A dust recycling device for a plant
Patent Information
- Application Number
- CN202522652175.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-15
AI Technical Summary
Existing dust recovery and utilization devices have few dust collection points, narrow air collection area, slow flow rate, high fan power, poor energy saving effect, low air cleanliness, easy clogging of filter screen, and poor dust settling, resulting in poor system stability.
A dust recycling device was designed, which includes a dust collection device, a cyclone dust removal device, and a filter dust removal device. By combining the dust collection main pipe, the air outlet pipe, the cyclone dust removal device, and the filter dust removal device, the dust collection point, flow rate, and accuracy are improved, the fan power is reduced, the filter screen is prevented from clogging, and the air cleanliness and dust settling are enhanced.
It achieves precise dust collection, increases airflow speed, reduces fan power, enhances air cleanliness, improves dust recovery efficiency and system stability, and extends the service life of the filter cartridge.
Smart Images

Figure CN224925844U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dust recycling devices, and in particular to a dust recycling device for workshops. Background Technology
[0002] The dust recovery and utilization device consists of several main parts, including a dust collection module, a conveying system, a purification and separation device, and other auxiliary equipment. It mainly includes a dust collection hood, a negative pressure fan, a screw conveyor, and filter bag assemblies. The purification and separation device is responsible for filtering and classifying the transported mixed dust, ensuring that the purity and particle size parameters of the recovered dust meet reuse requirements. A pulse solenoid valve is used to clean the dust adhering to the filter bag surface.
[0003] Existing dust recovery and utilization devices have a limited number of suction points, making precise dust collection difficult. They also have a narrow suction area, slow airflow, and dust tends to accumulate in the pipes. The suction fans have high power, resulting in low energy efficiency. The suction port has a limited fixing method, leading to low air cleanliness inside the workshop. Filter screens are prone to clogging, resulting in low dust recovery efficiency. Furthermore, the high air pressure at the suction fan outlet makes it difficult to collect dust, causing dust to settle and resulting in poor system stability.
[0004] Therefore, there is an urgent need to design a solution to the above problems. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a dust recycling device for workshops.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A dust recovery and utilization device for workshops includes a dust collection device. A main dust collection pipe is welded to the outer wall of one top end of the dust collection device. A dust collection fan is fixedly connected to the outer wall of one end of the main dust collection pipe. An exhaust pipe is provided at the outlet of the dust collection fan. A cyclone dust collector is welded to the outer wall of one end of the exhaust pipe. A ventilation pipe is sleeved on the top of the cyclone dust collector. A filter dust collector is welded to the outer wall of one end of the ventilation pipe. An exhaust pipe is welded to the outer wall of one side of the filter dust collector. The exhaust pipe has an outer... The wall is welded with a rain cover. The dust collection device contains a dust collection branch pipe. A pneumatic butterfly valve is installed on one outer wall of the dust collection branch pipe. A dust collection hose is sleeved on one outer wall of the bottom of the dust collection branch pipe. A dust collection movable tube is sleeved on the outer wall of one bottom end of the dust collection hose. A dust collection port is welded to the outer wall of one end of the dust collection movable tube. A fixing plate is welded to one outer wall of the dust collection movable tube. A bolt hole is opened on one outer wall of the fixing plate. The dust collection fan device contains a fan impeller assembly. One side of the fan impeller assembly... A drive motor is fitted onto the outer wall, and a base is welded to the bottom of the drive motor. Vibration-damping legs are welded to the bottom of the base. A separator cylinder is installed inside the cyclone dust collector, and an inner separator cylinder is fitted inside the separator cylinder. A separator cone is welded to the bottom of the separator cylinder, and a powder collection bucket is snapped into the bottom of the separator cone. A dust collector housing is installed inside the filter dust collector, with a dust collector air inlet on one side of the outer wall. Dust collector legs are welded to one side of the outer wall at the bottom of the dust collector housing, and a dust collector cone is welded to one side of the outer wall at the bottom of the dust collector housing. A baffle is welded inside the dust collector housing, and a filter bucket is inserted into one side of the outer wall at the top of the baffle. A compressed air tank is installed on one side of the outer wall at the top of the dust collector housing, with a compressed air inlet inserted into one side of the outer wall. A backflush pipe is inserted into one side of the outer wall of the compressed air tank, and a backflush valve is fitted onto one side of the outer wall of the backflush pipe. A glass sight glass is installed on one side of the outer wall of the dust collector housing.
[0008] Furthermore, the vacuuming device is located on the outer wall of the bottom side of the main vacuuming pipe, and the diameter of the main vacuuming pipe is larger than the diameter of the branch vacuuming pipe.
[0009] Furthermore, the diameter of the main suction pipe is larger than the diameter of the exhaust pipe, and the exhaust pipe is tangent to the fan impeller assembly.
[0010] Furthermore, the air outlet pipe is tangent to the outer wall of the separator cylinder, and the inner cylinder of the separator is located at the center of the separator cylinder.
[0011] Furthermore, the baffle is located above the air inlet of the dust collector, and the baffle separates the air inlet of the dust collector from the connection port of the exhaust pipe.
[0012] Furthermore, one end of the backflush pipe is located inside the filter barrel, and the diameter of the filter barrel is larger than that of the backflush pipe.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. By setting up a dust collection device, dust collection main pipe, and dust collection fan, the number of dust collection points has been increased, achieving precise dust collection, increasing the air collection area, increasing the air collection air velocity, preventing the air collection device from doing useless work, reducing the power of the dust collection fan, improving the energy-saving effect of the device, increasing the fixing methods of the dust collection port, and improving the cleanliness of the air inside the workshop.
[0015] 2. By setting up an air outlet duct and a cyclone dust removal device, the clogging of the filter screen by large particles of impurities is reduced, the dust recovery efficiency is improved, the air pressure at the outlet of the dust collection fan is reduced, the power of the dust collection fan is reduced, dust collection is facilitated, and dust settling is promoted.
[0016] 3. The dust collection device, glass sight glass, and rain cover facilitate dust collection, reduce the air velocity at the dust outlet, improve the dust settling effect, allow for direct observation of whether the filter cartridge needs to be replaced, reduce outlet air pressure, extend the service life of the filter cartridge, and ensure stable system operation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of a dust recycling device for workshops proposed in this utility model;
[0018] Figure 2 This is a schematic diagram of the dust collection device structure of a dust recovery and utilization device for workshops proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of the dust collection fan structure of a dust recovery and utilization device for workshops proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the cyclone dust collector structure of a dust recovery and utilization device for workshops proposed in this utility model;
[0021] Figure 5 This is a schematic diagram of the filter dust collector structure of a dust recycling device for workshops proposed in this utility model.
[0022] In the diagram: 1. Dust collection device; 2. Dust collection fan device; 3. Cyclone dust collector; 4. Filter dust collector; 5. Glass sight glass; 6. Main dust collection pipe; 7. Exhaust pipe; 8. Ventilation pipe; 9. Exhaust pipe; 10. Rain cover; 11. Dust collection branch pipe; 12. Pneumatic butterfly valve; 13. Dust collection hose; 14. Dust collection movable pipe; 15. Dust collection port; 16. Fixing plate; 17. Bolt hole; 18. Fan impeller device; 19. Drive motor; 20. Base; 21. Vibration damping support leg; 22. Separator straight cylinder; 23. Separator inner cylinder; 24. Separator cone; 25. Dust collector shell; 26. Dust collector air inlet; 27. Dust collector support leg; 28. Dust collector cone; 29. Powder collection bucket; 30. Baffle; 31. Filter bucket; 32. Compressed air storage tank; 33. Compressed air inlet; 34. Backflush pipe; 35. Backflush valve. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Reference Figure 1-5A dust collection and utilization device for workshops includes a dust collection device 1. A main dust collection pipe 6 is welded to the outer wall of one end of the top of the dust collection device 1. A dust collection fan device 2 is fixedly connected to the outer wall of one end of the main dust collection pipe 6. An exhaust pipe 7 is provided at the outlet of the dust collection fan device 2. A cyclone dust collector 3 is welded to the outer wall of one end of the exhaust pipe 7. A ventilation pipe 8 is sleeved on the top of the cyclone dust collector 3. A filter dust collector 4 is welded to the outer wall of one end of the ventilation pipe 8. An exhaust pipe 9 is welded to one side of the outer wall of the filter dust collector 4. A rain cover 10 is welded to one side of the top of the exhaust pipe 9. A dust collection branch pipe 11 is provided inside the dust collection device 1. A rain cover 10 is provided on one side of the outer wall of the dust collection branch pipe 11. It includes a pneumatic butterfly valve 12, a suction hose 13 sleeved on one side of the bottom of the suction branch pipe 11, a suction movable pipe 14 sleeved on one end of the bottom of the suction hose 13, a suction port 15 welded to one end of the suction movable pipe 14, a fixing plate 16 welded to one side of the suction movable pipe 14, and a bolt hole 17 on one side of the fixing plate 16. This increases the number of suction points, achieves precise suction, increases the suction area, increases the suction air velocity, and prevents the suction device from doing useless work. The suction fan device 2 has a fan impeller device 18 inside, and a drive motor 19 sleeved on one side of the fan impeller device 18. A base 20 is welded to the bottom of the machine 19, and vibration damping legs 21 are welded to the bottom of the base 20. This reduces the power of the dust collection fan, improves the energy efficiency of the device, and increases the fixing method of the dust collection port, thereby improving the cleanliness of the air inside the workshop. The cyclone dust collector 3 has a separator cylinder 22 inside, and a separator inner cylinder 23 is sleeved inside the separator cylinder 22. A separator cone 24 is welded to the bottom of the separator cylinder 22, and a powder collection bucket 29 is snapped into the bottom of the separator cone 24, reducing the clogging of the filter screen by large particles. The dust collector 4 has a dust collector housing 25 inside, and one side of the dust collector housing 25 is externally... The wall has a dust collector air inlet 26. A dust collector support leg 27 is welded to the bottom outer wall of the dust collector housing 25. A dust collector cone 28 is welded to the bottom outer wall of the dust collector housing 25. A baffle 30 is welded inside the dust collector housing 25. A filter barrel 31 is inserted into the top outer wall of the baffle. A compressed air tank 32 is installed on the top outer wall of the dust collector housing 25. A compressed air inlet 33 is inserted into the outer wall of the compressed air tank 32. A backflush pipe 34 is inserted into the outer wall of the compressed air tank 32. A backflush valve 35 is sleeved on the outer wall of the backflush pipe 34. A glass sight glass 5 is installed on the outer wall of the dust collector housing 25.
[0025] Furthermore, the vacuuming device 1 is located on the outer wall of the bottom side of the vacuuming main pipe 6, and the diameter of the vacuuming main pipe 6 is larger than the diameter of the vacuuming branch pipe 11, which increases the airflow speed, prevents the vacuuming device from doing useless work, and reduces the power of the vacuuming fan.
[0026] Furthermore, the diameter of the suction pipe 6 is larger than the diameter of the outlet pipe 7, and the outlet pipe 7 is tangent to the fan impeller device 18, which promotes the settling of large dust particles, reduces the air pressure at the outlet of the fan impeller device 18, and improves the dust recovery efficiency.
[0027] Furthermore, the air outlet duct 7 is tangent to the outer wall of the separator cylinder 22, and the separator inner cylinder 23 is located at the center of the separator cylinder 22, which improves the dust collection effect and uses centrifugal force to collect larger dust particles.
[0028] Furthermore, the baffle 30 is located above the dust collector inlet 26, and the baffle 30 separates the dust collector inlet 26 from the connection port of the exhaust pipe 9, which facilitates the collection of dust, reduces the wind speed at the dust outlet, and improves the dust settling effect.
[0029] Furthermore, one end of the backflush pipe 34 is located inside the filter barrel 31, and the diameter of the filter barrel 31 is larger than that of the backflush pipe 34, which improves the service life of the filter barrel 31 and ensures the stable operation of the system.
[0030] Working Principle: In use, install the dust collection device 1 in a suitable location, then place the remaining equipment in a rainproof outdoor environment. Next, selectively open the pneumatic butterfly valve 12 at different workstations, and then start the drive motor 19. The drive motor 19 rotates, driving the fan impeller device 18 to rotate. At this time, the system begins to absorb dust-containing air from the suction port 15, then enters the main suction pipe 6 through the suction branch pipe 11, increasing the number of dust collection points and achieving precise dust collection. The air then enters the fan impeller device 18, where the pressurized air is forced into the cyclone dust collector 3. The rotating mechanism causes large dust particles to fall into the powder collection bin 29. The air that has passed through the first filtration exits from the inner cylinder 23 of the separator, improving dust recovery efficiency, reducing the air pressure at the outlet of the dust collector, and reducing the power of the dust collector. The air then enters the dust removal device 4, passes through the dust collector housing 25, and is discharged to the outside through the exhaust pipe 9. When the filter bin 31 becomes clogged, the backflush valve 35 is opened, and compressed air is blown into the filter bin 31 from inside the compressed air storage tank 32 through the backflush pipe 34. The dust on the surface of the filter bin 31 is then blown off and enters the bottom of the dust collector cone 28. The dust is then collected by replacing the powder collection bin 29, thus achieving dust recycling.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A dust recovery and utilization device for workshops, comprising a dust collection device (1), characterized in that, The dust collection device (1) has a dust collection main pipe (6) welded to the outer wall of one end of its top. A dust collection fan device (2) is fixedly connected to the outer wall of one end of the dust collection main pipe (6). An air outlet pipe (7) is provided at the outlet of the dust collection fan device (2). A cyclone dust collector (3) is welded to the outer wall of one end of the air outlet pipe (7). A ventilation pipe (8) is sleeved on the top of the cyclone dust collector (3). A filter dust collector (4) is welded to the outer wall of one end of the ventilation pipe (8). An exhaust pipe (9) is welded to the outer wall of one side of the filter dust collector (4). A rain cover (10) is welded to the outer wall of one side of the top of the exhaust pipe (9). A dust collection branch pipe (1) is provided inside the dust collection device (1). 1) A pneumatic butterfly valve (12) is provided on one side of the outer wall of the dust suction branch pipe (11). A dust suction hose (13) is sleeved on one side of the bottom outer wall of the dust suction branch pipe (11). A dust suction movable pipe (14) is sleeved on one side of the bottom outer wall of the dust suction hose (13). A dust suction port (15) is welded to one side of the outer wall of the dust suction movable pipe (14). A fixing plate (16) is welded to one side of the outer wall of the fixing plate (16). A bolt hole (17) is opened on one side of the outer wall of the dust suction fan device (2). A fan impeller device (18) is provided inside the dust suction fan device (2). A drive motor (19) is sleeved on one side of the outer wall of the fan impeller device (18). The machine (19) has a base (20) welded to its bottom, and a vibration damping support leg (21) welded to the bottom of the base (20). The cyclone dust collector (3) has a separator cylinder (22) inside, and a separator inner cylinder (23) is sleeved inside the separator cylinder (22). A separator cone (24) is welded to the bottom of the separator cylinder (22), and a powder collection bucket (29) is snapped to the bottom of the separator cone (24). The filter dust collector (4) has a dust collector housing (25) inside, and a dust collector air inlet (26) is opened on one side of the outer wall of the dust collector housing (25). A dust collector support is welded to one side of the bottom of the dust collector housing (25). The dust collector housing (25) has a leg (27), a dust collector cone (28) welded to one side of the bottom outer wall, a baffle (30) welded inside the dust collector housing (25), a filter barrel (31) inserted into one side of the top outer wall of the baffle, a compressed air tank (32) provided on one side of the top outer wall of the dust collector housing (25), a compressed air inlet (33) inserted into one side of the compressed air tank (32), a backflush pipe (34) inserted into one side of the compressed air tank (32), a backflush valve (35) sleeved on one side of the backflush pipe (34), and a glass sight glass (5) provided on one side of the outer wall of the dust collector housing (25).
2. The dust recovery and utilization device for workshops according to claim 1, characterized in that, The vacuuming device (1) is located on the outer wall of the bottom side of the vacuuming main pipe (6), and the diameter of the vacuuming main pipe (6) is larger than the diameter of the vacuuming branch pipe (11).
3. The dust recovery and utilization device for workshops according to claim 1, characterized in that, The diameter of the main suction pipe (6) is larger than the diameter of the exhaust pipe (7), and the exhaust pipe (7) is tangent to the fan impeller device (18).
4. The dust recovery and utilization device for workshops according to claim 1, characterized in that, The air outlet pipe (7) is tangent to the outer wall of the separator cylinder (22), and the separator inner cylinder (23) is located at the center of the separator cylinder (22).
5. A dust recovery and utilization device for workshops according to claim 1, characterized in that, The baffle (30) is located above the dust collector inlet (26) and the baffle (30) separates the dust collector inlet (26) from the connection of the exhaust pipe (9).
6. A dust recovery and utilization device for workshops according to claim 1, characterized in that, One end of the backflush pipe (34) is located inside the filter barrel (31), and the diameter of the filter barrel (31) is larger than that of the backflush pipe (34).
