Fermentation device for tea meal feed production

Abstract

The utility model discloses a kind of fermentation devices for tea chaff feed production, belong to tea chaff feed production field, including jar body, the inner top wall of jar body is fixedly embedded with bearing, the inner ring of bearing is fixedly connected with rotating shaft, rotating shaft and stirring plate are rotated by drive motor, can make material fully mix, first stirring plate is cooperated with second stirring plate, realize multi-angle stirring, ensure that fermentation is uniform, rubber scraper plate is attached jar body inner wall, can scrape off wall material in time, avoid material residual waste and partial fermentation uneven, heating pipe in cavity can accurately control fermentation temperature, satisfy different microorganism growth demand, after stirring Material falls into screen cooperation vibration motor, can screen raw material, remove impurity and large particle, make tea chaff material after fermentation and impurity separate, ensure that feed is pure, vibration design can also prevent screen blockage, effectively improve the stability and quality of tea chaff feed fermentation, suitable for industrialization.

Description

Technical Field

[0001] This utility model relates to the field of tea meal feed production, specifically a fermentation device for tea meal feed production. Background Technology

[0002] Tea meal, also known as tea seed cake or tea seed cake, is a purplish-brown granular material. It is the residue left after pressing oil from tea seeds. It is rich in nutrients such as crude protein, crude fat, amino acids, minerals, and vitamins, making it a high-quality protein feed resource. Fermentation is an important step in the production of tea meal feed. Fermentation can improve the taste of tea meal, enhance its nutritional value and digestibility, inhibit the growth of harmful microorganisms, and extend the shelf life of the feed.

[0003] Currently, existing tea meal fermentation devices have some shortcomings in use. For example, the temperature control during fermentation is not precise enough, resulting in unstable fermentation effects. The mixing is not uniform enough, which affects the full contact between the tea meal and the fermentation agent. Therefore, those skilled in the art provide a fermentation device for tea meal production to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a fermentation device for tea meal feed production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A fermentation device for tea meal feed production includes a tank. A bearing is fixedly embedded in the inner top wall of the tank. A rotating shaft is fixedly connected to the inner ring of the bearing. A first stirring plate arranged at equal intervals is fixedly connected to the outer surface of the rotating shaft. Two sets of second stirring plates are fixedly connected to the outer surface of the rotating shaft. A fixing plate is fixedly connected to the side of each set of second stirring plates that is close to each other. A rubber scraper is fixedly connected to the side of each fixing plate that is far from each other. A drive motor is installed at the top of the tank, and the output end of the drive motor is connected to the top of the rotating shaft. A cavity is formed inside the tank, and a set of heating tubes is fixedly installed inside the cavity. A feed inlet is fixedly connected to the upper surface of the tank. A funnel is connected to the bottom surface of the tank. Two connecting plates are provided below the funnel. A set of springs is fixedly connected to the side of each connecting plate that is close to each other. A fixing frame is fixedly connected to the end of each set of springs that is close to each other. A screen is installed on the inner wall of the fixing frame, and a vibration motor is fixedly installed on the bottom surface of the screen.

[0006] As a further improvement of this utility model: a bracket is fixedly connected to the top of the tank, and the bottom surface of the bracket is connected to the upper surface of the drive motor.

[0007] As a further embodiment of this utility model: a sealing gasket is fixedly connected to the upper surface of the feed inlet, a dust cover is connected to the upper surface of the sealing gasket, a handle is fixedly connected to the upper surface of the dust cover, a vent hole is opened on the upper surface of the dust cover, and an air filter is fixedly connected to the inner wall of the vent hole.

[0008] As a further embodiment of this utility model: a support plate is fixedly connected to the upper surface of the tank, a control box is fixedly installed on the front of the support plate, and an indicator light is fixedly installed on the upper surface of the control box.

[0009] As a further improvement of this utility model: a touch screen is fixedly installed on the front of the control box, and a temperature sensor is fixedly installed on the inner top wall of the tank.

[0010] As a further improvement of this utility model: an observation groove is provided on the outer surface of the tank, and a transparent glass plate is fixedly connected to the inner wall of the observation groove.

[0011] As a further improvement of this utility model: a funnel is fixedly connected to the bottom surface of the tank, and a discharge valve is fixedly connected to the bottom of the funnel.

[0012] As a further improvement of this utility model: two arc-shaped plates are fixedly connected to the outer surface of the tank, and a set of support legs are fixedly connected to the bottom surface of each of the two arc-shaped plates.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This fermentation device for tea meal feed production uses a drive motor to rotate the shaft and stirring plates, ensuring thorough mixing of the materials. The first and second stirring plates work together to achieve multi-angle stirring, ensuring uniform fermentation. Rubber scrapers adhere to the inner wall of the tank, promptly removing material stuck to the wall to prevent material residue waste and uneven fermentation in certain areas. Heating tubes inside the cavity can precisely control the fermentation temperature to meet the growth requirements of different microorganisms. The stirred material falls onto a screen, which, in conjunction with a vibrating motor, can screen the raw materials to remove impurities and large particles, separating the fermented tea meal from impurities and ensuring the purity of the feed. The vibration design also prevents screen clogging, effectively improving the stability and quality of tea meal feed fermentation, making it suitable for industrial production. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a fermentation device for tea meal feed production; Figure 2 A top view of a fermentation apparatus for producing tea meal feed; Figure 3 A bottom view of a fermentation apparatus for producing tea meal feed. Figure 4A cross-sectional view of a fermentation device for producing tea meal feed. Figure 5 This is an overhead sectional view of a fermentation device for producing tea meal feed.

[0015] In the diagram: 1. Tank body; 2. Feed inlet; 3. Drive motor; 4. Bearing; 5. Rotating shaft; 6. First stirring plate; 7. Second stirring plate; 8. Fixing plate; 9. Rubber scraper; 10. Cavity; 11. Heating tube; 12. Sealing gasket; 13. Dust cover; 14. Handle; 15. Bracket; 16. Support plate; 17. Control box; 18. Touch screen; 19. Indicator light; 20. Vent; 21. Observation slot; 22. Transparent glass plate; 23. Curved plate; 24. Support leg; 25. Funnel; 26. Discharge valve; 27. Temperature sensor; 28. Connecting plate; 29. ​​Spring; 30. Fixing frame; 31. Screen; 32. Vibration motor. Detailed Implementation

[0016] Please see Figures 1-5 In this embodiment of the invention, a tank body 1 is included. A bearing 4 is fixedly embedded in the inner top wall of the tank body 1. A rotating shaft 5 is fixedly connected to the inner ring of the bearing 4. A first stirring plate 6 arranged at equal intervals is fixedly connected to the outer surface of the rotating shaft 5. Two sets of second stirring plates 7 are fixedly connected to the outer surface of the rotating shaft 5. A fixing plate 8 is fixedly connected to the side of the two sets of second stirring plates 7 that are close to each other, and a rubber scraper 9 is fixedly connected to the side of the two fixing plates 8 that are far apart from each other. A drive motor 3 is provided at the top of the tank body 1, and the output end of the drive motor 3 is connected to the top end of the rotating shaft 5. A cavity 10 is opened inside the tank body 1, and a set of heating tubes 11 is fixedly installed inside the cavity 10. A feed inlet 2 is fixedly connected to the upper surface of the tank body 1, and a funnel 25 is connected to the bottom surface of the tank body 1. Two connecting plates 28 are provided below 25. A set of springs 29 are fixedly connected to the side of the two connecting plates 28 that are close to each other. The ends of the two sets of springs 29 that are close to each other are fixedly connected to a fixed frame 30. A screen 31 is installed on the inner wall of the fixed frame 30. A vibration motor 32 is fixedly installed on the bottom surface of the screen 31. The drive motor 3 drives the rotating shaft 5 and the first stirring plate 6 and the second stirring plate 7 to achieve multi-angle uniform stirring of the material. The rubber scraper 9 scrapes off the material adhering to the inner wall of the tank 1 to avoid residue and uneven fermentation. The heating tube 11 precisely controls the fermentation temperature to meet the growth requirements of microorganisms. The stirred material falls into the screen 31 and cooperates with the vibration motor 32 to screen the raw material impurities, thereby separating the fermented tea meal feed material from the impurities, improving efficiency and quality, and reducing energy consumption and manual cleaning costs.

[0017] A bracket 15 is fixedly connected to the top of the tank body 1. The bottom surface of the bracket 15 is connected to the upper surface of the drive motor 3. A sealing gasket 12 is fixedly connected to the upper surface of the feed inlet 2. A dust cover 13 is connected to the upper surface of the sealing gasket 12. A handle 14 is fixedly connected to the upper surface of the dust cover 13. A vent 20 is opened on the upper surface of the dust cover 13. An air filter is fixedly connected to the inner wall of the vent 20. A support plate 16 is fixedly connected to the upper surface of the tank body 1. A control box 17 is fixedly installed on the front of the support plate 16. An indicator light 19 is fixedly installed on the upper surface of the control box 17. The sealing gasket 12 and the dust cover 13, together with the air filter on the vent 20, ensure a clean fermentation environment. The indicator light 19 provides real-time feedback on the equipment status. The heating tube 11 and the temperature sensor 27 are linked to control the temperature. The first stirring plate 6, the second stirring plate 7, and the rubber scraper 9 ensure that the material is mixed evenly and without residue, thus improving the fermentation quality of tea meal feed.

[0018] A touch screen display 18 is fixedly installed on the front of the control box 17. A temperature sensor 27 is fixedly installed on the inner top wall of the tank 1. An observation slot 21 is opened on the outer surface of the tank 1. A transparent glass plate 22 is fixedly connected to the inner wall of the observation slot 21. A funnel 25 is fixedly connected to the bottom of the tank 1. A discharge valve 26 is fixedly connected to the bottom of the funnel 25. Two arc-shaped plates 23 are fixedly connected to the outer surface of the tank 1. A set of support legs 24 is fixedly connected to the bottom of each of the two arc-shaped plates 23. The touch screen display 18 and the temperature sensor 27 work together to achieve precise temperature control. The observation slot 21 and the transparent glass plate 22 facilitate real-time monitoring of the fermentation status. The design of the funnel 25 and the discharge valve 26 improves the discharge efficiency and reduces residue. The arc-shaped plates 23 combined with the support legs 24 enhance the overall stability, integrating efficient discharge and stable support, significantly optimizing the fermentation process and quality of tea meal feed.

[0019] The working principle of this utility model is as follows: First, open the dust cover 13 and put the material into the tank through the feed inlet 2 at the top of the tank 1. After feeding, use the dust cover 13 and the sealing gasket 12 to seal the feed inlet 2. At the same time, the air filter in the vent 20 can allow ventilation while preventing external impurities and bacteria from entering. Then, start the drive motor 3. The output end of the drive motor 3 drives the rotating shaft 5 to rotate. The first stirring plate 6 and the second stirring plate 7 on the rotating shaft 5 operate synchronously. The first stirring plate 6 and the second stirring plate 7 stir the material and mix it thoroughly. Then, the second stirring plate 7 drives the fixed plate 8 and the rubber scraper 9 to move closely against the inner wall of the tank 1, continuously scraping off the attached material to prevent material residue and deterioration, and to ensure the cleanliness of the tank. At this time, the heating tube 11 in the cavity 10 inside the tank 1... The heating element 11 heats the material inside the tank when powered on. Temperature sensor 27 monitors the temperature inside the tank in real time and transmits the data to control box 17. The operator sets the required temperature range for fermentation through touch screen 18. Control box 17 automatically adjusts the working state of heating tube 11 based on the feedback signal from temperature sensor 27 to maintain a stable temperature. After fermentation is completed, the funnel 25 structure at the bottom of tank 1 guides the material to gather towards the center, avoiding the material residue problem of traditional flat-bottomed tanks 1. The discharge valve 26 is opened, and the material is discharged through the discharge valve 26 and falls into screen 31. Screen 31 vibrates under the drive of vibrating motor 32 to screen the raw materials, remove impurities and large particles, and thus separate the impurities from the fermented material. Spring 29 is designed to enhance the vibration effect and avoid resonance affecting the overall structure.

[0020] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fermentation device for tea meal feed production, characterized in that, The device includes a tank (1), with a bearing (4) fixedly embedded in the inner top wall of the tank (1). A rotating shaft (5) is fixedly connected to the inner ring of the bearing (4). A first stirring plate (6) arranged at equal intervals is fixedly connected to the outer surface of the rotating shaft (5). Two sets of second stirring plates (7) are fixedly connected to the outer surface of the rotating shaft (5). A fixing plate (8) is fixedly connected to the side of the two sets of second stirring plates (7) that are close to each other. A rubber scraper (9) is fixedly connected to the side of the two fixing plates (8) that are far apart from each other. A drive motor (3) is provided at the top of the tank (1). The output end of the drive motor (3) is connected to the top end of the rotating shaft (5). The tank (1) has an internal cavity (10), and a set of heating tubes (11) are fixedly installed inside the cavity (10). The upper surface of the tank (1) is fixedly connected to the feed inlet (2), and the bottom surface of the tank (1) is connected to the funnel (25). Two connecting plates (28) are provided below the funnel (25). A set of springs (29) are fixedly connected to the side of the two connecting plates (28) that are close to each other. The ends of the two sets of springs (29) that are close to each other are fixedly connected to a fixed frame (30). A screen (31) is installed on the inner wall of the fixed frame (30), and a vibration motor (32) is fixedly installed on the bottom surface of the screen (31).

2. The fermentation device for tea meal feed production according to claim 1, characterized in that, A bracket (15) is fixedly connected to the top of the tank (1), and the bottom surface of the bracket (15) is connected to the upper surface of the drive motor (3).

3. The fermentation device for tea meal feed production according to claim 2, characterized in that, A sealing gasket (12) is fixedly connected to the upper surface of the feed inlet (2). A dust cover (13) is connected to the upper surface of the sealing gasket (12). A handle (14) is fixedly connected to the upper surface of the dust cover (13). A vent hole (20) is opened on the upper surface of the dust cover (13). An air filter is fixedly connected to the inner wall of the vent hole (20).

4. The fermentation device for tea meal feed production according to claim 1, characterized in that, A support plate (16) is fixedly connected to the upper surface of the tank (1), and a control box (17) is fixedly installed on the front of the support plate (16). An indicator light (19) is fixedly installed on the upper surface of the control box (17).

5. The fermentation device for tea meal feed production according to claim 4, characterized in that, A touch screen (18) is fixedly installed on the front of the control box (17), and a temperature sensor (27) is fixedly installed on the inner top wall of the tank (1).

6. The fermentation apparatus for tea meal feed production according to claim 1, characterized in that, An observation groove (21) is provided on the outer surface of the tank (1), and a transparent glass plate (22) is fixedly connected to the inner wall of the observation groove (21).

7. The fermentation apparatus for tea meal feed production according to claim 1, characterized in that, A funnel (25) is fixedly connected to the bottom surface of the tank (1), and a discharge valve (26) is fixedly connected to the bottom of the funnel (25).

8. The fermentation apparatus for tea meal feed production according to claim 1, characterized in that, Two arc-shaped plates (23) are fixedly connected to the outer surface of the tank (1). A set of support legs (24) is fixedly connected to the bottom surface of each of the two arc-shaped plates (23). The outer surfaces of the two sets of support legs (24) are connected to one end of the connecting plate (28).

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