Tubular circular mesh fabric and methods for this

Abstract

The subject matter of the present invention relates to a method for producing a circular knit fabric designed as a tubular protective sleeve and / or cover, in particular a tubular tree protection sleeve and / or cover, wherein the protective sleeve or the circular knit fabric is designed as a circular knitted fabric, a circular braid, a circular woven fabric and / or a circular knitted fabric, comprising the steps of: circular knitting, circular braiding, circular weaving and / or circular knitting of at least one natural fiber, in particular a flax, hemp, cotton and / or viscose natural fiber, into a circular knitted fabric, circular braid, circular woven fabric or circular knitted fabric; consolidating the circular knitted fabric, circular braid, circular woven fabric or circular knitted fabric by adding a compostable consolidating material, in particular by adding a resin, a thermoplastic, lignin or PLA, so that the natural fiber circular knitted fabric, natural fiber circular braid, natural fiber circular woven fabric or circular knitted fabric is formed into a circular knitted fabric, circular braid, natural fiber circular woven fabric or circular knitted fabric.The invention relates to a reinforced and / or strengthened tubular circular knit, braid, woven fabric, or circular knitting made from natural fibers, wherein the strengthening material is added to the natural fiber before or during circular knitting, braiding, weaving, or knitting, resulting in a mixed circular knit, braid, woven fabric, or circular knitting of natural fiber and strengthening material. The invention further relates to a protective cover, a method, a circular knit fabric, and a device for this purpose.

Description

[0001] The invention relates to a method for producing a tubular circular knitted fabric such as a circular knit, a circular braid, a circular woven fabric and / or a circular warp-knitted fabric according to claim 1.

[0002] The invention also relates to a tubular circular knitted fabric according to claim 7.

[0003] The invention also relates to a protective cover according to claim 8.

[0004] The invention further relates to a method for protecting trees, according to claim 9.

[0005] Last but not least, the invention relates to a device for producing a tubular circular knitted fabric according to claim 11.

[0006] Circular knits such as circular knits, circular braids, circular woven fabrics, and circular warp-knitted fabrics are well known. Tree protection covers are also well known from the state of the art.

[0007] For example, DE 10 2010 017 773 A1 discloses a plate-shaped protective device for plants made of a lignocellulosic chip and / or fiber material.

[0008] For example, a plastic tree protection sleeve is known from DD 00009992 U.

[0009] It is an object of the present invention to provide a method for producing a tubular circular knitted fabric, a tubular circular knitted fabric, a protective covering, a method for protecting trees and a device for producing a tubular circular knitted fabric, in which improved handling with optimized covering strength and biocompatibility are provided.

[0010] These and other objects are achieved by a method according to claim 1, a tubular or tubular circular knitted fabric according to claim 7, a protective sheath according to claim 8, a method according to claim 9 and a device according to claim 11.

[0011] Advantageous developments of the invention are specified in the dependent claims or are specified below in connection with the description of the inventions.

[0012] The invention includes the technical teaching that in a method for producing a circular knitted fabric designed as a tubular protective sleeve and / or cover, in particular a tubular tree protective sleeve and / or cover, wherein the protective sleeve or the circular knitted fabric is designed as a circular knitted fabric, a circular braid, a circular woven fabric and / or a circular warp-knitted fabric, comprising the steps of: circular knitting, circular braiding, circular weaving and / or circular warp-knitting of at least one hybrid and / or composite fibre, which is produced from at least one natural fibre and a compostable strengthening material, to form a circular knitted fabric, circular braid, circular woven fabric orCircular knitting and solidification of the composite fiber by melting and subsequent cooling of at least the solidification material, wherein the hybrid and / or composite fiber is further produced with a fertilizer material and / or at least the natural fiber and the compostable solidification material are produced as a homogeneous spinning - an intimate spinning - and / or that at least two lateral incisions are made in the circular knitted fabric to produce a flap.

[0013] Knitted fabrics include knits, braids, wovens, and warp-knitted fabrics. Similarly, circular knits include circular knits, circular braids, circular wovens, and circular warp-knitted fabrics.

[0014] A compostable solidifying material is understood, in particular, to be a material that is biodegradable and compostable. This means that the material decomposes in a compost at 30°C within one year and / or decomposes in an industrial composting facility at approximately 60°C in a maximum of 12 weeks. The residues from this composting process must pass through a two-millimeter sieve, with no more than 10 percent of the residue remaining. In particular, a compostable solidifying material is a lignin, a PLA, or the like. In one embodiment, the hybrid and / or composite fiber comprises the fertilizer material. In another embodiment, the fertilizer material is not part of the hybrid fiber. In both embodiments, the hybrid and / or composite fiber can be embodied as an intimate spinning fiber.In both cases, the lateral incisions can be made in the circular knitted fabric made of the composite fibre or the composite fibres.

[0015] In one embodiment of the invention, the strengthening and / or reinforcement is achieved by knitting, interlacing, weaving, or interlacing the strengthening material with the natural fiber during circular knitting, circular braiding, circular weaving, or circular knitting to form the circular knit, circular braid, circular woven fabric, or circular warp-knitted fabric. The strengthening material is present as a fiber or as multiple fibers. The proportion of natural fiber(s) and strengthening fiber(s) can be selected according to the application. The result is thus a mixed knit, mixed braid, mixed woven fabric, or mixed warp-knitted fabric made of a natural fiber and the strengthening material. Preferably, a hybrid and / or composite fiber is knitted. Multiple hybrid and / or composite fibers can also be knitted. Hybrid and composite fibers are used synonymously below unless explicit distinctions are made.The composite fiber comprises at least one natural fiber and a compostable strengthening material. The strengthening material can be provided in various forms with the natural fiber to form a composite fiber. Preferably, the natural fiber and the strengthening material are provided in a homogeneous spin, a so-called intimate spin. Furthermore, it is preferably provided that a fertilizer material is also provided. The fertilizer material is preferably provided with the composite fiber. The fertilizer material can be provided with the composite fiber in any desired manner. For example, the fertilizer material can be provided as a coating, as a fiber, or in another way. Preferably, the fertilizer material is a natural fertilizer, a mineral fertilizer, an organic fertilizer, a complex fertilizer, a single-nutrient fertilizer, a soil fertilizer, a plant fertilizer, or any other desired fertilizer.

[0016] After producing a circular knit fabric from the composite fiber, it is bonded. This is achieved by melting and subsequently cooling the bonding material. The melting and cooling processes are carried out in such a way that the other materials of the composite fiber are not significantly affected, apart from the bonding.

[0017] To ensure that the consolidated circular knit fabric can later be used as a tree cover using a stake or similar device, two notches are preferably made in the circular knit fabric. These notches are preferably made when the circular knit fabric is in the form of a double-layered band. The notches are spaced apart from each other on the same side of the double-layered band. When the circular knit fabric is set up and pulled over, the flap formed by the notches can be folded inward, allowing a stake to be inserted through the flap to anchor the circular knit fabric, for example, the circular knit, to the ground.

[0018] The natural fiber can be any natural fiber. Preferably, the natural fiber is flax fiber, hemp fiber, cotton fiber, and / or viscose fiber.

[0019] In a further embodiment, the strengthening or reinforcement is carried out by subsequently incorporating or applying the strengthening material onto and / or into the natural fiber circular knit, natural fiber circular braid, natural fiber circular woven fabric, natural fiber circular warp-knitted fabric—generally, natural fiber circular knit—in particular by dipping, extruding, spraying, or coating. The strengthening material is preferably in a liquid or gaseous form. The strengthening material is preferably at an elevated temperature level, so that the strengthening or reinforcement occurs upon cooling.

[0020] In another embodiment, the mixed knit fabric, i.e., the mixed knit, the mixed braid, the mixed woven fabric, or the mixed warp-knitted fabric, i.e., the knit fabric—the knit, the braid, the woven fabric, the warp-knitted fabric—made from the natural fiber and the reinforcement fiber is knitted, braided, woven, or interwoven into a circular knit fabric—the circular knit, circular braid, circular woven fabric, circular knit. The mixed circular knit fabric—the mixed circular knit, the mixed circular braid, the mixed circular woven fabric, the mixed circular warp-knitted fabric—is drawn over a tube, a rod, or the like.The mixed circular knit fabric—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is pulled over the tube or the like in such a way that the sheath of the mixed circular knit fabric—mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—does not rest on any other part of the sheath, thus preventing any double layering due to the sheath sections resting against one another. When the mixed circular knit fabric—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is pulled over the tube or the like, the mixed circular knit fabric—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is heated to a predetermined temperature range. The predetermined temperature range provides as a lower limit a minimum temperature of at least 50°C, preferably of at least 75°C and most preferably of at least 100°C.Furthermore, the predetermined temperature range provides a maximum temperature of 350°C, more preferably 325°C, and most preferably 300°C as an upper limit. A preferred temperature range is thus >= 50°C and <= 300°C. In a preferred embodiment, the temperature range is around 200°C plus / minus 50°C. In particular, the temperature range is designed such that the solidifying material melts within this range.

[0021] The mixed circular knit fabric—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—remains in the predetermined temperature range, in particular in the temperature range for at least partially melting the bonding material, for a predetermined residence time. The mixed circular knit fabric—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is moved over the tube or the like during heating. In particular, the mixed circular knit fabric—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is moved continuously at a—in particular constant—speed during heating.The process of conveying the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—over the tube or the like is set up such that a specific area of ​​the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is heated for a predetermined period of time. The heating preferably takes place in an oven through which the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is conveyed over the tube or the like. In particular, the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is heated in a tunnel kiln during the process. The tube or the like protrudes through the tunnel kiln and, in particular, protrudes beyond the tunnel kiln on at least one side, preferably on both sides.The residence time of a predetermined point of the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—in the temperature range provided by the tunnel kiln is designed such that the point is in the predetermined temperature range for at least 5 seconds, preferably at least 10 seconds, and more preferably at least 15 seconds. Furthermore, the residence time in the temperature range is designed such that the point of the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is in the predetermined temperature range for a maximum of 500 seconds, preferably a maximum of 450 seconds, and more preferably a maximum of 410 seconds. The residence time is set via the travel speed. The travel speed can be constant or variable.

[0022] The tube or the like can be designed for further temperature control. For example, the tube can be designed for further heating and / or cooling. In one embodiment, the tube has openings, in particular through-openings, through which air and / or heat can flow. For example, in the area of ​​the tube extending beyond the tunnel kiln, air holes can be used to cool the heated mixed circular knitted fabric—the mixed circular knitted fabric, mixed circular braided fabric, mixed circular woven fabric, or mixed circular warp-knitted fabric. Water cooling with the tube is also possible. For this purpose, appropriate coolant inlets and outlets are provided, which run through the tube.

[0023] After heating and thus melting the bonding material, the mixed circular knitwear—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is cooled again, transforming the bonding material from a molten state into a solid state. Cooling can be done actively, for example, by air and / or liquid cooling, or passively, by moving it through the environment. After cooling to a predetermined temperature, the mixed circular knitwear—the mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is cut to length.

[0024] Another embodiment provides that the circular knitting, circular braiding, circular weaving, or circular knitting of the natural fiber takes place in such a way that the circular knitwear - the circular knit, circular braid, circular woven fabric, circular warp-knitted fabric - has a mesh size of at least 2 mm, preferably of at least 3 mm, and most preferably of at least 4 mm, and / or a maximum mesh size of max. 8 mm, preferably of max. at least 7 mm, and most preferably of max. 6 mm. Preferably, the consolidating and / or reinforcing takes place in such a way that after consolidating / reinforcement, the tubular knitwear - the tubular knitwear, tubular braid, tubular woven fabric, tubular warp-knitted fabric - still has a mesh size that is restricted by no more than 30%, preferably no more than 20%, and most preferably no more than 10% compared to the mesh size of the circular knitwear - the circular knit, circular braid, circular woven fabric, circular warp-knitted fabric.The measurement of the knitted fabric is usually done by comparing it with an appropriate scale. For example, a scale can be applied. When manufactured on a suitable machine, the knitted fabric can be adjusted by changing the machine parameters until the desired mesh size is achieved. The mesh size can be measured, for example, in the longitudinal and / or transverse direction of the knitted fabric.

[0025] Furthermore, one embodiment provides for the bonding to be carried out in such a way that the meshes are at least partially permeable to air and / or light after bonding, i.e., not completely blocked with the bonding material. For this purpose, the amount of bonding material is selected accordingly. The proportions of bonding material to natural fiber can be selected depending on the intended application.

[0026] One embodiment also provides that for the consolidation, at least one parameter of the consolidation material and / or the consolidation process is adjusted such that the stitches are at least partially not clogged, in particular that a material feed, a viscosity of the consolidation material, a fiber thickness of the consolidation material are adjusted such that the stitches become at least partially permeable to light and / or air. A lower material feed, as well as a lower viscosity and / or a shorter consolidation time, ensure less clogging of the stitches. In contrast, a higher material feed, a higher viscosity and / or a longer consolidation time ensure greater clogging of the stitches. The mesh size of the NFK tubular knitted fabric can be adjusted using these parameters, among others. In principle, the natural fiber can be provided with a binder in the form of a biodegradable thermoplastic and / or resin.

[0027] The circular knit fabric made of the composite fiber is spread open under tension, at least prior to heating. For this purpose, the circular knit fabric is guided over a tube, for example, using a funnel or the like, and is thereby spread open. In the spread state, the circular knit fabric is heated. This is preferably done by heating on one side, for example, from an outer side or from the opposite side of the tube. In one embodiment, heating can also take place on both sides, i.e., from an outer side and from the tube side. Heating preferably takes place in a tunnel kiln, through which the spread circular knit fabric is pulled over the tube running through the tunnel kiln. The travel speed or the pulling speed of the round material is adjustable.

[0028] After heating, during which the bonding material melts, the circular knit fabric is cooled. During the cooling process, the molten bonding material hardens. During the heating process, the bonding material has spread throughout the other materials of the composite fiber. The other materials have a correspondingly higher melting point than the bonding material. Due to the change in state of aggregation, the bonding material flows along the non-melting materials and spreads accordingly along the non-melting materials. The heating is carried out in such a way that the bonding material spreads along the remaining materials of the composite fiber, but does not begin to detach from the (remaining) composite fiber, for example, by dripping or the like.

[0029] Once the cooling has taken place to the point where the strengthening material has solidified again and no longer flows, the round knit fabric is flattened, i.e. formed into a two-layer strip. The flattening is carried out in such a way that the edges of the round knit fabric do not break, thus preserving the structure of the round knit fabric. For this purpose, the solidified round knit fabric moves through a gap. The gap can be formed, for example, by two spaced-apart sheets or blocks. A type of inlet funnel is preferably provided for threading. After passing through the gap, the gap size of which is adjustable, the solidified round knit fabric is in the form of a double-layer strip. In this state, two lateral cuts are made in the strip. The cuts are made from the same side and spaced apart from one another. The strip is held under tension.Preferably, at least two, more preferably at least four, lateral incisions are made in the tape. The first two incisions and / or the second two incisions (incisions three and four) are spaced closer together than the second and third incisions. The incision depth is less than half the width of the double-layer tape. The incision depth is preferably in the range of approximately 10-40% of half the width of the double-layer tape and can be adjusted to the dimensions of the stake to be used later.

[0030] It is thus provided that the circular knit fabric made of the hybrid and / or composite fiber is spread open at least before heating. It is further provided that the circular knit fabric is pressed together after heating, in particular after at least partial cooling, in order to obtain a double-layered band arrangement. Furthermore, it is provided that the at least two lateral incisions are made in the double-layered band arrangement. It is also provided that the circular knit fabric is manufactured under tensile stress. In one embodiment, it is provided that the consolidation is carried out by subsequently incorporating or applying the consolidation material onto and / or into the natural fiber circular knit, natural fiber circular braid, natural fiber circular woven fabric or round fiber circular warp-knitted fabric, in particular by dipping, extruding, spraying, coating or by subsequently melting and solidifying the consolidation material by means of temperature changes.

[0031] The invention further includes the technical teaching that in a tubular circular knitted fabric such as a circular knit, circular braid, circular woven fabric and / or circular warp-knitted fabric, produced according to a method described here, in particular comprising a circular knit, circular braid, circular woven fabric or circular warp-knitted fabric made of a composite fiber which comprises a natural fiber, in particular a natural fiber such as a flax fiber, hemp fiber, cotton fiber, viscose fiber and the like, and at least one compostable strengthening material, in particular a resin, a thermoplastic, lignin or PLA, wherein the natural fiber is strengthened by melting and cooling at least the strengthening material, the composite fiber further comprises a fertilizer material and / or at least the natural fiber and the strengthening material are formed as a homogeneous spin - intimate spin - and / or the circular knitted fabric has at least one flap produced by two lateral incisions.The tubular knitwear is a tubular and / or tubular circular knit, circular braid, circular woven fabric, circular warp-knitted fabric, or the like. The natural fiber is in particular a natural fiber such as flax fiber, hemp fiber, cotton fiber, viscose fiber, and the like. The circular knitwear—the circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—preferably has a mesh size of at least 2 mm, preferably 3 mm, and most preferably of at least 4 mm to a maximum of 8 mm, preferably 7 mm, and most preferably 6 mm. The mesh size is determined by the dimension of a mesh in the longitudinal direction and / or in the width direction. The mesh size can be determined by applying a ruler in the corresponding direction—longitudinally in the direction of the axis of the circular knitwear or transversely, in particular perpendicular to it—or by presetting a corresponding machine.The round knitted fabric -- the round knit, round braid, round woven fabric, round warp-knitted fabric -- is consolidated by means of a compostable strengthening material, in particular by means of a biocompostable thermoplastic and / or a resin, a thermoplastic, lignin or PLA, so that the natural fibre round knitted fabric -- the natural fibre round knit, round braid, round woven fabric, round warp-knitted fabric -- is transformed into a reinforced and / or consolidated tubular round knitted fabric -- round knit, round braid, round woven fabric, round warp-knitted fabric -- or also tubular knitted fabric, tubular braid, tubular woven fabric, tubular warp-knitted fabric or NFK tubular knitted fabric, NFK tubular braid, NFK tubular fabric, NFK tubular warp-knitted fabric, generally NFK tubular knitted fabric or tubular knitted fabric. The composite fiber comprises at least the natural fiber and the reinforcement material, but can also include the fertilizer material fiber. The natural fiber and the reinforcement material—and, if applicable,the fertilizer material fiber - preferably as intimate spinning - a homogeneous spinning of natural fiber and strengthening material - is formed.

[0032] The invention also includes the technical teaching that a protective cover, in particular a tree protection cover, is provided that it comprises a tubular and / or tubular round-knitted fabric -- circular knit, round braid, round woven fabric, round warp-knitted fabric and / or tubular knit, tubular braid, tubular woven fabric, tubular warp-knitted fabric -- is preferably seamless. In particular, the protective cover is produced as an endless round-knitted fabric that is cut to length depending on the application. In one embodiment, the round-knitted fabric has at least one flap, preferably two flaps. The hybrid and / or composite fiber can have an additional fertilizer material. In further embodiments, further materials can be provided additionally or optionally. The hybrid and / or composite fiber comprises at least one natural fiber and one fiber made of strengthening material.The mixing ratio of the hybrid and / or composite fiber consists of greater than or equal to approximately 30 percent by weight of natural fiber and less than or equal to approximately 70 percent by weight of reinforcement material fiber, preferably greater than or equal to approximately 40 percent by weight of natural fiber and less than or equal to approximately 60 percent by weight of reinforcement material fiber, and most preferably of approximately 50 percent by weight of natural fiber and approximately 50 percent by weight of reinforcement material fiber, wherein the weight percentages of the different materials add up to 100 percent by weight. In an embodiment in which a fertilizer material, for example in the form of a fiber, is additionally provided, its proportion in the hybrid and / or composite fiber is approximately more than 0.1 percent by weight, preferably more than 0.5 percent by weight, and most preferably approximately more than 1 percent by weight, compared to the weight percentages of the other materials, which add up to 100 percent by weight.The proportions in weight percentage can be varied depending on the application. The hybrid and / or composite fiber has a thickness in the range of approximately greater than or equal to 500 tex to approximately less than or equal to 800 tex.

[0033] The invention further includes the technical teaching that a method for protecting trees, in particular young trees or other elongated objects to be protected, comprises the steps of: placing a protective covering described here and / or a tubular and / or tubular circular knitted fabric - circular knit, circular braid, circular woven fabric, circular warp-knitted fabric - over the respective tree and / or the elongated object to be protected and anchoring the protective covering by means of a stake guided through at least one tab or another support object. It is preferred that the protective covering and / or the tubular circular knit, circular braid, circular woven fabric or circular warp-knitted fabric is left placed around the tree until it automatically biodegrades / degrades and / or until it is cut open and removed and / or the fertilizer material released during decomposition is at least partially used up.The natural fiber and the compostable solidifying agent decompose biologically over time. By adding a fertilizer, removing the protective cover is not necessary, as the fertilizer is added over a longer period of time. It is preferable to remove the protective cover only after the fertilizer has been used up.

[0034] The invention also includes the technical teaching that in a device for producing a tubular circular knitted fabric such as a circular knit, circular braid, circular woven fabric or circular warp-knitted fabric described here according to a method described here, comprising a circular knitted fabric machine such as a circular knitting machine, a circular braiding machine, a circular weaving machine or a circular warp-knitted fabric machine, and a tempering device, wherein the tempering device is connected downstream in the direction of travel of the circular knitted fabric machine - circular knitting machine, circular braiding machine, circular weaving machine or circular warp-knitted fabric machine - and a spreading device is provided by the tempering device, via which spreading device the mixed circular knitted fabric - mixed circular knit, mixed circular braid, mixed circular woven fabric or mixed circular warp-knitted fabric - made of natural fiber and reinforcement material and produced on the circular knitted fabric machine - circular knitting machine, circular braiding machine, circular weaving machine or circular warp-knitted fabric machine - is drawn.

[0035] The device comprises a circular knitwear machine such as a circular knitting machine, circular braiding machine, circular weaving machine, or circular knitting machine. The circular knitwear machine—circular knitting machine, circular braiding machine, circular weaving machine, or circular knitting machine—knits a circular knitwear item—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—from a composite fiber—in particular a composite fiber made of at least one natural fiber and a reinforcement material and / or another material such as fertilizer. Thus, a mixed circular knitwear item—mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is produced. The mixed circular knitwear item—mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is pulled over a spreading device, which may be a component of the device, for example, a tube, a rod, or the like. A suitable spreading device may be required for this purpose.A spreading device such as a widening inlet, a funnel shape, or similar is provided. The mixed circular knitted fabric—the mixed circular knitted fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is further moved under tension. The spreading device passes through a tempering device. The tempering device is preferably designed as an oven, in particular as a tunnel oven. The spreading device preferably protrudes beyond the tempering device on at least one side, in particular on both sides. The mixed circular knitted fabric—the mixed circular knitted fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—pulled over the spreading device is heated by the tempering device. The heating takes place in such a way that the bonding material at least partially melts.Preferably, the tempering is carried out in such a way that the melting bonding material does not drip onto the tube or otherwise separate from the remaining composite fiber material. After passing through the tempering device, the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is cooled with the molten bonding material so that the bonding material solidifies again. During melting, the bonding material is distributed along the remaining composite fiber material. After the bonding material has solidified, a cutting device is preferably provided, which can also be part of the device, by means of which the mixed circular knit fabric—the mixed circular knit fabric, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is cut to length. Preferably, a further cutting device is provided, with which incisions are made in the round knit fabric.To create the incisions, a flattening device is provided, which can also be part of the device used to form the tubular protective covering into a two-layer band shape. This can be achieved by means of a gap through which the circular knit fabric passes. The gap is preferably adjustable and is realized via a gap device, for example, two spaced-apart blocks. With the cutting device, an endless mixed circular knit fabric—an endless mixed circular knit, endless mixed circular braid, endless mixed circular woven fabric, endless mixed circular warp-knitted fabric—can be produced and cut to length as required. With the additional cutting device, the flaps can be formed as a single piece with the protective covering.

[0036] In one embodiment, the protective covering and / or the tubular and / or tubular circular knitted fabric - the circular knit, circular braid, circular woven fabric, circular warp-knitted fabric - is left wrapped around the tree until it biologically decomposes / degrades over time, thus by itself or automatically under environmental influences, and / or until it is cut open and removed.

[0037] A tubular circular knit such as a circular knit, circular braid, circular woven fabric, or circular warp-knitted fabric is a circular knit – circular knit, circular braid, circular woven fabric, circular warp-knitted fabric – which, compared to actual circular knit – circular knit, circular braid, circular woven fabric, circular warp-knitted fabric – is reinforced by additional measures, meaning it has greater inherent stability. Circular knits such as circular knits, circular braids, circular woven fabric, circular warp-knitted fabric made from natural fibers have comparatively low stability. This makes them not particularly suitable as a protective covering. In the case of tubular circular knit – circular knit, circular braid, circular woven fabric, circular warp-knitted fabric – the inherent stability is increased, among other things. In addition, the tubular circular knit – circular knit, circular braid, circular woven fabric, circular warp-knitted fabric – has sufficient stability to prevent peeling damage and damage from game.For this purpose, the actual circular knit fabric - circular knit, circular braid, circular woven fabric, circular warp-knitted fabric - is / will be consolidated from natural fibers. Natural fibers are all fibers that originate from natural sources such as plants, animals or minerals and can be used directly without further chemical conversion reactions. For the purposes of the invention, this also includes regenerated fibers based on cellulose as a material from renewable raw materials (e.g. viscose from wood or bamboo). Relatively short wood fibers are also included here. Natural fibers can be of organic (plant or animal) or inorganic (mineral) origin. Preference is given to natural fibers. In particular, natural fibers include all fibers that can be used for tree protection and that are environmentally friendly and / or biodegradable. The fineness of the natural fiber is preferably in the range of 600 to 1000 tex.In one embodiment, a natural fiber is / is knitted, interwoven, interwoven, or interknitted into the circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—generally referred to as circular knitwear—by means of circular knitting, circular braiding, circular weaving, or circular knitting. In another embodiment, multiple natural fibers are / are knitted into the circular knit, circular braid, circular woven fabric, or circular warp-knitted fabric by means of circular knitting, circular braiding, circular weaving, or circular knitting. The multiple natural fibers can be identical or at least different with respect to a parameter such as fineness, material, etc.

[0038] A circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—is produced from the composite fiber or fibers by circular knitting, circular braiding, circular weaving, or circular warp-knitting, preferably on a circular warp-knitting machine such as a circular knitting machine, circular braiding machine, circular weaving machine, or circular warp-knitting machine. For use as a protective covering, the tubular circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—must be manufactured with a sufficient mesh size. The sufficient mesh size is designed to ensure adequate air and / or light supply for the object to be protected, in this case, young trees. Furthermore, sufficient heat supply and dissipation must be ensured by means of a sufficiently dimensioned mesh size.For this purpose, a mesh size in the range of at least 2 mm, preferably at least 3 mm, and most preferably at least 4 mm, and a maximum of 8 mm, preferably a maximum of 7 mm, and most preferably a maximum of 6 mm has proven particularly advantageous. This mesh size is intended in particular for non-consolidated circular knit fabrics—circular knits, circular braids, circular woven fabrics, and circular warp-knitted fabrics.

[0039] After producing the circular knit fabric—the circular knit, circular braid, circular woven fabric, or circular warp-knitted fabric—from the composite fiber, the circular knit fabric—the circular knit, circular braid, circular woven fabric, or circular warp-knitted fabric—is consolidated. Consolidation is carried out using a suitable consolidating material. The consolidating material is preferably selected from biocompatible, biodegradable, and / or compostable consolidating materials. Lignin, PLA (polylactide), thermoplastics, resins, and the like are particularly used as consolidating materials. Compostable materials are particularly used.

[0040] To strengthen the circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—made from the composite fiber, the respective strengthening material is added to it. This addition can be achieved in various ways. One possibility is to produce one or more fibers from the strengthening material and then process these fibers with the natural fiber or fibers—knitting, braiding, interweaving, or knitting. In this way, a circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—is created from at least one natural fiber and at least one strengthening fiber. In this way, a tubular and / or tubular mixed circular knit fabric—mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is created, which is more stable than the actual circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—made from natural fiber.Tubular / tubular knitted fabrics—circular knits, circular braids, circular woven fabrics, circular warp-knitted fabrics—can also be referred to more briefly as tubular knits—tubular knits, tubular braids, tubular weaves, tubular warp-knitted fabrics. Tubular knits—tubular knits, tubular braids, tubular weaves, tubular warp-knitted fabrics—have a mesh size that corresponds to the mesh width of the tubular knits—tubular knits, tubular braids, tubular weaves, tubular warp-knitted fabrics. Thus, the mesh width of tubular knits—tubular knits, tubular braids, tubular weaves, tubular warp-knitted fabrics—ranges from 2 mm to 8 mm, 3 mm to 7 mm, or 4 mm to 6 mm. Other mesh widths can also be specified as needed, for example, starting at 1 mm and ending at 10 mm. Preferably, the composite fiber is produced by intimate spinning - a spinning with a homogeneous distribution of the natural fiber and the strengthening material.

[0041] In addition to knitting, interlacing, weaving, and warp-knitting, other bonding methods are also possible. For example, the bonding material can be in a different form, such as liquid. In particular, the bonding material can be brought from one state - e.g., solid - into another state - e.g., liquid - and then back to its original state - e.g., solid - during the manufacturing process. This is achieved, for example, by heating the mixed circular knitwear - mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric - during the manufacturing process. The bonding material can also be added to the natural fiber circular knitwear - natural fiber circular knit, round braid, round woven fabric, round warp-knitted fabric - by immersing the circular knitwear - circular knit, round braid, round woven fabric, round warp-knitted fabric - spraying, coating, or similar methods.Other bonding options with the bonding material such as injection molding, extrusion, coating, etc. are also possible. During bonding, care must be taken to ensure that the mesh size of the natural fiber round knitwear - natural fiber round knit, round braid, round woven fabric, round warp-knitted fabric - does not become completely blocked, but is sufficiently dimensioned to allow for sufficient air / light / heat supply. This can be adjusted using various parameters in the bonding process / bonding material. For example, the duration of the bonding process can be adjusted. The duration must be selected such that the mesh size of the natural fiber round knitwear - natural fiber round knit, round braid, round woven fabric, round warp-knitted fabric - does not become blocked by more than 40%, preferably not by more than 30%, and most preferably not by more than 20%.The viscosity of the reinforcement material can also be adjusted so that the tubular knitted fabric - tubular knit, tubular braid, tubular woven fabric, tubular warp-knitted fabric - has the appropriate mesh size after reinforcement. The more viscous the reinforcement material, the higher the degree of clogging of the loops. Viscosity and duration both influence the clogging of the loops. The tougher the reinforcement material and the longer the reinforcement is carried out, the more the loops are clogged. Duration and viscosity must therefore be coordinated with each other during reinforcement. The fiber thickness of the reinforcing material also plays a role in the clogging of the loops, provided it is processed with the natural fiber, e.g., knitted, braided, or interwoven. The stronger the fiber of the reinforcement material, the higher the clogging.

[0042] Through consolidation, not only the inherent stability but also the elasticity of the tubular knitwear—the tubular knit, tubular braid, tubular fabric, or tubular warp-knitted fabric—can be adjusted. Depending on the application, a tubular knitwear—tubular knit, tubular braid, tubular fabric, or tubular warp-knitted fabric—can be produced with a set inherent stability and elasticity and with the appropriate mesh size.

[0043] For consolidation, the options can be used individually or combined with one another as desired. Consolidation is carried out in such a way that a higher inherent mechanical stability of the tubular knitwear (tubular knit, tubular braid, tubular fabric, tubular warp-knit) is achieved compared to natural fiber round knitwear (natural fiber round knit, round braid, round fabric, round warp-knit) and a sufficient mesh size of the tubular knitwear (tubular knit, tubular braid, tubular fabric, tubular warp-knit) is maintained.

[0044] The tubular mesh fabric -- cane weave, cane braid, cane fabric, cane weave -- can be placed over the tree to be protected when used as a tree cover. Once placed around the tree, the tree cover remains in place and protects it, especially the trunk, from browsing and bark damage. Due to the materials used, the tubular mesh fabric -- cane weave, cane braid, cane fabric, cane weave -- dissolves after a predetermined period of time, for example, after 3-4 years, and undergoes biodegradation. The sufficiently dimensioned mesh size ensures sufficient air / light and / or heat supply to the tree. The reinforcement ensures sufficient stability against damage from game.

[0045] The tree protection cover is thus made of a circular knit – circular knit, circular braid, circular woven fabric, circular warp – made of natural fibers, which are reinforced with a reinforcement material to ensure their mechanical properties. The mesh size ensures sufficient light / air / heat permeability. This creates a tree protection cover that is highly biocompatible and sufficiently stable thanks to the circular knit – circular knit, circular braid, circular woven fabric, circular warp – and the reinforcement. The circular knit – circular knit, circular braid, circular woven fabric, circular warp – or the tubular knit – tubular knit, tubular braid, tubular weave, tubular warp – has an essentially cylindrical shape and can thus be optimally arranged around a trunk.This creates optimal tree protection, consisting solely of a consolidated circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—without any additional components. No fasteners and / or separate stiffening elements are provided. The consolidation takes place in an integrated manner, for example, by knitting, interlacing, weaving, warp-knitting, impregnating, coating, heating and cooling, or the like. The tubular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—is continuous all the way around. The thickness of the tubular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—is relatively thin, and its material thickness or sheath thickness is essentially less than 3 cm, more preferably less than 2 cm, and most preferably less than 1 cm.In contrast to woven hoses, tubular knitwear - tubular knitwear, tubular braiding, tubular fabric, tubular knitted fabric - offers greater strength and is easier to manufacture. The bonding process can be integrated. There is no overlap in the tubular knitwear - tubular knitwear, tubular braiding, tubular fabric, tubular knitted fabric -, thus creating a "single-layer" solution. The edge of the round knitwear - round knitwear, round braiding, round fabric, round knitted fabric - can be rolled up in one embodiment, for example, to adjust the length or to increase the base. Due to the increased inherent stability provided by the bonding process, the round knitwear - tubular knitwear, tubular braiding, tubular fabric, tubular knitted fabric - stands on its own. The round knitwear - round knitwear, round braiding, round fabric, round knitted fabric - and / or the tubular knitwear - tubular braiding, tubular fabric, tubular knitted fabric - is designed in one embodiment as an endless hose.In one embodiment, consolidation occurs during production—circular knitting, circular braiding, circular weaving, or circular knitting. In another embodiment, consolidation occurs after circular knitting, circular braiding, circular weaving, or circular knitting of the natural fiber. To prevent clogging of the loops during consolidation, an air stream can be provided that acts in the direction of the loops. This can be provided during and / or after consolidation by heating (melting) and cooling. In this way, material is blown out of the loops. Consolidation by melting occurs in such a way that only the consolidation material is melted, while the natural fiber remains in a solid state. The temperature range is selected accordingly. The tubular knitted fabric—the tubular knit, tubular braid, tubular woven fabric, tubular warp-knitted fabric—is preferably made in one piece, with the consolidation material integrated into the natural fiber.The circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—made of natural fibers forms a natural fiber tube, more precisely, an endless natural fiber knit fabric tube—circular knit tube, circular braid, circular woven fabric tube, circular warp-knitted fabric tube. This tube has no joints around its circumference. Thus, the circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric—is seamless. At least one end is folded over or turned inside out, so that no open ends protrude. To achieve the stability of a tube, the tube is consolidated. Consolidation occurs by adding a strengthening material. This strengthening material can be added in liquid or solid form.In one embodiment, the bonding material is added to the circular or tubular knit at a higher temperature level, so that bonding occurs upon cooling to a lower temperature level. Preferably, a mixed circular knit fabric—mixed circular knit, mixed circular braid, mixed circular woven fabric, mixed circular warp-knitted fabric—is first produced from natural fiber and bonding material. This is followed by heating, during which the bonding material is at least partially melted, at least for a predetermined period of time within a predetermined temperature range. This is followed by cooling, during which the molten bonding material is re-bonded. Bonding is achieved in particular by cooling or annealing. Through bonding, the tube becomes a tube or tubular / tubular circular knit fabric—circular knit, circular braid, circular woven fabric, circular warp-knitted fabric.The main difference between hose and pipe is their flexibility. The pipe is at least 5%, preferably at least 10% less flexible than the hose. The protective covering thus consists of a tubular knitted fabric - tubular knit, tubular braid, tubular fabric, tubular warp-knitted fabric -- consolidated tubular knitted fabric -- tubular knit, tubular braid, tubular fabric, tubular warp-knitted fabric -- which has a mesh size and a seamless perimeter. In one embodiment, the edge is thicker than the rest of the pipe casing. In one embodiment, the tubular knitted fabric -- the tubular knit, tubular braid, tubular fabric, tubular warp-knitted fabric -- is designed as a knitted, braided, woven, warp-knitted, natural fiber-reinforced plastic. In this way, the tubular / tubular, consolidated or reinforced round knitted fabric -- round knit, round braid, round fabric, round warp-knitted fabric -- is advantageously used as a tree protection covering.The tree protection cover is therefore designed as a NFK tubular mesh fabric - tubular knit, tubular braid, tubular fabric, tubular warp-knitted fabric - which has a light / air and / or heat-permeable mesh structure.

[0046] Further measures improving the invention are specified in the subclaims QUOTES CONTAINED IN THE DESCRIPTION

[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature

[0000] DE 10 2010 017 773 A1

[0007] DD 00009992 U

[0008]

Claims

[1] Method for producing a circular knitted fabric designed as a tubular protective sleeve and / or cover, in particular a tubular tree protective sleeve and / or cover, wherein the protective sleeve or the circular knitted fabric is designed as a circular knitted fabric, a circular braid, a circular woven fabric and / or a circular knitted fabric, comprising the steps: Circular knitting, circular braiding, circular weaving and / or circular knitting of at least one hybrid and / or composite fibre consisting of at least one natural fibre and a compostable strengthening material, to a circular knit, circular braid, circular woven fabric or circular warp-knitted fabric and strengthening the composite fibre by melting and subsequent cooling of at least the strengthening material characterized by , that the composite fiber is further produced with a fertilizer material and / or at least the natural fiber and the compostable strengthening material are produced as a homogeneous spinning - an intimate spinning - and / or that at least two lateral incisions are made in the circular knitted fabric to produce a flap. [2] Method according to claim 1, characterized by that the circular knitted fabric made of the composite fibre is spread open at least before heating. [3] Method according to claim 1 or 2, characterized by that the circular knitted fabric is compressed after heating, in particular after at least partial cooling, in order to obtain a double-layered band arrangement. [4] Method according to one of the preceding claims 1 to 3, characterized by that at least two lateral incisions are made in the double-layer band arrangement. [5] Method according to one of the preceding claims 1 to 4, characterized bythat the production of the circular knitted fabric is carried out under tensile stress. [6] Method according to one of the preceding claims 1 to 5, characterized by that the consolidation is carried out by subsequently incorporating or applying the consolidation material onto and / or into the natural fibre circular knitted fabric, natural fibre circular braid, natural fibre circular woven fabric or round fibre circular knitted fabric, in particular by dipping, extruding, spraying, coating or by subsequently melting and solidifying the consolidation material by means of temperature changes. [7] Tubular circular knitted fabric such as a circular knit, circular braid, circular woven fabric and / or circular warp-knitted fabric, produced by a process according to one of the preceding claims 1 to 6, in particular comprising a circular knit, circular braid, circular woven fabric or circular warp-knitted fabric made of a hybrid and / or composite fiber, which comprises a natural fiber, in particular a natural fiber such as a flax fiber, hemp fiber, cotton fiber, viscose fiber and the like, and at least one compostable strengthening material, in particular a resin, a thermoplastic, lignin or PLA, wherein the natural fiber is strengthened by melting and cooling at least the strengthening material, characterized by that the composite fiber further comprises a fertilizer material and / or at least the natural fiber and the strengthening material are formed as a homogeneous spinning - intimate spinning - and / or the circular knitted fabric has at least one flap produced by two lateral incisions. [8] Protective cover, in particular a tree protection cover, comprising a tubular circular knit, circular braid, circular woven fabric or circular knitted fabric according to claim 7. [9] Method for protecting trees, in particular young trees or other elongated objects to be protected, comprising the steps: Slipping a protective cover according to claim 8 and / or a tubular circular knit, circular braid, circular woven fabric or circular warp-knitted fabric according to claim 7 over the tree and anchoring the protective cover by means of a peg guided through at least one flap. [10] Method according to claim 9, characterized by that the protective covering and / or the tubular circular knit, circular braid, circular fabric or circular warp-knitted fabric is left in place around the tree until it automatically biodegrades / degrades and / or until it is cut open and removed and / or the fertiliser material released during decomposition is at least partially used up. [11] Device for producing a tubular circular knitted fabric such as a circular knit, circular braid, circular woven fabric or circular warp-knitted fabric according to claim 7 according to a method according to one of claims 1 to 6, comprising a circular knitting machine, a circular braiding machine, a circular weaving machine or a circular warp-knitted fabric machine and a tempering device, wherein the tempering device is arranged downstream of the circular knitting machine, circular braiding machine, circular weaving machine or circular warp-knitted fabric machine in the direction of travel, and a spreading device is provided by the tempering device, over which the mixed circular knit, mixed circular braid, mixed circular woven fabric or mixed circular warp-knitted fabric made of natural fibre and reinforcement material produced on the circular knitting machine, circular braiding machine, circular weaving machine or circular warp-knitted fabric machine is pulled.