A pipe end burr removing apparatus

Abstract

The utility model discloses a kind of pipe end burr removing equipment, it contains workbench, transmission installation unit, polishing assembly, feeding rack, fixture fixed part and fixture movable part;The polishing assembly includes polishing motor and polisher, the polishing motor is connected with the polisher transmission and is fixed on the transmission installation unit, and position is adjusted by transmission installation unit;The fixture fixed part is fixed on the workbench, the fixture movable part is slidably arranged in the lower side of the feeding rack, when the fixture movable part slides, the pipe material at the bottom of the feeding rack can be pushed out and cooperate the fixture fixed part to form clamping to pipe material.The utility model uses automatic equipment to deburr pipe end, reaches the effect of improving production efficiency and guaranteeing production consistency.

Description

Technical Field

[0001] This utility model relates to the field of pipe processing technology, and in particular to a pipe end burr removal device. Background Technology

[0002] In the pipe processing industry, deburring after pipe cutting is a crucial step. With continuous industrial development, pipes are increasingly used in numerous industries such as construction, machinery manufacturing, and automobiles, leading to ever-higher demands for pipe quality and production efficiency. Proper deburring enhances the performance and safety of pipes, playing a vital role in ensuring the quality and stability of related products.

[0003] Traditional deburring of pipe ends is typically done manually. Workers use simple tools, such as sandpaper and files, to manually grind the pipe ends to remove burrs generated during cutting. This method can meet some production needs to a certain extent, but its limitations become increasingly apparent in large-scale production. Alternatively, some factories may assign multiple workers to perform deburring operations simultaneously to improve overall efficiency, but this method increases labor costs and management complexity.

[0004] Existing manual deburring methods have significant drawbacks. On the one hand, manual operation is inefficient and cannot meet the needs of large-scale production, leading to a reduction in the overall efficiency of the production process. On the other hand, due to differences in the operating techniques and skill levels of different workers, the deburring results vary, making it impossible to guarantee the consistency of pipe production, which in turn affects the quality and subsequent use of the pipes. Utility Model Content

[0005] This application provides a pipe end deburring device, which uses automated equipment to deburr the pipe ends, thereby improving production efficiency and ensuring production consistency.

[0006] This application provides a pipe end burr removal device, which adopts the following technical solution: A pipe end burr removal device includes a worktable, a transmission mounting unit, a grinding assembly, a feeding rack, a clamp fixing part, and a clamp movable part. The grinding assembly includes a grinding motor and a grinding machine. The grinding motor is drivenly connected to the grinding machine and fixed on the transmission mounting unit, and its position is adjusted by the transmission mounting unit. The clamp fixing part is fixed on the worktable, and the clamp movable part is reciprocally slidably disposed on one side below the feeding rack. When the clamp movable part slides, it can push out the pipe material at the bottom of the feeding rack and cooperate with the clamp fixing part to clamp the pipe material.

[0007] By adopting the above technical solution, this utility model designs a pipe end deburring device. In use, the pipe material is placed in the feeding rack, and the pipe material falls through the feeding rack. The movable part of the clamp pushes the pipe material towards the fixed part of the clamp, and the pipe material is fixed in place. Then, the grinding motor is turned on to drive the grinding machine, thereby grinding the pipe material. This device can automatically complete the feeding, clamping and deburring of the pipe material, avoiding the problem of low efficiency of manual deburring, improving production efficiency. At the same time, the consistency of equipment operation ensures the consistency of pipe production.

[0008] Preferably, the grinding components are in two sets and are respectively disposed at opposite ends of the transmission mounting unit, and the two sets of grinding components simultaneously perform deburring operations at both ends of the tube.

[0009] By adopting the above technical solution, the two sets of grinding components can simultaneously deburr both ends of the pipe during use, which improves the deburring efficiency of the pipe and ensures the consistency of the deburring effect at both ends of the pipe.

[0010] Preferably, the workbench is provided with a material discharge port that passes through the workbench directly below the fixture fixing part, and the material discharge port is provided with an openable and closable material discharge valve, which is mechanically linked to the sliding stroke of the fixture movable part.

[0011] By adopting the above technical solution, the mechanical linkage between the discharge valve and the sliding stroke of the clamping movable part is realized during use, so that when the clamping movable part retracts to the outside of the loading frame, the discharge valve can automatically open to allow the pipe material to fall from the discharge port.

[0012] Preferably, the feeding rack has an opening on the side facing the clamp fixing part, and a movable door is hinged to the opening. When the movable part of the clamp slides, the opening is opened and closed by pushing the movable door.

[0013] By adopting the above technical solution, the feeding rack is equipped with a movable door during use. Under the action of the movable part of the clamp, it can be opened to facilitate the pipe material to be carried out. After retraction, it automatically closes to prevent the pipe material from running out, thus ensuring the orderliness and stability of the feeding process.

[0014] Preferably, the movable part of the clamp includes a push plate and a drive assembly. The drive assembly is fixed to the worktable, and the push plate can reciprocate through the drive assembly to push the tube material in the loading rack to the clamp fixing part.

[0015] By adopting the above technical solution, during use, the pusher plate can reciprocate through the drive component to push the tube material in the feeding rack to the clamp fixing part for clamping, thus realizing the automated operation of deburring the tube end.

[0016] Preferably, the movable part of the clamp is slidably connected to the worktable via a transverse slide rail, which is parallel to the discharge direction of the feeding rack.

[0017] By adopting the above technical solution, during use, the movable part of the clamp is slidably connected to the worktable via a transverse slide rail parallel to the discharge direction of the feeding rack, which can smoothly push out the tube material at the bottom of the feeding rack and cooperate with the clamp fixing part to clamp the tube material.

[0018] Preferably, the bottom of the feeding rack is fixedly connected to the workbench via a fixing frame.

[0019] By adopting the above technical solution, the tubes in the feeding rack can fall more smoothly to the feeding position under their own gravity during use, making it easier for the movable part of the clamp to push out the tubes and improving the stability of feeding.

[0020] Preferably, the transmission mounting unit includes a vertical slide rail, and the grinding component is slidably disposed on the vertical slide rail to adjust the position of the grinding component.

[0021] By adopting the above technical solution, the position of the grinding components can be flexibly adjusted during use to adapt to the deburring requirements of pipes of different specifications, thereby improving the versatility and applicability of the equipment.

[0022] In summary, this application has the following beneficial effects: 1. The present invention relates to a pipe end deburring device, which uses a transmission installation unit, a grinding component, a feeding rack, a clamp fixing part and a clamp moving part to automate the deburring of pipe ends and improve production efficiency. 2. The present invention provides a pipe end burr removal device, in which two sets of grinding components can simultaneously perform deburring operations at both ends of the pipe material, thereby further improving deburring efficiency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of an embodiment; Figure 2 This is a cross-sectional view of an embodiment; Figure 3 This is a schematic diagram showing the movable hatch in the embodiment; Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Transmission mounting unit; 21. Vertical slide rail; 3. Grinding assembly; 31. Grinding motor; 32. Grinding machine; 4. Feed rack; 5. Fixture fixing part; 6. Fixture moving part; 61. Push plate; 62. Drive assembly; 7. Discharge port; 8. Discharge valve; 9. Opening; 10. Movable door; 11. Horizontal slide rail; 12. Fixture. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0025] This utility model discloses a device for removing burrs from the ends of pipes, such as... Figures 1 to 3 As shown, the assembly includes a worktable 1, a transmission mounting unit 2, a grinding assembly 3, a feeding rack 4, a clamp fixing part 5, and a clamp movable part 6. The transmission mounting unit 2, the clamp fixing part 5, and the feeding rack 4 are all mounted on the worktable 1. The grinding assembly 3 is mounted on the transmission mounting unit 2 and its position can be adjusted through the transmission mounting unit 2. The clamp movable part 6 is reciprocally slidably disposed on one side below the feeding rack 4, which can push out the tube material at the bottom of the feeding rack 4 and cooperate with the clamp fixing part 5 to clamp the tube material, realizing the automated removal of burrs at the end of the tube material, improving production efficiency and production consistency.

[0026] Specifically, the grinding assembly 3 includes a grinding motor 31 and a grinding machine 32. The grinding motor 31 is typically a rotary motor, characterized by stable power output and adjustable speed. A servo motor can also be selected based on actual needs, providing more precise control of speed and torque. The grinding motor 31 is connected to the rotating shaft of the grinding machine 32 via a coupling. A flexible coupling can be used to buffer and dampen vibrations, protecting both the motor and the grinding machine 32. The grinding machine 32 is generally an abrasive wheel grinding machine 32, with hard abrasive wheels and strong grinding ability. A sandpaper grinding machine 32 can also be used for finer grinding of the pipe surface. The grinding motor 31 and the grinding machine 32 are fixed to the transmission mounting unit 2 by bolts or other means, ensuring their relative positions remain fixed during operation and preventing shaking that could affect the grinding effect.

[0027] The transmission mounting unit 2 includes a vertical slide rail 21, on which the grinding component 3 is slidably mounted. The vertical slide rail 21 is generally a linear slide rail, characterized by high precision and low friction, ensuring smooth up-and-down sliding of the grinding component 3. A slider is typically mounted on the vertical slide rail 21, fixedly connected to the grinding component 3. Driven by a motor or cylinder, the slider moves along the vertical slide rail 21, thereby adjusting the position of the grinding component 3 and enabling the grinder 32 to accurately reach the end of the pipe for deburring.

[0028] The loading rack 4 is used to store pipe materials to be processed, and its bottom is fixedly connected to the workbench 1 via a fixing frame 12. The fixing frame 12 is generally made of metal, such as steel, which has high strength and stability and can firmly support the loading rack 4.

[0029] The clamp fixing part 5 is fixed on the worktable 1. It typically uses fixed grippers, which can be made of hard plastic or metal, providing stable support for the pipe material. The clamp moving part 6 includes a push plate 61 and a drive assembly 62. The drive assembly 62 is fixed to the worktable 1, and the push plate 61 can reciprocate through the drive assembly 62 to push the pipe material in the loading rack 4 to the clamp fixing part 5. The drive assembly 62 can be driven by a cylinder, which has the characteristics of simple structure and rapid action, or it can be driven by an electric push rod, which can more precisely control the moving distance and speed of the push plate 61. The push plate 61 generally adopts a flat plate structure with a smooth surface, which can reduce the friction between the push plate and the pipe material and facilitate the ejection of the pipe material. The clamp moving part 6 is slidably connected to the worktable 1 via a transverse slide rail 11, which is parallel to the discharge direction of the loading rack 4. The transverse slide rail 11 can also be a linear slide rail to ensure smooth reciprocating sliding of the clamp moving part 6.

[0030] A material discharge port 7 is provided directly below the fixture fixing part 5 on the workbench 1, penetrating the workbench 1. A discharge valve 8, which can be opened and closed, is provided at the discharge port 7. The discharge valve 8 is mechanically linked to the sliding stroke of the fixture moving part 6. The discharge valve 8 can be a gate valve, which has a simple structure and is easy to open and close. When the fixture moving part 6 retracts to the outside of the loading frame 4, the discharge valve 8 opens, and the pipe material falls directly from the discharge port 7; when the fixture moving part 6 advances and pushes out new pipe material, the discharge valve 8 closes.

[0031] The loading rack 4 has an opening 9 on the side facing the clamp fixing part 5, and a movable door 10 is hinged to the opening 9. The movable door 10 is usually made of lightweight metal plate, such as aluminum plate, which is lightweight and easy to open and close. When the clamp movable part 6 slides, it pushes the movable door 10 to open and close the opening 9. Under the action of the clamp movable part 6, the movable door 10 can be opened to facilitate the pipe material to be brought out. In this design, the opening angle of the movable door 10 can stably ensure the pipe material falls. After the clamp movable part 6 retracts, the movable door 10 automatically closes under the action of gravity or spring, preventing the pipe material from running out from the bottom of the loading rack 4.

[0032] The implementation principle of this embodiment is as follows: the pipe end deburring equipment achieves automated deburring of pipe ends through the coordinated work of its various components. The inclined setting of the loading rack 4 and the design of the movable door 10 facilitate the loading of pipe materials; the cooperation between the movable clamp part 6 and the fixed clamp part 5 can stably clamp the pipe materials; the transmission installation unit 2 adjusts the position of the grinding assembly 3, enabling the grinding machine 32 to accurately perform deburring operations on the pipe ends; the setting of the discharge port 7 and the discharge valve 8 realizes the automatic discharge of the processed pipe materials. Compared with the traditional manual deburring method, it greatly improves production efficiency. At the same time, due to the automated operation of the equipment, it ensures the consistency of pipe production, reduces the differences caused by manual operation, and improves the quality of the pipe materials.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pipe end burr removal device, characterized in that: The device includes a workbench (1), a transmission mounting unit (2), a grinding assembly (3), a feeding rack (4), a clamp fixing part (5), and a clamp movable part (6). The grinding assembly (3) includes a grinding motor (31) and a grinding machine (32). The grinding motor (31) is connected to the grinding machine (32) and fixed on the transmission mounting unit (2), and its position is adjusted by the transmission mounting unit (2). The clamp fixing part (5) is fixed on the workbench (1). The clamp movable part (6) is slidably disposed on the lower side of the feeding rack (4). When the clamp movable part (6) slides, it can push out the tube material at the bottom of the feeding rack (4) and cooperate with the clamp fixing part (5) to clamp the tube material.

2. The pipe end burr removal device according to claim 1, characterized in that: The grinding components (3) are in two sets and are respectively set at opposite ends of the transmission mounting unit (2). The two sets of grinding components (3) are respectively corresponding to the two ends of the tube material to perform deburring operations simultaneously.

3. The pipe end burr removal device according to claim 1, characterized in that: The workbench (1) has a material discharge port (7) that passes through the workbench (1) directly below the fixture fixing part (5). The material discharge port (7) is provided with a material discharge valve (8) that can be opened and closed. The material discharge valve (8) is mechanically linked to the sliding stroke of the fixture moving part (6).

4. The pipe end burr removal device according to claim 1, characterized in that: The feeding rack (4) has an opening (9) on the side facing the clamp fixing part (5). A movable door (10) is hinged to the opening (9). When the movable part of the clamp (6) slides, the opening (9) is opened and closed by pushing the movable door (10).

5. The pipe end burr removal device according to claim 1, characterized in that: The movable part of the clamp (6) includes a push plate (61) and a drive assembly (62). The drive assembly (62) is fixed to the worktable (1). The push plate (61) can reciprocate through the drive assembly (62) to push the tube material in the loading rack (4) to the clamp fixing part (5).

6. The pipe end burr removal device according to claim 1, characterized in that: The movable part of the clamp (6) is slidably connected to the workbench (1) via a transverse slide rail (11), which is parallel to the discharge direction of the feed rack (4).

7. The pipe end burr removal device according to claim 1, characterized in that: The bottom of the feeding rack (4) is fixedly connected to the workbench (1) via a fixing frame (12).

8. The pipe end burr removal device according to claim 1, characterized in that: The transmission mounting unit (2) includes a vertical slide rail (21), and the grinding component (3) is slidably disposed on the vertical slide rail (21) to adjust the position of the grinding component (3).

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