A floor support plate correcting device

The floor decking straightening device, which uses a motor-driven conveyor belt and hydraulic rods to work in tandem, achieves automated straightening, solving the problems of poor straightening quality and low efficiency caused by the reliance on manual operation in traditional devices, and improving construction quality and efficiency.

CN224926779UActive Publication Date: 2026-11-03CHINA CONSTRUCTION SIXTH ENGINEERING DIVISION CO LTD
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Patent Information

Application Number
CN202522371310.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-11-03
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

Traditional floor decking straightening devices rely on manual operation, resulting in poor straightening quality and low work efficiency. They cannot apply precise pressure to different degrees of deformation, which affects construction quality.

Method used

The floor decking is conveyed by a motor-driven conveyor belt and automatically straightened through a flattening mechanism that uses hydraulic rods and buffer columns. The motor-driven rollers roll for straightening, the hydraulic rods precisely control the pressure, and the buffer columns buffer the impact force to ensure flatness.

Benefits of technology

It improves the quality and efficiency of floor decking straightening, reduces labor costs, meets the flatness requirements of building construction, and shortens the construction cycle.

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Abstract

The utility model relates to the technical field of correction device discloses a floor support plate correction device, including two fixed plates, the adjacent between two fixed plates both sides are fixedly connected with conveyer belt, the adjacent between two fixed plates both sides are fixedly connected with same bearing plate, the left and right sides of front side fixed plate are fixedly connected with motor no.
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Description

Technical Field

[0001] This utility model relates to the field of correction device technology, and in particular to a floor decking correction device. Background Technology

[0002] Floor decking is an important building material used in the construction of building floor structures. It is made of galvanized steel sheet and thin metal sheet as the base material, and is formed by roll forming and has various specific cross-sectional shapes. Floor decking not only provides formwork support for concrete pouring and bears construction loads during construction, but also works together with the concrete layer to form a composite floor structure, enhancing the load-bearing capacity and spatial stability of the floor. It also has the advantages of convenient installation and fast construction speed, which can significantly shorten the construction period and reduce the weight of the building itself. It is used in various projects such as commercial buildings, industrial plants and high-rise buildings.

[0003] Floor decking, as a building material, is convenient to install, reduces the building's self-weight, and enhances structural stability. However, deformation during production, transportation, and storage can affect its use. Floor decking straightening devices effectively solve this problem, accurately correcting various deformations of floor decking, ensuring its flatness, improving installation quality, and significantly shortening the construction cycle and reducing costs. The device is applicable to floor decking of various specifications and materials, providing strong support for building construction and promoting the efficient development of the construction industry.

[0004] Traditional floor decking straightening devices have shortcomings in terms of automation and flattening effect. Existing devices rely on manual operation, requiring operators to manually adjust the straightening spacing and pressure parameters based on experience. This not only requires constant observation of the floor decking's straightening status and timely adjustments, but also leads to poor straightening quality and limited work efficiency due to the subjectivity of manual operation. In terms of flattening effect, when the floor decking has severe torsion deformation, it is impossible to apply precise and sufficient pressure to different degrees of deformation, resulting in unevenness remaining on the straightened floor decking. This makes it difficult to meet the flatness requirements of building construction, affecting subsequent processes and reducing the overall quality of the building. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a floor decking straightening device, which aims to solve the problems of traditional devices in the prior art requiring operators to manually adjust the key parameters of straightening spacing and pressure based on experience. This not only requires constant observation of the floor decking straightening status and timely adjustment, but also leads to poor straightening quality and limited work efficiency due to subjectivity caused by manual operation.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A floor decking straightening device includes two fixed plates. Conveyor belts are fixedly connected to the left and right sides of adjacent fixed plates. A common load-bearing plate is fixedly connected to adjacent fixed plates. Motor 1 is fixedly connected to the left and right sides of the front fixed plate. The output ends of both motors 1 pass through the left and right sides of the front fixed plate and are fixedly connected to the front sides of the two conveyor belts. Bearing blocks are fixedly connected to the bottom left and right sides of the two fixed plates. Connecting blocks are fixedly connected to the outer walls of the two fixed plates. Two baffles are fixedly connected to adjacent connecting blocks. Multiple rollers are rotatably connected to the left side of adjacent baffles. Motor 2 is fixedly connected to the left side of the outer wall of the front baffle. The output ends of the multiple motors 2 pass through the front side of the front baffle and are fixedly connected to the front sides of the multiple rollers. Multiple guardrails are fixedly connected to the top left side of the two rollers. A flattening mechanism is fixedly connected to the top right side of the load-bearing plate for flattening.

[0008] As a further description of the above technical solution:

[0009] The flattening mechanism includes multiple load-bearing columns, the bottoms of which are fixedly connected to the top of a load-bearing plate. Support rods are fixedly connected to the tops of the two left-side load-bearing columns and the tops of the two right-side load-bearing columns. Two connecting rods are fixedly connected between adjacent support rods, and two bearing rods are fixedly connected between adjacent connecting rods. Two hydraulic rods are fixedly connected to the bottom of each bearing rod. The output ends of the multiple hydraulic rods are fixedly connected to the same connecting plate. Multiple buffer columns are fixedly connected to the bottom of the connecting plate, and the bottoms of the multiple buffer columns are fixedly connected to the same pressure plate.

[0010] As a further description of the above technical solution:

[0011] The bottom of each of the multiple bearing blocks is fixedly connected to the same concave plate, and support columns are fixedly connected to the four corners of the bottom of the concave plate.

[0012] As a further description of the above technical solution:

[0013] A power indicator light is fixedly connected to the front left end of the concave plate, and rubber pads are fixedly connected to the bottom of each of the multiple support columns.

[0014] As a further description of the above technical solution:

[0015] Each of the two fixed plates has a placement platform fixedly connected to its right end on the opposite side, and the placement platform has a placement groove inside.

[0016] As a further description of the above technical solution:

[0017] The front side of the fixing plate has a groove, and a storage box is provided inside the groove.

[0018] As a further description of the above technical solution:

[0019] A pressure gauge is provided at the right front end of the front side of the baffle, and a pointer is provided inside the pressure gauge.

[0020] As a further description of the above technical solution:

[0021] Each of the front and rear load-bearing columns is fixedly connected to an adjacent support column, and each of the load-bearing columns is fixedly connected to a lead block at its bottom.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, a motor drives a conveyor belt, reducing manual handling, improving work efficiency, and ensuring accurate conveying position of the floor decking. A second motor drives rollers to rotate, and the floor decking that needs to be corrected is squeezed and corrected between the rolling rollers. With the help of a baffle plate, the floor decking is effectively corrected, improving the deformation condition. The process ensures continuous and stable operation, reduces labor costs, and improves the quality and efficiency of floor decking correction.

[0024] 2. In this utility model, the pressure of the pressure plate can be precisely controlled by the hydraulic rod, and the appropriate pressure can be output for floor decking with different degrees of deformation. The buffer column further optimizes the pressure transmission and avoids damage to the floor decking by excessive pressure in an instant. The pressure plate is pressed down evenly under the synergistic action of the hydraulic rod and the buffer column, which ensures that the floor decking is effectively flattened, eliminates the deformation remaining after the previous correction, and achieves high-precision flatness of the floor decking, thus meeting the overall quality requirements of building construction for the floor decking. Attached Figure Description

[0025] Figure 1 This is a perspective view of a floor decking straightening device proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the baffle structure of a floor deck slab straightening device proposed in this utility model;

[0027] Figure 3 This is an exploded view of the rollers of a floor decking straightening device proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the flattening mechanism of a floor decking straightening device proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the concave plate structure of a floor decking straightening device proposed in this utility model.

[0030] Legend:

[0031] 1. Fixed plate; 2. Flattening mechanism; 201. Load-bearing column; 202. Support rod; 203. Connecting rod; 204. Bearing rod; 205. Hydraulic rod; 206. Connecting plate; 207. Buffer column; 208. Pressure plate; 3. Baffle; 4. Bearing block; 5. Connecting block; 6. Barrier plate; 7. Roller; 8. Motor 1; 9. Motor 2; 10. Conveyor belt; 11. Load-bearing plate; 12. Concave plate; 13. Support column; 14. Rubber pad; 15. Power indicator light; 16. Placement platform; 17. Placement slot; 18. Storage box; 19. Pressure gauge; 20. Pointer; 21. Groove; 22. Support column; 23. Lead block. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of a floor deck slab straightening device, comprising two fixed plates 1 for support, conveyor belts 10 fixedly connected to the left and right sides of adjacent fixed plates 1 for conveying, and a common load-bearing plate 11 fixedly connected to adjacent fixed plates 1 for bearing load. Motors 8 are fixedly connected to the left and right sides of the front fixed plate 1 for providing power. The output ends of the two motors 8 pass through the left and right sides of the front fixed plate 1 and are fixedly connected to the front sides of the two conveyor belts 10. The bottom left and right sides of the two fixed plates 1 are fixedly connected to... There is a bearing block 4 for firm support. The outer walls of the two fixed plates 1 are fixedly connected to the connecting blocks 5 for fixed connection structure. Two baffles 3 are fixedly connected between the adjacent connecting blocks 5 for limiting. Multiple rollers 7 are rotatably connected between the adjacent baffles 3 for correction. Motors 9 are fixedly connected to the left side of the outer wall of the front baffle 3. The output ends of multiple motors 9 pass through the front side of the front baffle 3 and are fixedly connected to the front side of multiple rollers 7. Multiple guardrails 6 are fixedly connected to the top left side of the two rollers 7 to prevent deviation.

[0034] Specifically, the two fixed plates 1 provide a stable support structure for the entire straightening device, ensuring the stable installation and operation of each component. Conveyor belts 10 are fixedly connected to the left and right sides of the two adjacent fixed plates 1, enabling automatic conveying of the floor decking and improving the continuity and efficiency of the straightening work. A single load-bearing plate 11 is fixedly connected to the adjacent fixed plates 1, bearing the pressure of the floor decking and the straightening process, ensuring a smooth straightening process. Motors 8 are fixedly connected to the left and right sides of the front fixed plate 1, providing power to the conveyor belts 10 to ensure normal operation and conveying of the floor decking. The output ends of the two motors 8 pass through the left and right sides of the front fixed plate 1 and are fixedly connected to the front sides of the two conveyor belts 10. Bearing blocks 4 are fixedly connected to the bottom left and right sides of the two fixed plates 1, supporting the entire device and distributing pressure to ensure the installation is stable. The device is placed stably. Connecting blocks 5 are fixedly connected to the outer walls of both fixed plates 1 to connect and fix baffles 3, enhancing the overall structural stability of the device. Two baffles 3 are fixedly connected between adjacent connecting blocks 5 to guide and limit the conveying of the floor decking, preventing deviation. Multiple rollers 7 are rotatably connected to the left side of adjacent baffles 3 to perform rolling correction during the conveying of the floor decking, improving the deformation of the floor decking. Motors 9 are fixedly connected to the left side of the outer wall of the front baffle 3 to drive the rollers 7 to rotate and correct the floor decking. The output ends of multiple motors 9 pass through the front side of the front baffle 3 and are fixedly connected to the front side of multiple rollers 7. Multiple guard plates 6 are fixedly connected to the top left side of the two rollers 7 to prevent the floor decking from leaving the working range of the rollers 7 during the conveying and correction process, ensuring the smooth progress of the correction work.

[0035] Reference Figure 1 , Figure 2 and Figure 4 The flattening mechanism 2 includes multiple load-bearing columns 201. The bottom of each load-bearing column 201 is fixedly connected to the top of the load-bearing plate 11 for support. The top of the two left load-bearing columns 201 and the top of the two right load-bearing columns 201 are fixedly connected to support rods 202 for connecting the structure. Two connecting rods 203 are fixedly connected between adjacent support rods 202 for stabilizing the connection. Two bearing rods 204 are fixedly connected between adjacent connecting rods 203 for providing the installation structure. Two hydraulic rods 205 are fixedly connected to the bottom of each bearing rod 204 for providing power. The output ends of the multiple hydraulic rods 205 are fixedly connected to the same connecting plate 206. Multiple buffer columns 207 are fixedly connected to the bottom of the connecting plate 206 for buffering. The bottom of the multiple buffer columns 207 are fixedly connected to the same pressure plate 208 for flattening.

[0036] Specifically, the flattening mechanism 2 includes multiple load-bearing columns 201, the bottoms of which are fixedly connected to the top of the load-bearing plate 11. The load-bearing columns 201 support the upper structure, ensuring the flattening mechanism 2 is stably installed on the load-bearing plate 11. Support rods 202 are fixedly connected to the tops of the two left-side load-bearing columns 201 and the tops of the two right-side load-bearing columns 201. The support rods 202 connect the left and right load-bearing columns 201, enhancing the stability of the entire support structure. Two connecting rods 203 are fixedly connected between adjacent support rods 202, further securing the connection between them and making the support frame more robust. Two load-bearing rods 204 are fixedly connected between adjacent connecting rods 203, providing an installation foundation for the hydraulic rods 205 and ensuring the stability of the hydraulic rods 205. For normal operation of the 05, two hydraulic rods 205 are fixedly connected to the bottom of each of the two bearing rods 204. The hydraulic rods 205 can adjust the height of the pressure plate 208 by telescoping, providing power for flattening the floor deck. The output ends of multiple hydraulic rods 205 are fixedly connected to the same connecting plate 206, which is used to install the buffer column 207. The connecting plate 206 concentrates the force of multiple hydraulic rods 205 to the buffer column 207, ensuring that the pressure plate 208 is evenly stressed. Multiple buffer columns 207 are fixedly connected to the bottom of the connecting plate 206. The buffer columns 207 can buffer the impact force when the pressure rods 205 are pressed down, avoiding damage to the floor deck. The bottom of multiple buffer columns 207 is fixedly connected to the same pressure plate 208, which acts directly on the floor deck, flattening it and ensuring that the flatness of the floor deck meets the requirements.

[0037] Reference Figure 5 The bottom of multiple bearing blocks 4 is fixedly connected to the same concave plate 12 for connection and collection of impurities. Support columns 13 are fixedly connected to the four corners of the bottom of the concave plate 12 for support. A power indicator light 15 is fixedly connected to the front left end of the concave plate 12 to show the working status. Rubber pads 14 are fixedly connected to the bottom of multiple support columns 13 to increase friction. Placement platforms 16 are fixedly connected to the right ends of the two fixed plates 1 on the opposite sides for placement. Placement slots 17 are opened inside the placement platforms 16 to prevent falling.

[0038] Specifically, the bottom of each of the multiple support blocks 4 is fixedly connected to the same concave plate 12. The concave plate 12 serves to integrate the support blocks 4 and provide a foundation for the connection below, thereby enhancing the overall integrity of the bottom structure of the device. Support columns 13 are fixedly connected to the four corners of the bottom of the concave plate 12. The support columns 13 support the entire device, maintaining a certain distance from the ground to ensure stable placement. A power indicator light 15 is fixedly connected to the front left end of the concave plate 12. The power indicator light 15 is used to visually display the power status of the device, allowing operators to easily understand whether the equipment is powered on normally. Multiple support columns... Rubber pads 14 are fixedly connected to the bottom of each of the 13. The rubber pads 14 increase the friction between the device and the ground, preventing the device from sliding during operation. They also serve as a buffer and shock absorber, reducing the impact of the device on the ground during operation. Placement platforms 16 are fixedly connected to the right ends of the two fixed plates 1 on the opposite side. Placement platforms 16 can be used to place the straightened floor decking, making it convenient for personnel to access at any time. Placement slots 17 are provided inside the placement platforms 16. Placement slots 17 can better hold the straightened floor decking, preventing it from falling during the operation and placement of the device.

[0039] Reference Figure 3 , Figure 4 and Figure 5 The front side of the front fixed plate 1 has a groove 21 for receiving, and a storage box 18 is provided inside the groove 21 for placing items. A pressure gauge 19 is provided at the right end of the front side of the front baffle 3. A pointer 20 is provided inside the pressure gauge 19 for observing the pressure. A support column 22 is fixedly connected between adjacent front and rear load-bearing columns 201 to enhance stability. Lead blocks 23 are fixedly connected to the bottom of multiple load-bearing columns 201 to further enhance stability.

[0040] Specifically, a groove 21 is provided on the front side of the front fixing plate 1. The groove 21 is used to accommodate the storage box 18. The storage box 18 is set inside the groove 21. The storage box 18 can be used to store tools, parts and items in a categorized manner, making the work area more tidy and orderly, and making it easier to find the required items during operation. A pressure gauge 19 is set on the front right end of the front baffle 3. The pressure gauge 19 is used to visually display the pressure values ​​related to the floor decking correction, helping the operator to accurately understand the pressure situation during the correction process, so as to adjust the parameters in a timely manner. The pressure gauge 19 has a pointer inside. 20. The pointer 20 clearly displays the specific pressure value to the operator through the indicator scale, which is convenient for reading and judgment. The front and rear load-bearing columns 201 are all fixedly connected with the support column 22. The support column 22 enhances the connection stability between the load-bearing columns 201, making the support structure of the entire flattening mechanism 2 more solid and reliable. The bottom of multiple load-bearing columns 201 is fixedly connected with lead blocks 23. The lead blocks 23 increase the weight of the bottom of the load-bearing column 201, which plays a role in stabilizing the center of gravity and preventing the flattening mechanism 2 from shaking or tipping over due to uneven force during operation.

[0041] Working principle: The floor decking is automatically conveyed by the conveyor belt 10 to the space between the two baffles 3. The motor 2 9 on the left side of the outer wall of the front baffle 3 drives the roller 7 to rotate. The floor decking enters the space between the upper and lower rollers 7. The rolling of the rollers 7 applies force to the floor decking, and rolling correction is performed during the conveying process to improve the deformation of the floor decking. The baffle 6 on the top left side of the roller 7 prevents the floor decking from leaving the range of action of the roller 7, ensuring that the floor decking is always within the correction area to complete the correction process smoothly.

[0042] After the floor decking is straightened by rollers 7, it moves to the flattening mechanism 2. Multiple load-bearing columns 201 on the load-bearing plate 11 support the entire flattening mechanism 2. The struts 202 connect the left and right load-bearing columns 201 and the connecting rods 203 to stabilize the support frame. The hydraulic rods 205 extend and retract according to the straightening requirements of the floor decking, and transmit the force to the buffer columns 207 through the connecting plate 206. The buffer columns 207 buffer the impact force to avoid damaging the floor decking. Under the action of the hydraulic rods 205 and the buffer columns 207, the pressure plate 208 presses down to apply pressure to the floor decking, eliminate its deformation, and make the floor decking meet the flatness requirements.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A floor decking straightening device, comprising two fixing plates (1), characterized in that: Conveyor belts (10) are fixedly connected to the left and right sides of the two adjacent fixed plates (1), and the same load-bearing plate (11) is fixedly connected to the adjacent fixed plates (1). Motors (8) are fixedly connected to the left and right sides of the front fixed plate (1). The output ends of the two motors (8) pass through the left and right sides of the front fixed plate (1) and are fixedly connected to the front sides of the two conveyor belts (10). Bearing blocks (4) are fixedly connected to the left and right sides of the bottom of the two fixed plates (1), and connecting blocks (5) are fixedly connected to the outer walls of the two fixed plates (1). Two baffles (3) are fixedly connected between adjacent connecting blocks (5). Multiple rollers (7) are rotatably connected between the left sides of adjacent baffles (3). Motors (9) are fixedly connected to the left side of the outer wall of the front baffle (3). The output ends of multiple motors (9) pass through the front side of the front baffle (3) and are fixedly connected to the front side of multiple rollers (7). Multiple guardrails (6) are fixedly connected to the top left side of the two rollers (7). A flattening mechanism (2) is fixedly connected to the top right side of the load-bearing plate (11). The flattening mechanism (2) is used for flattening.

2. The floor decking straightening device according to claim 1, characterized in that: The flattening mechanism (2) includes multiple load-bearing columns (201). The bottom of each load-bearing column (201) is fixedly connected to the top of the load-bearing plate (11). The top of the two left load-bearing columns (201) and the top of the two right load-bearing columns (201) are fixedly connected to support rods (202). Two connecting rods (203) are fixedly connected between adjacent support rods (202). Two bearing rods (204) are fixedly connected between adjacent connecting rods (203). Two hydraulic rods (205) are fixedly connected to the bottom of the two bearing rods (204). The output ends of the multiple hydraulic rods (205) are fixedly connected to the same connecting plate (206). Multiple buffer columns (207) are fixedly connected to the bottom of the connecting plate (206). The bottom of the multiple buffer columns (207) is fixedly connected to the same pressure plate (208).

3. The floor decking straightening device according to claim 1, characterized in that: The bottom of each of the multiple bearing blocks (4) is fixedly connected to the same concave plate (12), and the four corners of the bottom of the concave plate (12) are fixedly connected to support columns (13).

4. The floor decking straightening device according to claim 3, characterized in that: A power indicator light (15) is fixedly connected to the front left end of the concave plate (12), and rubber pads (14) are fixedly connected to the bottom of the multiple support columns (13).

5. The floor decking straightening device according to claim 1, characterized in that: Each of the two fixed plates (1) is fixedly connected to a placement platform (16) on the right side of the opposite side, and the placement platform (16) has a placement groove (17) inside.

6. The floor decking straightening device according to claim 1, characterized in that: The front side of the fixing plate (1) is provided with a groove (21), and a storage box (18) is provided inside the groove (21).

7. The floor decking straightening device according to claim 1, characterized in that: A pressure gauge (19) is provided on the right side of the front side of the baffle (3), and a pointer (20) is provided inside the pressure gauge (19).

8. A floor decking straightening device according to claim 2, characterized in that: Each of the front and rear load-bearing columns (201) is fixedly connected with a support column (22), and each of the load-bearing columns (201) is fixedly connected with a lead block (23) at its bottom.