035] Specifically, the sponge block 21 can absorb moisture from the surface of the cleaning strip 16.
[0036] A cylinder 6 is fixedly connected to the bottom of the frame 1. A piston rod 7 is slidably connected inside the cylinder 6. A bearing seat 8 is fixedly connected above the piston rod 7. A lower pressure roller 10 is rotatably connected inside the bearing seat 8. The lower pressure roller 10 is a soft pressure roller with a polyurethane elastomer on the outside. A guide shaft 9 is fixedly connected to the lower part of the bearing seat 8. The guide shaft 9 is slidably connected to the partition inside the frame 1.
[0037] Specifically, cylinder 6 pushes piston rod 7 to move, and bearing seat 8 moves axially along guide shaft 9 under the action of piston rod 7. The lower pressure roller 10 inside bearing seat 8 moves synchronously and cooperates with upper pressure roller 11 to crush the leather. The polyurethane elastomer on the surface of lower pressure roller 10 can buffer the pressure and protect the leather.
[0038] A take-up roller 2 is rotatably connected to the middle of the other end of the frame 1.
[0039] Specifically, the rolled leather is wound outside the take-up roller 2.
[0040] Working principle: After the leather to be rolled enters the frame 1, the cylinder 6 drives the piston rod 7 to move upward, causing the bearing seat 8 to rise axially along the guide shaft 9, so that the lower pressure roller 10 inside the bearing seat 8 moves upward and cooperates with the upper pressure roller 11 to press the leather; then, the second motor 13 drives the rotating shaft 12 to rotate, so that the upper pressure roller 11 sleeved on the outside of the rotating shaft 12 rotates synchronously, and together with the lower pressure roller 10, rolls the leather to form a stain-resistant, high-gloss glossy surface effect; during the rolling process, the first motor 3 drives the drive shaft 15 to rotate, so that the cleaning belt 16 rotates around the drive shaft 15 and the driven shaft 14. The protrusions on the cleaning belt 16 make close contact with the upper pressure roller 11 to clean its upper surface; at the same time, the spray pipe 17 sprays through the nozzle 18 Water is sprayed onto the surface of the cleaning belt 16 for initial cleaning. Wastewater is collected by the water collection tank 19 and then passes through the brush 20 to remove water and stains from the surface of the cleaning belt 16. The remaining moisture is then absorbed by the sponge block 21 that slides in the middle. Finally, the rolled leather is wound up by the take-up roller 2 in the middle of the other end of the frame 1. When the upper pressure roller 11 needs to be replaced, the pressing block 22 is pressed, the fixing clip 24 is released, the upper pressure roller 11 is pulled out, and the new upper pressure roller 11 is pushed into the pressure roller mounting seat 4. The pressing block 22 moves downward, and the return spring 23 is compressed until a click is heard, and the fixing is completed. At this time, under the action of the return spring 23, the pressing block 22 moves upward and gets into the notch of the fixing clip 24 to achieve fixing.
[0041] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A stain-resistant, high-gloss glossy leather rolling apparatus, comprising a frame (1), characterized in that: A pressure roller mounting seat (4) is rotatably connected to one side of the outer wall of the frame (1), a pressure roller seat (5) is fixedly connected to the other side of the pressure roller mounting seat (4), an upper pressure roller (11) is fixedly connected to the other side of the pressure roller seat (5), a driven shaft (14) is rotatably connected to the upper part of the frame (1), a cleaning belt (16) is rotatably connected to the outside of the driven shaft (14), and the lower part of the cleaning belt (16) is in close contact with the upper pressure roller (11).
2. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: The pressure roller mounting base (4) has a reset spring (23) fixed inside. The pressure roller mounting base (4) has a pressing block (22) slidably connected inside. The pressing block (22) is sleeved inside the reset spring (23). The top of the reset spring (23) is fixedly connected to the pressing block (22). Two fixing clips (24) are fixedly connected to the upper part of one side of the pressure roller base (5).
3. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: The frame (1) is rotatably connected to a rotating shaft (12) in the middle, and a second motor (13) is rotatably connected to the other end of the rotating shaft (12). The upper pressure roller (11) is sleeved on the outside of the rotating shaft (12).
4. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: A first motor (3) is fixedly connected to one side of the frame (1), and the first motor (3) is fixedly connected to the drive shaft (15). A water collection tank (19) is fixedly connected inside the frame (1), and a brush (20) is fixedly connected inside the frame (1). The brush (20) is made of nylon bristles.
5. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: The frame (1) is fixedly connected to a spray pipe (17), and a plurality of nozzles (18) are fixedly connected to the outer wall of one side of the spray pipe (17).
6. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: A sponge block (21) is slidably connected to the middle of the cleaning belt (16), and both ends of the sponge block (21) are fixedly connected to the frame (1).
7. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: A cylinder (6) is fixedly connected to the bottom of the frame (1). A piston rod (7) is slidably connected inside the cylinder (6). A bearing seat (8) is fixedly connected above the piston rod (7). A lower pressure roller (10) is rotatably connected inside the bearing seat (8). The lower pressure roller (10) is a soft pressure roller with a polyurethane elastomer sleeve on the outside. A guide shaft (9) is fixedly connected to the lower part of the bearing seat (8). The guide shaft (9) is slidably connected to the partition inside the frame (1).
8. The anti-fouling, high-gloss glossy leather rolling device according to claim 1, characterized in that: A take-up roller (2) is rotatably connected to the middle of the other end of the frame (1).