Foldable handlebars

Abstract

Scooter, in particular electric scooter (1), comprising a footplate (3) and a handlebar (2) which is pivotably connected to the footplate (3) via a pivoting device and which comprises a base part (41) attached to the footplate (3) and a pivot arm (42) pivotably connected to the base part (41) via an axis (43) and which is connected to the handlebar (2), wherein the pivot arm (42) has at least one toothed ring or toothed ring section (44) spaced apart from the axis (43), into which a first gear (51) engages, which is arranged on a first shaft (5) which is rotatably connected to the base part (41) and is rotatable via an arranged drive, characterized in that the pivot arm (42) has two pivot arm halves (421) between which a cavity (422) is formed.

Description

[0001] The invention relates to a scooter, in particular an electric scooter, comprising a footplate and a handlebar which is pivotably connected to the footplate via a pivoting device, which includes a base part attached to the footplate and a pivoting arm which is pivotably connected to the base part via an axis and which is connected to the handlebar.

[0002] Electric scooters, also known as e-scooters, are enjoying increasing popularity. The advantages of these electrically powered vehicles over motor vehicles are clearly evident in urban areas. They are environmentally friendly and, due to their low weight, require little energy. In particular, these vehicles are compact and can be stored in a space-saving manner thanks to the folding frame. Their foldable design also makes them easy to handle.

[0003] EP 4 019 379 A1 discloses an electric scooter comprising a handlebar and a footplate that are pivotally connected to each other via a lockable pivoting device. The handlebar can be pivoted into a position substantially parallel to the footplate via the lockable pivoting device. Further electric scooters with pivoting devices are disclosed in CN 1 04 354 811 A and CN 1 04 260 810 A.

[0004] Electric scooters of the type described above have proven their worth in practice. The swivel mechanism is manually operated and features a locking mechanism in its end positions (folded and unfolded). However, this locking mechanism is subject to wear due to the very high leverage forces and the scooter's constant vibrations during operation. This can result in loose locking positions, which in turn can lead to uncertainties in the scooter's handling. Therefore, these locking mechanisms must be regularly checked and adjusted, making them maintenance-intensive.

[0005] The invention aims to remedy this problem. The invention is based on the objective of providing a scooter, in particular an electric scooter, in which the wear of the swivel mechanism is reduced and the folding mechanism is simplified. According to the invention, this objective is achieved by a scooter with the features of the characterizing part of claim 1.

[0006] The invention provides a scooter, in particular an electric scooter, in which the wear of the swivel mechanism is reduced and its folding mechanism is simplified. By having the swivel arm spaced apart from the axis at least one toothed ring or toothed ring section into which a first gear engages, the gear being arranged on a first shaft rotatably connected to the base part and rotatable via an arranged drive, a smooth swiveling of the swivel arm of the swivel device is achieved, thereby counteracting wear.

[0007] In a further development of the invention, the first shaft is connected to the drive via a gearbox. This enables a reduction in power between the drive and the pivoting movement.

[0008] In one embodiment of the invention, the drive is provided by an electric motor. This allows for convenient swiveling of the handlebar. Alternatively, the drive can also be provided by a manually operated crank.

[0009] In a further embodiment of the invention, the motor is a geared motor, in particular a worm gear motor. This achieves a high reduction ratio combined with a small installation space. A worm gear also has the advantage of being self-locking. This prevents manual folding or unfolding of the handlebar, thus ensuring a secure end position in the unfolded state and consequently a high level of driving safety. In the folded state, theft protection is also achieved.

[0010] In a further development of the invention, a switch is arranged on the scooter, in particular on the handlebar connected to the steering column, which is connected to the electric motor and can be operated via this switch. This enables convenient operation of the electric motor.

[0011] In one embodiment of the invention, a control device is arranged on the scooter, via which the switch is connected to the electric motor and which is designed in such a way that the electric motor can only be operated when the scooter is stationary.

[0012] In a further embodiment of the invention, the control unit is connected to a motion sensor arranged on the scooter, which enables the detection of a rotational movement of one of the scooter's wheels. For example, the motion sensor can be a speed sensor that interacts with a magnet attached to the wheel. This prevents the folding mechanism from being activated while riding.

[0013] In a further development of the invention, a passage is incorporated into the swivel arm through which the first shaft passes. This allows the drive to be positioned on any side of the swivel arm.

[0014] In one embodiment of the invention, the passage is formed by an arc-shaped elongated hole. This allows the pivot arm to be guided by the first shaft during a pivoting movement. Preferably, the passage is formed by a circular arc-shaped elongated hole.

[0015] In a further embodiment of the invention, the base part is formed from two halves, between which the swivel arm is pivotably mounted. This enables a stable mounting of the swivel arm in the base part.

[0016] The swivel arm has two halves with a cavity between them. This reduces the weight of the swivel arm.

[0017] The terms "half" and "swivel arm half" do not refer solely to mathematically defined proportions of 50 percent. Rather, a base part or swivel arm consisting of two "halves" means that it is composed of two parts which have at least approximately identical contours.

[0018] In a further development of the invention, a second gear is arranged on the first shaft, spaced apart from the at least one first gear (one first gear per gear ring section). This second gear meshes with a third gear, which is arranged on a second shaft connected to the drive. Preferably, the second gear is positioned between the two pivot arm halves. This forms a transmission that extends partially into the pivot arm, thus saving installation space. Alternatively, the second gear can also be arranged outside the two pivot arm halves.

[0019] In one embodiment of the invention, a gas spring (also referred to as a gas spring damper) is arranged between the two halves of the pivot arm. The cylinder of the gas spring is either connected to the pivot arm and the piston rod to the base part, or the cylinder is connected to the base part and the piston rod to the pivot arm. This provides support and cushioning for the pivoting movement of the pivot arm. Preferably, the piston rod or the cylinder is connected to the base part via a rotatable connection to the first shaft.

[0020] In a further embodiment of the invention, the gas spring is positioned such that its piston rod is extended when the pivot arm of the swivel device is in the unfolded position and / or retracted when the pivot arm of the swivel device is in the folded position. This maximizes the effect of the gas spring.

[0021] In a further development of the invention, at least one stop is arranged on both the swivel arm and the base part, wherein, in the folded and / or unfolded position of the swivel arm of the swiveling device, a stop of the swivel arm rests against a stop of the base part. This achieves a defined, stable end position of the steering rod.

[0022] In an embodiment of the invention, at least one stop of the swivel arm and / or the base part is provided with an elastic coating, preferably a rubber or plastic coating. This ensures a smooth stop of the swivel arm in an end position.

[0023] Other embodiments and configurations of the invention are specified in the remaining dependent claims. An exemplary embodiment of the invention is illustrated in the drawings and is described in detail below. The drawings show: Fig. 1. A depiction of an electric scooter; Fig. 2 the representation of the electric scooter from Fig. 1 with the handlebars folded down; Fig. 3. The illustration of the swivel device of the scooter from Fig. 1 a) in a first side view; b) in a second side view; Fig. 4 the illustration of the swivel device Fig. 3 after removing half of the base part a) in a first pivot position (handlebars extended); b) in a second swivel position (handlebars folded in); Fig. 5 the illustration of the swivel device Fig. 4 after removing one half of a swivel arm a) in a first pivot position (handlebars extended); b) in a second swivel position (handlebars folded in); Fig. 6 the illustration of the swivel device Fig. 5 after removal of the gears and the second shaft a) in a first pivot position (handlebars extended); b) in a second swivel position (handlebars folded in); Fig. 7 the illustration of the swivel device Fig. 3 in an exploded view.

[0024] The electric scooter 1 chosen as an exemplary embodiment comprises a handlebar 2 and a footplate 3, which are pivotably connected to each other via a pivoting device 4. The handlebar 2 is telescopically adjustable in length and is provided with a front wheel 21 on one end and a handlebar 22 on the opposite end. A rear wheel 31 is connected to the footplate 3 at its rear via a rear wheel swingarm 32. The rear wheel 31 and the front wheel 21 are connected to an electric drive (not shown). The handlebar 2 can be pivoted by means of the pivoting device 4 into a position substantially parallel to the footplate 3.

[0025] The swivel device 4 essentially comprises a base part 41 which is pivotably connected to a swivel arm 42. The base part 41 is composed of two halves 411 which are connected to each other via two stop pieces 412 and an axle 43.

[0026] The swivel arm 42 is composed of two swivel arm halves 421, between which a cavity 422 is defined. The swivel arm 42 is pivotally connected to the base part 41 via the axis 43, which is guided through a bore 423 provided for this purpose, between the halves 411 and the base part 41. At its end, the swivel arm 42 has two clamp bodies 424 spaced apart from each other, in which the steering rod 2 is rotatably mounted. On the outside of the swivel arm 42, a first stop 426 and a second stop 427 are arranged spaced apart from each other. These are positioned such that, in the extended position of the swivel arm 42, the first stop rests against a first stop piece 412 of the base part 41, and in the folded position of the swivel arm 42, it rests against the second stop piece 412 of the base part 41. In the exemplary embodiment, the stop pieces 412 are provided with a rubber layer on their stop surface facing the respective stop 426, 427 that abuts them.Alternatively or additionally, stops 426 and 427 can also be provided with a rubber layer. Instead of a rubber layer, an elastic plastic layer can also be used.

[0027] Spaced apart from the bore 423, a circular arc-shaped passage 425 is inserted into the pivot arm 42, the center of which corresponds to the center of the axis 43. On the side of the passage 425 facing away from the axis 43, a toothed ring section 44 with internal teeth facing the passage 425 is arranged adjacent to it on both sides of the pivot arm 42. Alternatively or additionally, a toothed ring section with external teeth can also be arranged on the side of the passage 425 facing the axis 43.

[0028] A first shaft 5 is guided through the passage 425 and is rotatably mounted in the opposing halves 411 of the base part 41. Two first gears 51 are arranged spaced apart from each other on the first shaft 5, each engaging with the internal teeth of a gear ring section 44. Furthermore, a second gear 52 is arranged centrally on the first shaft 5 between the two first gears 51 within the cavity 422 of the pivot arm 42, and protrudes partially from this cavity.

[0029] A gas spring 7 is arranged in the cavity 422 of the swivel arm 42. The cylinder 71 of the gas spring is pivotably connected to the swivel arm 42 at its end, and the piston rod 72 is pivotably connected to the first shaft 5, encompassing it. When the swivel arm 42 moves relative to the first shaft 5, the shaft 5 moves along the arc-shaped passage 425, and the piston rod 72 is pulled out of or pushed into the cylinder 71. The pivoting movement of the cylinder 71 within the cavity 422 prevents the piston rod 72 from jamming in the cylinder 71.

[0030] At a distance from the swivel arm 42, a second shaft 6 is arranged in the base part 41, which is rotatably mounted in its opposing halves 411. A third gear 61 is arranged on the second shaft 6 and engages with the second gear 52, which partially protrudes from the cavity 422 of the swivel arm 42. The shafts 5, 6, connected via the gears 51, 52, 61, form a space-optimized gearbox for the reduction drive of the swivel arm 42.

[0031] The shaft 6 is connected to an electric motor 8 arranged externally on the base part 41, which allows it to be driven in both directions of rotation. In this exemplary embodiment, the electric motor is a worm gear motor. The electric motor 8 is connected via a control unit (not shown) to a switch 81 located on the handlebars, which allows the electric motor 8 to be actuated in both directions (folding / unfolding). A speed sensor (not shown) is arranged on a fork mounted on the handlebar 2, which holds the front wheel 21. This speed sensor interacts with a magnet (not shown) located on the front wheel 21 and is connected to the control unit. The control unit is configured such that the electric motor 8 can only be actuated via the switch 81 when the front wheel 21 is stationary.

[0032] The force required to fold in or out the steering rod is applied via the electric motor 8, designed as a worm gear motor, which transmits the torque of the electric motor 8 to the swivel arm 42 via the gear train formed by the shafts 5, 6 connected via the gears 51, 52, 61.

[0033] When the swivel arm 42 is moved into one of its end positions, the electric motor 8, which has a very high gear ratio, is brought to its maximum torque position. Due to the high mechanical resistance, the motor's speed drops to zero, and the electric motor 8 switches off due to a high current supply and remains in its position. The power-transmitting gears 51, 52, and 61 are under mechanical tension and force the swivel arm 42 into the adopted end position with high torque. The worm gear integrated into the gearbox of the electric motor 8, which is designed as a worm gear motor, prevents the return forces of the built-up mechanical tension of the swivel arm from setting the motor shaft of the electric motor 8 into rotational motion.The swivel arm 42 and the connecting steering rod 2 remain permanently in their position until the electric motor 8 is activated in the opposite direction of rotation by the switch 81. Even repeated movement to the end positions of the swivel arm 42 does not cause any loosening of the swivel arm 42 and the connecting steering rod relative to the footplate 3 – not even in the case of wear of individual components.

Claims

[1] Scooter, in particular electric scooter (1), comprising a footplate (3) and a handlebar (2) which is pivotably connected to the footplate (3) via a pivoting device and which comprises a base part (41) attached to the footplate (3) and a pivot arm (42) pivotably connected to the base part (41) via an axis (43) and which is connected to the handlebar (2), wherein the pivot arm (42) has at least one toothed ring or toothed ring section (44) spaced apart from the axis (43), into which a first gear (51) engages, which is arranged on a first shaft (5) which is rotatably connected to the base part (41) and is rotatable via an arranged drive, characterized by , that the pivot arm (42) has two pivot arm halves (421) between which a cavity (422) is formed. [2] Roller according to claim 1, characterized by , that the first shaft (5) is connected to the drive via a gearbox. [3] Roller according to claim 1 or 2, characterized by , that the drive is formed by an electric motor (8). [4] Roller according to claim 3, characterized by , that the electric motor (8) is a geared motor, in particular a worm geared motor. [5] Roller according to claim 3 or 4, characterized by , that a switch (81) is arranged on the scooter (1), in particular on a handlebar (22) connected to the handlebar (2), which is connected to the electric motor (8) which can be operated via this switch (81). [6] Roller according to claim 5, characterized by , that a control device is arranged on the scooter (1) via which the switch (81) is connected to the electric motor (8) and which is designed in such a way that the electric motor (8) can only be operated when the scooter (1) is stationary. [7] Roller according to claim 6, characterized by, that the control device is connected to a motion sensor which is arranged on the scooter (1) and which enables the detection of a rotational movement of a wheel (21, 31) of the scooter (1), wherein the motion sensor is preferably formed by a speed sensor which interacts with a magnet attached to the wheel (21, 31). [8] Roller according to one of the aforementioned claims, characterized by , that a through-hole (425) is provided in the swivel arm (42), through which the first shaft (5) is passed. [9] Roller according to claim 8, characterized by , that the passage (425) is formed by an arc-shaped elongated hole, preferably a circular arc-shaped elongated hole. [10] Roller according to any of the aforementioned claims, characterized by , that the base part (41) is formed from two halves (411) between which the swivel arm (42) is pivotably mounted. [11] Roller according to one of the aforementioned claims, characterized by , that on the first shaft(5) a second gear (52) is arranged spaced apart from the at least one first gear (51), which engages with a third gear (61) which is arranged on a second shaft (6) which is connected to the drive, wherein the second gear (52) is preferably positioned between the two pivot arm halves (421). [12] Roller according to one of the aforementioned claims, characterized by , that a gas spring (7) is arranged between the two pivot arm halves (421), the cylinder (71) of which is either connected to the pivot arm (42) and the piston rod (72) of which is connected to the base part (41) or the cylinder (71) of which is connected to the base part (41) and the piston rod (72) of which is connected to the pivot arm (42). [13] Roller according to claim 12, characterized by , that the piston rod (72) or the cylinder (71) is connected to the base part (41) via a rotatable connection with the first shaft (5). [14] Roller according to claim 12 or 13, characterized by , that the gas spring (7) is positioned such that its piston rod (72) is extended in the unfolded position of the swivel arm (42) and / or is retracted in the folded position of the swivel arm (42). [15] Roller according to one of the aforementioned claims, characterized by , that at least one stop (426, 427) is arranged on the swivel arm (42) and on the base part (41), wherein in the folded and / or unfolded position of the swivel arm (42) a stop (426, 427) of the swivel arm (42) rests against a stop of the base part (41). [16] Roller according to claim 15, characterized by , that at least one stop (426, 427) of the swivel arm (42) and / or the base part (41) is provided with an elastic coating, preferably a rubber or plastic coating.

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