A fully automatic cleaning and dust removing device

Abstract

The utility model discloses a full -automatic cleaning dust removal equipment, including installing to the body on existing coating lifting appliance, the body includes the open mouth towards's '' N '' character shaped support, the top of '' N '' character shaped support is provided with the baffle, the left and right sides below baffle all are provided with a group of the brush group for cleaning product surface, and two brush groups are symmetrical and set up in the both sides of '' N '' character shaped support, and each brush group includes a cleaning motor, brush body and horizontal -moving pneumatic cylinder, and the piston rod of horizontal -moving pneumatic cylinder is connected with motor support, and the motor support is fixed with cleaning motor, and the output shaft of cleaning motor is connected with brush body, and the interval between two brush bodies constitutes the conveying channel for conveying product, and when both sides horizontal -moving pneumatic cylinder works, can change the size of two conveying channels, and '' N '' character shaped support is located the top of conveying channel. The utility model improves work efficiency, reduces manual cost.

Description

Technical Field

[0001] The present utility model relates to the technical field of automated production lines for coating hangers, and specifically to a full-automatic cleaning and dust removal equipment. Background Art

[0002] When hangers and chains complete the surface treatment of workpieces, some dust or debris will adhere to their surfaces. Therefore, it is necessary to perform dust removal treatment on the surfaces of the hangers and chains to prevent workpiece contamination. The current operation method is manual cleaning, which has the disadvantages of low work efficiency and the need to add at least one additional worker on the coating assembly line, undoubtedly increasing labor costs. Alternatively, new dust removal equipment is directly purchased, but the hangers and chains still need to be removed from the coating production line first and then manually transported to the new dust removal equipment, which not only increases costs but also results in relatively low efficiency. Therefore, how to reduce costs and increase efficiency is particularly important. Contents of the Utility Model

[0003] The purpose of the present utility model is to provide a full-automatic cleaning and dust removal equipment to solve the problems mentioned in the above background art that the existing coating production line has low work efficiency and high labor cost in cleaning hangers and chains, or when new dust removal equipment is directly purchased, the hangers and chains still need to be removed from the coating production line first and then manually transported to the new dust removal equipment, which not only increases costs but also results in relatively low efficiency.

[0004] To achieve the above purpose, the present utility model provides the following technical solution: a full-automatic cleaning and dust removal equipment, comprising a main body mounted on an existing coating hanger, wherein the main body comprises a U-shaped support with an opening facing a direction, a partition plate is arranged above the U-shaped support, a set of roller brush groups for cleaning the surface of a product are respectively arranged on the left and right sides below the partition plate, the two sets of roller brush groups are symmetrically arranged on both sides of the U-shaped support, each set of roller brush group comprises a cleaning motor, a roller brush body and a traverse cylinder, a piston rod of the traverse cylinder is connected with a motor support, the cleaning motor is fixed on the motor support, an output shaft of the cleaning motor is connected with the roller brush body, the space between the two roller brush bodies forms a conveying channel for conveying the product, when the traverse cylinders on both sides work, the size of the two conveying channels can be changed, and the U-shaped support is located at the top of the conveying channel.

[0005] Preferably, in order to prevent the cleaned dust from flying around, a C-shaped dust shield is respectively arranged on both sides below the partition plate, the openings of the two C-shaped dust shields are arranged opposite to each other, a material receiving tray is arranged at the bottom of each C-shaped dust shield in a drawable manner, and the C-shaped dust shield covers the outside of the roller brush body.

[0006] Preferably, in order to improve the brushing efficiency, the roller brush body includes a brush shaft and one or more sets of bristle groups, each set of bristle groups is circumferentially arranged on the brush shaft, and each set of bristle groups includes more than one bristle arranged at intervals in the longitudinal direction.

[0007] Preferably, in order to improve the guidance and avoid position deviation of the roller brush bodies on both sides during horizontal movement that affects the cleaning effect, the cleaning motor and the traverse cylinder are both arranged above a partition plate, two parallel guide rails are arranged above the partition plate, more than two sliders are arranged at the bottom of the motor support, the sliders are correspondingly slidably connected to the guide rails, and the output shaft of the cleaning motor penetrates through the partition plate and is connected to the roller brush body below the partition plate.

[0008] Preferably, in order to improve safety, a dustproof cabinet is arranged above the partition plate, the dustproof cabinet separates the cleaning motor and the traverse cylinder from the outside, an operation console is arranged at the front end of the dustproof cabinet, and two cabinet doors are hinged at the rear end of the dustproof cabinet.

[0009] Preferably, in order to facilitate pulling out the material receiving tray, an operating handle is arranged on the outer side of the material receiving tray.

[0010] Preferably, in order to clamp the device on painting hangers of different widths, more than one adjusting screw is threadedly connected to each of the left and right sides of the "U"-shaped support, and the rod part of the adjusting screw is inserted into the opening of the "U"-shaped support.

[0011] Preferably, for the purpose of avoidance, the partition plate is provided with an elongated through hole that facilitates the left and right movement of the output shaft of the cleaning motor.

[0012] Preferably, for convenient viewing, an observation window is arranged on the side of the "C"-shaped dust shield.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: This structure is mainly applied in the automatic production lines for painting and hangers, to solve the problem that after the workpiece completes the painting work, sundries and dust are attached to the hangers and chains, which requires manual cleaning. This equipment can automatically and effectively remove the sundries and dust, achieve the purposes of cost reduction and efficiency improvement, reduce labor costs, and improve work efficiency. Brief Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of a fully automatic cleaning and dust removing device in Embodiment 1; Figure 2 is a schematic rear structural diagram of the fully automatic cleaning and dust removing device in Embodiment 1; Figure 3 is a schematic structural diagram of the fully automatic cleaning and dust removing device in Embodiment 1 when the "C"-shaped dust shield is not installed on the left side; Figure 4 is a schematic structural view of the fully automatic cleaning and dedusting device in Embodiment 1 when no "匚"-shaped dust shield is installed on the left side and no dust-proof cabinet is installed above; Figure 5 is Figure 4 a perspective view of the bottom structure.

[0015] In the figures: "凵"-shaped support 1, partition plate 2, roller brush body 3, cleaning motor 4, traverse cylinder 5, motor support 6, conveying channel 7, "匚"-shaped dust shield 8, material receiving tray 9, brush shaft 301, bristle set 302, bristle 3021, guide rail 10, sliding block 11, cabinet door 12, dust-proof cabinet 13, console 14, operating handle 15, adjusting screw 16, slotted through hole 17, observation window 18. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by a person of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0017] Embodiment 1 Please refer to Figure 1-5 , an embodiment provided by the present utility model is a fully automatic cleaning and dedusting device, comprising a main body mounted on an existing coating hanger, the main body includes a "凵"-shaped support 1 with an opening facing a set direction, a partition plate 2 is arranged above the "凵"-shaped support 1, a set of roller brush assemblies for cleaning the product surface is respectively arranged on the left and right sides below the partition plate 2, the two sets of roller brush assemblies are symmetrically arranged on both sides of the "凵"-shaped support 1, each set of roller brush assembly includes a cleaning motor 4, a roller brush body 3 and a traverse cylinder 5, a motor support 6 is connected to the piston rod of the traverse cylinder 5, the cleaning motor 4 is fixed on the motor support 6, the output shaft of the cleaning motor 4 is connected to the roller brush body 3, the distance between the two roller brush bodies 3 forms a conveying channel 7 for conveying products, when the traverse cylinders 5 on both sides work, the size of the conveying channel 7 can be adjusted, and the "凵"-shaped support 1 is located at the top of the conveying channel 7.

[0018] Preferably, in order to prevent the cleaned dust from scattering, one "匚"-shaped dust shield 8 is respectively arranged on both sides below the partition plate 2, the openings of the two "匚"-shaped dust shields 8 are arranged opposite to each other, and a material receiving tray 9 is arranged at the bottom of each "匚"-shaped dust shield 8 in a drawable manner. To facilitate pulling out the material receiving tray, an operating handle 15 is arranged on the outer side of the material receiving tray 9, and the "匚"-shaped dust shield 8 covers the outside of the roller brush body 3.

[0019] Preferably, in order to improve the scrubbing efficiency, the roller brush body 3 includes a brush shaft 301 and one or more sets of bristle groups 302, each set of bristle groups 302 is circumferentially arranged on the brush shaft 301, and each set of bristle groups 302 includes one or more bristles 3021 arranged at intervals in the longitudinal direction.

[0020] Preferably, in order to improve the guidance performance and avoid position deviation of the roller brush bodies 3 on both sides during horizontal movement that affects the cleaning effect, both the cleaning motor 4 and the traverse cylinder 5 are arranged above the partition plate 2. Two parallel guide rails 10 are arranged above the partition plate 2, and two or more sliders 11 are arranged at the bottom of each motor support 6, and the sliders 11 are correspondingly slidably connected to the guide rails 10. The output shaft of the cleaning motor 4 penetrates through the partition plate 2 and is connected to the roller brush body 3 below the partition plate 2. For the purpose of avoiding interference, the partition plate 2 is provided with an oblong through hole 17 that facilitates the left-right movement of the output shaft of the cleaning motor 4. The additional oblong through hole 17 plays a role of avoiding interference when the cleaning motor 4 moves horizontally.

[0021] Preferably, in order to improve safety, a dust-proof cabinet 13 is arranged above the partition plate 2. The dust-proof cabinet 13 separates the cleaning motor 4 and the traverse cylinder 5 from the outside. The front end of the dust-proof cabinet 13 is provided with a console 14, and the rear end of the dust-proof cabinet 13 is hinged with two cabinet doors 12. By arranging the cabinet doors 12 at the rear, the electrical equipment can be maintained by opening the doors in the later stage. The console 14 is electrically connected to each internal electrical equipment to realize automatic control.

[0022] Preferably, in order to clamp the device on painting hangers of different widths, more than one adjusting screw 16 is threadedly connected to each of the left and right sides of the "U"-shaped support 1. The shank part of the adjusting screw 16 is inserted into the opening of the "U"-shaped support 1. By adding the adjusting screw 16, the distance of the inner opening of the "U"-shaped support 1 can be adjusted, so that it can be clamped on painting hangers of different widths to ensure the universality of the equipment.

[0023] Preferably, for convenient viewing, an observation window 18 is arranged on the side of the "U"-shaped dust shield 8. By adding the observation window 18, it is convenient to check the internal situation, and the situation can be seen when the roller brush group stops due to failure.

[0024] This structure is mainly applied to the automatic production lines for painting and hangers, to solve the problem that after the workpiece completes the painting work, sundries and dust are attached to the hangers and chains, which requires manual cleaning. This equipment can automatically and effectively perform the removal, so as to achieve the purpose of cost reduction and efficiency increase.

[0025] The working principle is as follows: During installation, loosen all the adjusting screws 16 on this device to ensure that the opening gap of the "U"-shaped support 1 is increased. Then, the opening gap of the "U"-shaped support 1 is engaged with the lifting device of the conveying mechanism of the painting and lifting device. Then, tighten the adjusting screws 16 to integrate this device into the existing painting production line. Then, the two cleaning motors 4 drive the two roller brush groups to work. When the roller brushes need to work, the two transverse cylinders 5 push the two roller brush groups closer together to start cleaning the lifting device conveyed by the "U"-shaped support 1. When the machine does not need to be turned on, the two transverse cylinders 5 separate the two roller brush groups so that they no longer contact the lifting device. Finally, the automatic and rapid cleaning function is achieved, and manual cleaning is no longer required, which further improves work efficiency and reduces labor costs.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic cleaning and dust removal device, comprising a body installed on an existing painting hanger, characterized in that: The main body comprises a U-shaped support (1) with an opening facing a specified direction. A partition plate (2) is arranged above the U-shaped support (1). A set of roller brush assemblies for cleaning the surface of products is respectively disposed on the left and right sides below the partition plate (2). The two sets of roller brush assemblies are symmetrically arranged on the left and right sides of the U-shaped support (1). Each set of roller brush assembly includes a cleaning motor (4), a roller brush body (3) and a traverse cylinder (5). A motor support (6) is connected to the piston rod of the traverse cylinder (5), the cleaning motor (4) is fixed on the motor support (6), and the output shaft of the cleaning motor (4) is connected to the roller brush body (3). The gap between the two roller brush bodies (3) forms a conveying channel (7) for conveying products. When the traverse cylinders (5) on both sides operate, the size of the conveying channel (7) can be adjusted, and the U-shaped support (1) is located at the top of the conveying channel (7).

2. The fully automatic cleaning and dust removal equipment according to claim 1, characterized in that: A C-shaped dust shield (8) is respectively arranged on both sides below the partition plate (2). The two C-shaped dust shields (8) are arranged with their openings facing each other, and a material receiving tray (9) is arranged at the bottom of each C-shaped dust shield (8) in a drawable and pullable manner. The C-shaped dust shield (8) covers the outside of the roller brush body (3).

3. A fully automatic cleaning and dust removal device according to claim 1 or 2, characterized in that: The roller brush body (3) includes a brush shaft (301) and one or more sets of bristle assemblies (302). Each set of bristle assemblies (302) is circumferentially arranged on the brush shaft (301), and each set of bristle assemblies (302) includes one or more bristles (3021) arranged at intervals in the longitudinal direction.

4. A fully automatic cleaning and dust removal device according to claim 1 or 2, characterized in that: The cleaning motor (4) and the traverse cylinder (5) are both arranged above the partition plate (2). Two parallel guide rails (10) are arranged above the partition plate (2). More than two sliding blocks (11) are arranged at the bottom of each motor support (6), and the sliding blocks (11) are correspondingly slidably connected to the guide rails (10). The output shaft of the cleaning motor (4) penetrates through the partition plate (2) and then is connected to the roller brush body (3) below the partition plate (2).

5. The fully automatic cleaning and dust removal equipment according to claim 4, characterized in that: A dust-proof cabinet body (13) is arranged above the partition plate (2). The dust-proof cabinet body (13) separates the cleaning motor (4) and the traverse cylinder (5) from the outside environment. An operation console (14) is arranged at the front end of the dust-proof cabinet body (13), and two cabinet doors (12) are hinged to the rear end of the dust-proof cabinet body (13).

6. The fully automatic cleaning and dust removal equipment according to claim 2, characterized in that: An operating handle (15) is arranged on the outer side of the material receiving tray (9).

7. The fully automatic cleaning and dust removal equipment according to claim 2, characterized in that: More than one adjusting screw (16) is respectively in threaded connection with the left and right sides of the U-shaped support (16), and the shank portion of the adjusting screw (16) is inserted into the opening of the U-shaped support (1).

8. The fully automatic cleaning and dust removal equipment according to claim 4, characterized in that: The partition plate (2) is provided with a slotted through hole (17) that facilitates the left-right movement of the output shaft of the cleaning motor (4).

9. The fully automatic cleaning and dust removal equipment according to claim 2, characterized in that: A side edge of the C-shaped dust shield (8) is provided with an observation window (18).

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