Stretching wrinkle removing device based on polar sheet production

Abstract

The utility model relates to the technical field of pole piece production equipment, concretely relates to a kind of stretching wrinkle removal device based on pole piece production, including base, stretching assembly, wrinkle removal component and flatten structure, the top of base is respectively fixedly connected with stretching assembly, wrinkle removal component and flatten structure, the stretching assembly includes stretching chassis, the both ends of one side of stretching chassis are fixedly connected with hydraulic machine, the top of two hydraulic machines is fixedly connected with adjusting frame, the top of one adjusting frame is fixedly connected with displacement sensor, the surface of stretching chassis and adjusting frame is respectively fixedly connected with A motor, the output of A motor is fixedly connected with stretching roller, the both ends of the other side of stretching chassis are fixedly connected with guide rod.The utility model, by setting stretching assembly and wrinkle removal component, overall through stretching, wrinkle removal, flatten synergies, improve pole piece flatness, adapt to different specifications pole piece, guarantee production quality.

Description

Technical Field

[0001] This utility model relates to the field of electrode production equipment technology, and in particular to a stretching and wrinkle removal device based on electrode production. Background Technology

[0002] In the production of lithium batteries, capacitors, and other products, electrodes are a crucial component, and their quality directly affects the product's performance and lifespan. During electrode production, after processes such as coating and drying, wrinkles are prone to appearing. These wrinkles lead to uneven electrode thickness and surface roughness, affecting not only the electrode's appearance but also causing problems in subsequent winding and assembly processes, reducing product yield and increasing production costs.

[0003] Existing stretching and wrinkle removal devices based on electrode production suffer from uneven stretching force adjustment, which can easily lead to localized overstretching or understretching of the electrode, failing to completely eliminate wrinkles. Temperature control during wrinkle removal is inaccurate; excessively high temperatures can damage the electrode coating, while excessively low temperatures result in poor wrinkle removal. The lack of a flattening structure that coordinates with stretching and wrinkle removal makes it easy for wrinkles to reappear after removal. Furthermore, the devices have poor adaptability to electrode thicknesses, requiring frequent component replacements and impacting production efficiency. Debris is easily generated during electrode transport, and its accumulation can scratch the electrode surface. Utility Model Content

[0004] The purpose of this invention is to solve the problems of uneven stretching, poor wrinkle removal effect, low adaptability, and lack of coordinated flattening in existing devices, and to propose a stretching and wrinkle removal device based on electrode production.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a stretching and wrinkle-removing device based on electrode production, comprising a base, a stretching assembly, a wrinkle-removing assembly, and a flattening structure. The top of the base is fixedly connected to the stretching assembly, the wrinkle-removing assembly, and the flattening structure. The stretching assembly includes a stretching base frame, with hydraulic actuators fixedly connected to both ends of one side of the stretching base frame. An adjusting frame is fixedly connected to the top of two hydraulic actuators, and a displacement sensor is fixedly connected to the top of one adjusting frame. Motor A is fixedly connected to the surfaces of the stretching base frame and the adjusting frame, respectively. The output end of the motor A is fixed... The system is equipped with a stretching roller. Guide rods are fixedly connected to both ends of the other side of the stretching base. The surface of the guide rods is slidably connected to the other side of the adjusting frame. The wrinkle removal assembly includes a wrinkle removal base. Limiting grooves are formed at both ends of the top of the wrinkle removal base. Sliders are slidably connected to the inner walls of the two limiting grooves. A heating box is fixedly connected to the top of the two sliders. Heating tubes are fixedly connected to the inner top and bottom walls of the heating box. Heating wires are fixedly connected inside the heating tubes. A temperature sensor is fixedly connected to the inner side wall of the heating box. A temperature control plate is fixedly connected to the front of the heating box.

[0006] Furthermore, the flattening structure includes a flattening base frame fixedly connected to the top of the base, and telescopic devices are fixedly connected to both ends of one side of the flattening base frame.

[0007] Furthermore, a lifting frame is fixedly connected to the top of the telescopic device, and positioning rods are fixedly connected to both ends of the other side of the flattening base.

[0008] Furthermore, the surface of the positioning rod is slidably connected to the other side of the lifting frame, and the flattening base and the inner side of the lifting frame are rotatably connected to flattening rollers.

[0009] Furthermore, one end of the flattening roller is fixedly connected to motor B, and a debris collection box is fixedly connected to the bottom end of one side of the flattening base.

[0010] Furthermore, a scraper is fixedly connected to one side of the top of the debris collection box, and a rubber head is fixedly connected to the scraper head end of the scraper.

[0011] Furthermore, the surface of the rubber head is slidably connected to the surface of the lower flattening roller, the scraper has a certain inclination, the top of the debris collection box has a debris opening, and the two ends of the top of the base are fixedly connected to a feeding rack and a receiving rack.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] In this invention, a stretching assembly and a wrinkle-removing assembly are included. The hydraulic actuator of the stretching assembly drives an adjusting frame to rise and fall along a guide rod, adjusting the spacing between the stretching rollers to accommodate electrode sheets of different thicknesses. A displacement sensor monitors the position of the adjusting frame to ensure precise spacing between the stretching rollers. Motor A drives the stretching rollers to rotate, uniformly stretching the electrode sheets and eliminating wrinkles, thus solving the problem of uneven stretching in existing devices. Inside the heating chamber of the wrinkle-removing assembly, heating wires generate heat in heating tubes to remove wrinkles from the stretched electrode sheets. A temperature sensor monitors the temperature inside the heating chamber in real time, and a temperature control board adjusts the temperature to prevent excessively high temperatures from damaging the electrode sheets or excessively low temperatures from affecting the wrinkle-removing effect. A sliding carriage is also included. Sliding along the limiting groove, the position of the heating box is adjusted to ensure that the electrode sheet is fully heated and improve the wrinkle removal effect. The expansion joint of the flattening structure drives the lifting frame to rise and fall along the positioning rod, adjusting the spacing of the flattening rollers to flatten the wrinkled electrode sheet and prevent wrinkles from forming again. Motor B drives the flattening roller to rotate, assisting in the electrode sheet conveying. The rubber head of the scraper slides along the flattening roller to clean the roller surface debris. The debris falls into the debris collection box through the debris port to avoid scratching the electrode sheet. The feeding frame and the receiving frame work together to realize continuous electrode sheet conveying and improve production efficiency. The whole process improves the flatness of the electrode sheet through the synergistic effect of stretching, wrinkle removal and flattening, adapts to different specifications of electrode sheets and ensures production quality. Attached Figure Description

[0014] Figure 1A three-dimensional front view of a stretching and wrinkle removal device based on electrode production is provided for this utility model;

[0015] Figure 2 This utility model provides a side view of a stretching and wrinkle removal device based on electrode production.

[0016] Figure 3 This utility model provides a structural schematic diagram of the stretching component in a stretching and wrinkle removal device based on electrode production;

[0017] Figure 4 This utility model provides a structural schematic diagram of the wrinkle removal component in a stretching wrinkle removal device based on electrode production;

[0018] Figure 5 This invention presents an exploded structural diagram of the flattening structure in a stretching and wrinkle removal device based on electrode production.

[0019] Legend:

[0020] 1. Base; 2. Stretching assembly; 21. Stretching base frame; 22. Hydraulic unit; 23. Adjusting frame; 24. Displacement sensor; 25. Motor A; 26. Stretching roller; 27. Guide rod; 3. Wrinkle removal assembly; 31. Wrinkle removal base; 32. Limiting slide; 33. Slide; 34. Heating box; 35. Heating tube; 36. Heating wire; 37. Temperature sensor; 38. Temperature control board; 4. Flattening structure; 41. Flattening base frame; 42. Telescopic device; 43. Lifting frame; 44. Positioning rod; 45. Flattening roller; 46. Motor B; 47. Debris collection box; 48. Scraper; 49. Rubber head; 5. Feeding rack; 6. Receiving rack. Detailed Implementation

[0021] Please see Figure 1-5 This utility model provides a technical solution: a stretching and wrinkle removal device based on electrode production, including a base 1, a stretching component 2, a wrinkle removal component 3 and a flattening structure 4, with the stretching component 2, the wrinkle removal component 3 and the flattening structure 4 fixedly connected to the top of the base 1 respectively.

[0022] The following section will explain the specific setup and function of its stretching component 2, wrinkle-removing component 3, and flattening structure 4.

[0023] In this embodiment: the tensioning assembly 2 includes a tensioning base frame 21. Hydraulic actuators 22 are fixedly connected to both ends of one side of the tensioning base frame 21. An adjusting frame 23 is fixedly connected to the top of the two hydraulic actuators 22. A displacement sensor 24 is fixedly connected to the top of one adjusting frame 23. Motor A 25 is fixedly connected to the surfaces of the tensioning base frame 21 and the adjusting frame 23, respectively. A tensioning roller 26 is fixedly connected to the output end of the motor A 25. Guide rods 27 are fixedly connected to both ends of the other side of the tensioning base frame 21. The surface of the guide rods 27 is flush with the adjusting frame 23. On the other side is a sliding connection. The wrinkle removal component 3 includes a wrinkle removal base 31. Limiting grooves 32 are opened at both ends of the top of the wrinkle removal base 31. A carriage 33 is slidably connected to the inner wall of the two limiting grooves 32. A heating box 34 is fixedly connected to the top of the two carriages 33. A heating tube 35 is fixedly connected to the inner top wall and inner bottom wall of the heating box 34. An electric heating wire 36 is fixedly connected inside the heating tube 35. A temperature sensor 37 is fixedly connected to the inner side wall of the heating box 34. A temperature control plate 38 is fixedly connected to the front of the heating box 34.

[0024] The effects achieved by the above components are as follows: the stretching base 21 of the stretching assembly 2 provides stable support; the hydraulic actuator 22 drives the adjusting frame 23 to rise and fall along the guide rod 27, adjusting the spacing of the stretching rollers 26 to adapt to electrode sheets of different thicknesses; the displacement sensor 24 monitors the position of the adjusting frame 23 to ensure accurate spacing of the stretching rollers 26; the A motor 25 drives the stretching rollers 26 to rotate, uniformly stretching the electrode sheet and eliminating wrinkles; the wrinkle removal base 31 of the wrinkle removal assembly 3 is fixed to the limiting slide groove 32, and the slide 33 slides along the slide groove to adjust the position of the heating box 34, ensuring that the electrode sheet fully enters the heating area; the heating wire 36 generates heat, causing the heating tube 35 to generate heat, heating and wrinkle removal of the stretched electrode sheet; the temperature sensor 37 monitors the temperature inside the heating box 34 in real time, and the temperature control board 38 adjusts the temperature to avoid damage to the electrode sheet due to excessive heat or impact on the wrinkle removal effect due to excessive cold.

[0025] Please see Figure 5 Specifically, the flattening structure 4 includes a flattening base frame 41 fixedly connected to the top of the base 1, and telescopic devices 42 fixedly connected to both ends of one side of the flattening base frame 41.

[0026] The effects achieved by the above components are as follows: by setting the flattening base frame 41, the flattening structure 4 is provided with an installation foundation; the telescopic device 42 provides power for the lifting of the lifting frame 43; by adjusting the telescopic length of the telescopic device 42, the flattening requirements of electrode sheets of different thicknesses can be adapted, laying the foundation for subsequent flattening operations.

[0027] Please see Figure 5 Specifically, the top of the telescopic device 42 is fixedly connected to a lifting frame 43, and the two ends of the other side of the flattening base frame 41 are fixedly connected to positioning rods 44.

[0028] The effects achieved by the above components are as follows: by setting the telescopic device 42 to drive the lifting frame 43 to lift synchronously, it is ensured that the lifting frame 43 is subjected to uniform force; the positioning rod 44 restricts the movement trajectory of the lifting frame 43, preventing the lifting frame 43 from deviating during the lifting process, ensuring that the flattening roller 45 is accurately aligned and improving the flattening accuracy.

[0029] Please see Figure 5 Specifically, the surface of the positioning rod 44 is slidably connected to the other side of the lifting frame 43, and the flattening base 41 and the inner side of the lifting frame 43 are rotatably connected to the flattening roller 45.

[0030] The effects achieved by the above components are as follows: by setting the lifting frame 43 to slide smoothly along the positioning rod 44, the spacing between the upper and lower pressing rollers 45 is accurately adjusted; when the pressing rollers 45 rotate, they roll into contact with the surface of the electrode sheet to flatten the wrinkled electrode sheet, preventing wrinkles from forming again after the electrode sheet cools down, and at the same time assisting in the forward conveying of the electrode sheet to ensure production continuity.

[0031] Please see Figure 5 Specifically, one end of the upper flattening roller 45 is fixedly connected to a B motor 46, and the bottom end of one side of the flattening base frame 41 is fixedly connected to a debris collection box 47.

[0032] The effects achieved by the above components are as follows: by setting motor B 46 to drive the upper flattening roller 45 to rotate, power is provided for the electrode sheet conveying, ensuring that the electrode sheet moves at a uniform speed during the flattening process and avoiding differences in flattening effect due to uneven conveying speed; the debris collection box 47 is used to collect the debris generated during the electrode sheet conveying and flattening process, preventing debris accumulation from scratching the electrode sheet surface or affecting the operation of the equipment.

[0033] Please see Figure 5 Specifically, a scraper 48 is fixedly connected to one side of the top of the debris collection box 47, and a rubber head 49 is fixedly connected to the scraper head end of the scraper 48.

[0034] The effect achieved by the above components is as follows: by setting the scraper 48 to be fixed with the debris collection box 47, its rubber head 49 contacts the surface of the flattening roller 45, scraping off the debris remaining on the roller surface when the flattening roller 45 rotates, avoiding debris from sticking to the roller surface and affecting the subsequent electrode flattening quality; the rubber head 49 is soft and can prevent scratching the surface of the flattening roller 45, extending the service life of the roller shaft.

[0035] Please see Figure 1-5 Specifically, the surface of the rubber head 49 is slidably connected to the surface of the flattening roller 45 below, the scraper 48 has a certain inclination, the top of the debris collection box 47 has a debris opening, and the two ends of the top of the base 1 are fixedly connected to the feeding rack 5 and the receiving rack 6.

[0036] The effects achieved by the above components are as follows: by setting the rubber head 49 to slide in contact with the lower flattening roller 45, it is ensured that the roller surface debris is fully scraped off; the inclination of the scraper 48 guides the scraped debris to slide down to the debris opening, avoiding debris scattering; the debris opening provides a channel for the debris to enter the collection box, ensuring that the debris is collected in a concentrated manner; the feeding rack 5 guides the electrode sheet to be processed to accurately enter the stretching assembly 2, and the receiving rack 6 collects the electrode sheet that has completed stretching, wrinkle removal and flattening, realizing continuous operation of electrode sheet production and improving production efficiency.

[0037] Working principle: By setting up a stretching component 2 and a wrinkle removal component 3, the hydraulic actuator 22 of the stretching component 2 drives the adjusting frame 23 to rise and fall along the guide rod 27, adjusting the spacing of the stretching rollers 26 to adapt to electrode sheets of different thicknesses. The displacement sensor 24 monitors the position of the adjusting frame 23 to ensure accurate spacing of the stretching rollers 26. The motor A 25 drives the stretching rollers 26 to rotate, uniformly stretching the electrode sheet and eliminating wrinkles, solving the problem of uneven stretching in existing devices. Inside the heating box 34 of the wrinkle removal component 3, the heating wire 36 heats up, causing the heating tube 35 to generate heat, which heats and removes wrinkles from the stretched electrode sheet. The temperature sensor 37 monitors the temperature inside the heating box 34 in real time, and the temperature control board 38 adjusts the temperature to avoid excessively high temperatures damaging the electrode sheet or excessively low temperatures affecting the wrinkle removal effect. The frame 33 slides along the limiting groove 32 to adjust the position of the heating box 34, ensuring that the electrode sheet is fully heated and improving the wrinkle removal effect. The telescopic device 42 of the flattening structure 4 drives the lifting frame 43 to rise and fall along the positioning rod 44, adjusting the spacing of the flattening rollers 45 to flatten the wrinkled electrode sheet and prevent wrinkles from forming again. Motor B 46 drives the flattening rollers 45 to rotate, assisting in the electrode sheet conveying. The rubber head 49 of the scraper 48 slides along the flattening rollers 45 to clean the roller surface debris. The debris falls into the debris collection box 47 through the debris port to avoid scratching the electrode sheet. The feeding frame 5 and the receiving frame 6 cooperate to realize continuous electrode sheet conveying and improve production efficiency. The whole process improves the flatness of the electrode sheet through the synergistic effect of stretching, wrinkle removal and flattening, adapts to different specifications of electrode sheets and ensures production quality.

[0038] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A stretching and wrinkle-removing device based on electrode production, comprising a base (1), a stretching assembly (2), a wrinkle-removing assembly (3), and a flattening structure (4), characterized in that: The top of the base (1) is fixedly connected to a stretching component (2), a wrinkle removal component (3), and a flattening structure (4). The stretching assembly (2) includes a stretching base (21), with hydraulic actuators (22) fixedly connected to both ends of one side of the stretching base (21), an adjusting frame (23) fixedly connected to the top of the two hydraulic actuators (22), a displacement sensor (24) fixedly connected to the top of one adjusting frame (23), an A motor (25) fixedly connected to the surfaces of the stretching base (21) and the adjusting frame (23), a stretching roller (26) fixedly connected to the output end of the A motor (25), and guide rods (27) fixedly connected to both ends of the other side of the stretching base (21), with the surface of the guide rods (27) slidably connected to the other side of the adjusting frame (23). The wrinkle removal component (3) includes a wrinkle removal base (31), with limiting grooves (32) at both ends of the top of the wrinkle removal base (31). A carriage (33) is slidably connected to the inner wall of the two limiting grooves (32). A heating box (34) is fixedly connected to the top of the two carriages (33). A heating tube (35) is fixedly connected to the inner top wall and inner bottom wall of the heating box (34). An electric heating wire (36) is fixedly connected inside the heating tube (35). A temperature sensor (37) is fixedly connected to the inner side wall of the heating box (34). A temperature control plate (38) is fixedly connected to the front of the heating box (34).

2. The stretching and wrinkle-removing device based on electrode production according to claim 1, characterized in that: The flattening structure (4) includes a flattening base frame (41) fixedly connected to the top of the base (1), and telescopic devices (42) are fixedly connected to both ends of one side of the flattening base frame (41).

3. The stretching and wrinkle-removing device based on electrode production according to claim 2, characterized in that: The top of the telescopic device (42) is fixedly connected to a lifting frame (43), and the two ends of the other side of the flattening base frame (41) are fixedly connected to positioning rods (44).

4. The stretching and wrinkle-removing device based on electrode production according to claim 3, characterized in that: The surface of the positioning rod (44) is slidably connected to the other side of the lifting frame (43), and the flattening base frame (41) and the inner side of the lifting frame (43) are rotatably connected to flattening rollers (45).

5. The stretching and wrinkle-removing device based on electrode production according to claim 4, characterized in that: One end of the flattening roller (45) is fixedly connected to a B motor (46), and the bottom end of the flattening base frame (41) is fixedly connected to a debris collection box (47).

6. The stretching and wrinkle-removing device based on electrode production according to claim 5, characterized in that: A scraper (48) is fixedly connected to one side of the top of the debris collection box (47), and a rubber head (49) is fixedly connected to the scraper head end of the scraper (48).

7. The stretching and wrinkle-removing device based on electrode production according to claim 6, characterized in that: The surface of the rubber head (49) is slidably connected to the surface of the lower flattening roller (45), the scraper (48) has a certain inclination, the top of the debris collection box (47) is provided with a debris opening, and the two ends of the top of the base (1) are fixedly connected to the feeding rack (5) and the receiving rack (6).

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