A new kind of calibration structure for wire tester

Abstract

The utility model discloses a novel line testing appearance's calibration structure relates to calibration structure technical field, and this novel line testing appearance's calibration structure includes line clamping mechanism, and the line clamping mechanism upper end fixed mounting has calibration detection mechanism, the utility model discloses, through the cooperation of elastic fixed buckle and pneumatic clamping seat, and pneumatic clamping seat end part sets up rubber antiskid pad, can from the line body and end portion to the line material steady clamping, effectively avoid the line material to slip in the testing process, provide stable basis for accurate test, improve equipment versatility simultaneously, with before and after horizontal linear module, left and right horizontal linear module and up and down vertical linear module, can automatically adjust the position of line material and calibration detection mechanism, reduce manual operation, improve testing efficiency, reduce artificial error simultaneously.

Description

Technical Field

[0001] This utility model specifically relates to the field of calibration structure technology, and more specifically to a new type of calibration structure for a wire tester. Background Technology

[0002] Wire is widely used in modern industrial production, such as in electronics, electrical engineering, and construction. The quality of wire directly affects the performance and reliability of related products; therefore, accurate testing and calibration of wire are crucial. Traditional wire testing equipment has several shortcomings. Firstly, the clamping mechanisms are often rudimentary, mostly using simple mechanical clamps. This not only results in poor clamping stability, making the wire prone to slippage during testing and affecting the accuracy of the results, but also lacks adaptability to different specifications and shapes of wire, failing to meet diverse testing needs. Secondly, the calibration and testing mechanisms have low automation, requiring significant manual operation to adjust the testing position, which is not only inefficient but also prone to introducing errors due to human factors. Furthermore, the lack of coordination between the various parts of traditional equipment leads to cumbersome testing procedures and makes it difficult to guarantee overall testing accuracy, thus failing to meet the high-precision and high-efficiency requirements of modern industry for wire testing. Utility Model Content

[0003] The purpose of this utility model is to provide a new calibration structure for a wire tester. By installing the calibration and testing mechanism with the wire clamping mechanism, the wire clamping stability, testing accuracy, and adaptability of the wire tester are improved, thereby solving the technical problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A calibration structure for a novel wire tester, including A wire clamping mechanism, on the upper end of which a calibration and testing mechanism is fixedly installed; The wire clamping mechanism includes a base platform, on which front and rear horizontal linear modules are fixedly installed. The sliding blocks on the front and rear horizontal linear modules are fixedly connected to the lower surface of the bearing support. Mounting seats are symmetrically installed on both the left and right ends of the upper surface of the bearing support, and a wire end placement platform is provided between the symmetrically installed mounting seats.

[0005] As a further technical solution of this utility model, the lower end of the wire end placement platform is symmetrically and fixedly installed on the upper surfaces of the left and right ends of the bearing support, and the upper end of the wire end placement platform is connected to the detection heads at both ends of the wire; the upper surface of the mounting base is fixedly connected to the pneumatic clamping base.

[0006] As a further technical solution of this utility model, the pneumatic clamping seat is provided with a rubber anti-slip pad at the end; the upper surface of the bearing support is symmetrically fixed with elastic fixing buckles, and the inner side of the symmetrically arranged elastic fixing buckles is connected to the wire body.

[0007] As a further technical solution of this utility model, the elastic fixing buckles arranged symmetrically on the left and right are provided between the wire end placement platforms arranged symmetrically; the upper front surface of the base platform is also fixedly connected to the operation screen bracket, and an operation display screen is fixedly installed on the upper front side of the operation screen bracket.

[0008] As a further technical solution of this utility model, a column bracket is fixedly installed on the upper rear side of the base platform, and a left and right horizontal linear module is fixedly installed on the front side of the upper end of the column bracket. The front side of the slide on the left and right horizontal linear module is fixedly connected to the upper and lower vertical linear module.

[0009] As a further technical solution of this utility model, the front side of the slide block on the upper and lower vertical linear module is fixedly connected to the lifting seat body. A visual inspection mechanism is provided on the front side of the upper end of the lifting seat body, and a wire testing mechanism is fixedly installed on the front side of the lower end of the lifting seat body in a left-right symmetrical manner. The lower end of the wire testing mechanism arranged in a left-right symmetrical manner is correspondingly set with the detection heads at both ends of the wire.

[0010] Compared with the prior art, the beneficial effects of this utility model are: This utility model, through the cooperation of elastic fixing buckle and pneumatic clamping seat, and with the rubber anti-slip pad at the end of the pneumatic clamping seat, can firmly clamp the wire from the wire body and end, effectively preventing the wire from slipping during the test, providing a stable foundation for accurate testing, and improving the versatility of the equipment; This utility model, with the help of front and rear horizontal linear modules, left and right horizontal linear modules and up and down vertical linear modules, can automatically adjust the position of the wire and calibrate the testing mechanism, reduce manual operation, improve testing efficiency, and reduce human error. This invention allows the visual inspection mechanism to perform visual inspection on the wire in advance, assisting the wire testing mechanism to perform performance testing more accurately. The coordinated operation of each part of the structure ensures the accuracy of the test results. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0012] Figure 2 This utility model Figure 1 Top view.

[0013] Figure 3 This utility model Figure 1 A schematic diagram of the split structure.

[0014] Figure 4 This utility model Figure 3 A magnified view of a portion of the image.

[0015] In the diagram: 1-Wire clamping mechanism, 2-Calibration and testing mechanism; 11-Base platform, 12-Front and rear horizontal linear module, 13-Bearing support, 14-Mounting base, 15-Wire end placement platform, 16-Elastic fixing buckle, 17-Pneumatic clamping base, 18-Rubber anti-slip pad, 19-Operating screen bracket, 110-Operating display screen. 21-Column support, 22-Left and right horizontal linear module, 23-Up and down vertical linear module, 24-Lifting seat, 25-Vision inspection mechanism, 26-Wire testing mechanism. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 In this embodiment of the present invention, a calibration structure for a novel wire tester includes a wire clamping mechanism 1, on the upper end of which a calibration and testing mechanism 2 is fixedly installed. The wire clamping mechanism 1 includes a base platform 11. A front and rear transverse linear module 12 is fixedly installed on the upper surface of the base platform 11. A slide on the front and rear transverse linear module 12 is fixedly connected to the lower surface of the bearing support 13. Mounting seats 14 are symmetrically installed on both the left and right ends of the upper surface of the bearing support 13. A wire end placement platform 15 is provided between the symmetrically installed mounting seats 14. The lower end of the wire end placement platform 15 is symmetrically and fixedly installed on the upper surfaces of the left and right ends of the bearing support 13, and the upper end of the wire end placement platform 15 is connected to the detection heads at both ends of the wire; the upper surface of the mounting base 14 is fixedly connected to the pneumatic clamping base 17. The pneumatic clamping seat 17 is provided with a rubber anti-slip pad 18 at its end; the upper surface of the bearing support 13 is symmetrically fixed with elastic fixing buckles 16, and the inner side of the symmetrically arranged elastic fixing buckles 16 is connected to the wire body.

[0018] By adopting the above technical solution, the elastic fixing buckle 16 and the pneumatic clamping seat 17 cooperate, and the pneumatic clamping seat 17 is provided with a rubber anti-slip pad 18 at the end, which can firmly clamp the wire from the wire body and the end, effectively preventing the wire from slipping during the test, providing a stable foundation for accurate testing, and improving the versatility of the equipment.

[0019] In this embodiment, the elastic fixing buckles 16 arranged symmetrically on the left and right are located between the wire end placement platforms 15 arranged symmetrically on the right; the upper front surface of the base platform 11 is also fixedly connected to the operation screen bracket 19, and the operation display screen 110 is fixedly installed on the upper front side of the operation screen bracket 19. A column bracket 21 is fixedly installed on the upper rear surface of the base platform 11. A left and right horizontal linear module 22 is fixedly installed on the front side of the upper end of the column bracket 21. The front side of the slide on the left and right horizontal linear module 22 is fixedly connected to the upper and lower vertical linear module 23.

[0020] By adopting the above technical solution, with the help of the front and rear horizontal linear modules 12, the left and right horizontal linear modules 22 and the upper and lower vertical linear modules 23, the position of the wire and the calibration and testing mechanism 2 can be automatically adjusted, reducing manual operation, improving testing efficiency, and reducing human error.

[0021] In this embodiment, the front side of the slide block on the vertical linear module 23 is fixedly connected to the lifting seat 24. The upper front side of the lifting seat 24 is provided with a visual inspection mechanism 25, and the lower front side of the lifting seat 24 is symmetrically fixedly installed with a wire testing mechanism 26. The lower end of the symmetrically arranged wire testing mechanism 26 is correspondingly set with the detection heads at both ends of the wire.

[0022] By adopting the above technical solution, the visual inspection mechanism 25 can perform visual inspection on the wire in advance, assisting the wire testing mechanism 26 to perform performance testing more accurately. The coordinated cooperation of each part of the structure ensures the accuracy of the test results.

[0023] The working principle of this utility model is as follows: First, the wire to be tested is placed on the wire clamping mechanism 1, with the wire body placed inside the symmetrical elastic fixing buckles 16. The elasticity of the elastic fixing buckles 16 is used to achieve initial fixation, and the detection heads at both ends of the wire are connected to the upper end of the wire end placement platform 15. Next, the pneumatic clamping seat 17 is activated, and the rubber anti-slip pads 18 at its ends will tightly adhere to the wire, further enhancing the stability of the clamping and preventing the wire from shifting during subsequent testing. Then, a command is sent through the operation display screen 110, and the front and rear horizontal linear module 12 starts working, driving the bearing support 13 and the wire and other components on it to move back and forth, adjusting the wire. The front and rear positions of the wire are adjusted. At the same time, the left and right horizontal linear modules 22 and the up and down vertical linear modules 23 in the calibration and testing mechanism 2 work together. The left and right horizontal linear modules 22 drive the up and down vertical linear modules 23 to move left and right, and the up and down vertical linear modules 23 drive the lifting seat 24 to move up and down, thereby adjusting the positions of the vision inspection mechanism 25 and the wire testing mechanism 26. The vision inspection mechanism 25 first performs a visual scan on the wire to obtain information such as the appearance of the wire. Then the wire testing mechanism 26 moves down and contacts the detection heads at both ends of the wire to start electrical and other performance tests on the wire. The test data will be fed back to the operation display screen 110 in real time so that the operator can view and analyze it. The flexible fixing buckle 16 and the pneumatic clamping seat 17 work together, and the pneumatic clamping seat 17 is provided with a rubber anti-slip pad 18 at the end. The wire can be firmly clamped from the wire body and the end, which can effectively prevent the wire from slipping during the test, provide a stable foundation for accurate testing, and improve the versatility of the equipment. With the help of the front and rear horizontal linear modules 12, the left and right horizontal linear modules 22 and the up and down vertical linear modules 23, the position of the wire and the calibration detection mechanism 2 can be automatically adjusted, reducing manual operation, improving testing efficiency, and reducing human error. The visual inspection unit 25 can perform visual inspection on the wire in advance, assisting the wire testing unit 26 to perform performance testing more accurately. The coordinated operation of each part of the structure ensures the accuracy of the test results.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A calibration structure for a novel wire tester, characterized in that: include A wire clamping mechanism (1) is provided, and a calibration and testing mechanism (2) is fixedly installed on the upper end of the wire clamping mechanism (1). The wire clamping mechanism (1) includes a base platform (11), on which a front and rear transverse linear module (12) is fixedly installed. The slide on the front and rear transverse linear module (12) is fixedly connected to the lower surface of the bearing support (13). Mounting seats (14) are symmetrically installed on both the left and right ends of the upper surface of the bearing support (13). A wire end placement platform (15) is provided between the symmetrically installed mounting seats (14).

2. The calibration structure of the novel wire tester according to claim 1, characterized in that: The lower end of the wire end placement platform (15) is symmetrically fixedly installed on the upper surfaces of the left and right ends of the bearing support (13), and the upper end of the wire end placement platform (15) is connected to the detection heads at both ends of the wire; the upper surface of the mounting base (14) is fixedly connected to the pneumatic clamping base (17).

3. The calibration structure of the novel wire tester according to claim 2, characterized in that: The pneumatic clamp (17) is provided with a rubber anti-slip pad (18) at its end; the upper surface of the bearing support (13) is fixedly installed with elastic fixing buckles (16) in a symmetrical manner, and the inner side of the elastic fixing buckles (16) in a symmetrical manner is connected to the wire body.

4. The calibration structure of the novel wire tester according to claim 3, characterized in that: The elastic fixing buckles (16) arranged symmetrically on the left and right are located between the wire end placement platforms (15) arranged symmetrically; the upper front surface of the base platform (11) is also fixedly connected to the operation screen bracket (19), and the operation display screen (110) is fixedly installed on the upper front side of the operation screen bracket (19).

5. The calibration structure of the novel wire tester according to claim 4, characterized in that: A column bracket (21) is fixedly installed on the upper rear side of the base platform (11). A left and right horizontal linear module (22) is fixedly installed on the front side of the upper end of the column bracket (21). The front side of the slide on the left and right horizontal linear module (22) is fixedly connected to the upper and lower vertical linear module (23).

6. The calibration structure of the novel wire tester according to claim 5, characterized in that: The sliding block on the upper and lower vertical linear module (23) is fixedly connected to the lifting seat (24). A visual inspection mechanism (25) is provided on the upper front side of the lifting seat (24). A wire testing mechanism (26) is fixedly installed on the lower front side of the lifting seat (24) in a left-right symmetrical manner. The lower end of the wire testing mechanism (26) is correspondingly set with the detection heads at both ends of the wire.

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