A kind of insulation board packing device

Abstract

The utility model discloses an insulation board packing device, including base, the base bottom fixed mounting has the support leg, the board body is set up in the base upper end, the push block is set up in the board body tail, the feeding channel is fixed mounting in the base upper end, the packing subassembly is set up in the feeding channel outside, the push assembly is set up in the push block outside, the fixed component is set up in the push block inboard, the guide wheel group is fixed mounting in the base upper end, and the guide wheel group sets up in the board body left and right sides. This insulation board packing device is by the packing subassembly who constitutes by the rotary disc, the membrane roller, the drive motor and the drive wheel, has realized the automaticity encircle packing of the board body, and the design of the drive wheel equiangular distribution has guaranteed that the rotary disc drives stable, and the stress is even, can realize high -speed rotation, this has replaced the low -efficient manual winding, and the packing speed has obtained the order of magnitude promotion.

Description

Technical Field

[0001] This utility model relates to the field of insulating board processing technology, specifically to an insulating board packaging device. Background Technology

[0002] Insulating boards (epoxy resin boards, fiberglass boards, etc.) are indispensable key insulating components in the fields of electrical power, electronic communications, etc. Due to the characteristics of their materials, such as high hardness, brittleness, easy chipping at the edges, and the surface insulation layer being susceptible to scratches, extremely high protective requirements are placed on the packaging process before shipment. Traditional packaging methods mainly rely on manual operation, which has the following prominent problems and defects:

[0003] 1. Low packaging efficiency and high labor costs: Workers need to manually bundle the insulation boards, which is a tedious and slow process that cannot be matched with modern, efficient production lines, becoming a bottleneck in the production process. At the same time, the high labor costs also weaken the product's market competitiveness.

[0004] 2. Poor packaging consistency and potential safety hazards: The tightness of manual packaging depends entirely on the worker's experience, making it difficult to standardize. Loose bundling can cause the packaging to loosen during transportation, resulting in friction or collision between the panels; while tight bundling may directly damage the edges or surface of the insulation board. This inconsistency not only affects the product's appearance but may also lead to damage to the internal products due to packaging failure, posing a quality hazard.

[0005] 3. Packaging special materials is difficult, and functionality and efficiency are hard to balance: For some insulation boards with special functional requirements, such as those that need to be wrapped with mica tape or fiberglass tape to enhance their fire resistance and high temperature resistance, manual wrapping is time-consuming and labor-intensive. Workers need to hold the roll of material and rotate it around the board repeatedly, which is not only extremely inefficient, but also makes it difficult to ensure uniform tension and tight coverage, which seriously affects the quality and effect of functional packaging.

[0006] 4. Low level of automation and high labor intensity: Existing semi-automatic packaging machines are mostly designed for general goods such as cardboard boxes. Their clamping and pushing mechanisms are often not suitable for insulating boards that are sensitive to the surface, which can easily cause scratches during the pushing process. At the same time, the lack of a dedicated fixing and guiding mechanism makes the boards easy to shift during the packaging process, affecting the packaging accuracy.

[0007] To address the aforementioned issues, we have implemented an innovative design based on the existing structure of the insulation board packaging device. Utility Model Content

[0008] The purpose of this utility model is to provide an insulating board packaging device to solve the problems mentioned in the background art, such as low packaging efficiency, high labor costs, poor packaging consistency, safety hazards, difficulty in packaging special materials, difficulty in balancing functionality and efficiency, low degree of automation, and high labor intensity of existing insulating board packaging devices.

[0009] To achieve the above objectives, this utility model provides the following technical solution: an insulating board packaging device, comprising a base, wherein a support leg is fixedly installed at the bottom of the base; a board body, wherein the board body is disposed on the upper end of the base; a push block, wherein the push block is disposed at the tail end of the board body; a feeding channel, wherein the feeding channel is fixedly installed on the upper end of the base; a packaging assembly, wherein the packaging assembly is disposed on the outside of the feeding channel; a pushing assembly, wherein the pushing assembly is disposed on the outside of the push block; a fixing assembly, wherein the fixing assembly is disposed on the inside of the push block; and a guide wheel assembly, wherein the guide wheel assembly is fixedly installed on the upper end of the base and is disposed on the left and right sides of the board body; wherein the packaging assembly is used to package the outside of the board body; the pushing assembly is used to drive the push block to move left and right to push the board body; and the fixing assembly is used to fix the tail end of the board body.

[0010] Preferably, the packaging assembly includes a rotating disk, film rollers, glass ribbon, and mica. The rotating disk is located outside the feeding channel, and film rollers are rotatably connected to the left and right sides of the rotating disk. Glass ribbon and mica are respectively wrapped around the outside of the two sets of film rollers.

[0011] Preferably, the packaging assembly further includes a drive motor and drive wheels. The drive motor is fixedly installed on the outside of the feeding channel, and the drive wheels are fixedly installed at the output end of the drive motor. The drive wheels are distributed in four groups at equal angles with respect to the center of the rotating disk.

[0012] Preferably, the pushing component includes a servo motor, a threaded rod, and a threaded connector. The servo motor is fixedly mounted on the upper end of the base, and the output end of the servo motor is fixedly connected to the threaded rod. The threaded rod is threadedly connected to the outer side of the threaded connector, and the threaded connector is connected to the top push block.

[0013] Preferably, the pushing component further includes a guide groove and a guide block. The guide groove is formed inside the base, and the guide block is slidably connected to the inside of the guide groove. The guide block is connected to the top threaded connector.

[0014] Preferably, the fixing component includes a sliding rod, a clamping plate, and a telescopic spring. The sliding rod is slidably connected to the inner side of the push block, and the clamping plate is fixedly connected to the tail end of the sliding rod. A telescopic spring is connected between the end of the sliding rod and the outer wall of the push block.

[0015] Preferably, the clamps are arranged in two sets symmetrically about the midpoint of the plate, and the surface of the clamps that fits against the side of the plate is a beveled surface.

[0016] Compared with the prior art, the beneficial effect of this utility model is that the insulating board packaging device is equipped with:

[0017] 1. The packaging assembly, consisting of a rotating disk, film roller, drive motor, and drive wheels, enables automated wrapping of the board. The angularly distributed design of the drive wheels ensures smooth rotation and uniform force distribution of the rotating disk, enabling high-speed rotation. This replaces inefficient manual wrapping, resulting in an order-of-magnitude increase in packaging speed.

[0018] 2. The unique dual-film roller design allows for the separate winding of glass ribbon and mica, enabling the device to achieve composite packaging of the two functional materials according to product requirements. This greatly expands the application range of the equipment and meets the high-end packaging needs of special insulation boards.

[0019] 3. The driving method of the packaging component is not a simple friction transmission, but a rotating disk driven by multiple drive wheels through meshing or friction. This makes the power transmission more reliable, avoids slippage, and ensures constant winding speed and packaging consistency.

[0020] 4. The push assembly, consisting of a servo motor, a threaded rod, and a threaded connector, enables precise linear motion of the push block. The servo motor can precisely control the push speed and distance, ensuring that the board can pass through the rotating packaging area at a uniform speed, thereby obtaining packaging with uniform winding intervals and consistent tightness.

[0021] 5. The fixing component uses the elasticity of the telescopic spring to push the sliding rod and clamping plate to clamp the tail of the plate. This elastic design can adapt to plates of different thicknesses and provide a stable and gentle clamping force, which can not only fix the plate reliably, but also avoid the damage to the plate surface or chipping of the edges and corners that may be caused by rigid clamping. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the overall bottom view of the present invention;

[0024] Figure 3 This is a three-dimensional structural diagram of the packaging component of this utility model;

[0025] Figure 4 This is a three-dimensional structural diagram of the push component of this utility model;

[0026] Figure 5 This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0027] Figure 6 This is a three-dimensional structural diagram of the fixing component of this utility model.

[0028] In the diagram: 1. Base; 2. Support leg; 3. Plate; 4. Push block; 5. Feeding channel; 6. Packaging assembly; 601. Rotary disk; 602. Film roller; 603. Glass fiber tape; 604. Mica; 605. Drive motor; 606. Drive wheel; 7. Pushing assembly; 701. Servo motor; 702. Threaded rod; 703. Threaded connector; 704. Guide groove; 705. Guide block; 8. Fixing assembly; 801. Sliding rod; 802. Clamping plate; 803. Telescopic spring; 9. Guide wheel assembly. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6 This utility model provides a technical solution: an insulating board packaging device, comprising: a base 1, with a support leg 2 fixedly installed at the bottom of the base 1; a board body 3, disposed on the upper end of the base 1; a push block 4, disposed at the tail of the board body 3; a feeding channel 5, fixedly installed on the upper end of the base 1; a packaging assembly 6, disposed on the outside of the feeding channel 5; a pushing assembly 7, disposed on the outside of the push block 4; a fixing assembly 8, disposed on the inside of the push block 4; and a guide wheel assembly 9, fixedly installed on the upper end of the base 1 and disposed on the left and right sides of the board body 3; wherein, the packaging assembly 6 is used to package the outside of the board body 3; the pushing assembly 7 is used to drive the push block 4 to move left and right to push the board body 3; and the fixing assembly 8 is used to fix the tail of the board body 3;

[0031] The packaging assembly 6 includes a rotating disk 601, a film roller 602, a glass ribbon 603, and a mica 604. The rotating disk 601 is located outside the feeding channel 5, and the film rollers 602 are rotatably connected to the left and right sides of the rotating disk 601. The glass ribbon 603 and mica 604 are respectively wrapped around the outer sides of the two sets of film rollers 602. The packaging assembly 6 also includes a drive motor 605 and drive wheels 606. The drive motor 605 is fixedly installed outside the feeding channel 5, and the drive wheels 606 are fixedly installed at the output end of the drive motor 605. There are four sets of drive wheels 606 distributed at equal angles about the center of the rotating disk 601. The pushing assembly 7 includes a servo motor 701, a threaded rod 702, and a threaded connector 703. The servo motor 701 is fixedly installed on the upper end of the base 1, and the output end of the servo motor 701 is fixedly connected to the threaded rod. The rod 702 has a threaded connector 703 threadedly connected to its outer side, and the threaded connector 703 is connected to the top push block 4; the pushing assembly 7 also includes a guide groove 704 and a guide block 705. The guide groove 704 is opened inside the base 1, and the guide block 705 is slidably connected to the inner side of the guide groove 704, and the guide block 705 is connected to the top threaded connector 703; the fixing assembly 8 includes a sliding rod 801, a clamping plate 802 and a telescopic spring 803. The sliding rod 801 is slidably connected to the inner side of the push block 4, and the end of the sliding rod 801 is fixedly connected to the clamping plate 802. The end of the sliding rod 801 is connected to the outer wall of the push block 4, and the telescopic spring 803 is connected between the end of the sliding rod 801 and the outer wall of the push block 4; the clamping plate 802 is symmetrically arranged in two sets about the midpoint of the plate body 3, and the surface of the clamping plate 802 that fits against the side end of the plate body 3 is a beveled surface;

[0032] This structure places the board 3 to be packaged on the base 1, with its tail abutting against the push block 4. At this time, the fixing component 8 starts working. Under the elastic force of the telescopic spring 803, it pushes the two sliding rods 801 to move towards the middle, so that the symmetrically distributed clamping plates 802 gently clamp the two sides of the tail of the insulating board, fixing the tail of the board 3. The drive motor 605 starts, driving the four sets of drive wheels 606 on its output end to rotate synchronously. The drive wheels 606 drive the entire rotating disk 601 to rotate smoothly and at high speed around the board 3 through friction or meshing with the outer edge of the rotating disk 601. The film rollers 602 installed on the left and right sides of the rotating disk 601 rotate together, pulling the glass ribbon 603 and mica 604 out of the reel respectively. Almost at the same time as the packaging component 6 starts, the pushing component 7 starts working. The servo motor 701 rotates precisely according to the preset program, driving the threaded rod 702 to rotate, and the threaded rod 702... The engaging threaded connector 703 converts rotational motion into linear motion. Under the constraint of the guide block 705 and the guide groove 704, the threaded connector 703 drives the push block 4 and the fixed insulating plate 3 to move forward at a uniform speed and smoothly (towards the feeding channel 5) along the channel formed by the guide wheel assembly 9. The insulating plate 3 moves forward at a uniform speed in a straight line, while the roll of packaging material rotates around it at high speed. The combination of these two motions allows the packaging material (glass ribbon 603 / mica 604) to be spirally and continuously wrapped around the moving plate 3. During this process, the guide wheel assembly 9 ensures that the insulating plate is always in the center position of the rotating disk 601, preventing it from colliding with the rotating parts, ensuring the uniformity of the winding and the safety of the process. When the end of the insulating plate is about to leave the packaging area, the push assembly 7 stops moving forward, and the packaging assembly 6 completes the last few turns of winding to ensure that the packaging end is secure.

[0033] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An insulating board packaging device, characterized in that, include: A base (1), wherein a support leg (2) is fixedly installed at the bottom of the base (1); Plate (3), said plate (3) is disposed on the upper end of base (1); Push block (4), said push block (4) is disposed at the tail of plate body (3); Feeding channel (5), which is fixedly installed on the upper end of base (1); Packaging component (6), the packaging component (6) is disposed outside the feeding channel (5); Push component (7), the push component (7) is disposed outside the push block (4); Fixing component (8), the fixing component (8) is disposed inside the push block (4); Guide wheel assembly (9), the guide wheel assembly (9) is fixedly installed on the upper end of the base (1), and the guide wheel assembly (9) is arranged on the left and right sides of the plate (3); wherein, The packaging component (6) is used to package the outside of the board (3); The pushing component (7) is used to drive the pushing block (4) to move left and right to push the plate (3); The fixing component (8) is used to fix the tail of the plate (3).

2. The insulating board packaging device according to claim 1, characterized in that: The packaging assembly (6) includes a rotating disk (601), a film roller (602), a glass ribbon (603), and mica (604). The rotating disk (601) is located outside the feeding channel (5), and the film roller (602) is rotatably connected to the left and right sides of the rotating disk (601). The glass ribbon (603) and mica (604) are respectively wrapped around the outside of the two sets of film rollers (602).

3. The insulating board packaging device according to claim 2, characterized in that: The packaging assembly (6) also includes a drive motor (605) and drive wheels (606). The drive motor (605) is fixedly installed on the outside of the feeding channel (5), and the drive wheel (606) is fixedly installed at the output end of the drive motor (605). The drive wheels (606) are distributed in four groups at equal angles with respect to the center of the rotating disk (601).

4. The insulating board packaging device according to claim 1, characterized in that: The push component (7) includes a servo motor (701), a threaded rod (702) and a threaded connector (703). The servo motor (701) is fixedly installed on the upper end of the base (1), and the output end of the servo motor (701) is fixedly connected to the threaded rod (702). The threaded rod (702) is threadedly connected to the outer side of the threaded connector (703), and the threaded connector (703) is connected to the top push block (4).

5. The insulating board packaging device according to claim 4, characterized in that: The push assembly (7) further includes a guide groove (704) and a guide block (705). The guide groove (704) is opened inside the base (1), and the guide block (705) is slidably connected to the inside of the guide groove (704). The guide block (705) is connected to the top threaded connector (703).

6. The insulating board packaging device according to claim 1, characterized in that: The fixing component (8) includes a sliding rod (801), a clamping plate (802), and a telescopic spring (803). The sliding rod (801) is slidably connected to the inside of the push block (4), and the clamping plate (802) is fixedly connected to the tail end of the sliding rod (801). The telescopic spring (803) is connected between the end of the sliding rod (801) and the outer wall of the push block (4).

7. The insulating board packaging device according to claim 6, characterized in that: The clamping plates (802) are arranged in two sets symmetrically about the midpoint of the plate body (3), and the surface of the clamping plates (802) that fits against the side end of the plate body (3) is a beveled surface.

Images