A dye wastewater treatment device
Patent Information
- Application Number
- CN202521787486.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-21
AI Technical Summary
[0003]如专利号CN215049358U公开了一种新型染料废水电絮凝脱色装置,该装置包括絮凝池、液压缸、支撑架、刮杆、电极板等部件,通过液压缸与吊臂以及支撑架配合,在需要更换电极板时,实现两组电极板的交替,刮杆用于在反应时对电极板进行清洁,但该装置的刮杆只能清除附着在电极板底部的絮状物,且反应中电极板接触刮杆会使反应效率降低,液压缸抬起支撑架时,电极板在抬起的同时倾斜,导致电极板上的废水滴落,并且该结构导致电极板不能完全没入絮凝池中,暴露在空气中的部分电极无法参加反应,降低处理效率,液面交界处因氧浓度差发生腐蚀
[0012]采用上述技术方案后,本实用新型与现有技术相比,具备以下优点:本实用新型一种染料废水处理装置,采用弧形电极板,弧形结构能减少絮状物沉积在电极板表面,减少结垢,圆弧状的刮片用于刮除电极板表面的异物,电推杆配合固定架在方便工作人员更换电极板的同时也能使电极板完全没入絮凝池中,环形带齿导轨控制刮片位置,使其能在电极板上升或下降时避让固定架。
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Figure CN224832323U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment devices, specifically a dye wastewater treatment device. Background Technology
[0002] Dye wastewater is difficult to treat due to its complex composition, high color, high toxicity, and difficulty in degradation. If discharged without effective treatment, it will cause serious harm to the ecological environment and human health. Electrocoagulation is a highly efficient electrochemical water treatment method. It generates flocculants by electrolyzing metal anodes, which effectively removes color, suspended solids, and heavy metals from dye wastewater. As a consumable material for electrocoagulation, the electrode plate needs to be cleaned regularly during use and replaced with a new one after a certain period of use.
[0003] For example, patent number CN215049358U discloses a novel electrocoagulation decolorization device for dye wastewater. This device includes components such as a flocculation tank, a hydraulic cylinder, a support frame, a scraper, and electrode plates. Through the cooperation of the hydraulic cylinder, the boom, and the support frame, two sets of electrode plates can be alternated when it is necessary to replace the electrode plates. The scraper is used to clean the electrode plates during the reaction. However, the scraper of this device can only remove the flocculent material attached to the bottom of the electrode plates. Moreover, the contact between the electrode plates and the scraper during the reaction will reduce the reaction efficiency. When the hydraulic cylinder lifts the support frame, the electrode plates tilt at the same time, causing the wastewater on the electrode plates to drip. Furthermore, this structure prevents the electrode plates from being completely submerged in the flocculation tank. The part of the electrode exposed to the air cannot participate in the reaction, reducing the treatment efficiency. Corrosion occurs at the liquid surface interface due to the oxygen concentration difference.
[0004] This case arose in order to resolve the aforementioned issues. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a dye wastewater treatment device that solves the problems mentioned in the background section.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a dye wastewater treatment device, including a base, on which a symmetrically distributed lifting electrode plate structure is fixed, a flocculation tank is provided above, the flocculation tank is provided with a stirring structure, an annular limiting groove is provided at the top, an annular toothed guide rail is provided on the annular limiting groove, an output port is provided at the bottom, and symmetrically distributed ear plates are fixed on the outer wall, and a filter screen is provided at the output port.
[0007] Preferably, the outer part of the annular toothed guide rail is a tooth, and the bottom is provided with an annular limiting block. The annular limiting block cooperates with the annular limiting groove at the top of the flocculation tank. The annular toothed guide rail is equipped with a gear, and a first motor is provided below the gear. The first motor is fixed above the ear plate on the outer wall of the flocculation tank.
[0008] Preferably, the lifting electrode plate structure includes an electric push rod, an electrode plate, an arc-shaped fixing frame, and a boom. The electrode plate is arc-shaped, and the top of the electric push rod is fixedly connected to the boom. The lower end of the boom is connected to the top of the arc-shaped fixing frame by threaded bolts, and the electrode plate is embedded in the arc-shaped fixing frame.
[0009] Preferably, the gear has a fixed wheel at the top, and a limiting wheel is rotatably connected above the ear plate in the opposite direction of the gear. The bottom of the fixed wheel covers the top surface of the annular toothed guide rail, the outer wall of the middle part of the limiting wheel is tangent to the outer wall of the annular toothed guide rail, and the top of the limiting wheel covers the top surface of the annular toothed guide rail.
[0010] Preferably, the stirring structure includes a second motor, a stirring paddle, a stirring shaft, and a support frame. The support frame is positioned above the flocculation tank, with both ends fixed to the outer wall of the flocculation tank and a through hole at the center. The stirring shaft has three sets of stirring paddles arranged from bottom to top. The second motor is fixed directly above the through hole of the support frame, and the upper end of the stirring shaft passes through the through hole of the support frame and is connected to the second motor.
[0011] Preferably, the annular toothed guide rail is provided with symmetrically distributed scrapers, the scrapers are arc-shaped corresponding to the curvature of the electrode plate, and have U-shaped grooves corresponding to the thickness of the electrode plate. The outer wall has fixing plates at both ends, and the top surface of the annular toothed guide rail is provided with a limiting groove corresponding to the position of the fixing plate. The fixing plate is connected and fixed to the limiting groove with threaded bolts.
[0012] After adopting the above technical solution, this utility model has the following advantages compared with the prior art: The dye wastewater treatment device of this utility model adopts an arc-shaped electrode plate. The arc-shaped structure can reduce the deposition of flocculent matter on the surface of the electrode plate and reduce scaling. The arc-shaped scraper is used to scrape off foreign objects on the surface of the electrode plate. The electric push rod and the fixing frame facilitate the replacement of the electrode plate by the staff and also allow the electrode plate to be completely submerged in the flocculation tank. The annular toothed guide rail controls the position of the scraper so that it can avoid the fixing frame when the electrode plate rises or falls. Attached Figure Description
[0013] Fig. 1 This is a schematic diagram of the present invention; Fig. 2 This is a perspective view of the flocculation tank in this utility model; Fig. 3 This is a schematic diagram of the stirring structure in this utility model; Fig. 4 This is a schematic diagram of the bottom of the annular toothed guide rail in this utility model; Fig. 5 This is a schematic diagram of the annular toothed guide rail in this utility model; Fig. 6 This is a schematic diagram of the lifting electrode plate structure in this utility model.
[0014] In the diagram: 1. Base; 2. Flocculation tank; 3. Annular toothed guide rail; 4. Stirring structure; 5. Lifting electrode plate structure; 6. Ear plate; 7. Filter screen; 8. Annular limiting groove; 9. Second motor; 10. Support frame; 11. Stirring shaft; 12. Stirring paddle; 13. Annular limiting block; 14. First motor; 15. Gear; 16. Fixed wheel; 17. Limiting wheel; 18. Scraper; 19. Electric push rod; 20. Electrode plate; 21. Hanger arm; 22. Arc-shaped fixing frame; 23. Fixing plate; 24. Limiting groove; 25. U-shaped groove. Detailed Implementation
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0016] like Figs. 1-4 As shown: A dye wastewater treatment device includes a base 1, on which a symmetrically distributed lifting electrode plate structure 5 is fixed, a flocculation tank 2 is provided above, the flocculation tank 2 is provided with a stirring structure 4, an annular limiting groove 8 is provided at the top, an annular toothed guide rail 3 is provided on the annular limiting groove 8, an output port is provided at the bottom of the flocculation tank 2, and symmetrically distributed ear plates 6 are fixed on the outer wall. A filter screen 7 is provided at the output port.
[0017] The outer part of the annular toothed guide rail 3 is a toothed wheel, and the bottom is provided with an annular limiting block 13. The annular limiting block 13 cooperates with the annular limiting groove 8 at the top of the flocculation tank. The toothed wheel of the annular toothed guide rail 3 is engaged with a gear 15. A first motor 14 is provided below the gear 15. The first motor 14 is fixed above the ear plate 6 on the outer wall of the flocculation tank 2.
[0018] The lifting electrode plate structure 5 includes an electric push rod 19, an electrode plate 20, an arc-shaped fixing frame 22, and a boom 21. The electrode plate 20 is arc-shaped. The top of the electric push rod 19 is fixedly connected to the boom 21. The lower end of the boom 21 is connected to the top of the arc-shaped fixing frame 22 by threaded bolts. The electrode plate 20 is embedded in the arc-shaped fixing frame 22.
[0019] The gear 15 is provided with a fixed wheel 16 at the top. The gear 15 is rotatably connected to the upper part of the ear plate 6. The bottom of the fixed wheel 16 covers the top surface of the annular toothed guide rail 3. The outer wall of the middle part of the limiting wheel 17 is tangent to the outer wall of the annular toothed guide rail 3, and the top of the limiting wheel 17 covers the top surface of the annular toothed guide rail 3. The limiting wheel 17 and the fixed wheel 16 are used to prevent the annular toothed guide rail 3 from disengaging from the annular limiting groove 8 when rotating.
[0020] The stirring structure 4 includes a second motor 9, a stirring paddle 12, a stirring shaft 11, and a support frame 10. The support frame 10 is set above the flocculation tank 2, with both ends fixed to the outer wall of the flocculation tank 2 and a through hole in the center. The stirring shaft 11 is provided with three sets of stirring paddles 12 from bottom to top. The second motor 9 is fixed directly above the through hole of the support frame 10, and the upper end of the stirring shaft 11 passes through the through hole of the support frame 10 to connect to the second motor 9.
[0021] The annular toothed guide rail 3 is provided with symmetrically distributed scrapers 18. The scrapers 18 are arc-shaped corresponding to the curvature of the electrode plate 20. They are provided with U-shaped grooves 25 corresponding to the thickness of the electrode plate 20. The U-shaped grooves 25 are connected vertically. The bottom surface of the scrapers 18 is an outward-facing slope, which facilitates cleaning the surface of the electrode plate 20. The outer wall is provided with fixing plates 23 at both ends. The top surface of the annular toothed guide rail 3 is provided with limiting grooves 24 corresponding to the positions of the fixing plates 23. The fixing plates 23 and the limiting grooves 24 are connected and fixed with threaded bolts, which facilitates the replacement of the scrapers 18.
[0022] During use, dye wastewater is added to flocculation tank 2. The electric actuator 19 is lowered, driving the boom 21 to submerge the electrode plate 20 in the dye wastewater. When the electrode plate 20 is energized, an electrocoagulation reaction occurs. The second motor 9 drives the stirring shaft 11 to rotate, which in turn drives the stirring paddle 12 to rotate, promoting floc growth. When there is excessive buildup on the surface of the electrode plate 20, requiring cleaning, the electric actuator 19 raises the boom 21 to a position slightly above the scraper 18. The first motor 14 drives the gear 15 to rotate clockwise, causing the annular toothed guide rail 3 to rotate counterclockwise. Simultaneously, this rotates the U-shaped groove 25 in the scraper 18 fixed in the limiting groove 24, causing the electrode plate... Electrode plate 20 is embedded in the U-shaped groove 25 of scraper 18. Electric push rod 19 is raised again. While the electrode plate 20 is being raised, the adhering substances on its surface are scraped off by scraper 18. When electric push rod 19 is raised to the highest point, electrode plate 20 is disengaged from U-shaped groove 25. When replacing electrode plate 20, it is necessary to raise electrode plate 20 to the highest point or to lower electrode plate 20 into flocculation tank 2. First motor 14 drives gear 15 to rotate counterclockwise, which drives the annular toothed guide rail 3 to rotate clockwise, so that scraper 18 avoids electrode plate 20 and boom 21. Wastewater after electrocoagulation is filtered through filter screen 7 at the bottom of flocculation tank 2 to remove flocculent matter and is discharged from the outlet at the bottom of flocculation tank 2.
[0023] The above-described embodiments are provided for illustrative purposes. Based on the above description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this utility model is not limited to the contents of the specification; its protection scope must be determined according to the claims.
Claims
1. A dye wastewater treatment device, comprising a base (1), characterized in that: The base (1) is fixed with symmetrically distributed lifting electrode plate structures (5), and a flocculation tank (2) is provided above it. The flocculation tank (2) is provided with a stirring structure (4), and an annular limiting groove (8) is provided at the top. An annular toothed guide rail (3) is provided on the annular limiting groove (8), and an output port is provided at the bottom. A symmetrically distributed ear plate (6) is fixed on the outer wall. A filter screen (7) is provided at the output port. A portion of the outer side of the annular toothed guide rail (3) is a gear tooth, and an annular limiting block (13) is provided at the bottom. The annular limiting block (13) cooperates with the annular limiting groove (8) at the top of the flocculation tank. The gear teeth of the annular toothed guide rail (3) are engaged with a gear (15). A first motor (14) is provided below the gear (15). The first motor (14) is fixed above the ear plate (6) on the outer wall of the flocculation tank (2). The lifting electrode plate structure The structure (5) includes an electric actuator (19), an electrode plate (20), an arc-shaped fixing frame (22), and a boom (21). The electrode plate (20) is arc-shaped. The top of the electric actuator (19) is fixedly connected to the boom (21). The lower end of the boom (21) is connected to the top of the arc-shaped fixing frame (22) by threaded bolts. The electrode plate (20) is embedded in the arc-shaped fixing frame (22). The annular toothed guide rail (3) is provided with symmetrically distributed scrapers (18). The scrapers (18) are arc-shaped corresponding to the arc of the electrode plate (20) and have U-shaped grooves corresponding to the thickness of the electrode plate (20). The outer wall has fixing plates (23) at both ends. The top surface of the annular toothed guide rail (3) has a limiting groove (24) corresponding to the position of the fixing plate (23). The fixing plate (23) is fixedly connected to the limiting groove (24) by threaded bolts.
2. The dye wastewater treatment device according to claim 1, characterized in that: The gear (15) is provided with a fixed wheel (16) at the top. The gear (15) is rotatably connected to the ear plate (6) above it. The bottom of the fixed wheel (16) covers the top surface of the annular toothed guide rail (3). The outer wall of the middle part of the limiting wheel (17) is tangent to the outer wall of the annular toothed guide rail (3), and the top of the limiting wheel (17) covers the top surface of the annular toothed guide rail (3).
3. The dye wastewater treatment device according to claim 1, characterized in that: The stirring structure (4) includes a second motor (9), a stirring paddle (12), a stirring shaft (11), and a support frame (10). The support frame (10) is set above the flocculation tank (2), with both ends fixed to the outer wall of the flocculation tank (2) and a through hole in the center. The stirring shaft (11) has three sets of stirring paddles (12) arranged from bottom to top. The second motor (9) is fixed directly above the through hole of the support frame (10), and the upper end of the stirring shaft (11) passes through the through hole of the support frame (10) to connect to the second motor (9).