Conveniently adjustable plasma flame deburring tape carrier machine

Abstract

The utility model relates to the technical field of tape -automatic bonding machine, disclose a convenient adjustment's plasma flame deburring tape -automatic bonding machine, including adjusting mechanism, fixed establishment, tape -automatic bonding machine body and controller, the one end of adjusting mechanism is connected with tape -automatic bonding machine body slidingly, in the utility model, the device is through the controller control tape -automatic bonding machine body operation, complete tape -automatic bonding machine production and rewinding and then unroll, by the roller on the base support rod is transported to the roll -up dish, in the conveying process, the ion spray gun can remove the surface burr of tape, the controller first adjusts the first servo motor to drive the first worm and the worm gear rotates, makes the threaded rod drive first sliding block along the guide support up and down movement, adjusts the height of spray gun, controls second servo motor to drive the pivot small amplitude reciprocating rotation through second worm and worm wheel again, makes the ion spray gun on fixed establishment swing up and down, thereby flexible regulation spray gun height and angle, effectively promotes the efficiency of burr removal and the practicability of device.

Description

Technical Field

[0001] This utility model relates to the field of carrier tape technology, and in particular to a conveniently adjustable plasma flame deburring carrier tape machine. Background Technology

[0002] A carrier tape machine is an automated device used for packaging electronic components. It primarily loads tiny components such as chips, resistors, and capacitors into the grooves of a carrier tape in an orderly manner, then covers them with a sealing film to form a reel package, facilitating transportation and use by pick-and-place machines. Its core functions include precise feeding, positioning, inspection, and sealing, making it suitable for SMT (Surface Mount Technology) production lines. Carrier tape machines are characterized by high efficiency and high precision, significantly improving production efficiency and reducing human error, making them one of the key pieces of equipment in modern electronics manufacturing.

[0003] During the production of carrier tapes, the poor fluidity of plastic materials makes them prone to sticking or tearing during high-temperature molding, forming burrs. Therefore, it is necessary to use plasma flames to burn off the burr-covered areas of the carrier tape. However, the flame plasma deburring process has relatively specific requirements for the height and angle of the ion spray gun, which needs to be adjusted according to the characteristics of the carrier tape material and the distribution of burrs. However, most carrier tape machines are equipped with fixed ion spray guns that do not have height and angle adjustment functions, which affects the burr removal efficiency of the carrier tape and reduces the practicality of the device.

[0004] Therefore, those skilled in the art have provided a conveniently adjustable plasma flame deburring carrier machine to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a conveniently adjustable plasma flame deburring carrier tape machine. The device controls the operation of the carrier tape machine body via a controller. After the carrier tape is produced and wound up, it is unwound and transported via rollers on a support rod connected to the base, and finally stored in a reel. During the transport process, an ion spray gun can be used to remove burrs from the upper end of the carrier tape. Before this, the controller controls a first servo motor to drive a first worm gear to rotate. The first worm gear then drives a first worm wheel to rotate, causing a threaded rod fixed to it to rotate. A first slider fitted on the threaded rod slides vertically back and forth under the constraint of a guide bracket. After moving to a suitable height, the controller controls a second servo motor to drive a second worm gear to rotate slightly back and forth. The second worm gear then drives a second worm wheel connected to a rotating shaft on a hanging rod to rotate. This rotating shaft then drives a fixed mechanism to rotate, causing the ion spray gun fixed on it to swing up and down. This allows for adjustment of the height and angle of the ion spray gun, improving the burr removal efficiency of the carrier tape and enhancing the practicality of the device.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A conveniently adjustable plasma flame deburring carrier includes an adjustment mechanism, a fixing mechanism, a carrier body, and a controller. One end of the adjustment mechanism is slidably connected to the carrier body, and the other end is fixedly connected to the fixing mechanism. The controller is located at the upper end of the carrier body. The adjustment mechanism includes a base, with casters at each of the four corners of the lower end face of the base. A guide bracket is fixedly connected to the center of the upper end face of the base. A first servo motor is located at one end of the upper end face of the base. A first worm gear is fixedly connected to the output end of the first servo motor. A first worm wheel is meshed with one side of the outer wall of the first worm gear. A threaded rod is fixedly connected to the center of one end face of the first worm wheel. A first slider is threadedly connected to one side of the outer wall of the threaded rod. The upper end face of the base... A plasma power supply box is provided at one end. A conveying pipe is provided at one end of one side face of the plasma power supply box. An ion spray gun is provided at one end of the conveying pipe. A support rod is fixedly connected to one end of the upper face of the base. Two fixing parts are provided on one side of the outer wall of the support rod. A second servo motor is provided in the middle of one side face of the first slider. A second worm gear is fixedly connected to the output end of the second servo motor. A fixing frame is fixedly connected to the upper end of the first slider. Hanging rods are fixedly connected to both ends of one side face of the first slider. A rotating shaft is rotatably connected to one end of the two hanging rods. A second worm gear is fixedly connected to one end of the outer wall of the rotating shaft. A connecting rod is fixedly connected to the middle of one side face of the base. A roller is rotatably connected to the upper end of the connecting rod. A winding reel is rotatably connected to one end of the connecting rod. Through the above technical solution, the device controls the operation of the carrier tape machine body through a controller. After the carrier tape is produced and wound up, the carrier tape body is unwound and conveyed by rollers on the support rod connected to the base, and finally stored by the winding reel. During the conveying process, ion spray guns can be used to remove burrs from the upper end of the carrier tape. Before this, the controller can control the first servo motor to drive the first worm gear to rotate. The first worm gear drives the first worm wheel to rotate, which in turn causes the threaded rod fixed to it to rotate. The first slider sleeved on the threaded rod slides back and forth in the vertical direction under the restriction of the guide bracket. After moving to a suitable height, the controller controls the second servo motor to drive the second worm gear to rotate back and forth slightly. The second worm gear then drives the second worm wheel connected to the shaft on the hanging rod to rotate. Thus, the shaft can drive the fixed mechanism to rotate, which in turn causes the ion spray gun fixed on it to swing up and down. This achieves the adjustment of the height and angle of the ion spray gun, improves the burr removal efficiency of the carrier tape, and thus enhances the practicality of the device.

[0007] Furthermore, the fixing mechanism includes a first connecting part, with rectangular frames fixedly connected to both ends of one side end face of the first connecting part. A sliding groove is opened in the middle of the interior of each of the two rectangular frames. An electric telescopic rod is provided at both ends of each of the two sliding grooves. A second slider is fixedly connected to the output end of each of the multiple electric telescopic rods. A connecting rod is rotatably connected to the middle of one side end face of each of the multiple second sliders. A second connecting part is rotatably connected to one end of each pair of connecting rods. A clamping groove is fixedly connected to one end of each pair of second connecting parts. A guide rod is fixedly connected to one end of one side end face of each of the two rectangular frames. Through the above technical solution, the device controls two electric telescopic rods inside the rectangular frame to drive the second slider to slide in opposite directions. When sliding, the connecting rods rotatably connected to the second sliders move closer to each other. The second connecting part rotatably connected to one end of the two connecting rods and the clamping groove fixedly connected thereto slide vertically between the two rectangular frames under the restriction of the guide rod. The opposing sliding between the two clamping grooves can firmly clamp the ion spray gun, thereby making it more convenient to replace the spray gun or remove it for maintenance, and improving the practicality of the device.

[0008] Furthermore, the lower end face of the first worm gear is rotatably connected to the upper end face of the base; Through the above technical solution, this setting enables the first worm gear to have a continuously rotatable fulcrum and makes the rotation of the threaded rod more stable.

[0009] Furthermore, a threaded rod is rotatably connected to the inner center of the guide bracket, and first sliders are slidably connected to both sides of the outer wall of the guide bracket; Through the above technical solution, this setting makes the sliding of the first slider by the threaded rod more stable under the constraint of the guide bracket.

[0010] Furthermore, a second worm gear is meshed with one side of the outer wall of the second worm; Through the above technical solution, this setting enables the second worm gear to be driven by the second worm and allows the angle of the fixed mechanism on the rotating shaft to be adjusted.

[0011] Furthermore, a delivery pipe is fitted inside the center of the two fixing components, and two clamping grooves are fitted around the outer wall of the ion spray gun; Through the above technical solution, this setting allows the delivery pipe to be fixed without appearing messy, and the clamping of the groove makes the fixing of the ion spray gun simple and efficient.

[0012] Furthermore, a rotating shaft is fixedly connected to the middle of one end of the first connecting part; Through the above technical solution, this setting enables the rectangular frame and other components connected to the first connecting part to adjust their angles as the rotating shaft rotates.

[0013] Furthermore, a guide rod is slidably connected to one end of each of the two clamping slots; Through the above technical solution, this setting makes the movement of the clamping groove more stable and the movement trajectory a standard straight line.

[0014] This utility model has the following beneficial effects: 1. This utility model proposes a conveniently adjustable plasma flame deburring carrier tape machine. The device controls the operation of the carrier tape machine body through a controller. After the carrier tape is produced and wound up, the machine body is unwound and transported by rollers on a support rod connected to the base, and finally stored by a winding reel. During the transport process, ion spray guns can be used to remove burrs from the upper end of the carrier tape. Before this, the controller controls the first servo motor to drive the first worm gear to rotate. The first worm gear drives the first worm wheel to rotate, which in turn causes the threaded rod fixed to it to rotate. The first slider sleeved on the threaded rod slides back and forth in the vertical direction under the constraint of the guide bracket. After moving to a suitable height, the controller controls the second servo motor to drive the second worm gear to rotate back and forth slightly. The second worm gear then drives the second worm wheel connected to the shaft on the hanging rod to rotate. The shaft then drives the fixed mechanism to rotate, which in turn causes the ion spray gun fixed on it to swing up and down. This achieves the adjustment of the height and angle of the ion spray gun, improves the burr removal efficiency of the carrier tape, and enhances the practicality of the device.

[0015] 2. The present invention proposes a conveniently adjustable plasma flame deburring carrier machine. The device controls two electric telescopic rods inside the rectangular frame to drive the second slider to slide in opposite directions through the controller. When sliding, the connecting rods rotatably connected to the second sliders move closer to each other. The second connecting part rotatably connected to one end of the two connecting rods and the clamping groove fixedly connected thereto slide vertically between the two rectangular frames under the restriction of the guide rod. The opposing sliding between the two clamping grooves can firmly clamp the ion spray gun, thereby making it more convenient to replace the spray gun or remove it for maintenance, and improving the practicality of the device. Attached Figure Description

[0016] Figure 1 Axonometric view of a conveniently adjustable plasma flame deburring carrier machine proposed in this utility model; Figure 2 This is a schematic diagram of a controller for a conveniently adjustable plasma flame deburring carrier belt machine proposed in this utility model. Figure 3 This is a schematic diagram of the adjustment mechanism of a plasma flame deburring carrier machine that is easy to adjust according to this utility model. Figure 4 for Figure 3 Enlarged view of point A; Figure 5This is a schematic diagram of the fixing mechanism of a plasma flame deburring carrier machine that is easy to adjust, as proposed in this utility model.

[0017] Legend: 1. Adjustment mechanism; 101. Base; 102. Casters; 103. Guide bracket; 104. First servo motor; 105. First worm gear; 106. First worm wheel; 107. Threaded rod; 108. First slider; 109. Plasma power supply box; 110. Conveying pipe; 111. Ion spray gun; 112. Support rod; 113. Fixing component; 114. Second servo motor; 115. Second worm gear; 116. Fixed component. 1. Fixed frame; 117. Hanging rod; 118. Rotating shaft; 119. Second worm gear; 120. Connecting rod; 121. Roller; 122. Winding reel; 2. Fixing mechanism; 201. First connecting part; 202. Rectangular frame; 203. Slide groove; 204. Electric telescopic rod; 205. Second slider; 206. Linkage rod; 207. Second connecting part; 208. Clamping groove; 209. Guide rod; 3. Carrier machine body; 4. Controller. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Reference Figure 1-3 One specific embodiment provided by this utility model: A conveniently adjustable plasma flame deburring carrier includes an adjustment mechanism 1, a fixing mechanism 2, a carrier body 3, and a controller 4. One end of the adjustment mechanism 1 is slidably connected to the carrier body 3, and the other end is fixedly connected to the fixing mechanism 2. The controller 4 is located at the upper end of the carrier body 3. The adjustment mechanism 1 includes a base 101, with casters 102 at each of the four corners of the lower end face of the base 101. A guide bracket 103 is fixedly connected to the middle of the upper end face of the base 101. A first servo motor 104 is located at one end of the upper end face of the base 101. A first worm gear 105 is fixedly connected to the output end of the first servo motor 104. A first worm wheel 106 is meshed with one side of the outer wall of the first worm gear 105. The first worm wheel 106 is located at the middle of one side end face. A threaded rod 107 is fixedly connected, and a first slider 108 is threadedly connected to one side of the outer wall of the threaded rod 107. A plasma power supply box 109 is provided at one end of the upper surface of the base 101. A delivery pipe 110 is provided at one end of the side surface of the plasma power supply box 109. An ion spray gun 111 is provided at one end of the delivery pipe 110. A support rod 112 is fixedly connected to one end of the upper surface of the base 101. Two fasteners 113 are provided on one side of the outer wall of the support rod 112. A second servo motor 114 is provided in the middle of one end surface of the first slider 108. A second worm gear 115 is fixedly connected to the output end of the second servo motor 114. A fixing frame 116 is fixedly connected to the upper end of the first slider 108. Hanging rods are fixedly connected to both ends of one end surface of the first slider 108. 117. One end of each of the two hanging rods 117 is rotatably connected to a rotating shaft 118. One end of the outer wall of the rotating shaft 118 is fixedly connected to a second worm gear 119. A connecting rod 120 is fixedly connected to the middle of one side end face of the base 101. A roller 121 is rotatably connected to the upper end of the connecting rod 120. One end of the connecting rod 120 is rotatably connected to a take-up reel 122. The device controls the operation of the carrier belt machine 3 body 3 through the controller 4. After the carrier belt is produced and wound up, the carrier belt machine body 3 is unwound again and conveyed through the roller 121 on the support rod 112 connected to the base 101. Finally, it is stored by the take-up reel 122. During the conveying process, the burrs on the upper end of the carrier belt can be removed by the ion spray gun 111. Before that, the first servo motor 104 can be controlled by the controller 4 to drive the belt. The first worm gear 105 rotates, which in turn drives the first worm wheel 106 to rotate, causing the threaded rod 107 fixed to it to rotate. The first slider 108 sleeved on the threaded rod 107 then slides back and forth in the vertical direction under the constraint of the guide bracket 103. After moving to a suitable height, the controller 4 controls the second servo motor 114 to drive the second worm gear 115 to rotate back and forth slightly. The second worm gear 115 then drives the second worm wheel 119 connected to the rotating shaft 118 on the hanging rod 117 to rotate. Thus, the rotating shaft 118 can drive the fixing mechanism 2 to rotate, thereby causing the ion spray gun 111 fixed on it to swing up and down. This achieves the adjustment of the height and angle of the ion spray gun 111, improves the burr removal efficiency of the carrier belt, and enhances the practicality of the device.

[0020] Reference Figure 3-5 The fixing mechanism 2 includes a first connecting part 201. Rectangular frames 202 are fixedly connected to both ends of one side of the first connecting part 201. A sliding groove 203 is formed in the center of each of the two rectangular frames 202. An electric telescopic rod 204 is provided at both ends of each of the two sliding grooves 203. Second sliders 205 are fixedly connected to the output ends of the multiple electric telescopic rods 204. A connecting rod 206 is rotatably connected to the center of one side of each of the multiple second sliders 205. A second connecting part 207 is rotatably connected to one end of every two connecting rods 206. A clamping groove 208 is fixedly connected to one end of each of the two rectangular frames 202. A guide rod 209 is fixedly connected to one end of the side face. The device controls the two electric telescopic rods 204 inside the rectangular frame 202 through the controller 4 to drive the second slider 205 to slide in opposite directions. When sliding, the connecting rods 206 rotatably connected to the second slider 205 move closer to each other. The second connecting part 207 rotatably connected to one end of the two connecting rods 206 and the clamping groove 208 fixedly connected thereto slide vertically between the two rectangular frames 202 under the restriction of the guide rod 209. The opposing sliding between the two clamping grooves 208 can firmly clamp the ion spray gun 111, which makes it more convenient to replace the spray gun or remove it for maintenance, and improves the practicality of the device.

[0021] The lower end face of the first worm gear 106 is rotatably connected to the upper end face of the base 101. This arrangement provides the first worm gear 106 with a continuously rotatable fulcrum and makes the rotation of the threaded rod 107 more stable.

[0022] A threaded rod 107 is rotatably connected to the inner center of the guide bracket 103, and a first slider 108 is slidably connected to both sides of the outer wall of the guide bracket 103. This arrangement makes the sliding of the first slider 108 driven by the threaded rod 107 more stable under the constraint of the guide bracket 103.

[0023] A second worm gear 119 is meshed with one side of the outer wall of the second worm 115. This arrangement allows the second worm gear 119 to be driven by the second worm 115 and allows the angle of the fixing mechanism 2 on the rotating shaft 118 to be adjusted.

[0024] The delivery tube 110 is fitted inside the center of the two fasteners 113, and two clamping grooves 208 are fitted around the outer wall of the ion spray gun 111. This arrangement allows the delivery tube 110 to be fixed without appearing messy, and the clamping of the clamping grooves 208 makes the fixing of the ion spray gun 111 simple and efficient.

[0025] A rotating shaft 118 is fixedly connected to the middle of one end of the first connecting part 201. This arrangement allows the rectangular frame 202 and other components connected to the first connecting part 201 to adjust their angles as the rotating shaft 118 rotates.

[0026] Guide rods 209 are slidably connected to one end of the two clamping slots 208. This arrangement makes the movement of the clamping slots 208 more stable and the movement trajectory a standard straight line.

[0027] Working principle: The device controls the operation of the carrier belt machine 3 body 3 through the controller 4. After the carrier belt is produced and wound up, the carrier belt machine body 3 is unwound and conveyed by the roller 121 on the support rod 112 connected to the base 101. Finally, it is stored by the winding reel 122. During the conveying process, the burrs on the upper end of the carrier belt can be removed by the ion spray gun 111. Before that, the controller 4 can control the first servo motor 104 to drive the first worm gear 105 to rotate. The first worm gear 105 drives the first worm wheel 106 to rotate, which in turn causes the threaded rod 107 fixed to it to rotate. The first slider 108 sleeved on the threaded rod 107 slides back and forth in the vertical direction under the restriction of the guide bracket 103. After moving to a suitable height, the controller 4 controls the second servo motor 114 to drive the second worm gear 115 to move. As the second worm gear 115 rotates back and forth, it drives the second worm wheel 119 connected to the shaft 118 on the hanging rod 117 to rotate. Thus, the shaft 118 drives the fixing mechanism 2 to rotate, causing the ion spray gun 111 fixed on it to swing up and down. This achieves the adjustment of the height and angle of the ion spray gun 111. The device controls the two electric telescopic rods 204 in the rectangular frame 202 through the controller 4 to drive the second slider 205 to slide in opposite directions. When sliding, the connecting rods 206 rotatably connected to the second slider 205 move closer to each other. The second connecting part 207 rotatably connected to one end of the two connecting rods 206 and the clamping groove 208 fixedly connected thereto slide vertically between the two rectangular frames 202 under the restriction of the guide rod 209. The opposing sliding between the two clamping grooves 208 can firmly clamp the ion spray gun 111.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A conveniently adjustable plasma flame deburring carrier, comprising an adjustment mechanism (1), a fixing mechanism (2), a carrier body (3), and a controller (4), characterized in that: One end of the adjustment mechanism (1) is slidably connected to the carrier machine body (3), and the other end of the adjustment mechanism (1) is fixedly connected to the fixing mechanism (2). A controller (4) is provided on the upper end of the carrier machine body (3). The adjustment mechanism (1) includes a base (101). Universal wheels (102) are provided at the four corners of the lower end face of the base (101). A guide bracket (103) is fixedly connected to the middle of the upper end face of the base (101). A first servo motor (102) is provided at one end of the upper end face of the base (101). 04), the output end of the first servo motor (104) is fixedly connected to a first worm gear (105), a first worm wheel (106) is meshed with one side of the outer wall of the first worm gear (105), a threaded rod (107) is fixedly connected to the middle of one side end face of the first worm wheel (106), a first slider (108) is threadedly connected to one side of the outer wall of the threaded rod (107), a plasma power supply box (109) is provided at one end of the upper end face of the base (101), and one side end face of the plasma power supply box (109) is provided at one end. A delivery pipe (110) is provided, and an ion spray gun (111) is provided at one end of the delivery pipe (110). A support rod (112) is fixedly connected to one end of the upper surface of the base (101). Two fasteners (113) are provided on one side of the outer wall of the support rod (112). A second servo motor (114) is provided in the middle of one end face of the first slider (108). A second worm gear (115) is fixedly connected to the output end of the second servo motor (114). The upper end of the first slider (108) is fixedly connected to... There is a fixed frame (116), and two hanging rods (117) are fixedly connected to both ends of the two side end faces of the first slider (108). One end of the two hanging rods (117) is rotatably connected to a rotating shaft (118). One end of the outer wall of the rotating shaft (118) is fixedly connected to a second worm gear (119). A connecting rod (120) is fixedly connected to the middle of one side end face of the base (101). The upper end of the connecting rod (120) is rotatably connected to a roller (121). One end of the connecting rod (120) is rotatably connected to a winding reel (122).

2. The easily adjustable plasma flame deburring carrier machine according to claim 1, characterized in that: The fixing mechanism (2) includes a first connecting part (201). A rectangular frame (202) is fixedly connected to both ends of one side face of the first connecting part (201). A sliding groove (203) is opened in the middle of the interior of each of the two rectangular frames (202). An electric telescopic rod (204) is provided at both ends of each of the two sliding grooves (203). A second slider (205) is fixedly connected to the output end of each of the multiple electric telescopic rods (204). A connecting rod (206) is rotatably connected to the middle of one side face of each of the multiple second sliders (205). A second connecting part (207) is rotatably connected to one end of each pair of connecting rods (206). A clamping groove (208) is fixedly connected to one end of each pair of second connecting parts (207). A guide rod (209) is fixedly connected to one end of one side face of each of the two rectangular frames (202).

3. The easily adjustable plasma flame deburring carrier machine according to claim 1, characterized in that: The lower end face of the first worm gear (106) is rotatably connected to the upper end face of the base (101).

4. The easily adjustable plasma flame deburring carrier machine according to claim 1, characterized in that: The guide bracket (103) has a threaded rod (107) rotatably connected to its inner center, and a first slider (108) is slidably connected to both sides of the outer wall of the guide bracket (103).

5. The easily adjustable plasma flame deburring carrier machine according to claim 1, characterized in that: A second worm wheel (119) is meshed with one side of the outer wall of the second worm (115).

6. The easily adjustable plasma flame deburring carrier machine according to claim 1, characterized in that: The two fixing members (113) are fitted with a delivery pipe (110) in the middle of their interiors, and the ion spray gun (111) is fitted with two clamping grooves (208) around its outer wall.

7. The easily adjustable plasma flame deburring carrier machine according to claim 2, characterized in that: A rotating shaft (118) is fixedly connected to the middle of one end of the first connecting part (201).

8. A conveniently adjustable plasma flame deburring carrier machine according to claim 2, characterized in that: Guide rods (209) are slidably connected to one end of the two clamping grooves (208).

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