Adjustable wire arranging guide device for insulated wire production

Abstract

The utility model discloses an adjustable wire arranging guiding device for insulating wire production relates to insulating wire technical field, the mutual distance of multiple sets of tension pulleys is smaller, the moving distance of tension pulley is smaller to the background art, causes the tension pulley to be difficult to adjust the tension degree of enameled wire, and the practicability is low problem, present the following scheme, including installation frame, be equipped with support mechanism in the installation frame, the support mechanism includes the mounting plate of welding in the lower inner wall of installation frame one side, two respectively weld on the fixed block of mounting plate top outer wall and two both ends respectively through and be connected to two fixed block outer wall on the support roller of bearing, be equipped with fixed subassembly in the installation frame, the fixed subassembly includes the jacking cylinder and fixed seat of being connected on the installation frame bottom inner wall through bolt, the utility model discloses can carry out the quick adjustment to the tension degree of insulating wire in the insulating wire wire arranging conveying process, has improved the practicality.

Description

Technical Field

[0001] This utility model relates to the field of insulated wire technology, and in particular to an adjustable wire guide device for insulated wire production. Background Technology

[0002] An insulated wire is a wire in which a non-conductive material, such as resin, plastic, silicone rubber, or PVC, is uniformly and sealed around the conductor to form an insulating layer, preventing accidents such as leakage, short circuits, and electric shocks caused by contact between the conductor and the outside environment.

[0003] A search revealed a Chinese patent (application number "202421278059.2") disclosing "a wire laying device for an enameled wire production line." This device includes a winding assembly, which comprises a frame. A winding drum is located on the right side of the frame, and a winding motor is connected to the winding drum via an air shaft. The winding motor drives the winding drum to rotate via the air shaft. A wire laying assembly is located on the left side of the frame. The wire laying assembly includes a wire laying frame, which is connected to the frame via a servo slide. Several tension adjustment components are located on the front side of the wire laying frame, and a guide component is located on the right side of each tension adjustment component. The enameled wire... After passing through the tension adjusting assembly and the guide assembly, the wire is connected to the winding drum. The tension adjusting assembly is used to adjust the tension of the enameled wire. The guide assembly includes a guide wheel, which is rotatably mounted on the right side of the tension adjusting assembly. Locking washers are provided on the upper and lower sides of the guide wheel. A locking rod is connected to the outer side of the locking washers. The locking rod is connected to a locking device, which is used to drive the locking rod to move towards the guide wheel. However, in the process of using the above-mentioned wire laying device, the distance between the multiple tensioning wheels is small, and the movement distance of the tensioning wheels is small, making it difficult for the tensioning wheels to adjust the tension of the enameled wire, resulting in low practicality. Utility Model Content

[0004] This utility model provides an adjustable wire guiding device for insulated wire production, which solves the problem proposed in the prior art that the spacing between multiple tensioning wheels in the wire guiding device is small, the movement distance of the tensioning wheels is small, making it difficult to adjust the tension of the enameled wire and resulting in low practicality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An adjustable wire guiding device for insulated wire production includes a mounting frame. A support mechanism is provided within the mounting frame. The support mechanism includes a mounting plate welded to the lower inner wall of one side of the mounting frame, two fixing blocks welded to the top outer wall of the mounting plate, and two support rollers with their ends passing through and connected to the outer walls of the two fixing blocks via bearings. A fixing assembly is provided within the mounting frame. The fixing assembly includes a lifting cylinder bolted to the bottom inner wall of the mounting frame and a fixing seat bolted to the top of the piston rod of the lifting cylinder. An adjustment mechanism is provided within the mounting frame. The adjustment mechanism includes a lifting cylinder bolted to the top outer wall of the mounting frame and a lifting frame with two slide rails on each of its two outer walls. The system comprises two extrusion rollers slidably mounted in four slide tracks at both ends, several connecting plates welded to the inner top wall of the lifting frame, and guide plates welded to the outer bottom wall of the connecting plates. Each of the two extrusion rollers has a reset assembly at both ends. The reset assembly includes a mounting block connected to one end of the extrusion roller via a bearing, a slide rod welded to the outer top wall of the mounting block, and a reset spring sleeved on the lower outer wall of the slide rod. The lifting frame contains a limiting assembly, which includes an adjusting motor bolted to one outer wall of the lifting frame, a bidirectional screw connected to one end of the adjusting motor's output shaft via a coupling, two sliding plates with mounting grooves on their lower outer walls, and two limiting rollers connected to the two mounting grooves at both ends via bearings.

[0006] Preferably, two support rods are bolted to the bottom inner wall of the mounting frame, and the top ends of the two support rods are bolted to the top inner wall of the mounting frame.

[0007] Preferably, the mounting plate is fixed to the lower outer wall of the two support rods, and the upper part of the lifting cylinder is bolted to the bottom outer wall of the mounting plate.

[0008] Preferably, the lifting frame is bolted to the outer wall of the bottom end of the piston rod of the lifting cylinder, and limit rods are bolted to the four corners of the top of the lifting frame, with the upper parts of the four limit rods passing through and slidingly installed on the outer wall of the mounting frame.

[0009] Preferably, the mounting block abuts against the outer wall of the lifting frame, a fixing plate is welded to the upper outer wall of the lifting frame, and the slide rod passes through and is slidably installed on the outer wall of the fixing plate. A limit ring is screwed onto the upper part of the slide rod on the outer wall above the fixing plate.

[0010] The above scheme involves lowering the piston rod of the lifting cylinder, which in turn lowers the two extrusion rollers. The lifting frame moves along the outer wall of the two fixed blocks, and the support roller contacts the extrusion roller. The support roller causes the extrusion roller to move along the slide and squeeze the return spring. At the same time, the guide plate squeezes the insulation wire between the two extrusion rollers, thereby adjusting the tension of the insulation wire. The piston rod of the lifting cylinder drives the fixed seat to rise, and the fixed seat contacts the guide plate, squeezing and fixing the insulation wire between the fixed seat and the guide plate to prevent the insulation wire from shaking during cutting.

[0011] Preferably, one end of the bidirectional screw passes through and is connected to the outer wall of one side of the lifting frame via a bearing, and the two sliding plates are respectively screwed to the outer walls of both ends of the bidirectional screw. A positioning rod is connected inside the lifting frame by bolts, and the upper parts of the two sliding plates are slidably installed on the outer wall of the positioning rod.

[0012] The above solution involves adjusting the motor output shaft to drive the bidirectional screw to rotate. The bidirectional screw causes the two slide plates to move closer together, thereby clamping the insulation wire with the two limit rollers. This positioning and guiding of the insulation wire during transport prevents it from deviating.

[0013] The beneficial effects of this utility model are as follows: The piston rod of the lifting cylinder descends, causing the two extrusion rollers to descend as well. The lifting frame moves along the outer wall of the two fixed blocks, and the support roller contacts the extrusion roller. The support roller causes the extrusion roller to move along the slide and squeeze the return spring. At the same time, the guide plate squeezes the insulation wire between the two extrusion rollers, thereby adjusting the tension of the insulation wire. This allows for quick adjustment of the tension of the insulation wire during the wire laying and conveying process, improving its practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall main structure of an adjustable wire guide device for insulated wire production proposed in this utility model.

[0015] Figure 2 This is a schematic cross-sectional view of the overall structure of an adjustable wire guide device for insulated wire production proposed in this utility model.

[0016] Figure 3 This is a front view structural diagram of the support mechanism of an adjustable wire guiding device for insulated wire production proposed in this utility model.

[0017] Figure 4 This is a schematic diagram of the main structure of the fixed component of an adjustable wire guide device for producing insulated wires, as proposed in this utility model.

[0018] Figure 5 This is a bottom view of the adjustment mechanism of an adjustable wire guide device for producing insulated wires, as proposed in this utility model.

[0019] Figure 6 This is a schematic diagram of the main structure of the reset component of an adjustable wire guide device for insulated wire production proposed in this utility model.

[0020] Figure 7 This is a schematic diagram of the main structure of the limiting component of an adjustable wire guide device for insulated wire production proposed in this utility model.

[0021] In the diagram: 1. Mounting frame; 2. Support rod; 3. Support mechanism; 301. Mounting plate; 302. Fixing block; 303. Support roller; 4. Fixing assembly; 401. Lifting cylinder; 402. Fixing seat; 5. Adjusting mechanism; 501. Lifting cylinder; 502. Lifting frame; 503. Limiting rod; 504. Squeezing roller; 505. Connecting plate; 506. Guide plate; 6. Reset assembly; 601. Mounting block; 602. Slide rod; 603. Reset spring; 604. Fixing plate; 605. Limiting ring; 7. Limiting assembly; 701. Adjusting motor; 702. Bidirectional screw; 703. Slide plate; 704. Positioning rod; 705. Limiting roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1, referring to Figures 1-3 An adjustable wire guide device for insulated wire production includes a mounting frame 1. Two support rods 2 are bolted to the bottom inner wall of the mounting frame 1. The top ends of the two support rods 2 are bolted to the top inner wall of the mounting frame 1. A support mechanism 3 is provided inside the mounting frame 1. The support mechanism 3 includes a mounting plate 301 welded to the lower inner wall of one side of the mounting frame 1, two fixing blocks 302 welded to the top outer wall of the mounting plate 301, and two support rollers 303 with their ends passing through and connected to the outer walls of the two fixing blocks 302 by bearings. The mounting plate 301 is fixed to the lower outer wall of the two support rods 2.

[0024] like Figure 4 As shown, it includes a fixing component 4, which includes a lifting cylinder 401 bolted to the inner wall of the bottom of the mounting frame 1 and a fixing seat 402 bolted to the top of the piston rod of the lifting cylinder 401. The upper part of the lifting cylinder 401 is bolted to the outer wall of the bottom of the mounting plate 301.

[0025] like Figure 5As shown, the system includes an adjustment mechanism 5, which includes a lifting cylinder 501 bolted to the top outer wall of the mounting frame 1, a lifting frame 502 with two slide tracks on each of its two outer walls, two extrusion rollers 504 slidably mounted at both ends in the four slide tracks, several connecting plates 505 welded to the top inner wall of the lifting frame 502, and guide plates 506 welded to the bottom outer wall of the connecting plates 505. The lifting frame 502 is bolted to the bottom outer wall of the piston rod of the lifting cylinder 501. Limiting rods 503 are bolted to the four corner outer walls of the top of the lifting frame 502. The upper parts of the four limiting rods 503 pass through and are slidably mounted on the outer wall of the mounting frame 1.

[0026] like Figure 6 As shown, it includes four reset components 6. Each reset component 6 includes a mounting block 601 connected to one end of the extrusion roller 504 via a bearing, a slide rod 602 welded to the top outer wall of the mounting block 601, and a reset spring 603 sleeved on the lower outer wall of the slide rod 602. The mounting block 601 abuts against the outer wall of the lifting frame 502. A fixing plate 604 is welded to the upper outer wall of the lifting frame 502. The slide rod 602 passes through and is slidably mounted on the outer wall of the fixing plate 604. A limit ring 605 is screwed onto the upper part of the slide rod 602 above the fixing plate 604.

[0027] Example 2: An adjustable wire guide device for insulated wire production, referring to... Figure 7 The system includes a limiting component 7, which includes an adjusting motor 701 bolted to one side of the outer wall of the lifting frame 502, a bidirectional screw 702 connected to one end of the output shaft of the adjusting motor 701 via a coupling, two sliding plates 703 with mounting grooves on their lower outer walls, and two limiting rollers 705 connected to the two mounting grooves at both ends via bearings. One end of the bidirectional screw 702 passes through and is connected to one side of the outer wall of the lifting frame 502 via a bearing. The two sliding plates 703 are respectively bolted to the outer walls at both ends of the bidirectional screw 702. A positioning rod 704 is bolted inside the lifting frame 502, and the upper parts of the two sliding plates 703 are slidably mounted on the outer wall of the positioning rod 704.

[0028] Working principle: The piston rod of the lifting cylinder 501 descends, driving the two extrusion rollers 504 to descend. The lifting frame 502 moves along the outer wall of the two fixed blocks 302. The support roller 303 contacts the extrusion roller 504, causing the extrusion roller 504 to move along the slide and squeeze the return spring 603. At the same time, the guide plate 506 squeezes the insulation wire between the two extrusion rollers 504, thereby adjusting the tension of the insulation wire. The output shaft of the adjusting motor 701 drives the bidirectional screw 702 to rotate. The bidirectional screw 702 drives the two sliding plates 703 to move closer to each other, thereby causing the two limit rollers 705 to clamp the insulation wire. This positions and guides the insulation wire during the conveying process, preventing the insulation wire from deviating. The piston rod of the lifting cylinder 401 drives the fixed seat 402 to rise. The fixed seat 402 contacts the guide plate 506, squeezing and fixing the insulation wire between the fixed seat 402 and the guide plate 506, preventing the insulation wire from shaking during cutting.

[0029] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. An adjustable wire guide device for insulated wire production, comprising a mounting frame (1), characterized in that, The mounting frame (1) is provided with a support mechanism (3). The support mechanism (3) includes a mounting plate (301) welded to the lower inner wall of one side of the mounting frame (1), two fixing blocks (302) welded to the top outer wall of the mounting plate (301) respectively, and two support rollers (303) that pass through at both ends and are connected to the outer walls of the two fixing blocks (302) by bearings. The mounting frame (1) is provided with a fixing component (4), which includes a lifting cylinder (401) bolted to the inner wall of the bottom of the mounting frame (1) and a fixing seat (402) bolted to the top of the piston rod of the lifting cylinder (401). The mounting frame (1) is provided with an adjustment mechanism (5). The adjustment mechanism (5) includes a lifting cylinder (501) bolted to the top outer wall of the mounting frame (1), a lifting frame (502) with two slides on both sides of the outer wall, two extrusion rollers (504) slidably installed in the four slides at both ends, several connecting plates (505) welded to the top inner wall of the lifting frame (502), and guide plates (506) welded to the bottom outer wall of the several connecting plates (505). Both ends of the two extrusion rollers (504) are provided with reset components (6). The reset components (6) include a mounting block (601) connected to one end of the extrusion roller (504) by a bearing, a slide rod (602) welded to the top outer wall of the mounting block (601), and a reset spring (603) sleeved on the lower outer wall of the slide rod (602). The lifting frame (502) is provided with a limiting component (7). The limiting component (7) includes an adjusting motor (701) connected to one side of the outer wall of the lifting frame (502) by bolts, a bidirectional screw (702) connected to one end of the output shaft of the adjusting motor (701) by a coupling, two sliding plates (703) with mounting grooves on their lower outer walls, and two limiting rollers (705) connected to the two mounting grooves by bearings at both ends.

2. The adjustable wire guiding device for insulated wire production according to claim 1, characterized in that, The mounting frame (1) has two support rods (2) connected to the bottom inner wall by bolts, and the top ends of the two support rods (2) are respectively connected to the top inner wall of the mounting frame (1) by bolts.

3. The adjustable wire guiding device for insulated wire production according to claim 2, characterized in that, The mounting plate (301) is fixed on the lower outer wall of the two support rods (2), and the upper part of the lifting cylinder (401) is connected to the bottom outer wall of the mounting plate (301) by bolts.

4. The adjustable wire guiding device for insulated wire production according to claim 1, characterized in that, The lifting frame (502) is bolted to the outer wall of the bottom end of the piston rod of the lifting cylinder (501). Limiting rods (503) are bolted to the four corners of the top of the lifting frame (502), and the upper parts of the four limiting rods (503) are respectively inserted through and slidably installed on the outer wall of the mounting frame (1).

5. An adjustable wire guiding device for insulated wire production according to claim 1, characterized in that, The mounting block (601) abuts against the outer wall of the lifting frame (502). A fixing plate (604) is welded to the upper outer wall of the lifting frame (502), and the slide rod (602) passes through and is slidably installed on the outer wall of the fixing plate (604). A limit ring (605) is screwed onto the upper part of the slide rod (602) on the outer wall above the fixing plate (604).

6. The adjustable wire guiding device for insulated wire production according to claim 1, characterized in that, One end of the bidirectional screw (702) passes through and is connected to the outer wall of the lifting frame (502) through a bearing, and the two sliding plates (703) are respectively screwed to the outer walls of the two ends of the bidirectional screw (702). The lifting frame (502) is connected to a positioning rod (704) by bolts, and the upper parts of the two sliding plates (703) are respectively slidably installed on the outer wall of the positioning rod (704).

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