An LED luminaire

Abstract

The application discloses an LED lamp, characterized in that comprising: a base, the base comprises a bottom plate, a side wall and a mounting part, the side wall surrounds the edge of the bottom plate and forms a containing groove with the bottom plate, the mounting part is arranged along the edge of the side wall; a light source assembly, the light source assembly is arranged on the bottom plate and at least part is arranged in the containing groove; an optical member, the optical member is arranged on the mounting part and covers the containing groove; and a frame, the frame is arranged on the mounting part and the optical member, the frame comprises at least one frame, the frame and the mounting part clamp the optical member; a power supply device and at least one junction box, the power supply device is fixed to the side wall, both ends of the power supply device are provided with junction box preloading parts, and at least one junction box is fixed to the junction box preloading parts.

Description

Technical Field

[0001] This application relates to the technical field of LED lighting devices, specifically to an LED lamp and an assembly method for the LED lamp. Background Technology

[0002] LED lighting fixtures are those that use light-emitting diodes (LEDs) as their light source. They are widely used due to their advantages such as energy saving and long lifespan. Panel lights, in particular, are highly favored for their thinness, large illumination area, and complete light-emitting surface.

[0003] Existing LED panel lights can be broadly categorized into two types based on their light emission: edge-emitting and center-lit. Edge-emitting LED panel lights have lower luminous efficiency, failing to meet the demands of high-illuminance environments. Furthermore, their complex structure leads to higher production costs and makes assembly and maintenance relatively difficult. In contrast, center-lit LED panel lights offer ample space for the light source components, meeting lighting requirements under various conditions. Their relatively simple structure also makes them suitable for automated production.

[0004] Existing LED panel lights typically employ a frame structure to secure certain components or to seal the LED panel light. These frame structures are usually assembled using welding, but this process is relatively complex and involves additional steps. Other related technologies use screws or other fasteners to secure the frame. However, this method is complex to assemble, requiring additional screw holes and screws, which increases overall cost and defect rate in actual production.

[0005] Existing LED panel lights typically include a power supply unit to drive the LED light source. However, the size of the power supply unit is limited by the size of the electronic components, making large-scale adjustments difficult. To accommodate the power supply unit, LED panel lights must compromise either in the height or length and width directions. For example, the frame width of LED panel lights needs to be relatively wide, such as 25mm or more, to properly accommodate the power supply unit. This results in the frame occupying a large proportion of the light-emitting surface of the LED panel light, which limits both visual appeal and light emission effects.

[0006] In addition, since LED light sources usually have many LED chips, in order to make the light output uniform, LED panel lights usually need to set the light-emitting element in the light-emitting direction of the LED chips, or keep a certain distance between the LED chips and the light-emitting surface of the LED panel light, which makes it difficult to reduce the overall height of the LED panel light.

[0007] In summary, given the shortcomings and defects of existing LED panel lights, how to design LED panel lights to reduce damage during transportation, improve light output, increase assembly efficiency, enhance visual effects, and reduce size are technical problems that urgently need to be solved by those skilled in the art. Utility Model Content

[0008] This abstract describes many embodiments of this application. However, the terminology used herein is only used to describe certain embodiments disclosed in this specification (whether or not they are included in the claims), and not a complete description of all possible embodiments. Some embodiments of the various features or aspects of this application described above may be combined in different ways to form an LED luminaire or a part thereof.

[0009] One embodiment of this application provides an LED lighting fixture, characterized in that it includes:

[0010] A base, the base including a base plate, a side wall and a mounting part, the side wall surrounding the edge of the base plate and forming a receiving groove with the base plate, the mounting part being disposed along the edge of the side wall;

[0011] A light source assembly is disposed on the base plate and at least partially disposed within the receiving groove;

[0012] An optical component, the optical component being disposed on the mounting portion and covering the receiving groove; and

[0013] A frame is disposed on the mounting portion and the optical component, the frame including at least one side frame, the side frame and the mounting portion clamping the optical component;

[0014] A power supply device and at least one junction box, the power supply device being fixed to the side wall, the power supply device having junction box pre-installation parts at both ends, and at least one junction box being fixed to the junction box pre-installation part.

[0015] In one embodiment of this application, a junction box fixing plate is provided on the junction box, and the junction box fixing plate is fixed to the junction box pre-installation part.

[0016] In one embodiment of this application, the light source assembly includes a circuit board and a light emitter. One side of the circuit board is attached to the base plate, and the light emitter is attached to the other side of the circuit board. The light emitter is composed of LED beads or LED chips.

[0017] In one embodiment of this application, the LED beads or LED chips are of at least two types and have at least two different color temperatures.

[0018] In one embodiment of this application, the LED beads or LED chips are of at least two types and have at least two different light intensities.

[0019] In one embodiment of this application, the LED beads or LED chips are of at least two types and have at least two different colors.

[0020] In one embodiment of this application, the light emitter is disposed on the circuit board, and a density-differentiated region is formed on the circuit board.

[0021] In one embodiment of this application, the mounting portion is provided with at least one adhesive receiving groove, which is arranged along the length direction of the mounting portion.

[0022] In one embodiment of this application, the optical component is stacked at the highest point of the adhesive groove and completely covers the light source assembly.

[0023] In one embodiment of this application, the two ends of the frame are trapezoidal structures with a hypotenuse angle of 45°, and the frames are connected end to end.

[0024] In one embodiment of this application, the mounting part is provided with an overflow groove, which surrounds the adhesive receiving groove.

[0025] In one embodiment of this application, the LED lamp further includes a wiring element that electrically connects the light source assembly and the power supply device.

[0026] In one embodiment of this application, a wiring port is provided on the side wall, and a connecting portion is provided at the wiring port, through which the wiring element passes.

[0027] In one embodiment of this application, the circuit board is provided with solder pads, and the wiring element is fixedly connected to the solder pads by solder paste.

[0028] In one embodiment of this application, the base plate is provided with multiple stamped reinforcing structures, which are perpendicular to each other.

[0029] In one embodiment of this application, at least a portion of the light source assembly is disposed within the reinforcing structure.

[0030] In summary, the LED lamps and their assembly method disclosed in this application (1) provide a frame that is fixed by inserting a frame, so that the optical components can be fixed on the mounting part without additional fasteners, simplifying assembly and reducing the product defect rate and process complexity caused by using fasteners; (2) add a folding part to the base of the lamp to fix the optical components by folding, eliminating the use of a frame, saving materials, further improving production efficiency and reducing costs; (3) set the side wall of the base to have at least two inclined parts to increase the width of the power supply device configuration space provided by the side wall, greatly reducing the requirement for the width of the mounting part, enabling extremely narrow blocking area, greatly improving the light output ratio and light output effect, and also increasing the aesthetics of the lamp; (4) set the power supply device to protrude from the base plate to form a height difference with the base plate, so that when the two LED lamps are placed with the base plates attached, there is an overlapping area in the vertical direction, so that the base plates of the two LED lamps can be attached for packaging and transportation, reducing the height space required for packaging and transportation, and greatly saving packaging and transportation costs. (5) The power supply unit and junction box are modularly designed, allowing for flexible configuration according to needs.

[0031] Other aspects and advantages of this application will readily be apparent to those skilled in the art from the detailed description below. The detailed description below shows and describes only exemplary embodiments of this application. As those skilled in the art will recognize, the content of this application enables them to make modifications to the disclosed specific embodiments without departing from the spirit and scope of the application to which this application pertains. Accordingly, the descriptions in the accompanying drawings and specification of this application are merely exemplary and not restrictive. Attached Figure Description

[0032] The specific features of the application covered by this application are shown in the appended claims. The features and advantages of the application covered by this application can be better understood by referring to the exemplary embodiments and drawings described in detail below. A brief description of the drawings is as follows:

[0033] Figure 1 The diagram shown is a three-dimensional structural schematic of an LED lamp in one embodiment of this application;

[0034] Figure 2 The diagram shows a three-dimensional structural schematic of the light source assembly and the base in one embodiment of this application;

[0035] Figure 3 The diagram shows a partially disassembled structure of an LED lamp in one embodiment of this application.

[0036] Figure 4 This application is displayed as being in Figure 3 A partial enlarged view of region A in the illustrated embodiment;

[0037] Figure 5 This application is displayed as being in Figure 1 A schematic diagram of section II from one perspective in the LED lighting fixture embodiment shown;

[0038] Figure 6 and Figure 7 These are shown as in this application. Figure 5 Enlarged views of region B in different embodiments of the illustrated example;

[0039] Figure 8 The diagram shows a three-dimensional structure of an LED lamp with its folded portion unfolded in one embodiment of this application.

[0040] Figure 9 The diagram shows a three-dimensional structure of an LED lamp after the folding portion has been folded in one embodiment of this application.

[0041] Figure 10A This application is displayed as being in Figure 8 A schematic diagram of section II-II in one embodiment of the LED lamp shown;

[0042] Figure 10B This application is displayed as being in Figure 8 A schematic diagram of section II-II in another embodiment of the LED luminaire shown;

[0043] Figure 11A This application is displayed as being in Figure 10A A partial enlarged view of region C in the illustrated embodiment;

[0044] Figure 11B This application is displayed as being in Figure 10B A partial enlarged view of region C in the illustrated embodiment;

[0045] Figure 12 The diagram shown is a schematic of two LED lamps placed together with a base plate in one embodiment of this application;

[0046] Figure 13 This application is displayed as being in Figure 12 A partial enlarged view of region D in the illustrated embodiment;

[0047] Figure 14 The diagram shown is a three-dimensional structural schematic of an LED lamp according to an embodiment of this application;

[0048] Figure 15 The diagram shown is an exploded view of an LED lamp according to one embodiment of this application.

[0049] Figure 16A The diagram shown is a schematic representation of a framework in one embodiment of this application;

[0050] Figure 16B This is a schematic diagram of a framework shown in another embodiment of this application;

[0051] Figure 17 The diagram shown is a schematic representation of a framework in one embodiment of this application;

[0052] Figure 18 The diagram shows a cross-sectional view of the border along the horizontal direction in one embodiment of this application, and an enlarged view thereof;

[0053] Figure 19 The diagram shows a combination of the frame and the base (mounting part) in one embodiment of this application;

[0054] Figure 20 The diagram shown is a schematic representation of a micro-optical structure in one embodiment of this application;

[0055] Figure 21 The diagram shown is an exploded view of an LED lamp according to one embodiment of this application.

[0056] Figure 22 The diagram shown is a schematic representation of the light-emitting element configuration in one embodiment of this application.

[0057] Figure 23 The diagram shown is a schematic representation of the light-emitting element configuration in one embodiment of this application.

[0058] Figure 24 The diagram shows a light overlap area after the light emitter is set in one embodiment of this application.

[0059] Figure 25 The diagram shown is a schematic representation of the light-emitting element configuration in one embodiment of this application.

[0060] Figure 26 This application is displayed. Figure 25 The embodiments in the diagram are illustrated from another perspective;

[0061] Figure 27 This application is displayed. Figure 25 The embodiments in the diagram are illustrated from another perspective;

[0062] Figure 28 The diagram shows a light overlap area after the light emitter is set in one embodiment of this application.

[0063] Figure 29 The diagram shown is a three-dimensional structural schematic of an LED lamp according to an embodiment of this application;

[0064] Figure 30 Shown is an exploded view of the front of an LED lamp fixture according to an embodiment of this application;

[0065] Figure 31The image shown is a schematic diagram of the back of an LED lamp according to one embodiment of this application;

[0066] Figure 32 The image shown is an exploded view of the back of an LED lamp according to an embodiment of this application.

[0067] Figure 33 This is shown as an embodiment of the present application. Figure 32 Enlarged view of point F in the image;

[0068] Figure 34 The diagram shown is a schematic representation of a hanging support unit in one embodiment of this application.

[0069] Figure 35 This is a schematic diagram illustrating an embodiment of the hanging support unit in another embodiment of this application;

[0070] Figure 36 This is shown as an embodiment of the present application. Figure 32 Enlarged view of point G in the image;

[0071] Figure 37 This is shown as an embodiment of the present application. Figure 29 A schematic diagram of the LED luminaire along section III-III;

[0072] Figure 38 This is shown as an embodiment of the present application. Figure 37 A magnified view of a portion of point H in the image;

[0073] Figure 39 This is shown as an embodiment of the present application. Figure 30 A magnified view of point E in the image;

[0074] Figure 40 The diagram shown is an exploded view of an LED lamp according to one embodiment of this application.

[0075] Figure 41 The diagram shown is a partial disassembly schematic of a light source assembly according to an embodiment of this application;

[0076] Figure 42 The diagram shows a simplified schematic of a power supply assembly according to an embodiment of this application.

[0077] Figure 43 This is a schematic diagram showing the installation of light fixtures in a suspended ceiling according to one embodiment of this application;

[0078] Figure 44 The diagram shown is a partial disassembled structural diagram of an LED lamp in one embodiment of this application.

[0079] Figure 45 This application is displayed as being in Figure 44 A partial enlarged view of region I in the illustrated embodiment;

[0080] Figure 46 The diagram shown is a partial disassembled structural diagram of an LED lamp in one embodiment of this application;

[0081] Figure 47 This application is displayed as being in Figure 46 A partial enlarged view of region J in the illustrated embodiment;

[0082] Figure 48 The diagram shown is a schematic representation of the connection between the power supply device and the connecting portion in one embodiment of this application.

[0083] Figure 49 The diagram shown is a schematic representation of the back of an LED lamp according to an embodiment of this application.

[0084] Figure 50 The image shown is a front view of an LED lamp according to an embodiment of this application.

[0085] Figure 51 The LED lamp shown in one embodiment of this application is along... Figure 50 A schematic cross-sectional view along the IV-IV direction;

[0086] Figure 52 Displayed as Figure 51 Enlarged view of point K in the image;

[0087] Figure 53 and Figure 54 The diagram shown is an exploded view of an LED lighting fixture according to an embodiment of this application.

[0088] Figure 55 The diagram shows the connection between the power supply device and the junction box in one embodiment of this application.

[0089] Figure 56 The diagram shown is a schematic diagram of the power supply device and junction box being separated in one embodiment of this application;

[0090] Figure 57 This is a schematic diagram showing the junction box setup on the right side of this application;

[0091] Figure 58 This is a schematic diagram showing the junction box setup on the left side of this application;

[0092] Figure 59 The diagram shown is a schematic diagram of one embodiment of this application with the power supply device and junction box hidden;

[0093] Figure 60 Displayed as Figure 59 Enlarged view of part L in the image.

[0094] Component designation: 1000, LED lighting fixtures;

[0095] 1. Base; 10. Base plate; 100. Reinforcing structure; 11. Side wall; 110. First inclined part; 111. Second inclined part; 112. Wiring port; 113. Connecting part; 1131. Hollowed-out part; 1132. Conductive part; 12. Mounting part; 120. Bending and fixing part; 121. Mounting groove; 122. Limiting part; 123. Receiving part; 124. Mounting hole; 125. Glue-receiving groove; 126. Glue overflow groove; 127. Bending part limiting frame; 128. Power supply device reserved connection port; 129. Junction box reserved connection port; 13. Folding part; 14. Receiving groove;

[0096] 2. Power supply unit; 20. Power supply box; 200. Power supply box fixing plate; 201. Inclined mounting part; 202. End cover; 21. Circuit assembly; 210. Snap-fit ​​part; 211. First snap-fit ​​part; 212. Second snap-fit ​​part; 213. Third snap-fit ​​part; 22. Dimming switch; 23. Color adjustment switch;

[0097] 3. Light source assembly; 30. Circuit board; 31. Light emitter; 310, 311, 312, 313. Light overlap area; 314. LED chip; 315. LED chip light processing element; 32. Lens; 33. Solder pad;

[0098] 4. Optical components; 40. First optical processing unit; 400. Light emission area; 401. Coating area; 41. Second optical processing unit; 410. Micro-optical structure; 42. Third optical processing unit;

[0099] 5. Frame; 50. Side border; 500. Clamping part; 501. Bending part; 502. Bending point; 503. Slot; 5000. Positioning protrusion; 51. Connector; 510. Corner guard; 511. Guide part; 52. Auxiliary support rod; 53. First step; 54. Fixing groove; 55. Supporting surface;

[0100] 6. Suspension mechanism; 60. Ceiling; 600. Ceiling opening; 61. Connecting part; 62. Locking hole; 63. Locking reinforcement part; 631. Locking reinforcement hole; 64. Hook; 641. First arm; 642. Second arm; 643. Third arm; 644. Fourth arm;

[0101] 7. Wiring components; 71. Turning points;

[0102] 8. Junction box; 80. Junction box cover; 81. Junction box body; 810. Junction box cavity; 811. Junction box inclined mounting part; 812. Junction box fixing plate. Detailed Implementation

[0103] The following specific embodiments illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification.

[0104] In the following description, reference is made to the accompanying drawings, which illustrate several embodiments of the present application. It should be understood that other embodiments may also be used, and changes in module or unit composition, electrical and operational aspects may be made without departing from the spirit and scope of this disclosure. The following detailed description should not be considered limiting, and the scope of the embodiments of the present application is defined solely by the claims of the published patents. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the present application.

[0105] It will be understood that although the terms first, second, etc., may be used herein to describe various elements or parameters in some instances, these elements or parameters should not be limited by these terms. These terms are used only to distinguish one element or parameter from another. For example, a first inclined portion may be referred to as a second inclined portion, and similarly, a second inclined portion may be referred to as a first inclined portion, without departing from the scope of the various described embodiments. Both the first inclined portion and the second inclined portion describe an inclined portion, but they are not the same inclined portion unless the context otherwise clearly indicates otherwise. The terms “or” and “and / or” as used herein are to be interpreted inclusively, or mean any one or any combination thereof. Thus, “A, B, or C” or “A, B, and / or C” means any of the following: A; B; C; A and B; A and C; B and C; A, B, and C. Exceptions to this definition will only occur if the combination of elements, functions, steps, or operations is inherently mutually exclusive in some way.

[0106] It will be understood that when an element, such as a layer, region, or substrate, is referred to as being "on" another element or extending "on" another element, the element may be directly on or directly extending onto the other element, or intermediate elements may exist. Conversely, when an element is referred to as being "directly on" another element or "directly extending onto" another element, no intermediate elements exist. It will also be understood that when an element is referred to as being "connected" or "attached" to another element, it may be directly connected or attached to the other element, or intermediate elements may exist. Conversely, when an element is referred to as being "directly connected" or "directly attached" to another element, no intermediate elements exist.

[0107] Relative terms such as “below,” “above,” “upper,” “lower,” “horizontal,” or “vertical” may be used herein to describe the relationship between one element, layer, or region and another element, layer, or region illustrated in the figures. It will be understood that these terms are intended to cover different device orientations other than those depicted in the figures. In this application, “vertical,” “horizontal,” and “parallel” are defined as including cases within ±10% of their standard definitions. For example, vertical typically refers to an angle of 90° relative to a reference line, but in this application, vertical refers to cases including those within 80° to 100°.

[0108] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application. When used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will also be understood that, when used herein, the terms “comprising,” “including,” “containing,” and / or “comprising” designate the presence of the stated features, integers, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or combinations thereof.

[0109] Unless otherwise specified, all terms used herein (including technical and scientific terms) shall have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. It will also be understood that terms used herein shall be interpreted as having the meaning consistent with their meaning in the context of this specification and the relevant field, and shall not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

[0110] Unless otherwise explicitly stated, comparative quantitative terms (such as "above" and "below") are intended to encompass the concept of equality. As an example, "above" can mean not only "greater than" in a mathematical sense, but also "equal to".

[0111] This application discloses an LED lighting fixture in some embodiments, which can be suspended or fixedly installed to a ceiling or suspended ceiling. Depending on the application, the LED lighting fixture disclosed in this application may also be referred to as a panel light, flat panel light, chandelier, recessed light, concave light, recessed light, ceiling light, etc.

[0112] Please see Figure 1 The figure shows a three-dimensional structural diagram of an LED lamp in one embodiment of the present application. As shown, the LED lamp includes a base 1 and a power supply device 2, which is connected to the base 1.

[0113] In some examples, the power supply 2 is connected to the base 1 in a replaceable (removable) manner so that the power supply 2 can be replaced for the LED lamps.

[0114] In another embodiment, the power supply device 2 can also be connected to the base 1 in a non-removable manner. That is, after the power supply device 2 is fixed to the base 1, it cannot be easily disassembled or requires destructive disassembly. During packaging and transportation, the base 1 and the power supply device 2 are packaged and transported together. That is, the power supply device 2 is packaged and transported in a state of being fixed on the base 1, without the need for separate packaging of the power supply device 2.

[0115] In another embodiment, the power supply device 2 can be configured to be quickly installed on the base 1. That is, the power supply device 2 can be quickly installed on the base 1 through a snap-fit ​​or plug-in structure, and can also be quickly separated from the base 1. This process can be completed without tools, using only the hands. After installation, the power supply device 2 and the base 1 will not easily separate. During packaging and transportation, the power supply device 2 and the base 1 can be packaged and transported separately for easy stacking, saving packaging and transportation costs. When selling or using, the power supply device 2 and the base 1 can be quickly installed.

[0116] In one embodiment, the LED lamp further includes a light source assembly 3, which is disposed on the base 1. Please refer to... Figure 2 The figure shows a three-dimensional structural diagram of the light source assembly 3 and the base 1 in one embodiment of this application. As shown, the base 1 includes a base plate 10 and side walls 11. The side walls 11 are arranged around the base plate 10 (or periphery) and form a receiving groove 14 with the base plate 10. The receiving groove 14 can also be referred to as a receiving space. The light source assembly 3 is further disposed on the base plate 10 and is at least partially located within the receiving groove 14. The light source assembly 3 may include a circuit board 30 and a light-emitting element 31 disposed on the circuit board 30. The circuit board 30 is attached (e.g., directly attached or attached through an intermediate medium) to the base plate 10 so that the circuit board 30 dissipates heat through the base plate 10. The base plate 10 may be made of metal or plastic. The light-emitting element 31 may be an LED bead or other type of LED light-emitting unit. The light-emitting elements 31 may be configured in multiple groups, each group may include one or more light-emitting elements 31, and the multiple groups of light-emitting elements 31 are evenly distributed on the circuit board 30. Figure 2 In the example, eight groups of light-emitting elements 31 are arranged, with each group including two light-emitting elements 31. Those skilled in the art can set any number of light-emitting elements 31 according to actual needs. The light-emitting elements 31 are arranged on the side of the circuit board 30 facing away from the base plate 10, while the other side of the circuit board 30 near the base plate 10 is attached to the base plate 10. The area of ​​the contact area between the circuit board 30 and the base plate 10 is greater than or equal to 30% of the maximum surface area of ​​the circuit board 30.

[0117] In some embodiments, multiple sets of light emitters 31 can also be arranged on the circuit board 30 in a non-uniform distribution manner. That is, a larger number of light emitters 31 can be arranged in a local area to form a region with a high density of light emitters 31, and a smaller number of light emitters 31 can be arranged in a local area to form a region with a low density of light emitters 31. That is, there are at least two regions on the circuit board 30, in which the number of light emitters per unit area is greater than the number of light emitters per unit area in the other region. By configuring the light emitters 31 with different densities in different regions, the light emission effect can be adjusted and designed.

[0118] In some embodiments, the light source components 3 can be configured as multiple groups, each group arranged in parallel on the base plate 10, and each group of light source components 3 can be connected via wiring elements 7. For example, the light source components 3 can be configured as 2 groups, 3 groups, 4 groups, 5 groups, or 6 groups, etc. Figure 2 In the example shown, the light source component 3 is set to 6 groups.

[0119] In some embodiments, the light source assembly 3 includes multiple groups, and the multiple groups of light source assemblies 3 are interleaved, that is, the circuit boards 30 in different light source assemblies 3 at least partially overlap.

[0120] Of course, in other embodiments, the light source component 3 may be set to only one group. Those skilled in the art can select any number of groups to configure on the base plate 10 according to actual needs.

[0121] The light source assembly 3 is further electrically connected to the power supply device 2 via a wiring element 7. In some embodiments, the power supply device 2 may be disposed within the receiving groove 14 (i.e., the receiving groove 14 is provided with an area / space for accommodating or arranging the light source assembly 3) to drive the light source assembly 3 to emit light via the wiring element 7. In some embodiments, the power supply device 2 may also be disposed outside the receiving groove 14 (e.g., on the back of the receiving groove 14), such as... Figure 2 As shown, a wiring port 112 is provided on the side wall 11, and the wiring element 7 passes through the wiring port 112 to be electrically connected to the power supply device 2.

[0122] In one embodiment, the LED luminaire may further include a light processing unit for processing the light emitted from the light source assembly 3. The processing methods for the emitted light include, but are not limited to, diffusion, projection, refraction, reflection, diffraction, and transmission. Figure 2 In the embodiment shown, the light processing unit includes a lens 32 covered on the light-emitting body 31, and the lens 32 is configured in a one-to-one correspondence with the light-emitting body 31.

[0123] like Figure 2As shown, the base 1 also includes a mounting portion 12, which is disposed along the edge of the side wall 11 and is generally parallel to the base plate 10. This mounting portion 12 is used to secure at least a portion of the structure or components in the LED luminaire. For example, as... Figure 1 As shown, the LED luminaire also includes a suspension mechanism 6, which can be directly or indirectly fixed to the mounting portion 12 to fix the LED luminaire to the lighting space. For example, the suspension mechanism 6 can be configured as a hook, slide rail, bracket, sling, etc., to set the LED luminaire in the installation area of ​​the lighting space. Furthermore, the light processing unit of the LED luminaire may include optical components, which are fixed to the mounting portion 12 to cover the receiving groove 14.

[0124] Please see Figures 3 to 5 , Figure 3 The diagram shown is a partial disassembled structural diagram of an LED lamp in one embodiment of this application. Figure 4 This application is displayed as being in Figure 3 A partial enlarged view of region A in the illustrated embodiment. Figure 5 This application is displayed as being in Figure 1 A schematic diagram of section II from one viewing angle in the illustrated LED lighting fixture embodiment. (See diagram below.) Figures 3 to 5 As shown, the light processing unit may include an optical component 4, which is fixed to the mounting portion 12 and covers the receiving groove 14. The optical component 4 may be, for example, a diffuser plate, used to diffuse the light generated by the light source assembly 3 to improve light uniformity and reduce glare from the lamp. For example, the optical component 4 may be made of PC material or acrylic sheet, which has light diffusion function due to its material properties; or, the optical component 4 may also be made of transparent material, such as glass or transparent plastic, and a diffusion layer or micro-optical structure may be provided on its surface to give it light diffusion function. Figures 3 to 5 In the embodiment shown, the LED lamp also includes a frame 5, through which the optical component 4 is fixed to the mounting part 12.

[0125] In one embodiment, such as Figures 3 to 5 As shown, the frame 5 is used to fix the optical component 4 to the mounting portion 12, that is, the frame 4 and the mounting portion 12 fix the optical component 4 in a clamping manner. The frame 5 includes a frame 50, and may further include a connector 51. The frame 50 is sleeved on the mounting portion 12 to clamp the optical component 4 on the mounting portion 12. Specifically, the optical component 4 covers the receiving groove 14 and the edge of the optical component 4 is attached to the side of the mounting portion 12 that emits light towards the light source assembly 3. The frame 50 is sleeved on the mounting portion 12 and the optical component 4 to clamp the mounting portion 12 and the optical component 4, thereby fixing the optical component 4. The connector 51 is used to connect two adjacent frames 50 to position multiple frames 50 around the mounting portion 12.

[0126] In one embodiment, the number of frame edges 50 and connectors 51 corresponds to the number of sides of the mounting portion 12, so that the connectors 51 connect multiple frame edges 50 end to end to form a frame 5 corresponding to the shape of the mounting portion. For example, the base plate 10 can be configured as a polygon, and the sidewalls 11 and the mounting portion 12 can also be configured as a ring structure corresponding to the number of sides of the polygon, with the number of frame edges 50 and connectors 51 corresponding to the number of sides of the mounting portion 12. Figures 3 to 5 In the illustrated embodiment, the base plate 10 is quadrilateral, and the sidewall 11 is configured as a quadrilateral annular structure surrounding the base plate 10. The mounting part 12 is configured around the edge of the sidewall 11, corresponding to a quadrilateral annular structure. The frame 5 has four sidewalls 50 and four connectors 51. Each connector 51 connects two adjacent sidewalls 50 end to end, thereby forming a quadrilateral frame 5. It should be understood that the above shapes are merely examples. The base plate 10 can also be configured as a triangular, pentagonal, hexagonal, or other irregular shape, with the mounting part 12 correspondingly configured as an annular structure with a corresponding number of sides. The sidewalls 50 and connectors 51 can also be configured as three, five, or six, respectively, to form a polygonal frame such as a triangular, pentagonal, or hexagonal frame. Under the guidance of the above embodiments, the base plate 10 can also be circular, with the mounting part 12 correspondingly configured as an annular structure. Here, the frame 5 may only include the sidewalls 50, which are configured as annular structures adapted to the mounting part 12.

[0127] Please see Figure 6 and Figure 7 The following are respectively displayed as in this application. Figure 5 Enlarged partial views of region B in different embodiments of the illustrated example, such as... Figure 6 and Figure 7As shown, the mounting portion 12 protrudes towards the side opposite to the light emission of the light source assembly to form a bent fixing portion 120. The frame 50 includes a clamping portion 500 and a bent portion 501. The clamping portion 500 has a clamping space adapted to the mounting portion 12. During assembly, after the optical component 4 is attached to the mounting portion 12, it can be inserted into the clamping space of the clamping portion 500. The bent portion 501 is formed to extend along the clamping portion 500 and is fastened to the bent fixing portion 120 to position the frame 50. Specifically, during assembly, after the optical component 4 and the mounting portion 12 are inserted into the clamping portion 500, the bent portion 501 can be bent towards the bent fixing portion 120 along the pre-formed bending point 502 by a bending process to fasten with the bent fixing portion 120. In this way, the frame 50 can be clamped to the mounting portion 12 without additional fixing, greatly reducing the defect rate or process complexity caused by the use of screws or other fasteners. Of course, the assembly process can also be described as follows: after the optical component 4 and the mounting part 12 are matched, the clamping part 500 is sleeved on the outside of the component composed of the optical component 4 and the mounting part 12, and then the bending part 501 is bent towards the bending fixing part 120 along the pre-formed bending point 502 by the bending process so as to be fastened with the bending fixing part 120.

[0128] To further increase the stability of the frame clamping, in one embodiment, the clamping part 500 is provided with a positioning protrusion 5000 on the side facing the optical component 4. The positioning protrusion 5000 further clamps the optical component 4 more firmly in the clamping part 500 to prevent the optical component 4 from shaking or falling off.

[0129] In one embodiment, such as Figure 7 As shown, the end of the frame 50 near the optical component 4 (here, the end can be understood as the termination end of the frame 50 that fits against the optical component 4) has a certain slope. In other words, the end face of the frame 50 near the optical component 4 is set as a slope. This slope or slope can, to a certain extent, enable the frame 50 and the optical component 4 to have a better bonding effect, thereby improving the overall visual effect of their combination.

[0130] In one embodiment, such as Figure 4 As shown, the connector 51 includes corner protectors 510 and guides 511. The corner protectors 510 are set with an arc angle to prevent deformation or damage in case of drops or impacts to the lamp. The number of guides 511 is set to the number of the corresponding frame 50 connected to the connector 51. Figure 4For example, two guide portions 511 are provided, located on the sides of the corner protectors 510 facing the two side frames 50 respectively. The side frames 50 are provided with corresponding slots 503 for the guide portions 511, allowing the guide portion 511 to be inserted into the slot 503 to connect the connector 51 to the side frame 50. For example, the guide portion 511 and the slot 503 can be an interference fit to prevent loosening. The guide portion 511 and the slot 503 can also be provided with a matching engagement structure, which prevents loosening through the engagement of the two structures. Furthermore, in cases such as... Figure 4 In the illustrated embodiment, the corner protector 510 also has a clamping space facing the mounting portion 12, which allows the mounting portion 12 to enter so that the connector 51 can position the frame 50 around the mounting portion 12. The included angle between the two guide portions 511 on the connector 51 can be set according to the shape of the outer contour of the lamp. For example, if the outer contour of the lamp, i.e., the contour formed by its mounting portions 12, is a quadrilateral, and the included angle between its two sides is 90°, then the included angle between the two guide portions 511 on the connector 51 is 90°, that is, its included angle is set according to the degree of the included angle of the frame 50 that it needs to connect.

[0131] In one embodiment, the included angle between the two guide portions 511 on the connector 51 is adjustable.

[0132] Corresponding to, for example Figures 1 to 7 In addition to the LED lighting fixture described in any embodiment, this application also provides an assembly method for the LED lighting fixture in some embodiments.

[0133] The assembly method of this LED lamp includes the following steps: providing a base including a base plate, side walls, and a mounting portion; covering the base with an optical component and fitting it to the mounting portion; fitting a frame onto one side of the mounting portion and the optical component such that the clamping portion of the frame clamps the mounting portion and the optical component; bending the bent portion towards the bending fixing portion of the mounting portion along the bending point of the frame using a bending process; inserting a guide portion of a connector into the first end of the frame; fitting another frame onto the other side of the mounting portion and the optical component (this other side is adjacent to the first side), and inserting the tail end of the other frame into another guide portion of the connector; bending the bent portion towards the bending fixing portion of the mounting portion along the bending point of the other frame using a bending process; inserting a guide portion of another connector into the first end of the other frame; repeating this process until a ring structure is formed around the mounting portion. Further, the assembly method may also include steps such as fixing a power supply device to the mounting portion and fixing a suspension mechanism to the mounting portion.

[0134] Please see Figures 8 to 11B , Figure 8 The diagram shown is a three-dimensional structural schematic of an LED lamp with the folded portion unfolded (unfolded) in one embodiment of this application. Figure 9The image shown is a three-dimensional structural diagram of an LED lamp after the folding portion has been folded in one embodiment of this application. Figure 10A This application is displayed as being in Figure 8 The diagram shows a cross-section II-II in one embodiment of the LED lighting fixture. Figure 10B This application is displayed as being in Figure 8 A schematic diagram of section II-II in another embodiment of the LED luminaire shown. Figure 11A This application is displayed as being in Figure 10A A magnified view of region C in the illustrated embodiment. Figure 11B This application is displayed as being in Figure 10B A magnified view of region C in the illustrated embodiment.

[0135] like Figures 8 to 11B The basic architecture of the LED lamps provided in the illustrated embodiment is similar to... Figures 1 to 7 The LED lamps provided in any embodiment are similar, except that the LED lamps no longer have a frame, and the base 1, in addition to the base plate 10, side walls 11, and mounting portion 12, further includes folding portions 13. In one example, the number of folding portions 13 corresponds to the number of sides of the mounting portion 12, for example... Figures 8 to 11B As shown, the mounting part 12 is configured as a quadrilateral ring structure, and folding parts 13 are respectively provided on each side of the mounting part 12, that is, four folding parts are provided. The folding parts 13 are folded towards the optical component 4 (as shown). Figure 11A or Figure 11B (As shown by the dashed arrow) to fix the optical component 4 (as shown in the figure). Further, to prevent the overlapping of the folded portions 13, the two ends of the folded portions 13 can be set at bevels (for example, the folded portions 13 are trapezoidal) so that when the folded portions 13 are folded to fit the optical component 4, the bevels of adjacent folded portions 13 are joined together, further making the light-transmitting surface formed by the optical component 4 a quadrilateral corresponding to the shape of the base plate 10 (as shown by the dashed arrow). Figure 9 As shown in the figure, this ensures the light output effect.

[0136] In other examples, the number of folds 13 may not be the same as the number of sides of the mounting portion 12. For example, in an example where the mounting portion 12 is a ring structure, any number of folds 13 may be formed on the edge of the mounting portion 12.

[0137] In one embodiment, such as Figures 8 to 11BAs shown, the mounting part 12 protrudes towards the base plate 10 to form a mounting groove 121. The mounting groove 121 is used to allow a fastener to enter and pass through to fix the structure or component in the LED lamp. For example, the fastener is a screw. The power supply device 2 and / or the suspension mechanism 6 are fixed by the screw entering and passing through the mounting groove 121. In this way, the fastener is built into the LED lamp and is not easily observed when the LED lamp is in use, thus improving the overall aesthetics of the LED lamp.

[0138] Corresponding to, for example Figures 8 to 11B In some embodiments of the LED lighting fixture described in any embodiment, this application also provides an assembly method for the LED lighting fixture, comprising the following steps: providing a base including a base plate, side walls, a mounting portion, and a folding portion; covering the base with an optical component and abutting it against the mounting portion; folding the folding portion toward the optical component to abut it against the optical component. The method may further include inserting a fastener into a mounting groove on the mounting portion before covering the optical component with the base for fixing a power supply device and / or a suspension mechanism;

[0139] Figure 10B This application is displayed as being in Figure 8 The diagram shows a cross-section II-II of the LED luminaire in another embodiment. Figure 11B This application is displayed as being in Figure 10B A magnified view of region C in the illustrated embodiment. Figure 10B and Figure 10A The difference lies in whether the edge of optical component 4 is a sloping surface, such as... Figure 10A The folding part 13 fits against the inclined surface, allowing for the fixation of the optical component 4 after a small-angle bend.

[0140] Given that the size of the power supply device in related technologies is often difficult to adjust, the width of the mounting portion formed at the edge of the sidewall needs to be relatively wide to provide sufficient installation space for the power supply device. This further results in a wider obstruction area on the light-emitting surface, affecting the light emission effect and the overall visual effect of the product. In some embodiments provided in this application, by setting the sidewall of the base to have at least two inclined portions to increase the width of the installation space for the power supply device, the obstruction area can be minimized, the proportion of the light-emitting surface can be increased, and the light emission effect can be improved. At the same time, the inclined portions make the transition between the mounting portion formed at the edge of the sidewall and the light-emitting surface smooth, unlike the obvious stepped structure formed between the edge of the mounting portion and the light-emitting surface in traditional designs, resulting in a more complete overall product surface. The following embodiments use the example of setting two inclined portions on the sidewall, but it should not be construed as a limitation on the number of inclined portions.

[0141] Among them, the light-emitting surface refers to the light-emitting surface of the lamp, with... Figures 1 to 11BIn the illustrated embodiment, light generated by the light source assembly 3 is projected through the optical component 4, forming a light-emitting surface of the lamp on the optical component 4. Since the edge of the optical component 4 is fixed to the mounting portion 12, the portion where the optical component 4 and the mounting portion 12 are joined is typically not translucent. Therefore, a fixing mechanism is usually provided to fix the optical component 4 to the mounting portion 12, and the fixing mechanism can also block the non-light-emitting area on the optical component 4 to form a clearly defined blocking area with the optical component 4. Figures 1 to 7 Taking the illustrated embodiment as an example, the fixing mechanism is correspondingly set as frame 5, the blocking area is the part of the frame 50 located on the light-emitting surface side of the optical component 4, and the width of the blocking area is corresponding to... Figure 6 and Figure 7 The shown border 50 has a width d1. Figures 8 to 11B In the illustrated embodiment, the fixing mechanism corresponds to the folding part 13, and the blocking area corresponds to the portion of the folding part 13 that adheres to the optical component 4 after folding. The width of the blocking area corresponds to... Figure 11A and / or Figure 11B The side width d2 of the folded portion 13 shown is, more specifically, the projected length of the side width d2 in the direction perpendicular to the light-emitting surface.

[0142] In one embodiment, such as Figure 2 As shown, the side wall 11 of the base 1 includes a first inclined portion 110 and a second inclined portion 111 compliantly disposed (the first inclined portion 110 and the second inclined portion 111 compliantly disposed means that the second inclined portion 111 is connected to the first inclined portion 110 to form the base). Combined with... Figure 11A and / or Figure 11B As shown, the first inclined portion 110 is connected to the edge of the base plate 10 and is inclined relative to the base plate 10, with an included angle α between the first inclined portion 110 and the base plate 10. The second inclined portion 111 is connected to the first inclined portion 110 and has a different inclined angle relative to the base plate 10, with the included angle between the second inclined portion 111 and the base plate 10 being equal to... Figure 11A and / or Figure 11B The included angle β. In one embodiment, the tilt angle of the second inclined portion 111 relative to the base plate 10 is greater than the tilt angle of the first inclined portion 110 relative to the base plate 10, that is, the included angle β is greater than the included angle α. It should be understood that this embodiment is based on Figure 11A and / or Figure 11BThe description is based on the illustration. The sidewall 11 of the LED lamp provided in any embodiment of this application can be configured with this structure or other structures. The first inclined portion 110, the second inclined portion 111, and the mounting portion 12 form a configuration space outside the receiving groove 14. The width S of this configuration space is composed of the projected width s1 of the first inclined portion 110 and the second inclined portion 111 in the direction of the base plate 10 and the projected width s2 of the mounting portion 12 in the direction of the base plate 10. Compared to a sidewall with only a single inclined portion, the two inclined portions (110, 111) in this embodiment increase the configuration width available from the sidewall, significantly reducing the width requirement for the mounting portion 12, and further greatly reducing the width of the obstruction area on the optical component 4. That is, the width of the fixing mechanism on the light-emitting surface side of the optical component 4 is reduced. For example, Figure 6 and Figure 7 The frame of the fixed mechanism, 50, has a side width d1 and Figure 11A and / or Figure 11B The width d2 of the folding part 13, which serves as a fixing mechanism, can be set to be relatively small.

[0143] In one embodiment, the width of the obstructed area can be controlled to be less than 15 mm. More specifically, it can be controlled to be less than 12 mm. Figures 1 to 7 Taking the illustrated embodiment as an example, the width d1 of the frame 5's border 50 can be controlled to be below 15mm. Figures 8 to 11B Taking the illustrated embodiment as an example, the side width d2 of the folded portion 13 can be controlled to be less than 15mm. Further, as... Figures 1 to 7 The side width d1 mentioned in the text or as shown Figures 8 to 11B The shown side width d2 can be controlled to be below 12mm. It should be understood that the width exemplified in this embodiment is only one example, and those skilled in the art can adjust the angles of the two inclined portions (110, 111) according to actual needs to further increase or decrease the configuration width provided by the sidewall, and correspondingly further decrease or increase the width of the shading area.

[0144] In one embodiment, to avoid forming dark areas on the sidewalls, the tilt angle α of the first inclined portion 110 relative to the base plate 10 can be set to any angle between approximately 95° and 175°. More preferably, it is set to any value between 140° and 150°.

[0145] Preferably, the optimal setting is any angle between approximately 142° and 146°. Further, in embodiments where multiple light source assemblies are configured, the distance between the light source assembly closest to the sidewall and the sidewall is less than the distance between that light source assembly and its adjacent light source assembly.

[0146] In some embodiments, the included angle β is equal to the included angle α, that is, the first inclined portion 110 and the second inclined portion 111 are arranged in parallel.

[0147] In some embodiments, the included angle β is smaller than the included angle α to reduce light leakage from the luminaire.

[0148] In one embodiment, to maximize the use of the configuration space, one side of the power supply device 2 is fitted against the sidewall 11. For example, one side of the power supply device 2 is fitted against the connection between the first inclined portion 110 and the second inclined portion 111 on the sidewall 11. Further, to ensure a better fit between the power supply device 2 and the sidewall 11, in one embodiment, at least one side of the power supply device 2 that is fitted against the sidewall 11 is configured as a curved edge, and the connection between the first inclined portion 110 and the second inclined portion 111 forms a transition region adapted to the curved edge, so that the curved edge of the power supply device 2 fits onto the transition region.

[0149] In one embodiment, such as Figure 11A and / or Figure 11B As shown, the power supply unit 2 is fixed to the base by the power supply box 20, which protects and secures the power supply unit 2. For example, by fixing the power supply box 20 to the mounting part 12 (such as... Figure 11A and / or Figure 11B A screw is inserted into and passes through the mounting slot 121 to tighten the power supply box 20, so that the power supply device 2 is located in the configuration space formed outside the receiving slot 14. The power supply device 2 may include a circuit assembly 21, which may include a circuit board, as well as several electronic components and wiring components. The electronic components may be set on the circuit board corresponding to the power supply device 2, or some of them may be set on the circuit board corresponding to the light source assembly, so as to share the same circuit board with the light source assembly.

[0150] Due to the height limitation of the power supply unit, the LED lamps provided in related technologies are relatively tall, resulting in higher costs during packaging and transportation. Therefore, in some embodiments of this application, the power supply unit protrudes from the base plate when positioned in the configuration space, so that when two LED lamps are placed abutting against the base plate, they have an overlapping area in the vertical direction. Here, the vertical direction refers to the direction of the height or thickness of the LED lamp; that is, the power supply unit protrudes from the base plate in the thickness direction.

[0151] It should be noted that, in order to reduce the height and width of the LED lamps, in embodiments with a power supply box, the surface of the power supply unit near the power supply box is attached to the corresponding inner wall of the power supply box. Figure 11A and / or Figure 11BAs shown in the example, the power supply box 20 is configured as a generally L-shaped shell adapted to the configuration space, and the power supply device 2 is configured as a generally rectangular shape and located inside the power supply box 20 in a manner that fits against the two inner walls of the power supply box 20. Therefore, within the allowable error range, the size information of the power supply device relative to the base plate mentioned in some embodiments of this application that are provided with a power supply box can be understood as the size information of the power supply box relative to the base plate, which can be directly obtained by measuring the size information of the power supply box relative to the base plate.

[0152] Please see Figure 12 and Figure 13 and combined Figure 11A and / or Figure 11B , Figure 12 The diagram shown is a schematic representation of two LED lamps placed together with a base plate in one embodiment of this application. Figure 13 This application is displayed as being in Figure 12 A partial enlarged view of region D in the illustrated embodiment. Figure 11A and / or Figure 11B The diagram illustrates the height h by which the power supply device 2 protrudes from the base plate 10, meaning there is a height difference h between the base plate 10 and the power supply device 2. Figure 12 and Figure 13 As shown, the distance from the surface of the base plate 10 of the first LED lamp T1 and the second LED lamp T2 away from the surface of the optical component 4 to the surface of the optical component 4 away from the base plate 10 is p, which can be called the main body height of the LED lamp.

[0153] When the first LED lamp T1 and the second LED lamp T2 are placed together on the base plate, they have an overlapping area M in the vertical direction. The overlapping area M is the area formed by the height difference between the base plate 10 and the power supply device 2, i.e. Figure 13 The region corresponding to the height h. Specifically, when the base plate 10 of the first LED lamp T1 is attached to the base plate 10 of the second LED lamp T2, the base plate 10 of the first LED lamp T1 will be located in the region corresponding to the height difference h between the base plate 10 of the second LED lamp T2 and the power supply device 2, while the base plate 10 of the second LED lamp T2 will be located in the region corresponding to the height difference h between the base plate 10 of the first LED lamp T1 and the power supply device 2. Of course, in some embodiments, the power supply device 2 may also be configured not to protrude from the base plate 10 (not shown). For example, the power supply device 2 is flush with the base plate 10, i.e., as shown. Figure 11A and / or Figure 11B There is no height difference h between the power supply device 2 and the base plate 10, that is, the height difference is zero, and the height of the power supply device 2 just reaches the plane where the base plate 10 is located.

[0154] To ensure better fit between the two LED lights and maximize the use of the overlapping area, in one embodiment, such as Figure 11A and / or Figure 11BAs shown, the power supply box 20 for accommodating the power supply device 2 has its side wall 11 near the base plate 10 inclined relative to the base plate 10. The angle γ of this inclination corresponds to the inclination angle α of the first inclined portion 110. For example, the angle γ is equal to the inclination angle α of the first inclined portion 110. When the angle γ and the inclination angle α correspond, during stacking, the first inclined portion 110 of one LED lamp and the side wall 11 of the power supply box 20 of another LED lamp, which is inclined near the base plate 10, can fit perfectly (be parallel), improving the stability during stacking.

[0155] In another embodiment of this application, the tilt angle γ is greater than the tilt angle α of the first tilted portion 110. When the tilt angle γ is greater than the tilt angle α of the first tilted portion 110, that is, in the space where the tilt angle γ is located, the included angle space formed by the base plate 10 and the side wall 11 of the power box 20 near the base plate 10 can completely accommodate the included angle portion formed by the base plate 10 and the first tilted portion 110, thereby ensuring that, as in... Figure 12 When the LED lights are stacked, the first tilting part 110 does not interfere with the power supply box 20. Furthermore, two LED lights can be stacked... Figure 12 The packaging and transportation method shown reduces the vertical height compared to packaging and transporting a single LED light fixture. This is because the two LED light fixtures overlap, reducing the overall height (by 2×h) of the two power supply units 2 protruding from the base plate 10. Figure 13 Taking the example shown, when two LED lamps are placed together with the base plate 10, the height h of the power supply device 2 of the first LED lamp T1 protruding from the base plate 10 overlaps with the height of the base plate 10 of the second LED lamp T2 from the optical component 4. Similarly, the height h of the power supply device 2 of the second LED lamp T2 protruding from the base plate 10 overlaps with the height of the base plate 10 of the first LED lamp T1 from the optical component 4. Therefore, the height of the power supply device 2 protruding from the base plate 10 does not occupy the total height (or total thickness) of the two LED lamps. Figure 12 The arrangement shown has a total height equal to the sum of the main body heights of the two LED lamps, i.e., 2×p. In this embodiment, the main body height refers to the distance from the surface of the base plate 10 away from the optical component 4 to the surface of the optical component 4 away from the base plate 10. The height of the power supply device can also be referred to as the thickness of the power supply device, which can be understood as the overall height or thickness of an LED lamp. It corresponds to the distance between the side of the power supply device located in the base plate direction and the optical component. In embodiments where the power supply device is configured in a power box, it can also correspond to the distance between the side of the power box located in the base plate direction and the optical component.

[0156] In one embodiment, the power supply device 2 can protrude from the base plate 10 by lowering the height of the base plate 10 from the optical component 4. In one example, by arranging the power supply device in the configuration space formed by the aforementioned first inclined portion, second inclined portion, and mounting portion, the height of the power supply device or the overall height of the LED lamp can be controlled to be less than 40mm, and further, less than 35mm. Lowering the height of the base plate 10 from the optical component 4 while meeting the light emission requirements allows the distance between the base plate 10 and the optical component 4 to be controlled to be less than 35mm, and further, less than 30mm. For example, the height of the power supply device or the overall height of the LED lamp can be set to 35mm, and the height of the base plate 10 can be set to 30mm. Thus, compared to packaging and transporting individual LED lamps separately, Figure 12 and Figure 13 Packaging and shipping as shown can reduce the height by 10mm.

[0157] In one embodiment, the overall height of the LED lamp is less than or equal to 6 / 5 of the height of the power supply device, that is, the height of the power supply device protruding from the base plate 10 is less than or equal to 1 / 5 of the main body height p of the LED lamp. Figure 12 and Figure 13 The packaging and shipping method shown can reduce the overall height of the two LED lamps by at least 1 / 6, meaning the reduction is greater than or equal to 1 / 6 of the overall height of the two lamps.

[0158] In some embodiments, the height of the power supply protruding from the base plate 10 is less than or equal to 1 / 15 of the height of the base plate, for example, less than or equal to 2 mm.

[0159] Corresponding to, for example Figures 8 to 13 The lamp structure and placement shown in this application, in some embodiments, may also provide a packaging method for an LED lamp, including the following steps: providing an LED lamp, the LED lamp being, for example, one having the features described in this application. Figures 8 to 11B An LED luminaire with a structure in any embodiment; placing another LED luminaire with its base plate bonded to the base plate of an existing LED luminaire; packaging the two LED luminaires. In some embodiments, before bonding the other LED luminaire to an existing LED luminaire, a diaphragm may be provided on the base plate of an existing LED luminaire, the diaphragm being, for example, a thin film of foam or other soft material. It should be understood that the bonding described in any embodiment of this application can refer to direct or medium bonding, and does not necessarily require direct contact bonding.

[0160] Please see Figure 14 and 15This is a schematic diagram and its corresponding exploded view of an LED lamp in another embodiment of this application. Except for the optical component 4 and the frame 5, which are significantly different from those in the above embodiment, the other components are basically the same, so they will not be described again below.

[0161] Combining the same 14 and Figure 15 As shown, in this embodiment, the optical component 4 consists of a first light processing unit 40, at least two second light processing units 41 connected to the first light processing unit 40, and a third light processing unit 42 corresponding to the second light processing unit 41. The first light processing unit 40 is an arc surface with light transmission and light diffusion functions. It is made of PC, resin, acrylic sheet or latex and protrudes towards the base plate 10. Two second light processing units 41 are respectively disposed on opposite sides of the first light processing unit 40. The surface of the second light processing unit 41 is provided with a micro-optical structure. The micro-optical structure can be a patterned structure arranged in an array, such as protrusions or depressions arranged in a certain shape. The protrusions and depressions make some of the light emitted from the light source component 3 disordered. That is, the light emitted from the light source component 3 undergoes one or more optical processing functions such as transmission, refraction, reflection, diffusion, and diffraction of the micro-optical structure at least once. The light emitted from the same area is dispersed to different directions to homogenize the light. It is made of PC, resin, acrylic sheet or latex, and the surface is integrally formed by means of embossing, imprinting, injection molding or molding. The second light processing unit 41 can make the light emitted from the light source component 3 diffuse after passing through it. That is, the second light processing unit 41 is a light diffusion unit. The second light processing unit 41 and the first light processing unit 40 can be integrally formed from the same material, or they can be separately formed from the same material and then assembled, such as being integrally formed or separately formed from milky white PC. Of course, in other embodiments, they can also be integrally formed or separately formed from different materials.

[0162] In one embodiment of this application, the micro-optical structure on the second light processing unit 41 is disposed on the surface of the second light processing unit 41 away from the light source component 3. A third light processing unit 42 is disposed on the surface of the second light processing unit 41 facing the light-emitting element 3. The third light processing unit 42 corresponds to the second light processing unit 41 and is directly or indirectly attached to the second light processing unit 41. The third light processing unit 42 is a thin film with light diffusion function, which can diffuse the light emitted from the light source component 3, making the light transmitted through the third light processing unit 42 to the second light processing unit 41 more diffuse. The third light processing unit 42 can be made of polyester film, PET material, or other materials. In some embodiments, the third light processing unit 42 and the second light processing unit 41 are bonded together with transparent adhesive.

[0163] See Figure 16A , 17and 18, Figure 16A and 17 These are two implementations of frame 5 in one embodiment of this application. Figure 18 This is a cross-sectional view and enlarged view of the frame 50 according to an embodiment of this application. Please refer to... Figure 16A In one embodiment of this application, the frame 5 includes four side frames 50 and auxiliary support rods 52. Two opposing side frames 50 are connected as one unit by the auxiliary support rods 52, and the two can be connected as follows: Figure 16A The parts shown are molded separately and then connected together, or they can be assembled as shown. Figure 17 The two opposing frame edges shown are integrally formed with the auxiliary support rod 52. A part of the optical component 4 is fixed by the auxiliary support rod 52. For example, in one embodiment of this application, the two long sides of the first light processing unit 40, the second light processing unit 41 and the third light processing unit 42 near the long side of the first light processing unit 40 are fixed with the auxiliary support rod 52, thereby improving the overall fixing strength of the optical component 4.

[0164] In one embodiment of this application, the optical component 4 is also fixed to the mounting part 12 by the frame 5. However, compared with the aforementioned frame 5, the connector 51 is eliminated. The fixation is achieved by the cooperation between the unique structure between the frame 50 and the mounting part 12. The two ends of the frame 50 are trapezoidal structures with a 45° angle of the hypotenuse. The frames 50 are perpendicular to each other after the hypotenuses of the trapezoids cooperate with each other.

[0165] Please refer to Figure 18 and Figure 19 , Figure 18 This is a cross-sectional schematic diagram and an enlarged view of the border along the horizontal direction in one embodiment of this application. Figure 19 This is a schematic diagram of the combination of the frame 50 and the base 1 (mounting part 12) in one embodiment of this application, as shown below. Figure 18 The frame 50 includes a first step 53, a fixing groove 54, and a bearing surface 55, all of which are integrally formed on the frame 50. Figure 19 As shown, the base 1 includes a mounting portion 12, which includes a limiting portion 122 away from the base plate 10, and a receiving portion 123 located around the limiting portion 122. At least a portion of the first step 53 and a fixing groove 54 are disposed on the receiving portion 123. Adhesive material can be disposed in the fixing groove 54 to fix it to the receiving portion 123. In some embodiments, the inner wall of the fixing groove 54 is provided with threads or protrusions. Screws or rivets penetrating the receiving portion 123 extend into the fixing groove 54 and engage with its threads or protrusions to fix the frame 5 and the base 1. The limiting portion 122 and the bearing surface 55 clamp and fix the optical component 4. Please refer to... Figure 20 This is a schematic diagram of the micro-optical structure 410 in one embodiment of this application, magnified to a certain scale for easier understanding. For example... Figure 20As shown, the micro-optical structure 410 is a patterned structure disposed on the surface of the second light processing unit 41 away from the light-emitting element 3, such as a triangular array pattern; of course, in other embodiments it can also be a circle, rectangle, etc., but is not limited thereto. Of course, it can also be a micro-protrusion array in the light-emitting direction. In some other embodiments, it can also be a grating array disposed on the second light processing unit 41. This micro-optical structure 410 makes the surface of the second optical processing unit 41 rough, and the light passing through the second light processing unit 41 is randomly emitted and reflected in various directions by the micro-optical structure 410. That is, the second optical processing unit 41 with a rough surface has inconsistent detection directions at different points on its surface. Even if the incident light is parallel or focused, the emitted or reflected light is also diffused in different directions. That is, its light-emitting surface has no obvious bright spots and dark spots, the light emission is uniform, and the glare is small.

[0166] See Figure 21 This is an exploded view of an LED lamp in another embodiment of this application. Compared with the aforementioned LED lamp with a second light processing unit 41, it does not have a third light processing unit 42. The second light processing unit 41 is an anti-glare bonding plate, the material of which is different from that of the first light processing unit 40, and it has the effects of scattering and uniform light.

[0167] In this embodiment, by combining the first light processing unit 40, the second light processing unit 41, and the third light processing unit 42, a UGR value of less than or equal to 19 can be achieved. The UGR value, or Uniform Glare Value, can be used to evaluate lighting quality. The calculation method for the Uniform Glare Value is as follows:

[0168]

[0169] Among them, L b Background brightness, in cd / m² 2 ω is the solid angle formed by the luminous part of each lamp with respect to the observer's eye, measured in sr; L α The luminance of the luminaire in cd / m² at the observer's eye direction. 2 P is the position index for each individual light fixture;

[0170] In this application, the light intensity, the shape of the light-emitting surface, and the thickness of the luminaire are controlled to control the light level. b , ω, L α P, thereby controlling the uniform glare value (UGR value) of the luminaire, ensuring the light output quality and user comfort of the luminaire. The solid angle is the projected area of ​​any object onto a unit sphere centered at the observation point (i.e., the human eye), which is the solid angle of the object relative to the observation point.

[0171] See Figure 16BThis is a schematic diagram of frame 5 in another embodiment of this application, compared to Figure 16A and Figure 17 The difference is that it does not have an auxiliary support rod 52, but only a frame 50. This frame 5 can be used in LED lamps in other embodiments of this application.

[0172] See Figure 22 This is a schematic diagram of the light-emitting element arrangement in one embodiment. In some embodiments of this application, the light-emitting elements 31 (i.e., LED beads or LED chips of the light-emitting element 31) arranged in the light source component 3 of the LED lamp are of at least two types (or multiple types). The light-emitting element 31 can be composed of LED beads or LED chips, and multiple light-emitting elements 31 are arranged in an array on the circuit board 30 to form the light source component 3. In one embodiment of this application, there are two types of light-emitting elements 31 (i.e., LED beads or LED chips). For ease of description, one type of light-emitting element is referred to as light-emitting element 31a, and the other type is referred to as light-emitting element 31b. Light-emitting elements 31a and 31b are configured to have different color temperatures or different light emission intensities, or in other words, light-emitting elements 31a and 31b simultaneously have different color temperatures and light emission intensities. In one embodiment of this application, light-emitting elements with different color temperatures and / or different light intensities are arranged in a parallel manner, as follows. Figure 22 As shown, on the base plate 10 of the LED lamp, there are multiple rows of light-emitting element arrays arranged horizontally, each consisting of multiple light-emitting elements 31a and multiple light-emitting elements 31b. Figure 22 As shown, in the same row, all are composed of the same type of light-emitting body. For example, the first row is composed of multiple light-emitting bodies 31a, and the next row adjacent to the first row is composed of multiple light-emitting bodies 31b, and so on. That is, each row of light-emitting body array is composed of the same light-emitting body, but the types of light-emitting bodies in adjacent rows are different or at least two types.

[0173] Please see Figure 23 As shown, this is another embodiment of the light-emitting element arrangement in this application. As illustrated, multiple light-emitting elements 31a and 31b are arranged longitudinally, forming multiple rows of light-emitting element arrays. Each row of light-emitting element arrays consists of the same type of light-emitting element, but adjacent rows of light-emitting element arrays have different types of light-emitting elements, or at least two different types. Figure 22 and 23 The LED lamps shown have arrays of different light-emitting elements spaced apart from each other. That is, if an array of light-emitting elements is composed of one type of light-emitting element, its adjacent row or column must be an array of light-emitting elements composed of another type of light-emitting element.

[0174] Of course, in other embodiments of this application, rows or columns composed of different light-emitting bodies can also be arranged in a cyclical manner with multiple rows or columns spaced apart.

[0175] In one embodiment, the light emitters 31a and 31b are configured to have different light emission colors. Furthermore, the multiple light emitters can be configured to be a combination of one or more of different color temperatures, light intensities, or colors. That is, the LED beads or LED chips in the light emitters have at least two types and at least two different color temperatures, light intensities, or colors, and can be easily combined and used.

[0176] Reference Figure 22 and Figure 23 The embodiment shown can utilize an array of light-emitting elements of different types arranged in parallel or aligned rows, with intervals between them, to create unique light effects on its emitting surface. For example, the brightness of certain areas may be higher or lower than that of certain other areas, forming a light-emitting pattern. Please refer to the following... Figure 24 Light overlap regions 310 are formed between light emitters 31a and 31b, and light overlap regions 311 are formed between light emitters 31a and 31b, arranged in a 2*2 pattern. Each column contains two light emitters 31a and two light emitters 31b, with a light overlap region 312 at its center. Light overlap regions 313 are formed between light emitters 31b and 31b. Due to the differences between adjacent light emitters, the light intensity or color temperature of the light overlap regions 310, 311, 312, and 313 varies. The light intensity and color temperature of the light overlap regions can be controlled by setting different adjacent light emitters, thereby forming a specific patterned light emission on the overall light-emitting surface. Figure 24 As shown, the light emission effect varies when viewed in each row or column, resulting in a specific patterned light emission.

[0177] Please see Figure 25 This is another arrangement of multiple light-emitting elements in one embodiment of this application. For example... Figure 24 As shown, the LED lamp is equipped with two types of light emitters, namely light emitter 31a and light emitter 31b. Light emitters 31a and light emitter 31b have different color temperatures and / or light emission intensities. Light emitters 31a and light emitter 31b are arranged alternately, that is, the light emitter adjacent to light emitter 31a must be a different light emitter 31b. In other words, light emitters 31a and light emitter 31b are arranged adjacent to each other in each row or column. Overall, light emitters 31a and light emitter 31b are mutually doped and uniformly doped on the base plate 10.

[0178] Please see Figure 26 ,and Figure 27 ,for Figure 25 The embodiments described in the diagram are illustrated from another perspective, such as... Figure 26 and 27As shown, in the horizontal row direction or the vertical column direction, the light emitters 31a and 31b are distributed in a wavy curve, or in a form close to a cosine (sine) function graph, or in an S-shaped cyclic distribution. This distribution of light emitters makes the light intensity and / or color temperature of the light overlap area between each adjacent light emitter basically the same.

[0179] Please see Figure 28 The figure shows a schematic diagram of the light overlap area in one embodiment of this application. As shown in the figure, since the light emitters 31a and 31b are arranged alternately when the light emitters are set, the light overlap area only has light overlap area 311 and light overlap area 312. Moreover, the light overlap area 311 and light overlap area 312 are evenly distributed, so that the overall light output of the LED lamp is uniform and there are no obvious bright spots or dark spots.

[0180] Continue reading Figure 28 In one embodiment of this application, in the longitudinal or column direction, the longitudinal distance between adjacent light emitters 31a and 31b is L1, 10mm≤L1≤30mm;

[0181] In the longitudinal or column direction, the longitudinal spacing between adjacent identical light-emitting bodies 31a and 31b (light-emitting bodies 31b and 31b) is L2, 20mm≤L2≤40mm;

[0182] In the horizontal or row direction, the horizontal distance between adjacent light-emitting bodies 31a and 31b is L3, 10mm≤L3≤30mm;

[0183] In the horizontal or row direction, the longitudinal spacing between adjacent identical light-emitting bodies 31a and 31b (light-emitting bodies 31b and 31b) is L4, 30mm≤L4≤80mm;

[0184] Setting the distances of L1, L2, L3, and L4 can prevent the light overlap area between the light emitters from being too large, which would significantly affect the uniformity of light output.

[0185] In another embodiment of this application, the optical component is directly disposed on the mounting part and fixed by an adhesive. The optical component is unobstructed in the light emission direction of the LED lamp, forming a complete and continuous light emission surface, which makes the LED lamp have better light emission effect and appearance.

[0186] In some other embodiments of this application, the light source is provided with multiple colors, such as light source 31a having a first color, light source 31b having a second color, light source 31c having a third color (and so on for more colors). The positional relationship between light sources 31a, 31b, and 31c can also be designed according to actual needs, so that the light source component can achieve a richer color expression by mixing colors between different colored light sources or displaying colors individually, or can directly achieve patterned light emission.

[0187] Please see Figure 29 and Figure 30 , Figure 29 This is a three-dimensional structural diagram of an LED lamp in one embodiment of the present application. Figure 30 This is an exploded front view of an LED lamp fixture in one embodiment of this application, as shown below. Figure 29 As shown, the LED lamp 1000 includes a base 1, a power supply 2, and a light source assembly 3. Figure 29 (Not shown), optical component 4 and suspension mechanism 6, wherein the power supply device 2, light source assembly 3, optical component 4 and suspension mechanism 6 are all fixed to the base 1. Figure 30 As shown, the base 1 includes a base plate 10 and side walls 11 arranged around the base plate 10 (or periphery). The base plate 10 and the side walls 11 form a receiving groove 14. The light source assembly 3 is at least partially disposed in the receiving groove 14 formed by the base plate 10 and the side walls 11. More specifically, the light source assembly 3 is fixed on the base plate 10.

[0188] In one embodiment of this application, the base plate 10 and the side wall 11 are an integral structure. For example, the base 1 is made of metal, such as iron or aluminum, and the base plate 10 and side wall 11 can be integrally formed by stamping or bending. Alternatively, the base 1 can be made of plastic and the base plate 10 and side wall 11 can be integrally formed by injection molding, hot pressing, etc. The base plate 10 and side wall 11 are formed from the same material.

[0189] In one embodiment of this application, the base plate 10 and the side wall 11 are separate structures. After the base plate 10 and the side wall 11 are formed independently, the base plate 10 and the side wall 11 are assembled to form the base 1. The base plate 10 and the side wall 11 can be made of the same material or different materials.

[0190] Combination Figure 29 and Figure 30As shown, in one embodiment of this application, an LED lamp is disclosed. The LED lamp 1000 includes a base 1 that forms the main frame of the lamp. The base 1 includes a bottom plate 10 that is basically horizontal when installed, that is, the bottom plate 10 is attached to the mounting surface and is roughly parallel to the mounting surface. It also includes a side wall 11 that surrounds the bottom plate 10 (or is set around the perimeter, forms a certain angle with the bottom plate 10, and extends to one side of the bottom plate 10). The side wall 11 has a certain height relative to the bottom plate 10 and forms a receiving groove 14 (or receiving space 14) with the bottom plate 10. The receiving groove 14 is used to arrange other components of the LED lamp 1000. For example, in one embodiment of this application, a light source assembly 3 is provided in the receiving groove 14. The light source assembly 3 is attached to the bottom plate 10 and is completely contained in the receiving groove 14. That is, after the light source assembly 3 is attached to the bottom plate 10, its height is less than or equal to the height of the side wall 11.

[0191] In some other embodiments of this application, the light source assembly 3 is at least partially housed within the receiving groove 14.

[0192] For ease of description, the side of the base plate 10 facing the receiving groove 14 is called the front side of the base plate 10, and the other opposite side, that is, the side of the base plate 10 away from the receiving groove 14, is called the back side of the base plate 10; the side of the side wall 11 facing the receiving groove 14 is called the inner surface of the side wall 11, and the other opposite side, that is, the side of the side wall 11 away from the receiving groove 14, is called the outer surface of the side wall 11.

[0193] The LED lamp 1000 also includes a power supply device 2, which is fixed to the base 1 and electrically connected to the light source assembly 3, for supplying power to the light source assembly 3 and other electrical components of the LED lamp.

[0194] In one embodiment of this application, the power supply device 2 is disposed on the side wall 11, or more specifically on the outer surface of the side wall 11.

[0195] Of course, in some other embodiments of this application, the power supply device 2 may also be disposed in the receiving groove 14, for example, the power supply device 2 may be disposed on the inner surface of the side wall 11 or the front of the bottom plate 10.

[0196] An optical component 4 is provided at the end of the receiving groove 14 away from the base plate 10, that is, in the light emission path of the light source assembly 3. The optical component 4 covers the receiving groove 14 and forms a relatively sealed space with it, which can protect the light source assembly 3 installed in the receiving groove 14 to a certain extent. The projection of the optical component 4 on the base plate 10 completely covers the light source assembly 3, and after light processing, the light emitted by the light source assembly 3 is finally projected outside the LED lamp 1000.

[0197] Please see Figure 31 and Figure 32 ,in Figure 31 This is a schematic diagram of the back of an LED lamp according to one embodiment of this application. Figure 32 This is an exploded view of the back of an LED lamp according to one embodiment of this application.

[0198] like Figure 31 As shown, a reinforcing structure 100 is provided on the base plate 10. There is at least one reinforcing structure 100, and multiple reinforcing structures 100 are perpendicular to each other. In one embodiment of this application, the reinforcing structure 100 protrudes from the back of the base plate 10 and is recessed from the front. The light source assembly 3 or some other components can be disposed in the recess formed by the reinforcing structure 100 in the base plate 10, thereby achieving space reuse to a certain extent and reducing, for example, the height of the light source assembly 3. Furthermore, since the light source assembly 3 needs to maintain a certain distance from the optical component 4 to meet light emission effects such as glare and light uniformity, by disposing at least a portion of the light source assembly 3 in the recess formed by the reinforcing structure 100, the overall height of the LED lamp can be reduced through space reuse.

[0199] In one embodiment of this application, the reinforcing structure 100 and the base plate 10 are integrally formed. For example, when the base plate 10 is made of metal, the reinforcing structure 100 is integrally formed by stamping the base plate 10. The reinforcing structure 100 is not directly formed relative to the base plate 10 by adding other materials, so it will not cause the base plate to rise. The reinforcing structure 100 has a certain height relative to the base plate 10. That is, the setting of the reinforcing structure 100 makes the base plate 10 no longer a flat surface. It also increases a certain thickness in the direction perpendicular to the base plate 10, which improves the ability of the base plate 10 to resist shear force and lateral pressure. Without adding extra materials, the structural strength of the base plate 10 is enhanced through surface design.

[0200] Of course, in another embodiment of this application, the reinforcing structure 100 and the base plate 10 are separate structures. That is, after the base plate 10 is formed independently, the reinforcing structure 100 is additionally provided on the front or back of the base plate 10. For example, the reinforcing structure 100 is fixed on the base plate 10 by means of adhesive or welding.

[0201] In some other embodiments of this application, the reinforcing structure 100 may also be arc-shaped, ring-shaped, zigzag-shaped, wavy, etc., but is not limited to these. The shape of the reinforcing structure 100 can be designed according to the light output requirements, and the shape of the light source component 3 can be further changed.

[0202] like Figure 31As shown, a mounting portion 12 is provided on the end of the side wall 11 away from the base plate 10. The mounting portion 12 is arranged around the side wall 11, approximately parallel to the base plate 10, and extends a certain distance towards the outer surface of the side wall 11. It is used to mount the optical component 4, that is, the optical component 4 is mounted on the side of the mounting portion 12 facing away from the base plate 10. At least one suspension mechanism 6 is provided on the side of the mounting portion 12 facing the base plate 10. The suspension mechanism 6 can be fixed to the mounting portion 12 by means of screws, adhesives, welding, clips, etc., and the suspension mechanism 6 is then fixed to the mounting surface, such as the ceiling, wall, suspension structure, etc., thereby realizing the fixation of the LED lamp.

[0203] In one embodiment of this application, the number of suspension mechanisms 6 is an even number, such as 2 or 4.

[0204] In another embodiment of this application, the number of suspension mechanisms 6 is an odd number, such as 1, 3, 5, etc.

[0205] In one embodiment of this application, the mounting portion 12 and the sidewall 11 are integrally formed, that is, the sidewall 11 and the mounting portion 12 are integrally formed by stamping a substrate forming the base 1, such as a flat metal surface. Of course, the sidewall 11 can also be formed by bending. When the substrate forming the base 1 is made of plastic, the sidewall 11 and the mounting portion 12 can also be formed by hot pressing or injection molding.

[0206] like Figure 32 The figure shown is an exploded view of the back of an LED lamp 1000 according to an embodiment of this application. The suspension mechanism 6 is fixed to the mounting part 12 by screws. The mounting part 12 is provided with at least one mounting hole. The suspension mechanism 6 is provided with a locking hole corresponding to the mounting hole. During installation, the locking hole of the suspension mechanism 6 corresponds one-to-one with the mounting hole on the mounting part 12. The locking device (such as screw, rivet, etc.) passes through the locking hole and the mounting hole, so that the suspension mechanism 6 is fixed to the mounting part 12.

[0207] Please see Figure 33 ,in Figure 33 As shown in one embodiment of this application Figure 32 Enlarged view of point F in the image. (See image below.) Figure 33 As shown, the suspension mechanism 6 includes a connecting portion 61, which fits against the side of the mounting portion 12 facing the base plate 10 when the suspension mechanism 6 is fixed to the mounting portion 12. The connecting portion 61 is provided with at least one locking hole 62, which is a through hole. A locking reinforcement portion 63 and a hook 64 extend from the side of the connecting portion 61, wherein the locking reinforcement portion 63 is provided with a locking reinforcement hole 631.

[0208] In one embodiment, the locking reinforcement hole 631 can be locked to the side wall 11 by screws to strengthen the connection between the suspension mechanism 6 and the base 1.

[0209] In one embodiment, the locking reinforcing hole 631 can be used as a fixing hole of a suspension structure, for example, a suspension chain passes through the locking reinforcing hole 631 to realize the installation and fixation of the LED lamp.

[0210] The hook 64 has a first arm portion 641, a second arm portion 642, a third arm portion 643 and a fourth arm portion 644 extending from the connecting portion 61. The first arm portion 641 and the third arm portion 643 are parallel to each other and substantially perpendicular to the mounting portion 12 and the connecting portion 61. The second arm portion 642 and the fourth arm portion 644 are parallel to each other and arranged substantially parallel to the mounting portion 12 and the connecting portion 61. The connecting portion 61, the first arm portion 641, the second arm portion 642, the third arm portion 643, and the fourth arm portion 644 jointly form a structure similar to the Chinese character "卫" and are substantially in the same plane, so that the suspension mechanism 6 presents a semi-enclosed structure and is not easy to fall off when fixed.

[0211] Please refer to Figure 34 and Figure 35 , which are schematic diagrams of other implementations of the suspension mechanism 6 in some other embodiments of the present application. For example, as shown in Figure 34 , the suspension mechanism 6 lacks the fourth arm portion 644 compared with the foregoing, and the hook 64 part of the suspension mechanism 6 includes the first arm portion 641, the second arm portion 642 and the third arm portion 643.

[0212] As shown in Figure 35 , the suspension mechanism 6 is an implementation in another embodiment of the present application. The suspension mechanism 6 includes a connecting portion 61. When the suspension mechanism 6 is fixed to the mounting portion 12, the connecting portion 61 fits on the side of the mounting portion 12 facing the bottom plate 10. At least one locking hole 62 is provided on the connecting portion 61, and the locking hole 62 is a through hole. A locking reinforcing portion 63 and a hook 64 extend from the side edge of the connecting portion 61, wherein a locking reinforcing hole 631 is provided on the locking reinforcing portion 63. The hook 64 has a first arm portion 641, a second arm portion 642, a third arm portion 643 and a fourth arm portion 644 extending from the connecting portion 61, wherein the first arm portion 641 and the second arm portion 642 are located in the same plane, the third arm portion 643 and the fourth arm portion 644 are located in the same plane, and the plane where the first arm portion 641 and the second arm portion 642 are located is substantially perpendicular to the plane where the third arm portion 643 and the fourth arm portion 644 are located.

[0213] Please refer to Figure 36 , which is an enlarged view of part G in Figure 32 in an embodiment of the present application. As shown in the figure, at least one mounting hole 124 is provided on the mounting portion 12, and the mounting hole 124 is a through hole, that is, it completely penetrates the mounting portion 12. The locking hole 62 on the connecting portion 61 of the suspension mechanism 6 corresponds to the mounting hole 124, and the two are positioned with each other and connected and fixed by screws, rivets or the like.

[0214] In one embodiment of this application, each suspension mechanism 6 is provided with two locking holes 62, and the number of mounting holes 124 provided on the mounting part 12 corresponding to the position of each suspension mechanism 6 is also two, and the number of locking holes 62 and mounting holes 124 correspond one-to-one.

[0215] In one embodiment of this application, the number of locking holes 62 is greater than the number of mounting holes 124.

[0216] In one embodiment of this application, the number of locking holes 62 is less than the number of mounting holes 124.

[0217] In one embodiment of this application, the mounting holes 124 are distributed in a straight line along the mounting portion 12 to facilitate the positioning and fixing of the locking holes 62 and the mounting holes 124.

[0218] In one embodiment of this application, the mounting holes 124 are distributed in a scattered manner along the mounting portion 12, so that when the LED lamp is fixed to the mounting surface (such as the ceiling, wall, etc.), the force on the mounting portion 12 is more uniform, reducing the risk of deformation or damage.

[0219] Please see Figures 37-38 ,in Figure 37 for Figure 29 A schematic diagram of the LED luminaire along section III-III; Figure 38 In one embodiment of this application, Figure 37 A magnified view of a portion of point H in the image; Figure 39 In one embodiment of this application, Figure 30 A magnified view of point E in the image. (Reference) Figure 37 The base 1 has a receiving groove 14 formed by a base plate 10 and a side wall 11. The light source assembly 3 is housed in the receiving groove 14, or more specifically, it is disposed on the base plate 10 and is directly attached to the base plate 10 or indirectly attached through a medium. The optical component 4 is disposed in the light emission direction of the light source assembly 3 and at least partially or completely covers the light source assembly 3. At the same time, the optical component 4 is combined with the mounting part 12 at the end of the side wall 11 away from the base plate 10, so that the receiving groove 14 becomes a relatively sealed space. The light source assembly disposed in the receiving groove 14 can be protected by the base 1 and the optical component 4. That is, the base 1 and the optical component 4 isolate the light source assembly 3 from the external environment, avoiding most of the influence or damage of the external environment on the light source assembly 3.

[0220] In one embodiment of this application, the power supply device 2 is disposed on the outer side of the side wall 11, that is, on the outer side relative to the accommodating space. The power supply device 2 includes an externally disposed power supply box 20 and circuit components 21 and other related electronic components housed inside the power supply box 20. Figure 9 Not shown, please refer to Figure 32The power supply box 20 shares a side wall 11, meaning that the power supply box 20 and the side wall 11 together form a power supply cavity for accommodating the circuit assembly 21 and other related electronic components. By reusing the side wall 11, the overall cost and weight of the lamp are reduced, while the volume is also reduced. The power supply device 2 is located in the empty space outside the receiving groove 14 relative to the side wall 11 and the mounting part 12. Utilizing this empty space to house the power supply device 2 avoids increasing the overall height and volume of the lamp.

[0221] Please see Figure 38 and Figure 39 ,like Figure 38 As shown, Figure 38 for Figure 37 The enlarged view at point H shows that the power supply box 20, the side wall 11, and the mounting portion 12 of the side wall 11 together form the power supply cavity. At least one adhesive-containing groove 125 is provided on the mounting portion 12. The adhesive-containing groove 125 is arranged along the length of the mounting portion 12 and surrounds the outer edge of the LED lamp. The tops of both sides of the adhesive-containing groove 125 contact the optical component 4, indicating that the height of the adhesive it can hold can at least reach the height of the optical component 4 and contact the optical component 4. After the adhesive cures, it can effectively fix the optical component 4.

[0222] refer to Figure 38 and Figure 39 An overflow groove 126 is also provided between the mounting part 12 and the optical component 4 (that is, an overflow groove is also provided on the outside of the mounting part 12 away from the receiving groove, and it is arranged around the outside of the receiving groove). The height and depth of the overflow groove 126 are similar to those of the receiving groove 125, which can be used to contain the glue overflowing from the receiving groove 125, preventing the glue from contaminating other areas of the lamp. At the same time, the depth of the overflow groove 126 is at least greater than the height of the screw (or rivet or other fastener) used to fix the suspension mechanism 6, thereby avoiding the screw structure of fixing the suspension mechanism 6 from damaging the integrity of the light-emitting surface (or light-emitting cover). It is worth mentioning that the outer side of the mounting part 12 has a bending part limiting frame 127. The bending part limiting frame 127 is arranged along the light emission direction of the LED lamp. Its highest position is higher than the highest position of the adhesive groove 125, forming a mounting step. That is, the optical component 4 is stacked at the highest point of the adhesive groove 125. The outermost edge of the optical component 4 is blocked by the bending part limiting frame 127, thereby forming a sealed package and preventing the optical component 4 from shifting.

[0223] In one embodiment of this application, the height of the bending portion limiting frame 127 is equal to the thickness of the optical component 4, and the two fit together, so that the surface of the LED lamp in the light-emitting direction is intact.

[0224] In one embodiment of this application, the height of the bending portion limiting frame 127 is less than the thickness of the optical component 4, and the surface of the LED lamp in the light-emitting direction is the optical component 4, thereby reducing the color difference present on the surface in the light-emitting direction.

[0225] In one embodiment of this application, the height of the bending portion limiting frame 127 is greater than the thickness of the optical component 4, further preventing light leakage from the LED lamp in the lateral direction.

[0226] In one embodiment of this application, the width of the overflow groove 126 is greater than the width of the receiving groove 125.

[0227] In some other embodiments of this application, the width of the overflow groove 126 may also be less than or equal to the width of the receiving groove 125.

[0228] In this embodiment, the optical component 4 is fixed by setting the adhesive groove 125, together with the bending part limiting frame 127 and adhesive, so that there are no other obstructions in the light output direction of the LED lamp. The LED lamp has a complete and unobstructed light output surface with small or no color difference, making the LED lamp more beautiful.

[0229] Please see Figure 40 , Figure 40 This is an exploded view of an LED lamp in another embodiment of this application, wherein the optical component 4 includes a light-emitting area 400 and a mounting area 401, and other components are the same as described above. The mounting area 401 is fixed to the mounting part 12 as described above, and the mounting area 401 is arranged around the light-emitting area 400.

[0230] In one embodiment of this application, the coating area 401 and the light-emitting area 400 are integrally formed from the same material. The coating area 401 is provided with a screen printing structure to enhance the strength of the coating area and reduce the color difference between the coating area 401 and the light-emitting area 400.

[0231] In one embodiment of this application, the bonding area 401 and the light-emitting area 400 are integrally formed from different materials, and the requirements for strength, light emission and color difference are met simultaneously by combining different materials.

[0232] In one embodiment of this application, the bonding area 401 and the light-emitting area 400 are independently molded from the same material and then assembled.

[0233] In one embodiment of this application, the bonding area 401 and the light-emitting area 400 are formed independently from different materials and then assembled.

[0234] In one embodiment of this application, the surface of the bonding area 401 that is bonded to the mounting part 12 may be provided with a microstructure array, such as a microstructure array of protrusions or depressions, to increase the surface roughness and surface area of ​​the bonding area 401, increase the bonding area with the adhesive, and increase the fixing strength between the bonding area 401 and the mounting part 12. That is, the bonding area 401 and the light-emitting area 400 may be provided with different roughness or surface microstructures to meet different functional requirements.

[0235] Please see Figure 40 or Figure 30 or Figure 37 In this application, there are multiple light source components 3, or at least one, and the light source components 3 are arranged in parallel with equal intervals between them.

[0236] Please see Figure 41 This is a partial disassembly diagram of the light source assembly 3 in one embodiment of this application. The light source assembly 3 includes a circuit board 30, on which at least one light-emitting element 31 is disposed. The light-emitting element 31 is composed of an LED chip 314 and an LED chip light processing element 315. The LED chip light processing element 315 may be a lens with a specific surface shape made of resin, glass, plastic, etc. The light processing unit 315 covers the LED chip 314 on the circuit board 30.

[0237] In one embodiment of this application, the light emitters 31 are arranged in pairs at equal intervals along the length of the circuit board 30 to achieve uniform light emission and a certain light intensity.

[0238] In one embodiment of this application, at least one light-emitting element 31 and a single lamp bead are arranged at equal intervals along the length of the circuit board 30 to achieve the effect of uniform light output and a certain light intensity.

[0239] In one embodiment of this application, the light emitters 31 are arranged in pairs along the length of the circuit board 30 at non-equidistant intervals to meet the light intensity distribution or specific light pattern requirements in a specific area.

[0240] In one embodiment of this application, at least one light-emitting element 31 and a single lamp bead are arranged at non-equal intervals along the length of the circuit board 30 to meet the light intensity distribution or specific light pattern requirements of a specific area.

[0241] refer to Figure 42 This is a simplified schematic diagram of a power supply device 2 according to an embodiment of this application. The power supply device 2 includes a power supply box 20 and a circuit assembly 21 disposed in the power supply box 20. On the side of the power supply box 20 that contacts the mounting part 12, a power supply box fixing piece 200 parallel to the mounting part 12 is provided. The power supply box fixing piece 200 has locking holes, which can be used to fix the power supply box 20 to the mounting part by means of screws or rivets. An inclined mounting part 201 is provided on the side of the power supply box 20 near the side wall 11. The inclined mounting part 201 has mounting holes, which can be fixed to the inclined part of the side wall 11 relative to the base plate 10. That is, the inclined mounting part 201 fits against the side wall 11 during installation and is parallel to the side wall 11. Each end of the power supply box 20 along its length is provided with an end cap 202. The end cap 202 can be integrally formed with the power supply box 20, or it can be formed independently and then assembled onto the power supply box 20.

[0242] In other embodiments of this application, the power supply box 20 can also be fixed to the base 1 by means of adhesive, welding or snap-fit.

[0243] The power supply unit 2 contains a circuit board and various electronic components thereon, which can realize the dimming and color-adjusting functions of the LED lamp 1000. That is, the light-emitting body 31 in this application can be composed of only one color temperature and color of LED beads, or it can be composed of at least two color temperatures and / or colors of LED beads or LED chips. The combination of LED beads with different color temperatures and colors realizes the dimming and color-adjusting functions of the LED lamp 1000.

[0244] In one embodiment of this application, two light emitters 31 of different colors and color temperatures are arranged alternately on the same circuit board, and the current of the two types of lamp beads is controlled to change the working state of the two types of lamp beads to realize the dimming and color adjustment of LED lamps.

[0245] In one embodiment of this application, at least two types of light emitters 31 with different colors and color temperatures are arranged at intervals on the same circuit board, and the working state of at least one of the light beads is controlled separately or simultaneously to realize the dimming and color adjustment functions of the LED lamp.

[0246] In one embodiment of this application, at least two circuit boards 30 are respectively provided with different types of LED beads, and the LED beads on a single lamp board are of the same type. That is, the light source component 3 achieves different light intensity, color temperature, color and other functions through the configuration of different LED beads, thereby further realizing the dimming and color adjustment of LED lamps.

[0247] Color adjustment can be performed using buttons and / or knobs on the wall; for example, pressing a button changes the color, and rotating a knob changes the brightness. A remote control can also be used, with buttons on the remote enabling dimming and color adjustment. Alternatively, a mobile application (APP) can be used, offering various control effects such as timed on / off switching, displaying different colors over time to simulate sunlight, and adjusting dimming and color to music. Alternatively, an adjustment switch, such as a knob or dial, can be installed on the power supply unit 2 to adjust to different levels for dimming and color adjustment.

[0248] The LED light fixture in one embodiment of this application can be installed inside the ceiling of a house. Because it is rectangular, during installation, one section of the ceiling is first removed to create an empty space, and then the LED light fixture is placed into that space. Figure 31 and Figure 32 As can be seen, the side of the LED light fixture is trapezoidal, which facilitates the smaller end entering the ceiling during installation, forming a recessed installation. This installation method allows for virtually no gap between the LED light fixture and the ceiling. If better sealing is required, a soft sealing layer can be applied to the side of the mounting part 12 facing the ceiling.

[0249] As described above, the LED lamp is installed in the vacant position of the suspended ceiling. Specifically, as Figure 43 shown in, Figure 43 the schematic diagram of the lamp disposed on the suspended ceiling in one embodiment, wherein one grid in the suspended ceiling 60 is removed to form a suspended ceiling vacant position 600 for mounting the LED lamp 1. A plurality of horizontally extending mounting rods 601 are arranged at the edge of the suspended ceiling vacant position 600, and the hanging mechanism 6, more specifically the hook 64 part, is fixed to the mounting rod 601 to complete the fixation of the LED lamp.

[0250] In an embodiment of the present application, the above-mentioned LED lamp is different from the traditional wire routing method, and uses the wiring element 7 to realize the conduction of at least part of the electronic components in the LED lamp, thereby simplifying the internal wiring of the LED lamp.

[0251] As shown Figure 44 in, there is shown a schematic partial exploded structural view of the LED lamp according to an embodiment of the present application. The light source assembly 3 is disposed on the bottom plate 10, and the light source assembly 3 is electrically connected to the power supply device 2 (not shown in the figure) through the wiring element 7. The wiring element 7 may be a wire with certain hardness and plasticity, such as a single-strand tinned copper wire. As shown in Figure 45, it is Figure 44 a partial enlarged view of I in the figure. The circuit board 30 is provided with a plurality of pads 33, the number of the wiring elements 7 matches the number of the pads 33, and the wiring elements 7 are fixedly connected and electrically conducted with the pads 33 by heating and melting the solder paste 8. The wiring element 7 is stamped with a turning portion 71 using a simple jig, so as to achieve an insulation effect that the wiring element 7 does not contact the bottom plate 10. Before the solder paste 8 is heated and soldered, it is arranged in two upper and lower parts on the pad 33, which is similar to the Chinese character "ri", with a gap in the middle, and the wiring element 7 is located in the gap and contacts the pad 33.

[0252] A communicating portion 113 is snapped into the wiring port 112 on the side wall 11, and the wiring element 7 connected to the light source assembly 3 is electrically connected to the power supply device 2 through the communicating portion 113, that is, the wiring element 7 penetrates into the communicating portion 113. As Figure 46 shown in, it is a schematic partial exploded structural view of the LED lamp according to an embodiment of the present application, wherein the enlarged view of part J is shown by Figure 47 the figure, the communicating portion 113 includes a hollow portion 1131 and a conductive portion 1132, the wiring element 7 enters from the side of the hollow portion 1131 and is connected to the communicating portion 113, and the conductive portion 1132 is in contact with the power supply device 2.

[0253] As shown Figure 48As shown, the power supply device 2 has a snap-fit ​​part 210 and a power board 22. One end of the snap-fit ​​part 210 is fixed to the power board 22, and the other end has a first snap-fit ​​part 211. A third snap-fit ​​part 213 is located on the side near the power board 22. A second snap-fit ​​part 212 is located between the first snap-fit ​​part 211 and the third snap-fit ​​part 213. In this embodiment, when the power supply device 2 is disposed outside the cavity 14, the conductive part 1132 is connected to the snap-fit ​​part 210. The end of the first snap-fit ​​part 211 away from the second snap-fit ​​part 212 is wider than the diameter of the conductive part 1132, which facilitates the snap-fit ​​of the conductive part 1132. The first latching portion 211 is inserted, and the portion of the first latching portion 211 away from the second latching portion 212 gradually narrows in width along the direction of the second latching portion 212 to a size slightly smaller than the diameter of the conductive portion 1132, so as to restrict the position of the conductive portion 1132. The size of the second latching portion 212 is adapted to the conductive portion 1132. The position where the second latching portion 212 connects to the third latching portion 213 is also slightly smaller than the diameter of the conductive portion 1132, so as to restrict the position of the conductive portion 1132. The width of the third latching portion 213 is smaller than the diameter of the conductive portion. In this embodiment, the latching portion 21 can be a copper spring.

[0254] The specific connection process between the power supply device 2 and the connecting part 113 is as follows: the conductive part first snaps into the first snap-fit ​​part, and then slides into the second snap-fit ​​part along its connection position with the second snap-fit ​​part. Since the size of the second snap-fit ​​part is adapted to the conductive part, and the third snap-fit ​​part is smaller than the diameter of the conductive part, the conductive part can be connected to the second snap-fit ​​part, thereby realizing the electrical connection between the power supply device and the light-emitting component. The number of snap-fit ​​parts matches the number of conductive parts.

[0255] The assembly method of the LED lamp includes the following steps: providing a connecting part, a light-emitting component, a wiring element, a base, and a power supply device; firstly, inserting the wiring element into the connecting part from the conductive part side, and extending the wiring element to a length sufficient to connect the light source component before cutting it off; the wiring element connected to the connecting part is stamped into a toothed shape with a bent portion using a simple jig. This method avoids the previous need for wire stripping, and allows for continuous feeding of large rolls, reducing downtime for material changes and shortening material change time; solder paste is applied to the soldering area of ​​the light-emitting component; when there are multiple light-emitting components, the stamped wiring element is placed on the light-emitting component. At the solder joints formed by solder paste in the soldering area, no separate solder wire is needed. Because the wiring components have bends, they can be insulated from the ground plane. Multiple solder joints can be soldered simultaneously by a machine, significantly improving production efficiency. This machine can be a galvanometer-type laser soldering machine. The soldered wiring components and light-emitting components are then fixed to the recessed cavity of the base. Fixing methods include glue, soldering, screws, and clips. The connecting part to the wiring components is installed on the side wall of the LED lamp. Finally, the snap-fit ​​part of the power supply is connected to the connecting part, thus achieving electrical connection between the power supply and the light-emitting components. This method enables fully automated mass production, reducing production costs while achieving excellent finished product results.

[0256] like Figure 49 The figure shows a schematic diagram of the back of an LED lamp according to an embodiment of this application. As shown, the structure of this LED lamp is roughly the same as that of the LED lamp described above. In this embodiment of the application, the LED lamp includes a base 1 as the main structure of the lamp. The base 1 includes a base plate 10 and a side wall 11, and the side wall 11 is arranged around the base plate 10. A plurality of reinforcing structures 100 integrally formed with the base plate 10 are provided on the base plate 10, that is, the reinforcing structures 100 are formed on the base plate 10 by a stamping process without the need for additional materials. The side wall 11 is inclined relative to the base plate 10, and a frame 5 is provided at the end of the side wall 11 away from the base plate 10. The frame 5 is approximately parallel to the base plate 10. At least one power supply device 2 and at least one junction box 8 are provided on the side wall 11. At least one side of the power supply device 2 and the junction box 8 is in contact with the side wall 11, that is, the inclination degree of at least one side is the same as the inclination degree of the side wall 11. In this configuration, at least one end of the power supply device 2 and the junction box 8 are fixed to each other, meaning that the power supply device 2 and the junction box 8 are arranged adjacent to each other without obstruction.

[0257] like Figure 50The figure shows a front view of an LED lamp fixture according to an embodiment of this application. As shown, the LED lamp fixture also includes an optical component 4, and a frame 5 includes multiple side frames 50. The number of side frames 50 is greater than or equal to the number of sides of the optical component 4, and the side frames 50 are arranged around the optical component 4, and the side frames 50 at least partially cover the optical component 4. In this embodiment, the frame 5 (or side frames 50) clamps the optical component 4 with the base 1. That is, the frame 5 is fixed to the base 1 by screws or rivets, so that the frame 5 (side frames 50) presses the optical component 4 tightly against the base 1 to achieve fixation.

[0258] See Figure 51 and Figure 52 ,in Figure 51 As shown in one embodiment of this application, the LED lamp is along Figure 50 A schematic cross-sectional view along the IV-IV direction. Figure 52 for Figure 51 A magnified view of point K in the image. Combined with... Figure 51 and 52 It is understood that the optical component 4 is held by the frame 5 and the base 1, more specifically by the frame 50 and the side wall 11. A mounting portion 12 is provided at the end of the side wall 11 away from the base plate 10. The mounting portion 12 has an arc-shaped protruding limiting portion 122 and a bearing portion 123 that is approximately parallel to the base plate 10. The frame 50 includes a bearing surface 55, a first step 53, and a fixing groove 54. The optical component 4 rests on the limiting portion 122, and the bearing surface 55 of the frame 50 rests on the optical component 4 and is opposite to the limiting portion 122, thereby achieving the clamping of the optical component 4 by the bearing surface 55 and the limiting portion 122. The first step 53 and fixing groove 54 of the frame 50 rest on the support part 123 of the frame 50, and are secured to the fixing groove 54 by fasteners such as screws or rivets passing through the support part 123, so that the frame 50 is tightly connected to the mounting part 12. That is, the support surface 55 applies downward pressure to fix the optical component 4 on the limiting part 122. Along the light emission direction of the LED lamp, the height of the support surface 55 is slightly higher than that of the optical component 4, and the material strength of the support surface 55 (that is, the frame 5 or the frame 50) is greater than that of the optical component 4. When the LED lamp is transported, due to the stacking of LED lamps or contact with external packaging, the force on the LED lamp is mainly concentrated on the frame 5 and the base 1, especially the support surface 55. In this embodiment, the optical component 4 is not easily deformed or damaged by external forces, thus affecting the light emission effect of the lamp.

[0259] See Figure 53 and Figure 54This is an exploded view of an LED lamp fixture in one embodiment of this application. As shown, the power supply device 2 and the junction box 8 are both mounted against the side wall 11 and are detachable from the side wall 11 (or the base 1). That is, the power supply device 2 and the junction box 8 are modularly configured, and can be freely combined according to requirements. The power supply device 2 is equipped with a dimming switch 22 and a color-changing switch 23, which can control the light output of the LED lamp fixture by adjusting their states. For example, adjusting the state of the dimming switch 22 controls the light intensity output of the LED lamp fixture, and adjusting the state of the color-changing switch 23 controls the color temperature output and / or color output of the LED lamp fixture. In other words, the dimming switch 22 and the color-changing switch 23 control the light output of the LED lamp fixture by controlling the power supply device 2. The junction box 8 includes a junction box body 81 and a junction box cover 80. The junction box cover 80 is fastened to the junction box body 81, and the two are fixed together by a snap-fit ​​structure or screws, rivets, etc. The junction box body 81 has a hollow box structure, and its interior includes a junction box cavity 810. At least part of the wires of the LED lamp are placed in the junction box cavity 810 to ensure that the wiring is neat and beautiful and will not be observed by the user, thereby improving the overall aesthetics of the lamp.

[0260] In this application, the power supply device 2 and the junction box 8 can be used in any combination. That is, one power supply device 2 can be connected to only one junction box 8, or one power supply device 2 can be connected to two junction boxes 8. When one power supply device 2 and one junction box 8 are used together, the junction box 8 can be installed at any end of the power supply device 2 as needed, such as at the left end or the right end of the power supply device 2.

[0261] See Figure 55 and Figure 56 , Figure 55 This is a schematic diagram showing the connection between the power supply device and the junction box in one embodiment of this application. Figure 56This is a schematic diagram of the power supply device and the junction box separated in one embodiment of this application. As shown in the figure, the junction box 8 includes a junction box inclined mounting portion 811, which has an inclination angle basically the same as that of the side wall 11. When the junction box 8 is installed and fixed, the junction box inclined mounting portion 811 is set against the side wall 11. A junction box fixing piece 812 is provided on the side of the junction box 8 near the frame 5. There are two junction box fixing pieces 812, which are respectively provided at both ends of the junction box 8, and the junction box fixing pieces 812 are located inside the junction box cavity 810, that is, the junction box fixing pieces point towards the inside of the junction box 8. Power supply unit 2 has power box fixing plates 200 at both ends, pointing outwards towards the junction box 8. Both the power box fixing plates 200 and 812 have through holes. When the power supply unit 2 and the junction box 8 are connected and fixed, the junction box fixing plates 812 are stacked on top of the power box fixing plates 200, and the through holes on the junction box fixing plates 812 and 200 (i.e., the pre-installed part of the junction box) correspond to each other. Bolts or rivets are used to pass through the through holes. The junction box fixing plate 812 and the power box fixing plate 200 are fixed to the base 1 (or mounting part 12) to fix the junction box 8 and the power device 2. The power box fixing plate 200 acts as a junction box pre-installation part. Both ends of the power device are provided with junction box pre-installation parts. The junction box is fixed by the junction box pre-installation parts. According to the requirements, the wiring can be set at one end or the junction box can be set at both ends. That is, at least one junction box is fixed to the junction box pre-installation part.

[0262] The power supply device 2 is also provided with a wiring element 7, which is connected to the internal electronic components of the LED lamp through wires or wires, such as the light-emitting element inside the LED lamp.

[0263] See Figure 57 and Figure 58 This is a schematic diagram of a junction box installed on one side of this application, as shown below. Figure 57 The junction box is set on the right side, that is, the junction box 8 is only set on the right side of the power supply device 2, and at least part of the connecting wires of the LED lamps are set in the junction box 8 located on the right side. Figure 58 The junction box is set on the left side, that is, the junction box 8 is only set on the left side of the power supply device 2, and at least part of the connecting wires of the LED lamps are set in the junction box 8 located on the left side.

[0264] See Figure 59This is a schematic diagram of the back of an LED lamp without the power supply and junction box installed, according to one embodiment of this application. As shown, multiple mounting holes 124 are provided on the frame 5 (or side frame 50) and the mounting part 12 to facilitate the assembly of the power supply 2 and the junction box 8 in different positions. Multiple mounting holes 124 are provided on each side frame 50 and mounting part 12, so that the power supply 2 and the junction box 8 are arranged adjacently (this adjacent state can be closely adjacent or indirectly adjacent) on any side frame 50 of the frame 5. At least one power supply reserved connection port 128 and at least one junction box reserved connection port 129 are provided on the side wall 11 to allow the wires of the power supply 2 and the junction box 8 to be connected to the inside of the LED lamp during assembly.

[0265] See Figure 60 ,for Figure 59 The enlarged view of part L in the figure shows that multiple mounting holes 124 are provided on the frame 5 (or sidewall 50) and the mounting part 12. At least one power supply device reserved connection port 128 and at least one junction box reserved connection port 129 are provided on the side wall 11. Each sidewall 50 of the LED lamp is provided with the same configuration. The power supply device 2 and the junction box 8 can be set on any sidewall 50 (or sidewall 11) of the LED lamp as needed. During the assembly process, the power supply device 2 and the junction box 8 can be assembled separately to the corresponding position, or the power supply device 2 and the junction box 8 can be assembled into a module and then installed on the sidewall 50 (or sidewall 11). It is worth mentioning that the mounting hole 124, the power supply device reserved connection port 128, and the junction box reserved connection port 129 are all formed by one or more of the following cutting processes: "intermittent cutting", "half-cutting process", "point-cutting", "scratching process" or "indentation process". That is, after cutting the body material on the frame 50 and the side wall 11, the cut area will not easily detach the body material, but it can be detached by pressing or knocking, so that the mounting hole 124, the power supply device reserved connection port 128, and the junction box reserved connection port 129 become through hole structures. That is, after the power supply unit 2 and the junction box 8 are determined to require assembly on one frame 50 and side wall 11, the installation is carried out by the installer pressing or tapping the cut area of ​​the corresponding frame to form a through hole. The cut areas of other frames 50 and side walls 11 remain intact, maintaining the integrity of other frames 50 and side walls 11 and preventing light leakage (while also reducing the number of through holes on the lamp to prevent dust from entering). This provides diverse installation functions while minimizing the impact on the structural integrity of the LED lamp.

[0266] In one embodiment of this application, the junction box and the power supply device can be interchanged, that is, the power supply device is installed at the original junction box location, and the junction box is installed at the original power supply device location.

[0267] In some other embodiments of this application, the LED lamp also includes an emergency power supply, which may be disposed on the same side wall as the power supply device or on a different side wall.

[0268] In summary, the LED lamps and their assembly and packaging methods disclosed in this application (1) set up a frame that is fixed by inserting a frame, so that the optical components can be fixed on the mounting part without additional fasteners, which simplifies assembly and reduces the product defect rate and process complexity caused by using fasteners; (2) add a folding part to the base of the lamp to fix the optical components by folding the folding part, which eliminates the use of the frame, saves materials, and further improves production efficiency and reduces costs; (3) set the side wall of the base to have at least two inclined parts to increase the width of the power supply device configuration space provided by the side wall, which greatly reduces the requirement for the width of the mounting part, can achieve an extremely narrow blocking area, greatly improve the light output ratio and light output effect, and also increase the aesthetics of the lamps; (4) set the power supply device to protrude from the base plate to form a height difference with the base plate, so that when the two LED lamps are placed with the base plates attached, there is an overlapping area in the vertical direction, so that the base plates of the two LED lamps can be attached for packaging and transportation, which reduces the height space required for packaging and transportation and greatly saves packaging and transportation costs. (5) Set different color temperature LEDs at intervals or in an alternating manner to achieve uniform light output without obvious bright spots. (6) Set multiple junction boxes to realize wiring settings for the power supply device in different directions.

[0269] The above embodiments are merely illustrative of the principles and effects of this application and are not intended to limit this application. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this application. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this application should still be covered by the claims of this application.

Claims

1. An LED lighting fixture, characterized in that, include: A base, the base including a base plate, a side wall and a mounting part, the side wall surrounding the edge of the base plate and forming a receiving groove with the base plate, the mounting part being disposed along the edge of the side wall; A light source assembly is disposed on the base plate and at least partially disposed within the receiving groove; An optical component is disposed on the mounting portion and covers the receiving groove; as well as A frame is disposed on the mounting portion and the optical component, the frame including at least one side frame, the side frame and the mounting portion clamping the optical component; A power supply device and at least one junction box, the power supply device being fixed to the side wall, the power supply device having junction box pre-installation parts at both ends, and at least one junction box being fixed to the junction box pre-installation part.

2. The LED lamp according to claim 1, characterized in that: The junction box is provided with a junction box fixing plate, which is fixed to the junction box pre-installation part.

3. The LED lamp according to claim 2, characterized in that: The light source assembly includes a circuit board and a light-emitting element. One side of the circuit board is attached to the base plate, and the light-emitting element is attached to the other side of the circuit board. The light-emitting element is composed of LED beads or LED chips.

4. The LED lamp according to claim 3, characterized in that: The LED beads or LED chips shall be of at least two types and have at least two different color temperatures.

5. The LED lamp according to claim 3, characterized in that: The LED beads or LED chips shall be of at least two types and have at least two different light intensities.

6. The LED lamp according to claim 3, characterized in that: The LED beads or LED chips are of at least two types and have at least two different colors.

7. The LED lamp according to claim 3, characterized in that: The light-emitting element is disposed on the circuit board and forms a density-differentiated region on the circuit board.

8. The LED lamp according to claim 7, characterized in that: The mounting part is provided with at least one adhesive receiving groove, which is arranged along the length direction of the mounting part.

9. The LED lamp according to claim 8, characterized in that: The optical components are stacked at the highest point of the adhesive groove and completely cover the light source assembly.

10. The LED lamp according to claim 9, characterized in that: The two ends of the frame are trapezoidal structures with a hypotenuse angle of 45°, and the frames are connected end to end.

11. The LED lamp according to claim 10, characterized in that: The mounting section is provided with an overflow groove, which surrounds the adhesive receiving groove.

12. The LED lamp according to claim 11, characterized in that: The LED lamp also includes a wiring element that electrically connects the light source assembly and the power supply device.

13. The LED lamp according to claim 12, characterized in that: A wiring port is provided on the side wall, and a connecting part is provided at the wiring port, through which the wiring element passes.

14. The LED lamp according to claim 13, characterized in that: The circuit board is provided with solder pads, and the wiring element is fixedly connected to the solder pads by solder paste.

15. The LED lamp according to claim 14, characterized in that: The base plate is provided with multiple stamped reinforcing structures, which are perpendicular to each other.

16. The LED lamp according to claim 15, characterized in that: At least a portion of the light source assembly is disposed within the reinforcing structure.

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