A material scraping device of a low dielectric loss PVC cable material open mill

CN224928270UActive Publication Date: 2026-11-03SUZHOU HUAMENG PLASTIC & CHEM CO LTD
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Patent Information

Application Number
CN202522246664.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-11-03
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

The material collection components of existing open mills are fixed, making it difficult to accurately collect material from the scraping area. This causes cable material to easily scatter outside the equipment, resulting in material waste, equipment contamination, and increased cleaning difficulty.

Method used

A material scraping device for a low dielectric loss PVC cable material open mill was designed. It adopts a sliding connection of a pull plate and a tray structure, combined with a threaded rod and a scraper assembly, to achieve precise collection of the scraping area. The scraper is driven by a motor to contact the roller surface for scraping, and a spring-connected handle is used to improve the ease of operation.

Benefits of technology

It enables precise collection of cable materials, reduces material spillage, improves material collection efficiency and operational convenience, and reduces material waste and equipment contamination risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of open mill, disclose a kind of material scraping device of low dielectric loss PVC cable material open mill, including machine body, the inner surface left side of machine body is slidably connected with pull plate, the outer surface top of pull plate is fixedly connected with limit board, the inner surface of limit board is clamped with tray, the outer surface bottom of tray is contacted with the outer surface top of pull plate, the outer surface bottom of pull plate is fixedly connected with guide block, the inner surface left side of machine body is equipped with guide slot, the outer surface of guide block is slidably connected with the inner surface of guide slot. In the utility model, by pull plate and machine body sliding connection, can conveniently drive tray to move to specified position below open mill roll, can accurately receive scraped cable material, avoid material scattering;And sliding type's moving mode is easy to operate, and it is convenient for worker to quickly adjust the receiving position of tray, effectively improve the efficiency and accuracy of material collection.
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Description

Technical Field

[0001] This utility model relates to the field of open mill technology, and in particular to a material scraping device for an open mill for low dielectric loss PVC cable material. Background Technology

[0002] In the industrial production of low dielectric loss PVC cable materials, in order to avoid the formation of "local impurity spots" when old material is not cleaned off the rollers and mixed with new material, which would lead to an increase in the dielectric loss of the cable insulation layer, a material scraping device is used to scrape off and clean the material adhering to the roller surface.

[0003] Existing scraping devices are typically fixed to both sides of the open mill rollers via brackets, with one set for the front roller and one for the rear roller. The distance between the scraping component and the roller surface is adjusted according to the roller diameter, usually leaving a margin of 0.1-0.2mm to ensure close contact without hard friction. When the open mill completes the mixing of a batch of materials, the operator uses the control panel to direct the scraping component to adhere to the roller surface at a set angle and pressure under the drive of a cylinder or motor, thereby scraping off the material from the roller surface.

[0004] Considering that the existing collection components are mostly fixed and can only collect from the processing area of ​​the roller, it is difficult to accurately collect from the scraping area when scraping, which makes it easy for the scraped cable material to scatter outside the equipment, resulting in material waste, equipment pollution, and increased difficulty in subsequent cleaning. Therefore, a material scraping device for a low dielectric loss PVC cable material open mill is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a material scraping device for a low dielectric loss PVC cable material open mill. It aims to solve the problem that the material collection components of existing open mills are mostly fixed and can only collect materials from the roller processing area. When scraping cable material, it is difficult to accurately correspond to the scraping area, which makes it easy for the scraped cable material to scatter outside the equipment, resulting in material waste, equipment pollution, and increased difficulty in subsequent cleaning.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a material scraping device for a low dielectric loss PVC cable material open mill, comprising a machine body, a pull plate slidably connected to the left side of the inner surface of the machine body, a limit plate fixedly connected to the top of the outer surface of the pull plate, a tray snapped onto the inner surface of the limit plate, the bottom of the outer surface of the tray contacting the top of the outer surface of the pull plate, a guide block fixedly connected to the bottom of the outer surface of the pull plate, a guide groove provided on the left side of the inner surface of the machine body, the outer surface of the guide block slidably connected to the inner surface of the guide groove, and a scraping assembly provided on the left side of the inner surface of the machine body; The scraping assembly includes a motor A, the outer surface of which is fixedly connected to the left side of the inner surface of the machine body. A threaded rod is fixedly connected to the output end of the motor A. A threaded component is threaded through the outer surface of the threaded rod and threadedly connected to it. A scraper is fixedly connected to the outer surface of the threaded rod.

[0007] As a further description of the above technical solution: The outer surface of the threaded rod is rotatably connected to the left side of the inner surface of the machine body, the outer surface of the threaded component is slidably connected to the left side of the inner surface of the machine body, and the outer surface of the scraper is slidably connected to the inner surface of the machine body.

[0008] As a further description of the above technical solution: The inner left side of the machine body is rotatably connected to the extrusion roller, and the outer right side of the machine body is fixedly connected to the motor B, the output end of the motor B being fixedly connected to the outer right side of the extrusion roller.

[0009] As a further description of the above technical solution: The outer surface of the scraper is in contact with the outer surface of the sifting roller. There are two sets of sifting rollers, which are symmetrically distributed at the front and rear of the machine body.

[0010] As a further description of the above technical solution: The front part of the inner surface of the pull plate is elastically connected to a handle by a spring, and the outer surface of the handle is slidably connected to the front end of the inner surface of the pull plate.

[0011] As a further description of the above technical solution: One end of the spring is fixedly connected to the front part of the inner surface of the pull plate, and the other end of the spring is fixedly connected to the rear part of the outer surface of the handle.

[0012] As a further description of the above technical solution: The guide groove and guide block are provided in two sets and are symmetrically distributed at the bottom of the pull plate. The cross-section of the guide groove and guide block is T-shaped.

[0013] As a further description of the above technical solution: The outer surface of the scraper is fixedly connected to a baffle, and there are two sets of baffles, which are symmetrically distributed on the left and right sides of the outer surface of the scraper.

[0014] This utility model has the following beneficial effects: 1. In this utility model, the pull plate is slidably connected to the machine body, which can conveniently move the tray to the designated position below the open mill roll, accurately catch the scraped cable material, and prevent the material from scattering; moreover, the sliding movement method is simple to operate, and it is convenient for workers to quickly adjust the receiving position of the tray, which effectively improves the efficiency and accuracy of material collection.

[0015] 2. In this utility model, the handle is elastically connected to the pull plate by a spring. When not in use, it can automatically retract into the pull plate under the action of the spring, saving space and avoiding the risk of interference or accidental contact caused by the handle being exposed. When in use, the handle can be pushed out for gripping, and it can automatically reset after operation, which greatly improves the convenience of operation and makes the structural design of the device more user-friendly and compact. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of a material scraping device for a low dielectric loss PVC cable material open mill proposed in this utility model. Figure 2 This is a cross-sectional view of the body of a material scraping device for a low dielectric loss PVC cable material open mill, as proposed in this utility model. Figure 3 This utility model proposes a material scraping device for a low dielectric loss PVC cable material open mill. Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the cross-sectional structure of the pull plate of the material scraping device for a low dielectric loss PVC cable material open mill proposed in this utility model. Figure 5 This utility model proposes a material scraping device for a low dielectric loss PVC cable material open mill. Figure 4 Enlarged structural diagram at point B; Figure 6 This is a schematic diagram of the bottom structure of the scraping plate of a material scraping device for a low dielectric loss PVC cable material open mill, as proposed in this utility model.

[0017] Legend: 1. Machine body; 2. Opening roller; 3. Scraper assembly; 301. Scraper; 302. Motor A; 303. Threaded rod; 304. Threaded part; 4. Baffle; 5. Tray; 6. Pull plate; 7. Limiting plate; 8. Handle; 9. Motor B; 10. Guide groove; 11. Spring; 12. Guide block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figure 1 , Figure 4 , Figure 6This utility model provides an embodiment of a material scraping device for a low dielectric loss PVC cable material open mill, comprising a body 1, which serves as the supporting structure for the entire device and is used to install and support other components. A pull plate 6 is slidably connected to the left side of the inner surface of the body 1, facilitating its pulling out or pushing in to allow the subsequent tray 5 to receive the scraped material. A limit plate 7 is fixedly connected to the top of the outer surface of the pull plate 6, which limits the tray 5 to prevent it from shifting on the pull plate 6 and ensures that the tray 5 can accurately receive the scraped material. A tray is engaged with the inner surface of the limit plate 7. The tray 5 is a carrier for collecting materials, facilitating the centralized processing of the refined cable material. The bottom of the outer surface of the tray 5 is in contact with the top of the outer surface of the pull plate 6, allowing the tray 5 to be stably placed on the pull plate 6 for easy material reception. A guide block 12 is fixedly connected to the bottom of the outer surface of the pull plate 6. A guide groove 10 is provided on the left side of the inner surface of the machine body 1. The outer surface of the guide block 12 is slidably connected to the inner surface of the guide groove 10. The guide block 12 and the guide groove 10 play a guiding and limiting role, ensuring that the pull plate 6 remains stable during sliding, avoiding tilting, and making the movement of the pull plate 6 smoother.

[0020] Reference Figures 1-3 A scraping assembly 3 is provided on the left side of the inner surface of the machine body 1. The scraping assembly 3 is used to scrape off the cable material attached to the open milling roller 2, thereby realizing the scraping function. The scraping assembly 3 includes a motor A302, which provides power for the rotation of the threaded rod 303 and is the power source for the entire scraping action. The outer surface of the motor A302 is fixedly connected to the left side of the inner surface of the machine body 1. The threaded rod 303 serves as a transmission component, converting the rotational motion of the motor A302 into the linear motion of the threaded component 304, thereby driving the scraper 301 to move. The output end of the motor A302 is fixedly connected to the threaded rod 303. The outer surface of the threaded rod 303 is threaded through and connected to the threaded component 304. The threaded component 304 is used to transmit the power of the threaded rod 303, driving the scraper 301 to approach or move away from the milling roller 2. The outer surface of the threaded rod 303 is fixedly connected to the scraper 301, which is used to contact the surface of the open milling roller 2 and scrape off the cable material attached to the open milling roller 2, thereby realizing the scraping function.

[0021] Reference Figure 3The outer surface of the threaded rod 303 is rotatably connected to the left side of the inner surface of the machine body 1, ensuring that the threaded rod 303 can rotate stably and providing a basis for thread transmission. The outer surface of the threaded component 304 is slidably connected to the left side of the inner surface of the machine body 1, restricting the movement of the threaded component 304 to linear motion, ensuring that the threaded component 304 can move in a straight line when the threaded rod 303 rotates, thereby driving the scraper 301 to move accurately. The outer surface of the scraper 301 is slidably connected to the inner surface of the machine body 1, so that the scraper 301 remains stable during movement, ensuring that the scraper 301 can make good contact with the surface of the open roller 2, and improving the stability and accuracy of scraping.

[0022] Reference Figures 1-2 The inner left side of the machine body 1 is rotatably connected to the smelting roller 2. The smelting roller 2 is the core component for smelting cable material. By rotating, the cable material is melted and mixed on its surface. The outer right side of the machine body 1 is fixedly connected to the motor B9. The motor B9 provides power for the rotation of the smelting roller 2, driving the smelting roller 2 to perform the smelting operation of the cable material. The output end of the motor B9 is fixedly connected to the outer right side of the smelting roller 2, transmitting the power of the motor B9 to the smelting roller 2, so that the smelting roller 2 obtains the power to rotate, thereby realizing the smelting of the cable material.

[0023] Reference Figures 1-2 , Figure 5 The outer surface of the scraper 301 is in contact with the outer surface of the sifting roller 2, which is the key contact part for realizing the scraping function. By contacting the surface of the sifting roller 2, the attached cable material is scraped off. There are two sets of sifting rollers 2, which are symmetrically distributed at the front and rear of the machine body 1, so as to facilitate the full sifting of the cable material and make the cable material melt and mix better between the two sets of sifting rollers 2, thereby improving the sifting effect. The front of the inner surface of the pull plate 6 is elastically connected to the handle 8 by the spring 11. The spring 11 makes the handle 8 elastically extendable and retractable. When not in use, it can be retracted into the pull plate 6 to save space. When in use, it can be popped out for gripping and pulling the pull plate. The outer surface of the handle 8 is slidably connected to the front end of the inner surface of the pull plate 6, which facilitates the extension and retraction of the handle 8 in the pull plate 6 and makes it easy to operate the pull plate 6 to be pulled out and pushed in.

[0024] Reference Figures 4-6One end of the spring 11 is fixedly connected to the front of the inner surface of the pull plate 6, and the other end of the spring 11 is fixedly connected to the rear of the outer surface of the handle 8. The spring 11 provides elastic support for the handle 8, enabling the handle 8 to automatically reset under the action of the spring 11, ensuring the convenience of using the handle 8. Two sets of guide grooves 10 and guide blocks 12 are provided, symmetrically distributed at the bottom of the pull plate 6, further enhancing the stability and guidance of the pull plate 6 during sliding, making the movement of the pull plate 6 more smooth and reliable. The cross-sections of both the guide grooves 10 and the guide blocks 12 are T-shaped. It can effectively prevent the pull plate 6 from detaching from the machine body 1 during the sliding process, and improve the stability of the connection. The outer surface of the scraper 301 is fixedly connected with a baffle 4. The baffle 4 is used to block the scraped material and prevent the material from falling from both sides of the scraper 301, ensuring that the material can fall accurately into the tray 5 below, and improving the integrity of material collection. There are two sets of baffles 4, which are symmetrically distributed on the left and right sides of the outer surface of the scraper 301, blocking the material from both sides, further ensuring that the material will not fall from the side of the scraper 301, and improving the material collection effect.

[0025] Working principle: When the cable material is being processed, motor B9 is first started, and through the synchronous regulator, it simultaneously drives two sets of processing rollers 2 to rotate inward. After the processing rollers 2 are heated to the specified temperature, the cable material is poured between the two processing rollers 2, allowing it to melt and adhere to one set of processing rollers 2. During processing, a special tool is used to manually move the cable material adhering to the processing rollers 2 to prevent it from shifting off the surface. When the base material is melted, specific additives are added to fuse with it. After processing is complete, the handle 8 is moved outward to extend... Pull the pull plate 6 outwards so that it can be gripped. Then, while holding the handle 8, pull it outwards to move the pull plate 6 outwards. This allows the center of the tray 5 at the top of the pull plate 6 to be aligned with the bottom of the scouring roller 2 located at the front of the machine body 1. Then, start the motor A302. When it drives the threaded rod 303 to rotate, the threaded connection between the threaded rod 303 and the threaded part 304 causes the scraper 301 fixed on the threaded part 304 to move closer to the surface of the scouring roller 2. The scraper 301 scrapes the cable material attached to the surface of the scouring roller 2 into the bottom tray 5, thereby completing the scouring and collection of the cable material.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A material scraping device for a low dielectric loss PVC cable material open mill, comprising a machine body (1), characterized in that: A pull plate (6) is slidably connected to the left side of the inner surface of the machine body (1). A limit plate (7) is fixedly connected to the top of the outer surface of the pull plate (6). A tray (5) is snapped onto the inner surface of the limit plate (7). The bottom of the outer surface of the tray (5) is in contact with the top of the outer surface of the pull plate (6). A guide block (12) is fixedly connected to the bottom of the outer surface of the pull plate (6). A guide groove (10) is opened on the left side of the inner surface of the machine body (1). The outer surface of the guide block (12) is slidably connected to the inner surface of the guide groove (10). A scraping assembly (3) is provided on the left side of the inner surface of the machine body (1). The scraping assembly (3) includes a motor A (302), the outer surface of the motor A (302) is fixedly connected to the left side of the inner surface of the machine body (1), the output end of the motor A (302) is fixedly connected to a threaded rod (303), the outer surface of the threaded rod (303) is threaded and connected to a threaded component (304), and the outer surface of the threaded rod (303) is fixedly connected to a scraper (301).

2. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 1, characterized in that: The outer surface of the threaded rod (303) is rotatably connected to the left side of the inner surface of the machine body (1), the outer surface of the threaded part (304) is slidably connected to the left side of the inner surface of the machine body (1), and the outer surface of the scraper (301) is slidably connected to the inner surface of the machine body (1).

3. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 1, characterized in that: The inner left side of the machine body (1) is rotatably connected to the starting roller (2), and the outer right side of the machine body (1) is fixedly connected to the motor B (9). The output end of the motor B (9) is fixedly connected to the outer right side of the starting roller (2).

4. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 1, characterized in that: The outer surface of the scraper (301) is in contact with the outer surface of the sifting roller (2). The sifting roller (2) is provided in two sets, symmetrically distributed in the front and rear of the machine body (1).

5. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 1, characterized in that: The front part of the inner surface of the pull plate (6) is elastically connected to a handle (8) by a spring (11), and the outer surface of the handle (8) is slidably connected to the front end of the inner surface of the pull plate (6).

6. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 5, characterized in that: One end of the spring (11) is fixedly connected to the front part of the inner surface of the pull plate (6), and the other end of the spring (11) is fixedly connected to the rear part of the outer surface of the handle (8).

7. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 1, characterized in that: The guide groove (10) and guide block (12) are provided in two sets and are symmetrically distributed at the bottom of the pull plate (6). The cross-section of the guide groove (10) and guide block (12) is T-shaped.

8. The material scraping device for a low dielectric loss PVC cable material open mill according to claim 1, characterized in that: The outer surface of the scraper (301) is fixedly connected to a baffle (4). The baffle (4) is provided in two sets and is symmetrically distributed on the left and right sides of the outer surface of the scraper (301).