High-precision non-ferrous metal alloy casting polishing processing auxiliary device
Patent Information
- Application Number
- CN202522042348.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-09-23
AI Technical Summary
When grinding non-ferrous metal alloy parts, flying debris causes environmental pollution and safety hazards, especially since high-temperature debris can easily cause fires.
A high-precision grinding auxiliary device for non-ferrous metal alloy castings was designed, including a material discharge trough, a cooling net, a baffle plate, an adsorption component, and a spark capture net. The device collects debris by cooling, blocking, and adsorbing it, preventing debris from flying everywhere.
It effectively collects and cools debris, reduces debris splashing, lowers the risk of fire, and improves processing safety.
Smart Images
Figure CN224927607U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of alloy processing auxiliary equipment, specifically to a high-precision grinding and processing auxiliary device for non-ferrous metal alloy castings. Background Technology
[0002] Non-ferrous metal alloys are alloys made by adding one or more other elements to a non-ferrous metal matrix. Non-ferrous metal alloys have many excellent properties, and their strength and hardness are generally higher than those of pure metals. They also have good comprehensive mechanical properties and corrosion resistance, and are often used to manufacture chemical containers and related equipment parts.
[0003] Currently, non-ferrous metal alloy parts are typically produced using casting. The production process usually involves first placing the assembled metal raw materials into a heating furnace to form a molten metal. Then, the mixed molten metal is poured into a ladle, which transports the molten metal to a mold. The ladle is then used to pour the molten metal into the mold. After the mold has completely cooled to room temperature, workers open the mold and remove the formed casting. The finished casting is then transferred to a workbench, where workers use polishing tools to polish and remove burrs, improving the surface quality of the parts.
[0004] The aforementioned prior art has the following drawbacks: When workers grind parts on a workbench, the resulting debris flies everywhere under the action of the grinding tools. After the debris falls to the ground, it damages the processing environment around the workbench. Furthermore, the flying debris is usually at a high temperature, which can easily ignite flammable materials in the processing environment, leading to serious production safety accidents such as fires. Utility Model Content
[0005] The purpose of this invention is to provide a high-precision auxiliary device for grinding non-ferrous metal alloy castings, which can prevent debris from flying everywhere, thereby solving the problems mentioned in the background art.
[0006] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A high-precision auxiliary device for grinding and processing non-ferrous metal alloy castings, comprising a material leakage groove formed on a workbench, a processing plate is erected above the material leakage groove via connecting rods, one end of each connecting rod is fixedly connected to the inner wall of the material leakage groove, the other end is inclined and then fixedly connected to the processing plate, a plurality of the connecting rods are arranged, the plurality of connecting rods are radially arranged with the processing plate as the center, a cooling net is fixedly connected between every adjacent connecting rods, one end of the cooling net extends to the processing plate, the other end extends to the inner wall of the material leakage groove, and the cooling net does not abut against the inner wall of the material leakage groove; a baffle plate is connected to the workbench at a position close to the material leakage groove, the top end of the baffle plate is higher than the processing plate, an adsorption assembly is arranged on the baffle plate, the adsorption assembly is aligned with the workbench, auxiliary plates are arranged at two ends of the baffle plate, two auxiliary plates are provided, the baffle plate and the auxiliary plates form a "door" shape to enclose the working plate in the middle, the height of the auxiliary plates is higher than that of the working plate, and the end of the baffle plate extends past the adjacent auxiliary plate.
[0007] As a preferred embodiment of the utility model, the adsorption assembly comprises a dust collector arranged on the side of the workbench, the dust collector is connected with an adsorption pipe, the end of the adsorption pipe far away from the dust collector is connected to the baffle plate, a branch pipe is embedded in the baffle plate at a position close to the processing plate, the branch pipe penetrates through the baffle plate, one end of the branch pipe is aligned with the processing plate, the other end is communicated with the adsorption pipe, and the height of the end of the branch pipe is higher than that of the working plate.
[0008] As a preferred embodiment of the utility model, a plurality of branch pipes are arranged on the baffle plate, the plurality of branch pipes are arranged in a linear array on the baffle plate, a collecting box is fixedly connected to the side of the baffle plate far away from the working plate, each branch pipe is communicated into the collecting box, and the position of the collecting box far away from the branch pipes is communicated with the adsorption pipe.
[0009] As a preferred embodiment of the utility model, a support rod is fixedly connected to the side of the baffle plate facing the working plate, the support rod is perpendicular to the baffle plate, the support rod is located above the branch pipe, the end of the support rod far away from the baffle plate is fixedly connected with a spark catching net, and the spark catching net covers the pipe orifice of the branch pipe facing the working plate.
[0010] As a preferred embodiment of the utility model, a communication port is formed on the side of the workbench, the communication port is communicated with the material leakage groove, the length of the communication port is equal to the width of the material leakage groove, a material receiving box is inserted into the communication port, and after the material receiving box is completely inserted into the communication port, the material receiving box completely covers the bottom wall of the material leakage groove.
[0011] As a preferred embodiment of the utility model, a fixing block is arranged on the workbench, a fixing suction cup is fixedly connected to the bottom end of the fixing block, after the fixing suction cup is adsorbed on the workbench, the relative position between the fixing block and the workbench is fixed, a fixing groove for inserting the baffle plate or the auxiliary plate is formed at the top end of the fixing block, both ends of the fixing groove are arranged in an open shape, and the baffle plate and the auxiliary plate are both fixed on the working plate through the fixing block. Beneficial effects
[0012] The beneficial effects of this utility model are: When workers process castings on the workbench, the connecting rods provide support to the processing plate, allowing the casting to be placed stably. Baffles and auxiliary plates fixed around the processing plate block heavier flying debris, which then falls into the discharge trough. Cooling nets between the connecting rods catch falling debris and sparks, cooling the hot debris before it falls into the discharge trough for collection. Adsorption components on the baffles create a negative pressure area on the side of the workbench, drawing in lighter flying debris. Combined with the baffles, discharge trough, and cooling nets, these components effectively collect and block flying debris, reducing the amount falling around the workbench and preventing debris from scattering everywhere. This prevents fires caused by hot debris and improves processing safety. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 To illustrate the structural diagram of the material leakage trough; Figure 3 To show a separate structural diagram of the adsorption component; Figure 4 This is a schematic diagram of the structure of the fixing block.
[0015] The attached diagram lists the components represented by each number as follows: 1. Workbench; 11. Material discharge trough; 2. Processing plate; 21. Connecting rod; 22. Cooling net; 3. Baffle plate; 31. Adsorption assembly; 311. Dust collector; 312. Adsorption tube; 313. Branch tube; 4. Collection box; 5. Auxiliary plate; 6. Support rod; 61. Spark capture net; 7. Connecting port; 71. Receiving box; 8. Fixing block; 81. Fixing suction cup; 82. Fixing groove. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0017] See Figure 1 As shown, a high-precision grinding auxiliary device for non-ferrous metal alloy castings includes a square worktable 1. A square material discharge trough 11 is provided on the top surface of the worktable 1, and a connecting port 7 is provided on the side of the worktable 1. The connecting port 7 is connected to the material discharge trough 11, and the length of the connecting port 7 is equal to the width of the material discharge trough 11. A square receiving box 71 is inserted into the connecting port 7. After the receiving box 71 is fully inserted into the connecting port 7, it completely covers the bottom wall of the material discharge trough 11. After the debris falls into the material discharge trough 11, the receiving box 71 collects and sorts the cooled debris. This facilitates the unified collection of debris by workers and the unified transfer and reuse of debris by workers.
[0018] See Figure 1-4 As shown, a square processing plate 2 is mounted above the material discharge trough 11 via connecting rods 21. The processing plate 2 is parallel to the top surface of the workbench 1. One end of the connecting rod 21 is fixedly connected to the inner wall of the material discharge trough 11, and the other end is tilted and fixedly connected to the processing plate 2. Multiple connecting rods 21 are arranged radially around the processing plate 2. A galvanized steel cooling mesh 22 is fixedly connected between each adjacent connecting rod 21, with one end of the cooling mesh 22 extending to the processing plate 2. The other end extends to the inner wall of the material discharge trough 11. The cooling net 22 does not come into contact with the inner wall of the material discharge trough 11. When hot debris on the processing plate 2 falls into the material discharge trough 11, the cooling net 22 prioritizes to bear the debris. The debris is cooled on the cooling net 22. The cooled debris falls into the receiving box 71 through the gap between the cooling net 22 and the material discharge trough 11, preventing the dangerous accident of local dust explosion caused by hot debris falling directly into the receiving box 71, and improving the safety of use.
[0019] See Figure 1-2 As shown, a square polycarbonate baffle plate 3 is connected to the workbench 1 near the material discharge trough 11 via a fixing block 8. The baffle plate 3 is perpendicular to the top surface of the workbench 1. The fixing block 8 is square in shape, and a fixing suction cup 81 is fixedly connected to the bottom of the fixing block 8. After the fixing suction cup 81 is attached to the workbench 1, the relative position between the fixing block 8 and the workbench 1 is fixed. A fixing groove 82 is opened at the top of the fixing block 8, and the two ends of the fixing groove 82 are open. After the baffle plate 3 is inserted into the fixing groove 82, the relative position between the baffle plate 3 and the fixing block 8 is fixed.
[0020] referring to Figure 1-4 as shown, two ends of the baffle plate 3 are provided with auxiliary plates 5 made of polycarbonate material, the auxiliary plates 5 are fixed on the workbench 1 by fixing blocks 8, after the auxiliary plates 5 are inserted into the fixing grooves 82, the relative positions between the auxiliary plates 5 and the fixing blocks 8 are fixed. The auxiliary plates 5 are perpendicular to the top surface of the workbench 1, two auxiliary plates 5 are provided, the baffle plate 3 and the auxiliary plates 5 form a "door"-shaped structure to enclose the work plate in the middle, the height of the auxiliary plates 5 is higher than the height of the work plate, the end of the baffle plate 3 extends past the adjacent auxiliary plate 5, and the height of the top end of the auxiliary plates 5 is higher than the height of the top end of the work plate. The baffle plate 3 and the auxiliary plates 5 block the debris splashed on the work plate through their own structural features, so as to achieve the effect of reducing the amount of debris splashing towards the periphery.
[0021] referring to Figure 1-4 as shown, the baffle plate 3 is provided with an adsorption assembly 31 at the position facing the work plate, the adsorption assembly 31 includes a dust collector 311 placed on the side of the workbench 1, the dust collector 311 is connected with an adsorption pipe 312, the end of the adsorption pipe 312 far away from the dust collector 311 is connected to the baffle plate 3, a plurality of branch pipes 313 are embedded in the baffle plate 3 at the position close to the processing plate 2, each branch pipe 313 penetrates through the baffle plate 3, one end of each branch pipe 313 facing the work plate is aligned with the processing plate 2, the height of the end of the branch pipe 313 is higher than the work plate, and the plurality of branch pipes 313 are arranged in a linear array on the baffle plate 3. A collecting box 4 is fixedly connected to the side of the baffle plate 3 far away from the work plate, each branch pipe 313 is communicated into the collecting box 4, and the position of the collecting box 4 far away from the branch pipes 313 is communicated with the adsorption pipe 312. A support rod 6 is fixedly connected to the side of the baffle plate 3 facing the work plate, the support rod 6 is perpendicular to the baffle plate 3, the support rod 6 is located above the plurality of branch pipes 313, the end of the support rod 6 far away from the baffle plate 3 is fixedly connected with a spark catching net 61 made of galvanized steel, and the spark catching net 61 covers the pipe orifices of the plurality of branch pipes 313 facing the work plate. The arranged spark catching net 61 can block the splashed sparks, prevent the dangerous accident that sparks directly enter the interior of the dust collector 311 and cause the explosion of the dust collector 311, and improve the safety of the use of the adsorption assembly 31.
[0022] A specific application of this embodiment is: When workers perform grinding on castings, they first place the casting on the processing plate 2, which provides the placement position. As the worker grinds the workpiece with grinding tools, the resulting debris flies in all directions. Some of the lighter debris impacts the baffle plate 3 and auxiliary plate 5 during this process, and then falls onto the cooling mesh 22 under gravity. Debris with a diameter larger than the mesh openings of the cooling mesh 22 remains on it for cooling, while the rest rolls along the mesh towards the discharge trough 11, eventually falling into the trough 11 through the gap between it. The debris is then collected by the receiving box 71 at the bottom of the trough 11. Debris with a diameter smaller than the mesh openings of the cooling mesh 22 falls directly into the discharge trough 11 for collection. The debris flying towards the baffle plate 3 first hits the spark capture net 61, which eliminates and blocks the sparks. The debris and metal powder floating near the working plate are sucked into the collection box 4 by the branch pipe 313, and then sucked into the dust collector 311 through the adsorption pipe 312 for collection.
[0023] When workers need to maintain the baffle plate 3 and the auxiliary plate 5, they can directly pull the auxiliary plate 5 and the baffle plate out of the fixing groove 82. After pulling them out, the workers can lift the fixing block 8 to separate the fixing suction cup 81 from the top surface of the worktable 1. Then, the workers can clean up the processing debris scattered on the worktable 1. When cleaning, the debris can be directly swept into the material discharge trough 11. The operation is simple and convenient.
[0024] In summary, the above steps prevent debris from flying everywhere, thus preventing fires caused by high-temperature debris and improving processing safety.
[0025] Of course, the above description is not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, alterations, additions or substitutions made by those skilled in the art within the scope of the present utility model should be protected by the present utility model.
Claims
1. A high-precision grinding auxiliary device for non-ferrous metal alloy castings, characterized in that: comprising a material leakage groove (11) opened on the workbench (1), a processing plate (2) is erected above the material leakage groove (11) through connecting rods (21), one end of each connecting rod (21) is fixedly connected to the inner wall of the material leakage groove (11), the other end is inclined and then fixedly connected to the processing plate (2), a plurality of the connecting rods (21) are provided, the plurality of connecting rods (21) are arranged radially with the processing plate (2) as the center, a cooling net (22) is fixedly connected between every adjacent connecting rods (21), one end of the cooling net (22) extends to the processing plate (2), the other end extends to the inner wall of the material leakage groove (11), and the cooling net (22) does not abut against the inner wall of the material leakage groove (11); a baffle plate (3) is connected to the position of the workbench (1) close to the material leakage groove (11), the top end of the baffle plate (3) is higher than the processing plate (2), the baffle plate (3) is provided with an adsorption assembly (31), the adsorption assembly (31) is aligned with the workbench (1), two auxiliary plates (5) are arranged at both ends of the baffle plate (3), the baffle plate (3) and the auxiliary plates (5) form a "door"-shaped structure to enclose the working plate in the middle, the height of the auxiliary plates (5) is higher than that of the working plate, and the end of the baffle plate (3) extends beyond the adjacent auxiliary plate (5).
2. The high-precision grinding auxiliary device for non-ferrous metal alloy castings according to claim 1, characterized in that: The adsorption assembly (31) comprises a dust collector (311) arranged on the side of the workbench (1), the dust collector (311) is connected with an adsorption pipe (312), the end of the adsorption pipe (312) far away from the dust collector (311) is connected to the baffle plate (3), a branch pipe (313) is embedded in the position of the baffle plate (3) close to the processing plate (2), the branch pipe (313) penetrates through the baffle plate (3), one end of the branch pipe (313) is aligned with the processing plate (2), the other end is communicated with the adsorption pipe (312), and the height of the end of the branch pipe (313) is higher than that of the working plate.
3. The high-precision grinding auxiliary device for non-ferrous metal alloy castings according to claim 2, characterized in that: A plurality of branch pipes (313) are arranged on the baffle plate (3), the plurality of branch pipes (313) are arranged on the baffle plate (3) in a linear array, a collecting box (4) is fixedly connected to the side of the baffle plate (3) far away from the working plate, each branch pipe (313) is communicated into the collecting box (4), and the position of the collecting box (4) far away from the branch pipes (313) is communicated with the adsorption pipe (312).
4. The high-precision grinding auxiliary device for non-ferrous metal alloy castings according to claim 2, characterized in that: A support rod (6) is fixedly connected to the side of the baffle plate (3) facing the working plate, the support rod (6) is perpendicular to the baffle plate (3), the support rod (6) is located above the branch pipes (313), the end of the support rod (6) far away from the baffle plate (3) is fixedly connected with a spark catching net (61), and the spark catching net (61) covers the pipe orifices of the branch pipes (313) facing the working plate.
5. The high-precision grinding auxiliary device for non-ferrous metal alloy castings according to claim 1, characterized in that: A communication port (7) is opened on the side of the workbench (1), the communication port (7) is communicated with the material leakage groove (11), the length of the communication port (7) is equal to the width of the material leakage groove (11), a material receiving box (71) is inserted into the communication port (7), and after the material receiving box (71) is completely inserted into the communication port (7), the material receiving box (71) completely covers the bottom wall of the material leakage groove (11).
6. The high-precision grinding auxiliary device for non-ferrous metal alloy castings according to claim 1, characterized in that: A fixing block (8) is provided on the workbench (1). A fixing suction cup (81) is fixedly connected to the bottom of the fixing block (8). After the fixing suction cup (81) is attached to the workbench (1), the relative position between the fixing block (8) and the workbench (1) is fixed. A fixing groove (82) is provided at the top of the fixing block (8) for inserting the blocking plate (3) or the auxiliary plate. The two ends of the fixing groove (82) are open. The blocking plate (3) and the auxiliary plate (5) are both fixed to the workbench by the fixing block (8).