Glass pasting reflective paper device

Abstract

The utility model belongs to automatic equipment technical field especially relates to glass pastes reflective paper equipment, including frame, positioning device, first translation mechanism, turnover mechanism, adsorption mechanism and cover pressure mechanism, frame is equipped with the installation surface, and positioning device is located in the installation surface, and positioning device includes lifting subassembly, elastic component and positioning mould, lifting subassembly is located on the frame, and elastic component is located on lifting mechanism, and positioning mould is located on elastic component, and first translation mechanism includes two electric linear modules, and turnover mechanism includes two mounting seat, turnover board and rotary drive spare, and two mounting seat respectively is located on two mobile seat, and turnover board rotationally connects between two mounting seat, rotary drive spare is located in one mounting seat, and is connected turnover board, adsorption mechanism is located with one side of turnover board, cover pressure mechanism includes two second translation mechanism, third translation mechanism and elevating gear, two second translation mechanism is located on the frame, and third translation mechanism connects two second translation mechanism, and elevating gear is located on third translation mechanism, and the bottom of elevating gear is equipped with scraper.

Description

Technical Field

[0001] This utility model belongs to the field of automation equipment technology, and in particular relates to a glass reflective paper application device. Background Technology

[0002] Applying reflective paper to one side of glass makes it reflective. For example, mirrors have reflective paper applied to the glass; similarly, solar panels have a layer of reflective paper applied to the glass plate.

[0003] For example, CN206742269U discloses a device for applying reflective film strips to solar cell backsheets, comprising: a frame, a transport base, a first drive mechanism, a suction cup, a vacuum pump, a second drive mechanism, a loading table, a film-applying table, and a finished product table. The frame has slide rails extending in the left-right direction. The transport base is movably mounted on the slide rails in the left-right direction, extending forward and backward on the frame, with its front end protruding forward beyond the front surface of the slide rails. The first drive mechanism is connected to the transport base to drive it to move left and right on the slide rails. The first drive mechanism is a stepper motor. The suction cup is movably mounted on the front end of the transport base. The suction cup is a grid-shaped suction cup. Each intersection of the grid-shaped suction cup has a suction nozzle, and the vacuum pump is connected to each nozzle. The vacuum pump is connected to the suction cup to provide negative pressure to it. The second drive mechanism is connected to the suction cup to drive it to move up and down on the transport base. The loading table is located below the suction cups and is used to store unapplied solar backsheets. The film-applying worktable is located below the suction cup and to the right of the loading worktable. The worktable has reflective film strip positioning components. It also has solar cell backsheet positioning components adapted to these reflective film strip positioning components. The finished product worktable is located below the suction cup and to the right of the film-applying worktable. A grid-shaped reflective film, consisting of multiple horizontal and multiple vertical reflective film strips, is placed at a designated position on the film-applying worktable. A first drive mechanism drives the transport seat to move to the left above the loading worktable, while a second drive mechanism drives the suction cup to descend. A vacuum pump provides negative pressure to the suction cup to pick up the unapplied solar backsheet stored on the loading worktable. The second drive mechanism then drives the suction cup to rise, while the first drive mechanism drives the transport seat to move to the right above the film-applying worktable. The second drive mechanism then drives the suction cup to descend, placing the solar backsheet in the designated position and connecting it to the grid-shaped reflective film. The film is then pressed and heated to 80–120°C for 10–20 seconds to cure, ensuring the grid-shaped reflective film adheres tightly to the solar backsheet. The first drive mechanism continues to drive the transport seat to move to the right onto the finished product workbench, and the vacuum pump releases the negative pressure on the suction cup so that the solar backsheet with the reflective film can be stored on the finished product workbench.

[0004] The technical solution in the aforementioned patent document addresses the problem of uneven force application to a small area of ​​the solar panel due to the suction cup applying pressure locally. Utility Model Content

[0005] The purpose of this invention is to provide a glass reflective paper bonding device to solve the technical problem of uneven force when solar panels and reflective paper are bonded together in the prior art.

[0006] To achieve the above objectives, this utility model provides a glass reflective paper applicator, comprising a frame, a positioning device, a first translation mechanism, a flipping mechanism, an adsorption mechanism, and a pressing mechanism; the frame has a mounting surface, the positioning device is disposed on the mounting surface, the positioning device includes a lifting component, an elastic component, and a positioning mold, the lifting component is disposed on the frame, the elastic component is disposed on the lifting mechanism, the positioning mold is disposed on the elastic component, and the positioning mold has a positioning surface for positioning the glass;

[0007] The first translation mechanism includes two parallel electric linear modules arranged on the mounting surface, each electric linear module including a movable base; the flipping mechanism includes two mounting bases, a flipping plate, and a rotary drive, the two mounting bases being respectively disposed on the two movable bases, and the flipping plate being rotatably connected between the two mounting bases; the rotary drive is disposed on one of the mounting bases and connected to the flipping plate; the adsorption mechanism is disposed on one side of the flipping plate and is connected to a negative pressure system;

[0008] The pressing mechanism includes two second translation mechanisms, a third translation mechanism, and a lifting mechanism; the two second translation mechanisms are mounted on the frame, the third translation mechanism is connected to the two second translation mechanisms, the lifting mechanism is mounted on the third translation mechanism, and the bottom end of the lifting mechanism is provided with a scraper.

[0009] Furthermore, the lifting mechanism is also equipped with a CCD positioning camera, which is used to position the glass within the positioning surface and the reflective paper on the adsorption mechanism.

[0010] Furthermore, the lifting mechanism is also equipped with a lifting cylinder, and the scraper is located at the bottom end of the lifting cylinder.

[0011] Furthermore, the elastic component includes a base plate, guide rods, springs, and a top plate; the base plate is disposed on the lifting component, at least two guide rods slide through the base plate, the top plate is disposed at the top end of the guide rods, each guide rod is sleeved with the spring, and the spring abuts against the top plate and the base plate; the positioning mold is disposed on the top plate.

[0012] Furthermore, the top plate is provided with limiting members on both sides, and the bottom end of the limiting member is provided with a limiting hook, which abuts against the bottom side of the bottom plate.

[0013] Furthermore, the lifting assembly includes a mounting base and an electric cylinder; the mounting base is mounted on the frame, and two connecting members passing downward through the mounting surface are provided on both sides of the mounting base. A guide rail is provided on the outer side of the connecting member, and connecting plates connected to the guide rail are provided on both sides of the base plate; each connecting plate is connected to a mounting plate, the main body of the electric cylinder is connected to the mounting base, and the telescopic rod of the electric cylinder is connected to the mounting plate.

[0014] Furthermore, the frame is also provided with an angle adjustment mechanism, and the mounting base is provided on the angle adjustment mechanism; the lower ends of each of the connecting parts are connected to the same fixed plate, and the main body of the electric cylinder is provided on the fixed plate; the mounting base and the base plate are both provided with clearance holes to allow clearance at the upper end of the electric cylinder.

[0015] Furthermore, the positioning mold is also provided with a plurality of first adsorption holes, which are connected to the negative pressure system.

[0016] Furthermore, the positioning mold is detachably mounted on the elastic component, and a positioning cylinder is provided on the top side of the elastic component, the positioning cylinder being used to clamp the positioning mold.

[0017] Furthermore, the adsorption mechanism includes a carrier plate and an adsorption plate. The carrier plate is fixedly connected to the flipping plate. The carrier plate is provided with a plurality of air grooves, each of which is connected to the negative pressure system. The adsorption plate is disposed on the carrier plate and is provided with a plurality of second adsorption holes communicating with the air grooves.

[0018] The glass reflective paper applicator provided in this embodiment of the utility model has at least the following technical effects:

[0019] The glass to be coated with reflective paper can be positioned on the positioning surface of the positioning mold. The adsorption mechanism adsorbs the reflective paper, with the side of the reflective paper to be adhered facing upwards. The first translation mechanism drives the flipping mechanism to move above the glass plate, and the rotation drive drives the flipping plate to rotate 180°, so that the adsorption side of the reflective paper faces downwards. The lifting component lifts the positioning mold upwards, so that the glass on the positioning mold adheres to the reflective paper, and under the pressure of the elastic component, the glass forms an upward adhesion force. Since the elastic force of the elastic component acts directly on the positioning mold, and the positioning mold pushes the glass to adhere to the reflective paper, while the reflective paper is adsorbed on the adsorption mechanism, the force on the glass and reflective paper is uniform. After adhesion, the second translation mechanism can drive the scraper to scrape the reflective paper onto the glass plate, achieving a tighter and more secure adhesion between the glass and reflective paper. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural diagram of the glass reflective paper applicator provided in an embodiment of the present utility model.

[0022] Figure 2 This is a structural diagram of the other side of the glass reflective paper applicator provided in an embodiment of the present invention.

[0023] Figure 3 A structural diagram of the positioning device for the glass reflective paper applicator provided in this embodiment of the utility model.

[0024] Figure 4 A structural diagram of the flipping mechanism of the glass reflective paper applicator provided in this embodiment of the utility model. Detailed Implementation

[0025] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of this utility model, and should not be construed as limiting the utility model.

[0026] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0029] In one embodiment of the reflective paper applicator for glass of this utility model, please refer to... Figures 1 to 4 A reflective paper application device for glass includes a frame 100, a positioning device 200, a first translation mechanism 300, a flipping mechanism 400, an adsorption mechanism 500, and a pressing mechanism 600. The frame 100 has a mounting surface, and the positioning device 200 is mounted on the mounting surface. The positioning device 200 includes a lifting component 210, an elastic component 220, and a positioning mold 230. The lifting component 210 is mounted on the frame 100, the elastic component 220 is mounted on the lifting mechanism 210, and the positioning mold 230 is mounted on the elastic component 220. The positioning mold 230 has a positioning surface for positioning the glass. The glass to be coated with reflective paper can be positioned on the positioning surface of the positioning mold 230.

[0030] The first translation mechanism 300 includes two parallel electric linear modules 310 arranged on the mounting surface, each electric linear module 310 including a movable base 320. The flipping mechanism 400 includes two mounting bases 410, a flipping plate 420, and a rotary drive 430. The two mounting bases 410 are respectively disposed on the two movable bases 320, and the flipping plate 420 is rotatably connected between the two mounting bases 410. The rotary drive 430 is disposed on one of the mounting bases 410 and connected to the flipping plate 420. The adsorption mechanism 500 is disposed on one side of the flipping plate 420 and is connected to a negative pressure system (see attached figure).

[0031] The pressing mechanism 600 includes two second translation mechanisms 610, a third translation mechanism 620, and a lifting mechanism 630. All three mechanisms are electrically powered linear modules. The two second translation mechanisms 610 are mounted on the frame 100. The third translation mechanism 620 connects to the two second translation mechanisms 610. The lifting mechanism 630 is mounted on the third translation mechanism 620, and a scraper 640 is provided at the bottom end of the lifting mechanism 630.

[0032] In this embodiment, the glass to be coated with reflective paper can be positioned and fixed on the positioning surface of the positioning mold 230. The reflective paper to be coated is coated onto the adsorption mechanism 500, and the adsorption mechanism 600 adsorbs the reflective paper, with the side of the reflective paper to be coated facing upwards. First, the first translation mechanism 300 drives the flipping mechanism 400 to move as a whole above the glass plate, and then the rotation drive 430 drives the flipping plate to flip 180°, so that the coating surface of the reflective paper faces downwards. The lifting component 210 lifts the positioning mold 230 upwards, so that the glass on the positioning mold 230 is coated with the reflective paper on the bottom side of the adsorption mechanism 500, and the elastic component 220 is compressed. The compressed elastic component 220 applies force to the glass, achieving pressure retention on the glass, so that the glass forms a stable upward coating force. Since the elastic force of the elastic component 220 acts directly on the positioning mold 230, and the positioning mold 230 pushes the glass and reflective paper to adhere, while the reflective paper is adsorbed onto the adsorption mechanism 500, the force applied to the adhesion between the glass and the reflective paper is uniform. Furthermore, after adhesion, the second translation mechanism 610, the third translation mechanism 620, and the lifting mechanism 630 can drive a scraper to scrape the reflective paper onto the glass plate, achieving a tighter and more secure adhesion between the glass and the reflective paper.

[0033] Furthermore, refer to Figure 1 The lifting mechanism 630 is also equipped with a CCD positioning camera 700, which is used to position the glass on the positioning surface and the reflective paper on the adsorption mechanism 500. Specifically, when the glass is positioned on the positioning surface, the CCD positioning camera 700 can locate the specific position of the glass. When the reflective paper is positioned on the adsorption mechanism 500, the lifting mechanism 630 drives the positioning camera 700 to rise and fall, thereby locating the position of the reflective paper. This allows for accurate control of the movement position of the first translation mechanism 300, ensuring the precision of the adhesion between the glass and the reflective paper.

[0034] Furthermore, refer to Figure 1 The lifting mechanism 630 is further equipped with a lifting cylinder 650, and the scraper 640 is located at the bottom end of the lifting cylinder 650. Specifically, when the lifting mechanism 630 descends to a certain position, the lifting cylinder 650 drives the scraper 640 to descend, so that the scraper 640 contacts the reflective paper, without requiring the lifting mechanism 630 to continuously rise and fall. In addition, when the lifting cylinder 650 drives the scraper 640 to descend, the scraper 640 can apply force to the elastic component 220 to achieve elastic pressure, avoiding the problem of tearing the reflective paper.

[0035] Furthermore, refer to Figure 3The elastic component 220 includes a base plate 221, guide rods 222, springs 223, and a top plate 224. The base plate 221 is disposed on the lifting component 210, at least two guide rods 222 slide through the base plate 221, the top plate 224 is disposed at the top of the guide rods 222, each guide rod 222 is sleeved with a spring 223, and the spring 223 abuts against the top plate 224 and the base plate 221. The positioning mold 230 is disposed on the top plate 224.

[0036] Furthermore, the top plate 224 is provided with limiting members 225 on both sides, and the bottom end of the limiting member 225 is provided with a limiting hook 226, which abuts against the bottom side of the bottom plate 221. This prevents the guide rod 222 from detaching from the bottom plate 221.

[0037] Furthermore, refer to Figure 3 The lifting assembly 210 includes a mounting base 211 and an electric cylinder 212. The mounting base 211 is mounted on the frame 100. Two connecting members 213 extending downward through the mounting surface are provided on both sides of the mounting base 211. Guide rails 214 are provided on the outer sides of the connecting members 213. Connecting plates 227 connected to the guide rails are provided on both sides of the base plate 221. Each connecting plate 227 is connected to a mounting plate 228. The main body of the electric cylinder 212 is connected to the mounting base 211, and the telescopic rod of the electric cylinder 212 is connected to the mounting plate 228. In this embodiment, the electric cylinder 212 drives the connecting plates 227 to rise and fall, thereby driving the base plate 221 to rise and fall, thus realizing the lifting and lowering of the positioning mold 230.

[0038] Furthermore, refer to Figure 3 The frame 100 is also equipped with an angle adjustment mechanism 800, and the mounting base 211 is mounted on the angle adjustment mechanism 800. The lower ends of each connector 213 are connected to the same fixed plate 215, and the main body of the electric cylinder 212 is mounted on the fixed plate 215. The mounting base 211 and the base plate 221 are both provided with clearance holes to allow clearance at the upper end of the electric cylinder 212. In this embodiment, the angle position of the glass can be adjusted by the angle adjustment mechanism 800. Specifically, after the CCD positioning camera 700 positions the glass and the reflective paper, the angle of the glass is adjusted by the angle adjustment mechanism 800 so that the glass can match the reflective paper. Specifically, the angle adjustment mechanism 800 includes an adjustment structure formed by four sets of rectangular electric lead screw linear modules. The relative movement of each set of electric lead screw linear modules adjusts the angle of the mounting base 211, thereby adjusting the angle position of the glass.

[0039] Furthermore, the positioning mold 230 is also provided with a plurality of first suction holes 231, which are connected to the negative pressure system. When the glass positioning element is on the positioning mold 230, the first suction holes 231 adsorb and fix the glass.

[0040] Furthermore, the positioning mold 230 is detachably mounted on the top plate 224 of the elastic component 220, and a positioning cylinder 240 is provided on the top side of the top plate 224 of the elastic component 220. The positioning cylinder 240 is used to clamp the positioning mold 230 on the top plate 224.

[0041] Furthermore, refer to Figure 4 The adsorption mechanism 500 includes a carrier plate 510 and an adsorption plate 520. The carrier plate 510 is fixedly connected to the flip plate 420. The carrier plate 510 is provided with a plurality of air grooves 511, each of which is connected to the negative pressure system. The adsorption plate 520 is disposed on the carrier plate 510, and the adsorption plate 520 is provided with a plurality of second adsorption holes 521 communicating with the air grooves. When the negative pressure system draws air, the second adsorption holes 521 create a negative pressure that adsorbs the reflective paper onto the carrier plate 510.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for applying reflective paper to glass, characterized in that, It includes a frame, a positioning device, a first translation mechanism, a flipping mechanism, an adsorption mechanism, and a pressing mechanism; the frame has a mounting surface, the positioning device is located on the mounting surface, the positioning device includes a lifting component, an elastic component, and a positioning mold, the lifting component is located on the frame, the elastic component is located on the lifting component, the positioning mold is located on the elastic component, and the positioning mold has a positioning surface for positioning the glass; The first translation mechanism includes two parallel electric linear modules arranged on the mounting surface, each electric linear module including a movable base; the flipping mechanism includes two mounting bases, a flipping plate, and a rotary drive, the two mounting bases being respectively disposed on the two movable bases, and the flipping plate being rotatably connected between the two mounting bases; the rotary drive is disposed on one of the mounting bases and connected to the flipping plate; the adsorption mechanism is disposed on one side of the flipping plate and is connected to a negative pressure system; The pressing mechanism includes two second translation mechanisms, a third translation mechanism, and a lifting mechanism; the two second translation mechanisms are mounted on the frame, the third translation mechanism is connected to the two second translation mechanisms, the lifting mechanism is mounted on the third translation mechanism, and the bottom end of the lifting mechanism is provided with a scraper.

2. The glass reflective paper applicator according to claim 1, characterized in that: The lifting mechanism is also equipped with a CCD positioning camera, which is used to position the glass within the positioning surface and the reflective paper on the adsorption mechanism.

3. The glass reflective paper applicator according to claim 2, characterized in that: The lifting mechanism is also equipped with a lifting cylinder, and the scraper is located at the bottom end of the lifting cylinder.

4. The glass reflective paper applicator according to any one of claims 1 to 3, characterized in that: The elastic component includes a base plate, guide rods, springs, and a top plate; the base plate is disposed on the lifting component, at least two guide rods slide through the base plate, the top plate is disposed at the top end of the guide rods, each guide rod is fitted with a spring, and the spring abuts against the top plate and the base plate; the positioning mold is disposed on the top plate.

5. The glass reflective paper applicator according to claim 4, characterized in that: The top plate is also provided with limiting members on both sides, and the bottom end of the limiting member is provided with a limiting hook, which abuts against the bottom side of the bottom plate.

6. The glass reflective paper applicator according to claim 4, characterized in that: The lifting assembly includes a mounting base and an electric cylinder; the mounting base is mounted on the frame, and two connecting members passing downward through the mounting surface are provided on both sides of the mounting base. A guide rail is provided on the outer side of the connecting member, and connecting plates connected to the guide rail are provided on both sides of the base plate; each connecting plate is connected to a mounting plate, the main body of the electric cylinder is connected to the mounting base, and the telescopic rod of the electric cylinder is connected to the mounting plate.

7. The glass reflective paper applicator according to claim 6, characterized in that: The frame is also provided with an angle adjustment mechanism, and the mounting base is provided on the angle adjustment mechanism; the lower ends of each of the connecting parts are connected to the same fixed plate, and the main body of the electric cylinder is provided on the fixed plate; the mounting base and the base plate are both provided with clearance holes to allow clearance at the upper end of the electric cylinder.

8. The glass reflective paper applicator according to claim 1, characterized in that: The positioning mold is also provided with a plurality of first adsorption holes, which are connected to the negative pressure system.

9. The glass reflective paper applicator according to claim 8, characterized in that: The positioning mold is detachably mounted on the elastic component, and a positioning cylinder is provided on the top side of the elastic component for clamping the positioning mold.

10. The glass reflective paper applicator according to claim 1, characterized in that: The adsorption mechanism includes a carrier plate and an adsorption plate. The carrier plate is fixedly connected to the flip plate. The carrier plate is provided with a plurality of air grooves, each of which is connected to the negative pressure system. The adsorption plate is disposed on the carrier plate and is provided with a plurality of second adsorption holes communicating with the air grooves.

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