Adaptive clamping insulating ceramic gasket processing equipment
Patent Information
- Application Number
- CN202522814295.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-30
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-30
AI Technical Summary
Existing drilling equipment for insulating ceramic gaskets is difficult to adapt to ceramic gaskets of different diameters, and waste material accumulates on the workbench during the drilling process, making it inconvenient to clean.
An adjustable-distance pallet and flexible clamps are used in conjunction with left and right clamps to achieve adaptive clamping and fixing of ceramic gaskets of different diameters. Drilling waste is collected by an inclined guide seat to avoid waste accumulation.
It achieves adaptive clamping and fixing of ceramic gaskets of different specifications, reduces the scrap rate, effectively prevents waste accumulation, and improves processing efficiency.
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Figure CN224928251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating ceramic gasket processing, and in particular to an adaptive clamping insulating ceramic gasket processing equipment. Background Technology
[0002] As a key industrial component, insulating ceramic gaskets are widely used in electronics, power, aerospace and high-end equipment manufacturing fields due to their excellent insulation, high temperature resistance and chemical stability. A ceramic mold gasket drilling device with patent application number 202022850069.7 includes a worktable with a left side plate, a right side plate, a back plate and a top plate. A clamp is provided between the left and right side plates. A first oil cylinder is provided on the top plate. The piston rod of the first oil cylinder faces downward and a limit rod is fixedly connected to its back. A drive motor is fixedly connected to its bottom. The output shaft of the drive motor faces downward and is fixedly connected to a drill bit. A second oil cylinder and a guide plate are provided between the clamp and the back plate. The tail end of the limit rod is slidably connected to the guide plate. A first limit switch is provided on the top of the guide plate facing downward. A second limit switch is provided on the piston rod of the second oil cylinder facing upward. Existing drilling equipment for insulating ceramic gaskets mostly uses two corresponding clamps on the left and right sides for clamping and fixing. Since insulating ceramic gaskets are mostly circular, the direct clamping and fixing method on both sides is not suitable for insulating ceramic gaskets of different diameters. In addition, the waste generated during the drilling process accumulates on the worktable and is inconvenient to clean. Therefore, an adaptive clamping insulating ceramic gasket processing equipment is proposed. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide an adaptive clamping insulating ceramic gasket processing equipment. The insulating ceramic gasket is placed by two adjustable distance trays, and with the help of two corresponding flexible clamps on the left and right, insulating ceramic gaskets of different diameters can be adaptively clamped and fixed, so as to facilitate drilling of insulating ceramic gaskets of different specifications. The inclined guide seat and the collection box can collect the waste generated by drilling to prevent waste from accumulating on the surface of the workbench, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an adaptive clamping insulating ceramic gasket processing equipment, comprising a worktable and a processing unit: Workbench: A main linear motor is installed in the groove on the top surface. The top surface of the main linear motor's moving part is connected to the bottom surface of the placement frame. The placement frame is equipped with a clamping and fixing unit inside. Processing unit: includes an electric telescopic rod, a bracket, a drill, an adjusting seat, a slide, and a fixed plate. The bracket is fixed to the rear side of the top surface of the workbench. An electric telescopic rod is provided on the top surface of the bracket. The bottom end of the electric telescopic rod is connected to the top surface of the fixed plate. Slides are fixed on both the left and right sides of the fixed plate. The slides are slidably installed with the sliding grooves on the side of the bracket. An adjusting seat is slidably installed in the adjusting groove on the surface of the fixed plate. A drill is provided on the top surface of the adjusting seat. It also includes a controller, which is located on the top surface of the workbench. The input ends of the main linear motor, electric telescopic rod and drill are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power source.
[0005] The main linear motor is started to move the placement frame back and forth, while the sliding adjustment seat can adjust the lateral position of the drill bit. The electric telescopic rod is used to adjust the height of the drill bit, thereby drilling holes in different positions of the insulating ceramic gasket.
[0006] Furthermore, the processing unit also includes a motor, a frame, a lead screw, and an adjusting frame. The frame is located on the right side of the top surface of the fixed plate. The motor is mounted on the right side of the frame. The output shaft of the motor is connected to the right end of the lead screw. The lead screw is threaded into the screw hole in the middle of the adjusting frame. The adjusting frame is fixed to the rear side of the adjusting seat. The input end of the motor is electrically connected to the output end of the controller. The motor drives the lead screw to rotate to automatically adjust the lateral position of the drill.
[0007] Furthermore, the processing unit also includes an inclined guide seat, a handle, a collection box, and a box slot. The inclined guide seat is fixed to the bottom surface inside the placement frame. The inclined guide seat is inclined to the left and right sides and has a box slot at the bottom of the inclined side. The collection box is inserted into the box slot. The collection box has a handle fixed inside. The collection box can be placed inside the box slot. The inclined guide seat causes the waste generated by drilling to slide into the collection box. Personnel can pick up the collection box through the handle, thus preventing waste from accumulating on the surface of the workbench.
[0008] Furthermore, the clamping and fixing unit includes a screw, a slider, a tray, a flexible clamp, a support frame, a secondary linear motor, and a bracket. There are two screws, each threadedly mounted to mounting holes on the front and rear sides of the placement frame. The inner end of the screw is rotatably connected to the outer side of the slider. The slider slides against the top surface of the inclined guide seat. The top end of the slider is connected to the center of the bottom surface of the tray. There are two brackets, each fixed to the left and right sides of the placement frame. A secondary linear motor is fixed inside each bracket. The top surface of the secondary linear motor's moving part is provided with… The device includes a support frame with a flexible clamp mounted on its top surface. The input of the auxiliary linear motor is electrically connected to the output of the controller. The rotating screw adjusts the distance between the two support plates, providing stable support from the bottom of the insulating ceramic gasket. This effectively resists the downward pressure generated during drilling, significantly reducing the scrap rate. The auxiliary linear motor drives the flexible clamp to apply a flexible clamping force to both sides of the insulating ceramic gasket, thereby achieving adaptive clamping and fixing of the insulating ceramic gasket while avoiding damage caused by rigid impact and stress concentration.
[0009] Furthermore, the clamping and fixing unit also includes a fixing post, bolts, and screw holes. The screw holes are evenly opened on the left and right sides of the top surface of the support plate. The bottom surface of the fixing post is fixed with bolts, and the bolts are threaded into the screw holes. The bolts and screw holes are threaded to install the fixing post, which can play a positioning role in the placement of the insulating ceramic gasket, so as to facilitate subsequent adaptive clamping and fixing.
[0010] Furthermore, it also includes a distance sensor, which is installed in the middle of the front side of the fixed plate. The output of the distance sensor is electrically connected to the input of the controller. The distance sensor can detect the distance between the drill and the insulating ceramic gasket to control the drilling depth of the drill.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This adaptive clamping insulating ceramic gasket processing equipment has the following advantages: 1. By starting the main linear motor, the placement frame moves back and forth. The motor drives the lead screw to rotate, causing the adjustment seat to slide in the adjustment groove on the surface of the fixed plate. This allows for lateral adjustment of the drill bit. The electric telescopic rod is used to adjust the height of the drill bit, thereby enabling drilling processing at different positions of the insulating ceramic gasket.
[0012] 2. The collection box can be placed inside the slot. The inclined guide seat will slide the waste generated by drilling into the collection box. The personnel can pick up the collection box through the handle, which prevents the waste from accumulating on the surface of the workbench.
[0013] 3. The distance between the two support plates is adjusted by rotating the screw, which provides stable support from the bottom of the insulating ceramic gasket. This effectively resists the downward pressure generated during drilling and significantly reduces the scrap rate. The auxiliary linear motor drives the flexible clamp to apply flexible clamping force to both sides of the insulating ceramic gasket, thereby achieving adaptive clamping and fixing of the insulating ceramic gasket, while avoiding damage caused by rigid impact and stress concentration. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the utility model structure.
[0015] Figure 2 This is a schematic diagram of the structure of the utility model clamping and fixing unit.
[0016] Figure 3 It is a utility model Figure 1 A magnified schematic diagram of the structure at point A in the middle.
[0017] Explanation of reference numerals in the attached figures: 1. Workbench; 2. Processing unit; 21. Electric telescopic rod; 22. Support; 23. Drill; 24. Adjusting seat; 25. Slide; 26. Fixing plate; 27. Motor; 28. Frame; 29. Lead screw; 210. Adjusting frame; 211. Inclined guide seat; 212. Handle; 213. Collection box; 214. Box slot; 3. Clamping and fixing unit; 31. Screw; 32. Slider; 33. Support plate; 34. Flexible clamp; 35. Support frame; 36. Secondary linear motor; 37. Bracket; 38. Fixing column; 39. Bolt; 310. Screw hole; 4. Main linear motor; 5. Placement frame; 6. Distance sensor; 7. Controller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3 This embodiment provides a technical solution: an adaptive clamping insulating ceramic gasket processing equipment, including a worktable 1 and a processing unit 2. Workbench 1: A main linear motor 4 is installed in the groove on the top surface. The top surface of the main linear motor 4's moving part is connected to the bottom surface of the placement frame 5. The placement frame 5 has a clamping and fixing unit 3 inside. The clamping and fixing unit 3 includes a screw 31, a slider 32, a support plate 33, a flexible clamp 34, a support frame 35, an auxiliary linear motor 36, and a bracket 37. There are two screws 31, which are threaded into the mounting holes on the front and rear sides of the placement frame 5 respectively. The inner end of the screw 31 is rotatably connected to the outer side of the slider 32. The slider 32 slides against the top surface of the inclined guide seat 211. The top end of the slider 32 is connected to the middle of the bottom surface of the support plate 33. There are two brackets 37, which are fixed on the left and right sides of the placement frame 5 respectively. An auxiliary linear motor 36 is fixed inside each bracket 37. A support frame 35 is provided on the top surface of the moving part of the auxiliary linear motor 36. A flexible clamp 34 is installed on the top surface of the support frame 35. The input end of the auxiliary linear motor 36 is... The output of the electrical connection controller 7 is used to rotate the screw 31 to adjust the distance between the two support plates 33, which provides stable support from the bottom of the insulating ceramic gasket. This effectively resists the downward pressure generated during drilling and significantly reduces the scrap rate. The auxiliary linear motor 36 drives the flexible clamp 34 to apply flexible clamping force to both sides of the insulating ceramic gasket, thereby achieving adaptive clamping and fixing of the insulating ceramic gasket. At the same time, it can avoid damage caused by rigid impact and stress concentration. The clamping and fixing unit 3 also includes a fixing post 38, bolts 39 and screw holes 310. The screw holes 310 are evenly opened on the left and right sides of the top surface of the support plate 33. The bottom surface of the fixing post 38 is fixed with bolts 39. The bolts 39 are threaded into the screw holes 310. The bolts 39 and screw holes 310 are threaded to install the fixing post 38, which can play a positioning role for the placement of the insulating ceramic gasket, so as to facilitate subsequent adaptive clamping and fixing. Processing unit 2 includes an electric telescopic rod 21, a bracket 22, a drill 23, an adjusting seat 24, a slide 25, and a fixed plate 26. The bracket 22 is fixed to the rear side of the top surface of the workbench 1. The electric telescopic rod 21 is installed on the top surface of the bracket 22, and the bottom end of the electric telescopic rod 21 is connected to the top surface of the fixed plate 26. Slides 25 are fixed on both the left and right sides of the fixed plate 26. The slides 25 are slidably installed with the sliding grooves on the side of the bracket 22. The adjusting seat 24 is slidably installed in the adjusting groove on the surface of the fixed plate 26. The drill 23 is installed on the top surface of the adjusting seat 24. Processing unit 2 also includes a motor 27, a frame 28, a lead screw 29, and an adjusting frame 210. The frame 28 is located on the right side of the top surface of the fixed plate 26. The motor 27 is installed on the right side of the frame 28. The output shaft of the motor 27 is connected to the right end of the lead screw 29. The lead screw 29 is threaded into the screw hole in the middle of the adjusting frame 210. 10 is fixed on the rear side of the adjustment seat 24. The input end of the motor 27 is electrically connected to the output end of the controller 7. The motor 27 drives the lead screw 29 to rotate to automatically adjust the lateral position of the drill 23. The processing unit 2 also includes an inclined guide seat 211, a handle 212, a collection box 213 and a box slot 214. The inclined guide seat 211 is fixed on the bottom surface inside the placement frame 5. The inclined guide seat 211 is inclined to the left and right sides and a box slot 214 is opened at the bottom of the inclined side. The collection box 213 is inserted into the box slot 214. The handle 212 is fixed inside the collection box 213. The collection box 213 can be placed inside the box slot 214. The inclined guide seat 211 sets the waste generated by drilling to slide into the collection box 213. The personnel can take the collection box 213 through the handle 212 to prevent the waste from accumulating on the surface of the workbench 1. The system also includes a controller 7, which is located on the top surface of the workbench 1. The input ends of the main linear motor 4, the electric telescopic rod 21, and the drill 23 are electrically connected to the output end of the controller 7. The input end of the controller 7 is electrically connected to the output end of an external power supply. Starting the main linear motor 4 drives the placement frame 5 to move back and forth. The sliding adjustment seat 24 can adjust the lateral position of the drill 23. The electric telescopic rod 21 is used to adjust the height of the drill 23, thereby drilling holes in different positions of the insulating ceramic gasket. The system also includes a distance sensor 6, which is installed in the middle of the front side of the fixed plate 26. The output end of the distance sensor 6 is electrically connected to the input end of the controller 7. The distance sensor 6 can detect the distance between the drill 23 and the insulating ceramic gasket to control the drilling depth of the drill 23.
[0020] The working principle of the adaptive clamping insulating ceramic gasket processing equipment provided by this utility model is as follows: First, bolt 39 is threaded into screw hole 310 to install fixing post 38, which can play a positioning role for the placement of insulating ceramic gasket. The rotating screw 31 adjusts the distance between the two support plates 33, which can provide stable support from the bottom of the insulating ceramic gasket, effectively resisting the downward pressure generated during drilling and significantly reducing the processing scrap rate. The auxiliary linear motor 36 drives the flexible clamp 34 to apply flexible clamping force to both sides of the insulating ceramic gasket, thereby realizing adaptive clamping and fixing of the insulating ceramic gasket, while avoiding rigid clamping. Impact and stress concentration cause damage. Subsequently, motor 27 drives lead screw 29 to rotate to automatically adjust the lateral position of drill 23. Electric telescopic rod 21 is used to adjust the height of drill 23, and main linear motor 4 can adjust the longitudinal position of insulating ceramic pad, thereby drilling different positions of insulating ceramic pad. Distance sensor 6 can detect the distance between drill 23 and insulating ceramic pad to control the drilling depth of drill 23. The inclined guide seat 211 sets the waste generated by drilling to slide into the collection box 213. Personnel can pick up the collection box 213 through handle 212 to prevent waste from accumulating on the surface of worktable 1.
[0021] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An adaptive clamping insulating ceramic gasket processing device, comprising a worktable (1) and a processing unit (2), characterized in that: Workbench (1): A main linear motor (4) is provided in the groove on the top surface. The top surface of the main linear motor (4) is connected to the bottom surface of the placement frame (5). The placement frame (5) is provided with a clamping and fixing unit (3). Processing unit (2): includes an electric telescopic rod (21), a bracket (22), a drill (23), an adjusting seat (24), a slide (25), and a fixing plate (26). The bracket (22) is fixed to the rear side of the top surface of the workbench (1). The top surface of the bracket (22) is provided with an electric telescopic rod (21). The bottom end of the electric telescopic rod (21) is connected to the top surface of the fixing plate (26). Slides (25) are fixed on both the left and right sides of the fixing plate (26). The slides (25) are slidably installed with the sliding groove on the side of the bracket (22). The adjusting seat (24) is slidably installed in the adjusting groove on the surface of the fixing plate (26). The top surface of the adjusting seat (24) is provided with a drill (23). The system also includes a controller (7), which is located on the top surface of the workbench (1). The input ends of the main linear motor (4), the electric telescopic rod (21), and the drill (23) are electrically connected to the output end of the controller (7), and the input end of the controller (7) is electrically connected to the output end of an external power source.
2. The adaptive clamping insulating ceramic gasket processing equipment according to claim 1, characterized in that: The processing unit (2) also includes a motor (27), a frame (28), a lead screw (29), and an adjustment frame (210). The frame (28) is located on the right side of the top surface of the fixed plate (26). The motor (27) is installed on the right side of the frame (28). The output shaft of the motor (27) is connected to the right end of the lead screw (29). The lead screw (29) is threaded into the screw hole in the middle of the adjustment frame (210). The adjustment frame (210) is fixed on the rear side of the adjustment seat (24). The input end of the motor (27) is electrically connected to the output end of the controller (7).
3. The adaptive clamping insulating ceramic gasket processing equipment according to claim 1, characterized in that: The processing unit (2) also includes an inclined guide seat (211), a handle (212), a collection box (213), and a box slot (214). The inclined guide seat (211) is fixed to the bottom surface inside the placement frame (5). The inclined guide seat (211) is inclined to the left and right sides and a box slot (214) is opened at the inclined bottom end. The collection box (213) is inserted into the box slot (214), and the handle (212) is fixed inside the collection box (213).
4. The adaptive clamping insulating ceramic gasket processing equipment according to claim 3, characterized in that: The clamping and fixing unit (3) includes a screw (31), a slider (32), a tray (33), a flexible clamp (34), a support frame (35), a secondary linear motor (36), and a bracket (37). There are two screws (31) and they are threadedly installed into the mounting holes on the front and rear sides of the placement frame (5). The inner end of the screw (31) is rotatably connected to the outer side of the slider (32). The slider (32) slides against the top surface of the inclined guide seat (211). The top end of the slider (32) is connected to the middle of the bottom surface of the tray (33). There are two brackets (37) and they are fixed on the left and right sides of the placement frame (5). The secondary linear motor (36) is fixed inside the two brackets (37). The top surface of the moving part of the secondary linear motor (36) is provided with a support frame (35). The top surface of the support frame (35) is equipped with a flexible clamp (34). The input end of the secondary linear motor (36) is electrically connected to the output end of the controller (7).
5. The adaptive clamping insulating ceramic gasket processing equipment according to claim 4, characterized in that: The clamping and fixing unit (3) also includes a fixing post (38), a bolt (39) and a screw hole (310). The screw hole (310) is evenly opened on the left and right sides of the top surface of the support plate (33). The bottom surface of the fixing post (38) is fixed with a bolt (39), and the bolt (39) is threaded into the screw hole (310).
6. The adaptive clamping insulating ceramic gasket processing equipment according to claim 1, characterized in that: It also includes a ranging sensor (6), which is installed in the middle of the front side of the fixed plate (26), and the output of the ranging sensor (6) is electrically connected to the input of the controller (7).
Citation Information
Patent Citations
Ceramic mold gasket drilling device
CN214685401U
