A cleaning device for a titanium dioxide film after a sand and wind test
Patent Information
- Application Number
- CN202522290244.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-10-29
AI Technical Summary
In existing technologies, the manual cleaning efficiency of titanium dioxide thin films after wind and sand tests is low, making it difficult to meet the needs of high-efficiency cleaning.
A cleaning device comprising an ultrasonic cleaning tank, a preliminary cleaning mechanism, and a drying mechanism was designed. The device utilizes a geared motor to drive a rotating shaft and rollers for film support and transport, combines a vacuum cleaner to remove surface particles, and dries the film using a hot air blower, thereby improving cleaning efficiency and quality.
This technology enables efficient cleaning and drying of titanium dioxide films, improving cleaning efficiency and quality while reducing the burden of manual cleaning.
Smart Images

Figure CN224926627U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of titanium dioxide thin film cleaning equipment, specifically to a titanium dioxide thin film cleaning device after wind and sand testing. Background Technology
[0002] Titanium dioxide thin films are widely used in key fields such as photovoltaic modules, architectural glass, and optical instruments due to their excellent photocatalytic properties, corrosion resistance, and chemical stability. To ensure the reliability of titanium dioxide thin films in complex outdoor wind and sand environments, the industry needs to conduct rigorous wind and sand simulation tests on them. After the wind and sand simulation test, the titanium dioxide thin films need to be cleaned. In the existing technology, most of the cleaning of titanium dioxide thin films is done manually, which has low cleaning efficiency. Utility Model Content
[0003] The purpose of this invention is to provide a cleaning device for titanium dioxide thin films after wind and sand testing, so as to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A device for cleaning titanium dioxide thin films after wind and sand testing includes an ultrasonic cleaning tank. A support frame 1 is fixedly connected to the right side of the top surface of the ultrasonic cleaning tank. A preliminary cleaning mechanism is provided on the top surface of the support frame 1. A support frame 2 is fixedly connected to the left side of the top surface of the ultrasonic cleaning tank. A drying mechanism is provided on the top surface of the support frame 2. The ultrasonic cleaning tank is internally connected to a rotating shaft, and there are three rotating shafts. A rotating roller is fixedly connected to the outer surface of the rotating shaft, and a rubber sleeve is fitted on the outer surface of the rotating roller. One end of the rotating shaft rotates through the side of the support frame and is fixedly connected to a synchronous pulley. The three synchronous pulleys are connected by a synchronous belt drive. The preliminary cleaning mechanism includes an air chamber, which is fixedly connected to the top surface of a support frame. A cover plate is hinged to one side of the top surface of the air chamber, an adapter is fixedly connected to one end of the air chamber, and feed inlets are provided on both sides of the air chamber.
[0005] A further improvement of the present invention is that a geared motor is fixedly connected to the side of the ultrasonic cleaning tank, and the output shaft of the geared motor is fixedly connected to a rotating shaft.
[0006] A further improvement of this utility model is that a drain pipe is fixedly connected inside the bottom surface of the ultrasonic cleaning tank, and a water valve is sleeved on the outer surface of the drain pipe.
[0007] A further improvement of the present invention is that ear plates are fixedly connected to both sides of the air cavity, and the number of ear plates is four and they are arranged in pairs. A guide roller is rotatably connected inside a pair of ear plates.
[0008] A further improvement of the present invention is that the drying mechanism includes a base box and a hot air blower. The base box is fixedly connected to the top surface of the support frame. A closed box is hinged to one side of the top surface of the base box. A mesh tube is rotatably connected to the interior of the base box and the closed box in a linear array. One end of the mesh tube is open and the other end is closed. A diversion box is fixedly connected to one side of the base box and the closed box. The open end of the mesh tube is rotatably connected to the interior of the diversion box. The hot air blower is fixedly connected to the left side of the ultrasonic cleaning tank. A three-way pipe is fixedly connected to the output end of the hot air blower, and the output end of the three-way pipe is fixedly connected to the input end of the distribution box.
[0009] A further improvement of this utility model is that: a guide groove is provided on the right side of both the base box and the enclosed box, and a limiting plate is fixedly connected to the right side of the base box. There are two limiting plates, and a rotating cylinder is rotatably connected to the inside of the side of the two limiting plates.
[0010] A further improvement of this utility model is that a discharge trough is fixedly connected to the left side of the base box and the closed box, and the two discharge troughs are interconnected.
[0011] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows: This invention provides a cleaning device for titanium dioxide thin films after wind and sand testing. The device uses a geared motor to drive multiple rotating shafts, rollers, and rubber sleeves to support and transport the thin film inside the ultrasonic cleaning tank, thereby increasing the travel distance of the thin film inside the ultrasonic cleaning tank and improving the cleaning efficiency and quality of the thin film.
[0012] This invention provides a cleaning device for titanium dioxide thin films after sandstorm testing. It connects to a vacuum cleaner via an adapter. Activating the vacuum cleaner extracts air from the air chamber, thereby removing particulate matter adhering to the film surface and reducing the burden of subsequent cleaning work.
[0013] This invention provides a cleaning device for titanium dioxide thin films after wind and sand testing. Hot air is generated by starting a hot air blower, which then sends the hot air into two distribution boxes through a three-way pipe. The distribution boxes are connected to a mesh pipe, which sends the hot air into multiple mesh pipes. The mesh on the mesh pipes discharges the hot air, drying the cleaned film. Multiple mesh pipes are connected inside the base box and the mesh pipes to improve the drying efficiency of the film. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the ultrasonic cleaning tank structure of this utility model; Figure 3 This is a preliminary structural diagram of the cleaning mechanism of this utility model; Figure 4 This is a schematic diagram of the drying mechanism of this utility model; Figure 5 This is a partial structural diagram of the drying mechanism of this utility model.
[0015] In the picture: 1. Ultrasonic cleaning tank; 101. Support frame one; 102. Support frame two; 103. Rotary roller; 104. Rubber sleeve; 105. Synchronous pulley; 106. Gear motor; 107. Drain pipe; 2. Preliminary cleaning mechanism; 201. Air cavity; 202. Cover plate; 203. Adapter; 204. Guide roller; 3. Drying mechanism; 301. Base box; 302. Hot air blower; 303. Enclosed box; 304. Mesh tube; 305. Diverter box; 306. T-pipe; 307. Rotary drum; 308. Discharge chute. Detailed Implementation
[0016] The present invention will be further described in detail below with reference to embodiments: Example 1 like Figure 1-5 As shown, this utility model provides a cleaning device for titanium dioxide thin films after wind and sand testing, including an ultrasonic cleaning tank 1. A support frame 101 is fixedly connected to the right side of the top surface of the ultrasonic cleaning tank 1. A preliminary cleaning mechanism 2 is provided on the top surface of the support frame 101. A support frame 2 102 is fixedly connected to the left side of the top surface of the ultrasonic cleaning tank 1. A drying mechanism 3 is provided on the top surface of the support frame 2 102. Three rotating shafts are rotatably connected inside the ultrasonic cleaning tank 1. Rotating rollers 103 are fixedly connected to the outer surface of the rotating shafts. Rubber sleeves 104 are fitted onto the outer surface of the rotating rollers 103. One end of the rotating shaft rotatably passes through the side of the support frame 101 and is fixedly connected to a synchronous wheel 105. The three synchronous wheels 105... The preliminary cleaning mechanism 2 is connected by a synchronous belt drive. The air chamber 201 is fixedly connected to the top surface of the support frame 101. A cover plate 202 is hinged to one side of the top surface of the air chamber 201. An adapter 203 is fixedly connected to one end of the air chamber 201. Feed inlets are opened on both sides of the air chamber 201. A geared motor 106 is fixedly connected to the side of the ultrasonic cleaning tank 1. The output shaft of the geared motor 106 is fixedly connected to a rotating shaft. A drain pipe 107 is fixedly connected inside the bottom surface of the ultrasonic cleaning tank 1. A water valve is sleeved on the outer surface of the drain pipe 107. Ear plates are fixedly connected to both sides of the air chamber 201. There are four ear plates in pairs. A guide roller 204 is rotatably connected inside a pair of ear plates.
[0017] In this embodiment, before cleaning the film, one end of the film is first passed through the feed inlets on both sides of the air cavity 201, and two guide rollers 204 contact the film to avoid friction and scratches between the film and the air cavity 201. Then the film is placed in the ultrasonic cleaning tank 1 and the film is made to contact three rubber sleeves 104. Three rotating shafts are connected to three rotating rollers 103 and rubber sleeves 104 respectively to support the film. The film is in a mountain shape in the ultrasonic cleaning tank 1. Finally, one end of the film is passed through the drying mechanism 3 and connected to the winding machine. When cleaning the titanium dioxide film, the adapter 203 is connected to a vacuum cleaner, and the winding machine, vacuum cleaner, ultrasonic cleaning tank 1, and geared motor 106 are started. The winding machine winds up the film, achieving automatic feeding. The vacuum cleaner extracts air from the air chamber 201, thereby removing sand particles and other debris from the film surface, performing preliminary cleaning. The cleaned film then enters the ultrasonic cleaning tank 1, which is equipped with an ultrasonic generator and transducer. The ultrasonic generator emits a high-frequency oscillation signal, which is converted into high-frequency mechanical oscillation by the transducer and propagated to the ultrasonic cleaning tank. The film is deeply cleaned in the cleaning solution inside the washing tank 1. The geared motor 106 drives three rotating shafts, rotating rollers 103 and rubber sleeves 104 to rotate synchronously through the synchronous pulley 105 and synchronous belt to transport the film. The outer surface of the rubber sleeve 104 has small holes arranged in a circumferential array to improve the stability of film transport. The speed of the geared motor 106 is the same as the speed of the winding machine to avoid deformation of the film due to tension during transport. After deep cleaning, the film enters the drying mechanism 3, which dries the film. The dried film is then wound onto the winding machine, completing the cleaning of the film. One end of the cover plate 202 is connected to the air cavity 201 by bolts to seal the air cavity 201. Turning the bolts cancels the connection between the air cavity 201 and the cover plate 202, and pulling the cover plate 202 opens the air cavity 201, making it easier to clean the inside of the air cavity 201. After the cleaning work is completed or when it is necessary to replace the cleaning solution in the ultrasonic cleaning tank 1, open the water valve on the drain pipe 107. The cleaning solution in the ultrasonic cleaning tank 1 will be discharged through the drain pipe 107, making it convenient for the user to replace the cleaning solution in the ultrasonic cleaning tank 1.
[0018] Example 2 like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the drying mechanism 3 includes a base box 301 and a hot air blower 302. The base box 301 is fixedly connected to the top surface of the support frame 102. A closed box 303 is hinged to one side of the top surface of the base box 301. A mesh tube 304 is rotatably connected to the interior of the base box 301 and the closed box 303 in a linear array. One end of the mesh tube 304 is open, and the other end is closed. A diversion box 305 is fixedly connected to one side of the base box 301 and the closed box 303. The open end of the mesh tube 304 is rotatably connected to the diversion box 305. Inside the flow box 305; the hot air blower 302 is fixedly connected to the left side of the ultrasonic cleaning tank 1. The output end of the hot air blower 302 is fixedly connected to a three-way pipe 306. The output end of the three-way pipe 306 is fixedly connected to the input end of the flow box 305. The right side of the base box 301 and the closed box 303 are both provided with guide grooves. The right side of the base box 301 is fixedly connected to a limit plate. There are two limit plates. The inside of the two limit plates is rotatably connected to a rotating cylinder 307. The left side of the base box 301 and the closed box 303 are fixedly connected to a discharge groove 308. The two discharge grooves 308 are interconnected.
[0019] In this embodiment, before cleaning the film, the sealing box 303 is pulled to open the base box 301, one end of the film is passed through the guide groove and the discharge groove, and one end of the film is connected to the winding machine. After the connection is completed, the sealing box 303 is pulled to close the base box 301, and bolts are used to connect one end of the base box 301 and the sealing box 303. When cleaning the film, the winding machine and hot air blower 302 are started. The winding machine winds up the film. The drum 307 and the discharge chute 308 are in contact with the film, which restricts the movement direction of the film and improves the winding stability of the film. The hot air blower 302 generates hot air and inputs it into two distribution boxes 305 through the three-way pipe 306. The distribution box 305 is connected to the mesh pipe 304 to input the hot air into multiple mesh pipes 304. The mesh on the mesh pipe 304 discharges the hot air to dry the cleaned film. Multiple mesh pipes 304 are connected inside the base box 301 and the mesh pipe 304 to improve the drying efficiency of the film. The hot air blower 302 is equipped with a control panel, which allows users to control the temperature of the hot air and prevent the film from deforming due to high temperature.
[0020] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A cleaning device for titanium dioxide thin film after wind and sand testing, comprising an ultrasonic cleaning tank (1), characterized in that: The ultrasonic cleaning tank (1) has a support frame 1 (101) fixedly connected to the right side of the top surface. The support frame 1 (101) has a preliminary cleaning mechanism (2) on its top surface. The ultrasonic cleaning tank (1) has a support frame 2 (102) fixedly connected to the left side of the top surface. The support frame 2 (102) has a drying mechanism (3) on its top surface. The ultrasonic cleaning tank (1) is internally connected to a rotating shaft, and there are three rotating shafts. A rotating roller (103) is fixedly connected to the outer surface of the rotating shaft. A rubber sleeve (104) is fitted onto the outer surface of the rotating roller (103). One end of the rotating shaft rotates through the side of the support frame (101) and is fixedly connected to a synchronous pulley (105). The three synchronous pulleys (105) are connected by a synchronous belt drive. The preliminary cleaning mechanism (2) includes an air cavity (201), which is fixedly connected to the top surface of the support frame (101). A cover plate (202) is hinged to one side of the top surface of the air cavity (201). An adapter (203) is fixedly connected to one end of the air cavity (201). Feed inlets are provided on both sides of the air cavity (201).
2. The titanium dioxide thin film cleaning device after wind and sand testing according to claim 1, characterized in that: A geared motor (106) is fixedly connected to the side of the ultrasonic cleaning tank (1), and the output shaft of the geared motor (106) is fixedly connected to a rotating shaft.
3. The titanium dioxide thin film cleaning device after wind and sand testing according to claim 1, characterized in that: The bottom surface of the ultrasonic cleaning tank (1) is fixedly connected to a drain pipe (107), and a water valve is sleeved on the outer surface of the drain pipe (107).
4. The titanium dioxide thin film cleaning device after wind and sand testing according to claim 1, characterized in that: The air cavity (201) is fixedly connected to two sides with ear plates. There are four ear plates in pairs. A guide roller (204) is rotatably connected inside a pair of ear plates.
5. The titanium dioxide thin film cleaning device after wind and sand testing according to claim 1, characterized in that: The drying mechanism (3) includes a base box (301) and a hot air blower (302). The base box (301) is fixedly connected to the top surface of the support frame (102). A closed box (303) is hinged to one side of the top surface of the base box (301). A mesh tube (304) is rotatably connected to the inside of the base box (301) and the closed box (303) in a linear array. One end of the mesh tube (304) is open and the other end is closed. A diversion box (305) is fixedly connected to one side of the base box (301) and the closed box (303). The open end of the mesh tube (304) is rotatably connected to the inside of the diversion box (305). The hot air blower (302) is fixedly connected to the left side of the ultrasonic cleaning tank (1). The output end of the hot air blower (302) is fixedly connected to a three-way pipe (306), and the output end of the three-way pipe (306) is fixedly connected to the input end of the distribution box (305).
6. The titanium dioxide thin film cleaning device after wind and sand testing according to claim 5, characterized in that: The base box (301) and the enclosed box (303) are both provided with a guide groove on the right side. The base box (301) is fixedly connected to a limiting plate. There are two limiting plates, and a rotating cylinder (307) is rotatably connected to the inside of the side of the two limiting plates.
7. The titanium dioxide thin film cleaning device after wind and sand testing according to claim 5, characterized in that: The base box (301) and the enclosed box (303) are fixedly connected to the left side of the discharge trough (308), and the two discharge troughs (308) are interconnected.
