A mold polishing repair device
Patent Information
- Application Number
- CN202522499704.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-25
AI Technical Summary
In the existing technology, the dust generated during the polishing process of steel wire drawing dies is harmful to the health of workers and pollutes the environment. In addition, the dies are inconvenient to install and not securely fixed, which affects processing efficiency.
A mold polishing and repair device was designed, comprising a dustproof box, a flipping mechanism, a positioning and fixing mechanism, a clamping mechanism, a polishing mechanism, and a dust collection mechanism. This device enables convenient installation and stable fixing of the mold, and allows for polishing within the dustproof box, with dust collected by the dust collection mechanism.
It improves the processing efficiency of mold polishing, reduces harm to workers' health, avoids environmental pollution, and achieves safe and efficient polishing.
Smart Images

Figure CN224927633U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts polishing technology, and in particular to a mold polishing and repair device. Background Technology
[0002] Steel wire is widely used in construction and daily life due to its excellent properties. During the steel wire production process, its shape and size are controlled by drawing dies. The drawing die has an inner hole; the steel wire passes through this hole to achieve the designed shape and size. After a period of use, to ensure the smoothness and dimensional accuracy of the produced steel wire, the inner hole of the drawing die needs to be polished and repaired. However, the dust generated during the polishing process can affect the health of workers and pollute the working environment. Utility Model Content
[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a mold polishing and repair equipment that allows for convenient and stable installation of wire drawing molds, improves processing efficiency, and performs polishing treatment inside a dustproof box, greatly reducing the harm to workers' health.
[0004] This utility model provides a mold polishing and repair device, comprising: Base; A dustproof box is fixedly installed on the top of the base, and its top surface is provided with a window; A flipping mechanism is provided inside the window, and the flipping mechanism can be flipped 180 degrees to swap the top and bottom surfaces; A positioning and fixing mechanism is provided on one side of the dustproof box for positioning and fixing the flipping mechanism before and after flipping. A clamping mechanism is provided on the top surface of the flipping mechanism for clamping and fixing the wire drawing die to be polished; A polishing mechanism is disposed on the bottom surface of the flipping mechanism and extends through the flipping mechanism into the clamping mechanism, for polishing the inner hole of the wire drawing die; A dust collection mechanism, which can be removed from one side of the dustproof box and is located at the bottom of the dustproof box, is used to collect dust generated during the polishing process; The controller is fixedly installed on one side of the dustproof box and is electrically connected to the flipping mechanism, the positioning and fixing mechanism, the clamping mechanism and the polishing mechanism respectively.
[0005] Furthermore, the bottom of the base is provided with four sets of self-locking casters arranged in a rectangular pattern, and a handle is fixedly connected to one side of the base.
[0006] Furthermore, the flipping mechanism includes a flap disposed within the window, with both ends of the flap rotatably connected to the window via shafts, and a reduction motor for driving the flap to rotate is fixedly disposed on one side of the dustproof box.
[0007] Furthermore, the positioning and fixing mechanism includes a positioning baffle fixedly disposed on one side of the flipping mechanism. The top surface of the dustproof box has a first positioning groove on the side of the window corresponding to the positioning baffle, and a second positioning groove on the other side of the window corresponding to the positioning baffle. Two pin holes are symmetrically opened at one end of the flipping mechanism. A bushing is fixedly disposed on one side of the dustproof box corresponding to either of the pin holes. A fixing cylinder is fixedly disposed at the outer end of the bushing. A pin is fixedly disposed at the telescopic end of the fixing cylinder, passing through the bushing and inserted into the corresponding pin hole. The outer diameter of the end of the pin away from the fixing cylinder gradually decreases in the direction away from the fixing cylinder to form a guide head.
[0008] Furthermore, the clamping mechanism includes a support base fixedly disposed on the top surface of the flipping mechanism, support plates symmetrically disposed on both sides of the top surface of the support base, a clamping cylinder fixedly disposed on the outer side of the support plate, and the piston rod of the clamping cylinder passing through the support plate and fixedly connected to the clamping plate.
[0009] Furthermore, the polishing mechanism includes a polishing motor fixedly mounted on the bottom surface of the flipping mechanism. The drive shaft of the polishing motor extends through the flipping mechanism into the clamping mechanism and is fixedly connected to a threaded sleeve. The threaded sleeve is detachably threadedly connected to a vertical polishing roller, and the outer wall of the polishing roller is densely covered with polishing steel wires.
[0010] Furthermore, the dust collection mechanism includes a dust collection box, and a cleaning port is provided at the bottom of one side of the dustproof box. The dust collection box passes through the cleaning port and is placed inside the dustproof box. A handle is fixedly provided on the outside of the dust collection box, and a roller is provided at the bottom. A track groove is provided on the top surface of the base corresponding to the roller. A stop is provided on the outside between the top of the dust collection box and the dustproof box. The top of the stop is rotatably connected to the dustproof box through a rotating shaft. A rotating handle is fixedly provided on the outside of the stop.
[0011] Furthermore, the base is provided with a storage compartment, and a compartment door is provided on one side of the base.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This utility model's polishing and repair equipment includes a dustproof box, a flipping mechanism, a positioning and fixing mechanism, a clamping mechanism, a polishing mechanism, and a dust collection mechanism. When polishing and repairing a wire drawing die, it is placed on the clamping mechanism for clamping and fixing. The flipping mechanism rotates it 180 degrees to place the wire drawing die inside the dustproof box, and then the polishing mechanism is activated to polish the die. The installation of the wire drawing die is convenient and the fixing is stable, improving processing efficiency. Furthermore, polishing is performed inside the dustproof box, and the dust generated during the polishing process is collected by the dust collection mechanism, greatly reducing harm to workers' health and preventing pollution of the working environment.
[0013] It should be understood that the description in this utility model description section is not intended to limit the key or essential features of the embodiments of this utility model, nor is it intended to restrict the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description
[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the polishing and repair equipment. Figure 2 This is a cross-sectional structural diagram of the polishing and repair equipment; Figure 3 This is a top view of the polishing and repair equipment.
[0015] The diagram shows the following components: 1. Base; 2. Dustproof box; 3. Tilting mechanism; 4. Positioning and fixing mechanism; 5. Clamping mechanism; 6. Polishing mechanism; 7. Dust collection mechanism; 8. Controller; 9. Wire drawing die. 11. Self-locking casters; 12. Handle; 13. Track groove; 14. Compartment door; 21. Window opening; 22. First positioning groove; 23. Second positioning groove; 24. Cleaning port; 31. Flip plate; 32. Shaft; 33. Gear motor; 41. Positioning baffle; 42. Bushing; 43. Fixed cylinder; 44. Pin; 51. Support base; 52. Support plate; 53. Clamping cylinder; 54. Clamping plate; 61. Polishing motor; 62. Threaded sleeve; 63. Polishing roller; 71. Dust collection box; 72. Handle; 73. Roller; 74. Stop; 75. Rotary handle. Detailed Implementation
[0016] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0017] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0018] Please refer to Figures 1-3 An embodiment of this utility model provides a mold polishing and repair device, comprising: Base 1; The dustproof box 2 is fixedly installed on the top of the base 1, and its top surface is provided with a window 21; The flipping mechanism 3 is located inside the window 21. The flipping mechanism 3 can be flipped 180 degrees to make its top surface and bottom surface interchange. The positioning and fixing mechanism 4 is set on one side of the dustproof box 2 and is used to position and fix the flipping mechanism 3 before and after flipping. The clamping mechanism 5 is located on the top surface of the flipping mechanism 3 and is used to clamp and fix the wire drawing die 9 to be polished. The polishing mechanism 6 is located on the bottom surface of the flipping mechanism 3 and extends through the flipping mechanism 3 into the clamping mechanism 5. It is used to polish the inner hole of the wire drawing die 9. The dust collection mechanism 7, which can be removed from one side of the dust box 2, is located at the bottom of the dust box 2 and is used to collect dust generated during the polishing process; The controller 8 is fixedly installed on one side of the dustproof box 2 and is electrically connected to the flipping mechanism 3, the positioning and fixing mechanism 4, the clamping mechanism 5 and the polishing mechanism 6 respectively.
[0019] In this embodiment, when polishing and repairing the inner hole of the wire drawing die 9, it is first placed in the clamping mechanism 5 and then fitted onto the polishing mechanism 6. The wire drawing die 9 is then clamped and fixed by the clamping mechanism 5. Then, the positioning and fixing mechanism 4 is unlocked, and the flipping mechanism 3 is rotated 180 degrees to place the wire drawing die 9 into the dustproof box 2. The flipping mechanism 3 is then repositioned and fixed by the positioning and fixing mechanism 4. At this time, the polishing mechanism 6 is started to polish the wire drawing die 8. The dust generated during the polishing process falls into the dust collection mechanism 7 for collection.
[0020] The polishing and repair equipment of this application makes the installation of the wire drawing die 9 convenient and secure, improving processing efficiency; and the polishing process is carried out inside the dustproof body 2, and the dust generated during the polishing process is collected by the dust collection mechanism 7, which greatly reduces the harm to the health of workers and does not pollute the working environment.
[0021] In a preferred embodiment, such as Figure 1 As shown, the bottom of the base 1 is provided with four sets of self-locking casters 11 arranged in a rectangular shape, and a handle 12 is fixedly connected to one side of the base 1, which makes it convenient for staff to move the polishing and repair equipment through the handle 12.
[0022] In a preferred embodiment, such as Figure 2 and Figure 3 As shown, the flipping mechanism 3 includes a flip plate 31 disposed inside the window 21. Both ends of the flip plate 31 are rotatably connected to the window 21 via shafts 32. A reduction motor 33 for driving the flip plate 31 to rotate is fixedly disposed on one side of the dustproof box 2.
[0023] In this embodiment, after the wire drawing die 9 is clamped and fixed by the clamping mechanism 5, the flip plate 31 is driven to rotate 180 degrees by the reduction motor 33, so that the wire drawing die 9 is placed in the dustproof box 2, thus realizing the convenient installation of the wire drawing die 9 and the dust prevention during the polishing process.
[0024] In a preferred embodiment, such as Figure 1 and Figure 3 As shown, the positioning and fixing mechanism 4 includes a positioning baffle 41 fixedly installed on one side of the flipping mechanism 3. The top surface of the dustproof box 2 is provided with a first positioning groove 22 on the side of the window 21 corresponding to the positioning baffle 41, and a second positioning groove 23 is provided on the other side of the window 21 corresponding to the positioning baffle 41. Two pin holes are symmetrically opened at one end of the flipping mechanism 3. A bushing 42 is fixedly installed on one side of the dustproof box 2 corresponding to any pin hole. A fixing cylinder 43 is fixedly installed at the outer end of the bushing 42. A pin 44 is fixedly installed at the telescopic end of the fixing cylinder 43, passing through the bushing 42 and inserted into the corresponding pin hole. The outer diameter of the end of the pin 44 away from the fixing cylinder 43 gradually decreases in the direction away from the fixing cylinder 43 to form a guide head.
[0025] In this embodiment, the pin 44 passes through the bushing 42 and is inserted into the pin hole, ensuring the stability of the flip plate 31; after the pin 44 exits the pin hole, the flip plate 31 rotates 180 degrees, at which time the fixing cylinder 43 drives the pin 44 to insert into another pin hole, ensuring the stability of the wire drawing die 9 during the polishing process.
[0026] In a preferred embodiment, such as Figure 2 and Figure 3As shown, the clamping mechanism 5 includes a support base 51 fixedly disposed on the top surface of the flipping mechanism 3. Support plates 52 are symmetrically disposed on both sides of the top surface of the support base 51. A clamping cylinder 53 is fixedly disposed on the outer side of the support plate 52. The piston rod of the clamping cylinder 53 passes through the support plate 52 and is fixedly connected to the clamping plate 54.
[0027] In this embodiment, the wire drawing die 9 is placed on the support base 51 and positioned between two clamping plates 54. Two sets of clamping cylinders 53 are activated, and the wire drawing die 9 is clamped and fixed by the two clamping plates 54. This method is convenient to install, provides a stable fixation, and improves the efficiency of the polishing process. Preferably, the shape of the clamping plates 54 is designed according to the structure of the wire drawing die 9, so that the clamping plates 54 fit snugly against the outer shape of the wire drawing die 9, improving the fixing effect.
[0028] In a preferred embodiment, such as Figure 2 and Figure 3 As shown, the polishing mechanism 6 includes a polishing motor 61 fixedly mounted on the bottom surface of the flipping mechanism 3. The drive shaft of the polishing motor 61 extends through the flipping mechanism 3 into the clamping mechanism 5 and is fixedly connected to a threaded sleeve 62. The threaded sleeve 62 is detachably threadedly connected to a vertical polishing roller 63. Polishing steel wires are densely distributed on the outer wall of the polishing roller 63.
[0029] In this embodiment, the wire drawing die 9 is fitted onto the polishing roller 63 and clamped and fixed by the clamping plate 54. During polishing, the polishing motor 61 is started, which drives the polishing roller 63 to rotate at high speed. The polishing wire polishes the inner hole of the wire drawing die 9. The installation is convenient and the polishing effect is good.
[0030] The polishing roller 63 is connected to the threaded sleeve 62 by a threaded structure. Preferably, the outer side of the threaded sleeve 62 is provided with a profile for easy wrench locking, or the threaded sleeve 62 is directly designed as a regular square / regular hexagonal structure. The top of the polishing roller 63 is also fixed with a regular square / regular hexagonal fixing block so that the polishing roller 63 of the required specifications can be replaced by a wrench.
[0031] In a preferred embodiment, such as Figure 1 and Figure 2 As shown, the dust collection mechanism 7 includes a dust collection box 71. A cleaning port 24 is provided at the bottom of one side of the dustproof box 2. The dust collection box 71 passes through the cleaning port 24 and is placed inside the dustproof box 2. A handle 72 is fixedly provided on the outside of the dust collection box 71, and a roller 73 is provided at the bottom. A track groove 13 is provided on the top surface of the base 1 corresponding to the roller 73. A stop block 74 is provided on the outside between the top of the dust collection box 71 and the dustproof box 2. The top of the stop block 74 is rotatably connected to the dustproof box 2 through a rotating shaft. A rotating handle 75 is fixedly provided on the outside of the stop block 74.
[0032] In this embodiment, all dust generated during polishing falls into the dust collection box 71. When cleaning the dust, the stop 74 is rotated by the handle 75 to avoid the cleaning port 24. At this time, the dust collection box 71 is pulled out by the handle 72, and the dust inside is poured into a preset collection box for unified treatment. The roller 73 greatly improves the cleaning of dust and the placement of the dust collection box 71, and the stop 74 ensures the stability of the dust collection box 71 after placement.
[0033] In a preferred embodiment, such as Figure 1 As shown, a storage compartment is provided inside the base 1, and a compartment door 14 is provided on one side of the base 1. Spare polishing rollers 63 of different specifications and installation wrenches can be placed in the storage compartment for easy access by staff.
[0034] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0035] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A mold polishing and repair device, characterized in that, include: Base (1); A dustproof box (2) is fixedly installed on the top of the base (1), and its top surface is provided with a window (21); A flipping mechanism (3) is provided inside the window (21). The flipping mechanism (3) can be flipped 180 degrees so that its top surface and bottom surface are interchanged. A positioning and fixing mechanism (4) is provided on one side of the dustproof box (2) for positioning and fixing the flipping mechanism (3) before and after flipping. A clamping mechanism (5) is provided on the top surface of the flipping mechanism (3) for clamping and fixing the wire drawing die (9) to be polished; A polishing mechanism (6) is provided on the bottom surface of the flipping mechanism (3) and extends through the flipping mechanism (3) into the clamping mechanism (5) for polishing the inner hole of the wire drawing die (9); The dust collection mechanism (7) is located at the bottom of the dust box (2) and can be removed from one side of the dust box (2) to collect dust generated during the polishing process; The controller (8) is fixedly installed on one side of the dustproof box (2) and is electrically connected to the flipping mechanism (3), the positioning and fixing mechanism (4), the clamping mechanism (5) and the polishing mechanism (6).
2. The mold polishing and repair equipment according to claim 1, characterized in that, The base (1) is provided with four sets of self-locking casters (11) arranged in a rectangular shape at the bottom, and a handle (12) is fixedly connected to one side of the base (1).
3. The mold polishing and repair equipment according to claim 1, characterized in that, The flipping mechanism (3) includes a flip plate (31) disposed in the window (21). The two ends of the flip plate (31) are rotatably connected to the window (21) via shafts (32). A reduction motor (33) for driving the flip plate (31) to rotate is fixedly disposed on one side of the dust box (2).
4. The mold polishing and repair equipment according to claim 1, characterized in that, The positioning and fixing mechanism (4) includes a positioning baffle (41) fixedly installed on one side of the flipping mechanism (3). The top surface of the dustproof box (2) is provided with a first positioning groove (22) on the side of the window (21) corresponding to the positioning baffle (41), and a second positioning groove (23) is provided on the other side of the window (21) corresponding to the positioning baffle (41). Two pin holes are symmetrically opened at one end of the flipping mechanism (3). A bushing (42) is fixedly installed on one side of the dustproof box (2) corresponding to any of the pin holes. A fixing cylinder (43) is fixedly installed at the outer end of the bushing (42). A pin (44) is fixedly installed at the telescopic end of the fixing cylinder (43) passing through the bushing (42) and inserted into the corresponding pin hole. The outer diameter of the pin (44) away from the fixing cylinder (43) gradually decreases in the direction away from the fixing cylinder (43) to form a guide head.
5. The mold polishing and repair equipment according to claim 1, characterized in that, The clamping mechanism (5) includes a support base (51) fixedly disposed on the top surface of the flipping mechanism (3). Support plates (52) are symmetrically disposed on both sides of the top surface of the support base (51). A clamping cylinder (53) is fixedly disposed on the outer side of the support plate (52). The piston rod of the clamping cylinder (53) passes through the support plate (52) and is fixedly connected to the clamping plate (54).
6. The mold polishing and repair equipment according to claim 1, characterized in that, The polishing mechanism (6) includes a polishing motor (61) fixedly mounted on the bottom surface of the flipping mechanism (3). The drive shaft of the polishing motor (61) extends through the flipping mechanism (3) into the clamping mechanism (5) and is fixedly connected to a threaded sleeve (62). The threaded sleeve (62) is detachably threadedly connected to a vertical polishing roller (63). Polishing steel wires are densely distributed on the outer wall of the polishing roller (63).
7. The mold polishing and repair equipment according to claim 1, characterized in that, The dust collection mechanism (7) includes a dust collection box (71). A cleaning port (24) is provided at the bottom of one side of the dustproof box (2). The dust collection box (71) passes through the cleaning port (24) and is placed inside the dustproof box (2). A handle (72) is fixedly provided on the outside of the dust collection box (71), and a roller (73) is provided at the bottom. A track groove (13) is provided on the top surface of the base (1) corresponding to the roller (73). A stop block (74) is provided on the outside between the top of the dust collection box (71) and the dustproof box (2). The top of the stop block (74) is rotatably connected to the dustproof box (2) through a rotating shaft. A rotating handle (75) is fixedly provided on the outside of the stop block (74).
8. The mold polishing and repair equipment according to claim 1, characterized in that, The base (1) is provided with a storage compartment, and a compartment door (14) is provided on one side of the base (1).
