Limiting mechanism for rolling perforated plate of muffler
Patent Information
- Application Number
- CN202522274102.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]锅炉尾端消音器的打孔管主要通过打孔板卷制焊接制成,现有的孔板在卷制过程中,需要人工调整孔板位置,缺少必要的调整参照物及施压,导致卷制的钢板存在倾斜风险,从而造成焊缝无法对齐,端部出现错位的情况
该消音器打孔板卷制用限位机构主要在打孔板卷制时,为打孔板提供一个可以参照、依靠贴合的竖直平面,并对卷制的打孔板一端施压,使其始终保持与参照贴合面接触,从而保证卷制时的打孔板不会产生倾斜,保证打孔板卷制后其端部不会产生错位。
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Figure CN224808301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of boiler silencer manufacturing technology, and in particular to a limiting mechanism for rolling perforated plates for silencers. Background Technology
[0002] The perforated plate of the boiler tail-end silencer is the core noise reduction component. By adopting small-hole injection silencing technology, the high-frequency noise of high-speed airflow is converted into ultrasonic noise through a porous structure. At the same time, the impedance composite structure is used to further attenuate mid- and low-frequency noise, thus achieving wide-band noise reduction.
[0003] The perforated tube of the boiler tail-end silencer is mainly made by rolling and welding perforated plates. During the rolling process, the position of the existing perforated plates needs to be manually adjusted. The lack of necessary adjustment references and pressure leads to the risk of tilting of the rolled steel plate, resulting in misalignment of the weld and misalignment at the end. Utility Model Content
[0004] This utility model addresses the deficiencies in the prior art by providing a limiting mechanism for rolling perforated plates in mufflers.
[0005] This utility model is achieved through the following technical solution: A limiting mechanism for rolling a perforated plate for a muffler includes a support frame, a plate rolling machine disposed on the top of the support frame, and a support assembly and a pressure assembly mounted on the top of the support frame. The support assembly includes a first sleeve, a connecting frame, a backing plate, a screw, and a first knob. The first sleeve is fitted onto the top of the support frame, and the first knob is threadedly connected to the bottom of the first sleeve. The connecting frame is fixedly disposed on the top of one end of the first sleeve. The backing plate is snapped onto the outside of the connecting frame, and the screw is fixedly disposed on the back of the backing plate. The pressure assembly includes a second sleeve, a second knob, a mounting plate, a guide tube, a telescopic rod, a pusher, a spring, and a pressure roller. The second sleeve is movably connected to the top of the support frame, and the second knob is threadedly connected to the bottom of the second sleeve. The mounting plate is fixedly disposed on the top of one end of the second sleeve. The guide tube is welded and fixed to the outside of the mounting plate. The telescopic rod is snapped into the guide tube. The pusher is fixedly disposed at the tail end of the telescopic rod. The spring is fitted onto the outside of the telescopic rod, and the pressure roller is fixedly disposed at the top of the telescopic rod.
[0006] In a preferred embodiment of the present invention, one end of the screw passes through and extends to the outside of one side of the connecting frame, the surface of the connecting frame is provided with an oblong hole that mates with the screw, and the surface of the screw is provided with a locking nut by means of threads; The height of the backing plate can be adjusted by adjusting the height of the screw within the connecting frame, ensuring that the backing plate is always in contact with one end of the rolled perforated plate.
[0007] In a preferred embodiment of the present invention, one end of the first knob extends through and to the inner side of the bottom of the first sleeve, and one end of the second knob extends through and to the inner side of the bottom of the second sleeve. The tops of the first knob and the second knob are in contact with the inner side of the top of the support frame. After loosening the first and second knobs, the positions of the support component and the pressure component can be adjusted. Tightening the first knob will lock the position of the support component, and tightening the second knob will lock the position of the pressure component.
[0008] In a preferred embodiment of this utility model, the pressure roller is movably connected by a pressure roller frame, and a spring is disposed between one end of the guide tube and the pressure roller frame on the back of the pressure roller; During the rolling process, the spring is fully compressed, and under the reaction force of the spring, the pressure roller presses the perforated plate against the outside of the plate.
[0009] In a preferred embodiment of this utility model, the bottom of the backing plate and the bottom of the mounting plate are provided with slots that cooperate with the rolling rollers of the rolling machine.
[0010] The beneficial effects of this utility model are: The limiting mechanism for rolling the perforated plate of the muffler mainly provides a vertical plane for the perforated plate to refer to and rely on during the rolling process, and applies pressure to one end of the rolled perforated plate to keep it in contact with the reference contact surface. This ensures that the perforated plate will not tilt during rolling and that its end will not be misaligned after rolling. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of the limiting mechanism for rolling the perforated plate of the muffler according to this utility model. Figure 2 This is a schematic diagram of the supporting component structure of the limiting mechanism for rolling the perforated plate of the muffler according to this utility model. Figure 3 This is a schematic diagram of the pressure application component of the limiting mechanism for rolling the perforated plate of the muffler according to this utility model.
[0012] In the diagram: 1. Support frame; 2. Plate rolling machine; 3. Support assembly; 31. First sleeve; 32. Connecting frame; 33. Backing plate; 34. Screw; 35. First knob; 4. Pressure assembly; 41. Second sleeve; 42. Second knob; 43. Mounting plate; 44. Guide tube; 45. Telescopic rod; 46. Pushing frame; 47. Spring; 48. Pressure roller. Detailed Implementation
[0013] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.
[0014] like Figure 1-3 The illustrated limiting mechanism for rolling a perforated plate for a muffler includes a support frame 1, a plate rolling machine 2 mounted on top of the support frame 1, a support assembly 3, and a pressure assembly 4 mounted on top of the support frame 1. The support assembly 3 includes a first sleeve 31, a connecting frame 32, a backing plate 33, a screw 34, and a first knob 35. The first sleeve 31 is fitted onto the top of the support frame 1, and the first knob 35 is threaded to the bottom of the first sleeve 31. The connecting frame 32 is fixedly mounted on the top of one end of the first sleeve 31. The backing plate 33 is engaged with the outside of the connecting frame 32, and the screw 34 is fixedly mounted on the back of the backing plate 33. The pressure assembly 4... It includes a second sleeve 41, a second knob 42, a mounting plate 43, a guide tube 44, a telescopic rod 45, a pusher frame 46, a spring 47, and a pressure roller 48. The second sleeve 41 is movably connected to the top of the support frame 1. The second knob 42 is threadedly connected to the bottom of the second sleeve 41. The mounting plate 43 is fixedly installed at the top of one end of the second sleeve 41. The guide tube 44 is welded and fixed to the outside of the mounting plate 43. The telescopic rod 45 is inserted into the guide tube 44. The pusher frame 46 is fixedly installed at the tail end of the telescopic rod 45. The spring 47 is sleeved on the outside of the telescopic rod 45. The pressure roller 48 is fixedly installed at the top of the telescopic rod 45.
[0015] Specifically, one end of the screw 34 passes through and extends to the outside of one side of the connecting frame 32. The surface of the connecting frame 32 is provided with an oblong hole that mates with the screw 34. A locking nut is threaded onto the surface of the screw 34. One end of the first knob 35 passes through and extends to the inner bottom of the first sleeve 31. One end of the second knob 42 passes through and extends to the inner bottom of the second sleeve 41. The tops of the first knob 35 and the second knob 42 are in contact with the inner top of the support frame 1. The pressure roller 48 is movably connected through the pressure roller frame. The spring 47 is located between one end of the guide tube 44 and the pressure roller frame on the back of the pressure roller 48. The bottom of the back plate 33 and the bottom of the mounting plate 43 are provided with slots that mate with the rolling roller of the rolling machine 2.
[0016] In this embodiment, the position of the support component 3 is first adjusted according to the required size of the perforated plate. After loosening the first knob 35, the first sleeve 31 can slide on the top of the support frame 1. After sliding to the appropriate position, the first knob 35 is tightened to fix the support component 3. Then, the height of the support plate 33 is adjusted according to the size of the perforated plate. After loosening the nut on the surface of the screw 34, the height of the support plate 33 can be adjusted on the outside of the connecting frame 32. Then, the nut on the surface of the screw 34 is tightened to fix it.
[0017] Furthermore, after the plate is clamped into the plate rolling machine 2, the second knob 42 is loosened and the pusher 46 is pushed forward, so that the second sleeve 41 slides on the top of the support frame 1. After the pressure roller 48 contacts one end of the perforated plate, it is pushed forward and pressure is applied, so that one end of the perforated plate is in contact with the backing plate 33 and the other end is in close contact with the pressure roller 48. At this time, the spring 47 is fully compressed and the telescopic rod 45 moves backward in the guide tube 44. Then the second knob 42 is tightened to fix the pressure component 4. Since the spring 47 is fully compressed, the pressure roller 48 no longer has room to move backward. The reaction force of the spring 47 will always press one end of the perforated plate against the surface of the backing plate 33, thereby ensuring that the end of the cylinder rolled by the plate rolling machine 2 is flush and ensuring the rolling effect of the muffler perforated tube.
[0018] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.
[0019] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A limiting mechanism for rolling a perforated plate for a muffler, comprising a support frame (1), a plate rolling machine (2) disposed on the top of the support frame (1), and a support assembly (3) and a pressure application assembly (4) installed on the top of the support frame (1), characterized in that: The support component (3) includes a first sleeve (31), a connecting frame (32), a backing plate (33), a screw (34), and a first knob (35). The first sleeve (31) is sleeved on the top of the support frame (1), and the first knob (35) is threaded to the bottom of the first sleeve (31). The connecting frame (32) is fixedly installed on the top of one end of the first sleeve (31). The backing plate (33) is snapped onto the outside of the connecting frame (32), and the screw (34) is fixedly installed on the back of the backing plate (33). The pressure application component (4) includes a second sleeve (41), a second knob (42), a mounting plate (43), a guide tube (44), a telescopic rod (45), a pusher (46), a spring (47), and a pressure roller (48). The second sleeve (41) is movably connected to the top of the support frame (1). The second knob (42) is threadedly connected to the bottom of the second sleeve (41). The mounting plate (43) is fixedly installed at the top of one end of the second sleeve (41). The guide tube (44) is welded and fixed to the outside of the mounting plate (43). The telescopic rod (45) is inserted into the guide tube (44). The pusher (46) is fixedly installed at the tail end of the telescopic rod (45). The spring (47) is sleeved on the outside of the telescopic rod (45). The pressure roller (48) is fixedly installed at the top of the telescopic rod (45).
2. The limiting mechanism for rolling a perforated plate for a muffler according to claim 1, characterized in that: One end of the screw (34) passes through and extends to the outside of one side of the connecting frame (32). The surface of the connecting frame (32) is provided with a waist-shaped hole that mates with the screw (34). The surface of the screw (34) is provided with a locking nut by thread.
3. The limiting mechanism for rolling a perforated plate for a muffler according to claim 1, characterized in that: One end of the first knob (35) extends through and to the inner side of the bottom of the first sleeve (31), and one end of the second knob (42) extends through and to the inner side of the bottom of the second sleeve (41). The tops of the first knob (35) and the second knob (42) are in contact with the inner side of the top of the support frame (1).
4. The limiting mechanism for rolling a perforated plate for a muffler according to claim 1, characterized in that: The pressure roller (48) is movably connected by a pressure roller frame, and the spring (47) is located between one end of the guide tube (44) and the pressure roller frame on the back of the pressure roller (48).
5. The limiting mechanism for rolling a perforated plate for a muffler according to claim 1, characterized in that: The bottom of the backing plate (33) and the bottom of the mounting plate (43) are provided with slots that cooperate with the rolling rollers of the rolling machine (2).