Point spectrum line array CMOS assembling and aligning device
By designing a point spectral linear array CMOS assembly and alignment device, and utilizing a multi-axis manual slide and fixture, the optomechanical system of the spectrometer and the CMOS circuit board are automatically aligned, solving the problem of poor consistency of finished sensor products and improving the consistency and quality of assembly and alignment.
Patent Information
- Application Number
- CN202522627440.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-11
AI Technical Summary
In the existing technology, the assembly and adjustment process of domestic point spectral confocal sensors in the spectrometer's optomechanical system and CMOS circuit board cannot be automated, resulting in poor consistency and significant differences in the finished products.
Design a point spectral linear array CMOS assembly and alignment device, including a base, a multi-axis manual slide, and a fixture. The position of the spectrometer's optomechanic and the CMOS circuit board can be adjusted by the multi-axis manual slide in the X, Y, Z axes and rotation direction. Combined with host computer quality assessment software, automated alignment can be achieved.
This improves the consistency of the assembly and adjustment of the spectrometer's optomechanical components and CMOS circuit board, reduces subjective human error, and ensures the consistency of sensor quality upon leaving the factory.
Smart Images

Figure CN224927810U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the assembly and alignment of a point spectral linear array CMOS, and particularly to a point spectral linear array CMOS assembly and alignment device. Background Technology
[0002] Currently, point-spectral confocal displacement sensors are a relatively mature product. However, in the production process of domestically produced point-spectral confocal sensors, the alignment and adjustment of the light spot with the CMOS sensor in the spectrometer's optical engine is mostly not automated and still requires manual intervention. Because manual adjustment involves subjective differences, the consistency of the finished product may not be guaranteed, leading to significant variations in the sensors shipped from the factory. Utility Model Content
[0003] This application aims to provide a point spectral linear CMOS assembly and alignment device. By combining this assembly and alignment device with host computer quality assessment software, the subjective differences caused by manual assembly can be largely eliminated, thereby improving the consistency of the assembled products and solving the problem that there may be significant differences between the sensors shipped from the factory.
[0004] This application provides a point spectrum linear array CMOS assembly and alignment device, including: a base, a multi-axis manual slide, and a fixture; The base includes: a base plate, a first mounting part, and a second mounting part; both the first mounting part and the second mounting part are fixedly connected to the base plate and are opposite to each other on the Y-axis; The first mounting section is used for the fixed connection of the spectrometer's optomechanical components; A multi-axis manual slide table includes: a cross slide table for controlling movement on the X and Z axes, a lifting slide table for controlling movement on the Y axis, and a rotary slide table for controlling rotation about a first axis; the first axis is parallel to the Y axis; the fixed part of the cross slide table is fixedly connected to the second mounting part; The fixture is fixedly connected to the movable part of the rotary slide and is used to clamp the CMOS circuit board. Even when the CMOS circuit board is fixedly connected to the spectrometer's optical engine, the clamping of the fixture and the CMOS circuit board can still be released.
[0005] In some embodiments, the first mounting portion is T-shaped and includes: a vertical portion and a horizontal portion; the top surface of the base plate has a first groove and a second groove, the first groove being used to position the vertical portion relative to the base plate on the X-axis, and the second groove being used to position the second mounting portion relative to the base plate on the X-axis; the bottom surface of the horizontal portion has a third groove, the third groove being used to position the horizontal portion relative to the vertical portion on the Y-axis; the second mounting portion has a fourth groove, the fourth groove being used to position the multi-axis manual platform on the Z-axis.
[0006] In some embodiments, the fixture is in the form of an OK clip.
[0007] In some embodiments, the fixture includes: a connecting seat and an OK clamp; the connecting seat is used for fixed connection with a multi-axis manual slide; one side of the connecting seat has a clamping part and the opposite side has a mounting part; the OK clamp is disposed on the mounting part; both the clamping part and the mounting part have a mating surface, and the clamping part also has a first clamping surface.
[0008] In some embodiments, there are two clamping parts, and the space between the two clamping parts is used to correspond to the second mounting group of the CMOS circuit board and the spectrometer optical engine; the mounting part corresponds to the position between the two clamping parts, and the space on both sides of the mounting part is used to correspond to the second mounting group of the CMOS circuit board and the spectrometer optical engine.
[0009] In some embodiments, the fixture's OK clamp is positioned on one side of the X-axis; the multiple adjustment levers of the multi-axis manual slide are oriented towards the other side of the X-axis or upwards.
[0010] In summary, this application discloses a point-spectral linear array CMOS assembly and alignment device comprising: a base, a multi-axis manual slide, and a fixture. The spectrometer optical engine is mounted on the first mounting part, and the fixture clamps the CMOS circuit board; correspondingly, the spectrometer optical engine and the CMOS circuit board are opposite each other on the Y-axis. The multi-axis manual slide allows the CMOS circuit board to be moved along the X, Y, and Z axes, and also allows the CMOS circuit board to be rotated and swung around a first axis parallel to the Y-axis, adjusting the position of the spectrometer optical engine aligned with the CMOS circuit board, ensuring that the photosensitive area of the image board of the CMOS circuit board is precisely aligned with the light spot of the spectrometer optical engine. After adjustment, the CMOS circuit board is fixedly connected to the spectrometer optical engine. Even with the CMOS circuit board fixedly connected to the spectrometer optical engine, the clamping of the fixture and the CMOS circuit board can still be released, meaning the spectrometer optical engine will not interfere with the operation of the fixture. The clamping of the fixture and the CMOS circuit board is released, and the spectrometer optical engine is removed from the first mounting part, completing the assembly and alignment process. The beneficial effects are: by adjusting the XYZR four-dimensional direction of the CMOS circuit board, the optimal alignment position can be completed easily and quickly, greatly reducing the difference in the sensor's factory assembly and adjustment effect. Attached Figure Description
[0011] To better illustrate the technical solutions in the embodiments of this application or the background art, the accompanying drawings used in the embodiments of this application or the background art will be described below.
[0012] Figure 1 This is a schematic diagram of the present application; Figure 2 This is a schematic diagram of the CMOS circuit board and connector board; Figure 3 This is a schematic diagram showing the assembly and adjustment of the spectrometer's optical mechanism and CMOS circuit board in this application; Figure 4This is a schematic diagram of the base; Figure 5 for Figure 1 An enlarged schematic diagram of part A in the middle; Figure 6 A schematic diagram of the jig; Figure 7 A schematic diagram showing the space between the two clamping parts corresponding to the second mounting assembly; Figure 8 This is a schematic diagram showing the correspondence between the spaces on both sides of the mounting section and the second mounting group.
[0013] In the picture, 1. Base; 11. Base plate; 11A. First groove; 11B. Second groove; 12. First mounting part; 121. Vertical part; 122. Horizontal part; 122A. Third groove; 13. Second mounting part; 13A. Fourth groove; 2. Multi-axis manual slide table; 21. Cross slide table; 22. Lifting slide table; 23. Rotary slide table; 3. Fixture; 31. Connecting seat; 31A. Clamping part; 31B. Third mounting part; 32. OK clamp; 3A. Fitting surface; 3B. First clamping surface; 3C. Second clamping surface; 4. Spectrometer optical mechanism; 4A. L-shaped block; 4B. Second mounting hole; 5. CMOS circuit board; 5A, first mounting hole; 6. Connecting plate; 6A. Through hole; 6B. First oblong groove; 6C. Second oblong groove; 56. First installation group; 46. Second installation group. Specific Implementation
[0014] The following description is provided in conjunction with the accompanying drawings, which are for illustrative purposes only and not strictly to scale. Unless otherwise defined, the technical or scientific terms used in this disclosure should be understood in their ordinary sense by one of ordinary skill in the art to which this disclosure pertains. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships, and these relative positional relationships may change accordingly when the absolute position of the described object changes. Unless otherwise specified, the embodiments in this application can be combined with each other.
[0015] Please see Figure 1 A point spectrum linear array CMOS assembly and alignment device includes: a base 1, a multi-axis manual slide 2, and a fixture 3.
[0016] The base 1 includes a base plate 11, a first mounting part 12, and a second mounting part 13. Both the first mounting part 12 and the second mounting part 13 are fixedly connected to the base plate 11, and more specifically, the fixing method can be using screws. The first mounting part 12 and the second mounting part 13 are opposite each other on the Y-axis.
[0017] Please see Figure 1 and Figure 3 The first mounting part 12 is used for the fixed connection of the spectrometer optical engine 4. After the spectrometer optical engine 4 is fixedly connected to the first mounting part 12, L-shaped blocks 4A are fixedly connected to both sides of the spectrometer optical engine 4 on the X-axis. The two L-shaped blocks 4A are used for the subsequent fixed connection of the CMOS circuit board 5, so as to realize the fixed connection between the CMOS circuit board 5 and the spectrometer optical engine 4.
[0018] Please see Figure 1 and Figure 3 The multi-axis manual slide 2 includes: a cross slide 21 for controlling movement along the X and Z axes, a lifting slide 22 for controlling movement along the Y axis, and a rotary slide 23 for controlling rotation along a first axis. Specifically, the lifting slide 22 is used horizontally, with its fixed portion fixedly connected to the movable portion of the cross slide 21, and the fixed portion of the rotary slide 23 fixedly connected to the movable portion of the lifting slide 22. The first axis is parallel to the Y axis.
[0019] The fixed part of the cross slide 21 is fixedly connected to the second mounting part 13, and the fixture 3 is fixedly connected to the movable part of the rotary slide 23.
[0020] Please see Figure 1 and Figure 3 Fixture 3 is used to clamp the CMOS circuit board 5.
[0021] Please see Figure 2 and Figure 3 More specifically, the fixture 3 clamps the CMOS circuit board 5 by first mounting the CMOS circuit board 5 onto a connecting plate 6, and then using the fixture 3 to clamp the connecting plate 6. Correspondingly, the CMOS circuit board 5 is fixedly connected to the two L-shaped blocks 4A of the spectrometer optical engine 4 by the connecting plate 6 being fixedly connected to the two L-shaped blocks 4A.
[0022] The connecting plate 6 has a through hole 6A at its center, which is used to align the spectrometer optical engine 4 with the CMOS circuit board 5. The CMOS circuit board 5 and the connecting plate 6 can be fixedly connected as follows: the CMOS circuit board 5 has first mounting holes 5A at each of its four corners, and the connecting plate 6 has four first oblong grooves 6B. The corresponding first mounting holes 5A and first oblong grooves 6B form a first mounting group 56, which is fitted into the first mounting group 56 using fasteners. The connecting plate 6 and the two L-shaped blocks 4A can also be fixedly connected as follows: the L-shaped blocks 4A have two second mounting holes 4B, and the connecting plate 6 has four second oblong grooves 6C. The corresponding second mounting holes 4B and second oblong grooves 6C form a second mounting group 46, which is fitted into the second mounting group 46 using fasteners.
[0023] Please see Figure 1 , Figure 5 and Figure 6 In some embodiments, the fixture 3 is in the form of an OK clip 32. Further, the fixture 3 includes a connecting seat 31 and an OK clip 32. The connecting seat 31 is used for fixed connection with the multi-axis manual slide 2. One side of the connecting seat 31 has a clamping portion 31A, and the opposite side has a third mounting portion 31B. The OK clip 32 is disposed on the third mounting portion 31B. Both the clamping portion 31A and the third mounting portion 31B have a contact surface 3A, and the clamping portion 31A also has a first clamping surface 3B.
[0024] First, attach the connecting plate 6 to the mating surface 3A, then rotate the bolt of the OK clamp 32 to move the trapezoidal block of the OK clamp 32, so that the elastic arm of the OK clamp 32 approaches the connecting plate 6. The second clamping surface 3C of the elastic arm cooperates with the first clamping surface 3B of the clamping part 31A to clamp the connecting plate 6.
[0025] Please see Figure 6 , Figure 7 and Figure 8 In some embodiments, based on the fixture 3 including a connecting seat 31 and an OK clamp 32, the clamping part 31A has two locations, and the space between the two clamping parts 31A is used to correspond to the second mounting group 46 of the CMOS circuit board 5 and the spectrometer optical engine 4. The third mounting part 31B corresponds to the position between the two clamping parts 31A, and the space on both sides of the third mounting part 31B is used to correspond to the second mounting group 46 of the CMOS circuit board 5 and the spectrometer optical engine 4.
[0026] After the CMOS circuit board 5 and the connecting plate 6 are clamped by the fixture 3, the space left between the two clamping parts 31A and the space left on both sides of the third mounting part 31B can be used to conveniently fix the connecting plate 6 to the two L-shaped blocks 4A of the spectrometer optical engine 4 by fasteners and the second mounting group 46.
[0027] The spectrometer optical engine 4 is mounted on the first mounting part 12, and the fixture 3 clamps the CMOS circuit board 5. Correspondingly, the spectrometer optical engine 4 and the CMOS circuit board 5 are opposite each other on the Y-axis. Using the multi-axis manual slide 2, the CMOS circuit board 5 can be moved along the X, Y, and Z axes, and can also be rotated and swung around a first axis parallel to the Y-axis to adjust the position of the spectrometer optical engine 4 aligned with the CMOS circuit board 5, ensuring that the photosensitive area of the image board of the CMOS circuit board 5 is precisely aligned with the light spot of the spectrometer optical engine 4. After adjustment, the CMOS circuit board 5 is fixedly connected to the spectrometer optical engine 4. Even with the CMOS circuit board 5 fixedly connected to the spectrometer optical engine 4, the clamping of the fixture 3 and the CMOS circuit board 5 can still be released, meaning the spectrometer optical engine 4 will not interfere with the operation of the fixture 3. The clamping of the fixture 3 and the CMOS circuit board 5 is released, and the spectrometer optical engine 4 is removed from the first mounting part 12, completing the assembly and adjustment process.
[0028] Please see Figure 1 and Figure 4 In some embodiments, the first mounting portion 12 is T-shaped and includes a vertical portion 121 and a horizontal portion 122.
[0029] The top surface of the base plate 11 has a first groove 11A and a second groove 11B. The first groove 11A is used to position the vertical portion 121 relative to the base plate 11 on the X-axis, that is, the two outer walls of the vertical portion 121 on the X-axis are respectively attached to the two inner walls of the first groove 11A on the X-axis. The second groove 11B is used to position the second mounting portion 13 relative to the base plate 11 on the X-axis, that is, the two outer walls of the second mounting portion 13 on the X-axis are respectively attached to the two inner walls of the second groove 11B on the X-axis.
[0030] The bottom surface of the horizontal portion 122 has a third groove 122A, which is used to position the horizontal portion 122 relative to the vertical portion 121 on the Y-axis. That is, the outer walls of the two sides of the vertical portion 121 on the Y-axis are respectively attached to the inner walls of the two sides of the third groove 122A on the Y-axis.
[0031] The second mounting part 13 has a fourth groove 13A, which is used to position the multi-axis manual platform on the Z-axis, that is, the fixed part of the cross slide 21 is attached to the lower inner wall of the fourth groove 13A.
[0032] The multi-axis manual slide 2 has a relatively small range of movement in the X, Y, and Z axes. After the spectrometer optical engine 4 is installed in the first mounting part 12 and the CMOS circuit board 5 is clamped by the fixture 3, the spectrometer optical engine 4 and the CMOS circuit board 5 can be initially aligned. This ensures that the photosensitive area of the image board of the CMOS circuit board 5 can be accurately aligned with the light spot of the spectrometer optical engine 4 through the adjustment of the multi-axis manual slide 2.
[0033] Please see Figure 1 and Figure 3 In some embodiments, the OK clamp 32 of the fixture 3 is on one side of the X-axis. The multiple adjustment levers of the multi-axis manual slide 2 are oriented towards the other side of the X-axis or upwards.
Claims
1. A point spectral linear array CMOS assembly and alignment device, characterized in that, include: Base (1), multi-axis manual slide (2) and fixture (3); The base (1) includes: a base plate (11), a first mounting part (12) and a second mounting part (13); the first mounting part (12) and the second mounting part (13) are both fixedly connected to the base plate (11) and are opposite to each other on the Y-axis; The first mounting part (12) is used for the fixed connection of the spectrometer optical engine (4); The multi-axis manual slide (2) includes: a cross slide (21) for controlling movement on the X-axis and Z-axis, a lifting slide (22) for controlling movement on the Y-axis, and a rotary slide (23) for controlling rotation around a first axis; the first axis is parallel to the Y-axis; the fixed part of the cross slide (21) is fixedly connected to the second mounting part (13); The fixture (3) is fixedly connected to the movable part of the rotary slide (23) and is used to clamp the CMOS circuit board (5). When the CMOS circuit board (5) is fixedly connected to the spectrometer optical engine (4), the clamping of the fixture (3) and the CMOS circuit board (5) can still be released.
2. The dot-spectral linear array CMOS assembly and alignment device according to claim 1, characterized in that, The first mounting part (12) is T-shaped and includes: a vertical part (121) and a horizontal part (122); the top surface of the base plate (11) has a first groove (11A) and a second groove (11B), the first groove (11A) is used to position the vertical part (121) relative to the base plate (11) on the X-axis, and the second groove (11B) is used to position the second mounting part (13) relative to the base plate (11) on the X-axis; the bottom surface of the horizontal part (122) has a third groove (122A), the third groove (122A) is used to position the horizontal part (122) relative to the vertical part (121) on the Y-axis; the second mounting part (13) has a fourth groove (13A), the fourth groove (13A) is used to position the multi-axis manual platform on the Z-axis.
3. The dot-spectral linear array CMOS assembly and alignment device according to claim 1, characterized in that, The fixture (3) is in the form of an OK clip (32).
4. The dot-spectral linear array CMOS assembly and alignment device according to claim 3, characterized in that, The fixture (3) includes: a connecting seat (31) and an OK clamp (32); the connecting seat (31) is used to fix and connect with the multi-axis manual slide (2); the connecting seat (31) has a clamping part (31A) on one side and a third mounting part (31B) on the opposite side; the OK clamp (32) is disposed on the third mounting part (31B); both the clamping part (31A) and the third mounting part (31B) have a mating surface (3A), and the clamping part (31A) also has a first clamping surface (3B).
5. The dot-spectral linear array CMOS assembly and alignment device according to claim 4, characterized in that, There are two clamping parts (31A), and the space between the two clamping parts (31A) is used to correspond to the second mounting group (46) of the CMOS circuit board (5) and the spectrometer optical engine (4); the third mounting part (31B) corresponds to the position between the two clamping parts (31A), and the space on both sides of the third mounting part (31B) is used to correspond to the second mounting group (46) of the CMOS circuit board (5) and the spectrometer optical engine (4).
6. The dot-spectral linear array CMOS assembly and alignment device according to claim 3, characterized in that, The OK clamp (32) of the fixture (3) is on one side of the X-axis; the multiple adjustment rods of the multi-axis manual slide (2) are facing the other side of the X-axis or upward.
