User-portable battery pack holder and user-portable processing system

The user-portable battery pack receiving device addresses safety and convenience issues by integrating a flexible battery pocket, overload element, and dual-function connecting device for secure attachment and automatic disconnection, enhancing safety and usability in hazardous environments.

DE102023134320B4Active Publication Date: 2025-06-18ANDREAS STIHL AG & CO KG
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Patent Information

Application Number
DE102023134320
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2025-06-18
Estimated Expiration
2043-12-07

AI Technical Summary

Technical Problem

Existing battery pack systems for handheld electrical processing devices lack improved safety and convenience features, particularly for use in hazardous environments where accidental drops or wedging can lead to device separation and potential injury.

Method used

A user-portable battery pack receiving device with a flexible battery pocket, handle element, overload element, and dual-function connecting device that ensures secure attachment to a user's harness, automatically disconnects under excessive force, and includes a breaking point to prevent irreversible separation, facilitating one-handed operation and safe handling.

Benefits of technology

Enhances safety by automatically disconnecting under excessive force, preventing device separation during falls or wedging, and allows intuitive one-handed operation, ensuring secure and convenient use even in challenging conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a user-portable battery pack receiving device (1) for exchangeably receiving an electrical battery pack (30) and for electrically connecting the received battery pack (30) to a hand-held, battery-operated electrical processing device (50), wherein the battery pack receiving device (1) comprises: a battery pocket (2) for exchangeably receiving the battery pack (30), a user-graspable handle element (3) and a carrier (4) for fastening the handle element (3) to the battery pocket (2), an overload element (5) arranged on the handle element (3) and coupled to the carrier (4) in a force-transmitting manner, and a flexible connecting device (6) both for electrically connecting the received battery pack (30) to the processing device (50) and for force-transmittingly connecting the carrier (4) to the processing device (50).
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Description

[0001] The invention relates to a user-portable battery pack receiving device for exchangeably receiving an electrical battery pack and for electrically connecting the received battery pack to a handheld, battery-operated electrical processing device. The invention also relates to a user-portable processing system comprising such a user-portable battery pack receiving device.

[0002] EP 3 023 201 A1 deals with a chainsaw arrangement comprising a chainsaw having an elastic securing element, wherein the securing element is fixed to a housing of the chainsaw via at least one fastening means, and wherein at least one connecting device is provided for connecting the securing element to a user.

[0003] WO 2022 / 201 759 A1 relates to a portable grinding machine comprising a grinding machine body, a battery compartment and a power supply cable.

[0004] JP 2009 - 39 841 A discloses an electrical connection device for a rechargeable power tool to which a battery pack is removably attached.

[0005] EP 2 292 117 A1 discloses a belt-carrying device for an artificial heart system, comprising a receiving device for a control unit and at least one holding device for a battery unit for supplying power to the control unit, wherein the receiving device and the holding device are fixed to a waist belt to be worn by a patient.

[0006] It is an object of the invention to provide a user-portable battery pack receiving device for exchangeably receiving an electrical battery pack and for electrically connecting the received battery pack to a hand-held battery-operated electrical processing device, as well as a user-portable processing system with such a user-portable battery pack receiving device, each having improved properties.

[0007] This object is achieved by the subject matter of the independent patent claims. Preferred embodiments are the subject matter of the dependent patent claims.

[0008] A user-portable battery pack receiving device according to the invention serves for the exchangeable reception of an electric battery pack and for the electrical connection of the received battery pack to a hand-held, battery-operated electrical processing device. The electric battery pack can be an electric rechargeable battery pack, in particular with a plurality of electric rechargeable battery cells. The processing device can be a hand-held, battery-operated electric chainsaw, in particular with a revolving saw chain. The battery pack receiving device has a battery pocket, in particular one that is flexible and / or textile at least in some areas, for the exchangeable reception of the battery pack. The battery pack receiving device also has a user-graspable handle element, which is designed in particular for manual gripping by a user.Furthermore, the battery pack receiving device has a carrier that serves to attach the handle element to the battery bag. In addition, the battery pack receiving device has an overload element, in particular in the form of an overload ring, for example, for hooking a user-portable or user-worn snap hook. The snap hook can be attached or attachable to a user's climbing harness. The overload element is arranged on the handle element and coupled to the carrier in a force-transmitting manner. In particular, the overload element is movable to a limited extent relative to the handle element and / or the carrier. Alternatively or in addition to the overload element, the battery pack receiving device has a predetermined breaking point, in particular a tapered one, on the carrier. The battery pack receiving device also has a flexible, in particular pliable, connecting device.The connecting device serves both to electrically connect the accommodated electric battery pack to the processing device and to transmit force, in particular to transmit tensile force, between the carrier and the processing device. The connecting device can therefore fulfill a dual function. By hooking the overload element and / or a hooking device of the battery pack receiving device, in particular one different from the overload element, onto the user-worn snap hook, the battery pack receiving device can be connected to the user, for example, to be carried while working at height. The connecting device can serve to catch the processing device if it is dropped by the user.If the processing device becomes wedged or jammed on a workpiece to be processed and the user working at height falls, the overload element can ensure that the connection between the user and the battery pack holder connected to the processing device is automatically separated.

[0009] The battery pocket and / or the carrier and / or the handle element are expediently designed in one piece or in several parts.

[0010] In one embodiment of the invention, the overload element is designed to transmit a force introduced into the overload element by means of the carrier, in particular to the snap hook hooked into the overload element. The force transmitted by the overload element can be introduced into the carrier by means of the flexible connecting device. The overload element is designed to automatically interrupt the transmission of the force, in particular irreversibly, if the force exceeds a predetermined self-opening value of the overload element. If the self-opening value is exceeded, the overload element can yield under plastic deformation of the introduced force. The overload element can be designed in the manner of a helical spring with adjacent coils in axial contact. In particular, the overload element is designed for radial transmission of the force. The force can be a tensile force.

[0011] The predetermined breaking point of the carrier, which is provided alternatively or in addition to the overload element, can expediently be designed to automatically interrupt the transmission of the force introduced into the carrier, in particular irreversibly, if the force exceeds a predetermined breaking value of the predetermined breaking point.

[0012] In a further embodiment of the invention, the battery pack receiving device comprises a connecting element, in particular in the form of a connecting screw, by means of which the handle element is attached to the carrier. The connecting element extends through the overload element, in particular between the handle element and the carrier.

[0013] In a further embodiment of the invention, the carrier has a first carrier end and a second carrier end opposite the first carrier end, wherein the first carrier end is fastened to a handle back of the handle element and wherein the second carrier end is fastened to a pocket back of the battery pocket. When the battery pack receiving device is worn by the user, both the handle back and the pocket back preferably face the user. The handle back and the pocket back can extend substantially parallel. The handle back and the pocket back can jointly be exposed perpendicular to the receiving direction. The handle back and the pocket back can point in a common direction, in particular perpendicular to the receiving direction, in particular wherein the direction is oriented substantially perpendicular to the handle back and / or to the pocket back.

[0014] In a further embodiment of the invention, the battery pack receiving device has a gripping space for the user to grip the handle element. In particular, the gripping space for the user to grip is accessible from a handle front facing away from the handle back. The handle element has a gripping recess, and the battery pocket has a receiving side. The gripping recess and the receiving side partially delimit the gripping space. The gripping recess and the receiving side can face each other.

[0015] In an embodiment of the invention, the overload element can be pivoted by means of the grip element, in particular together with the grip element, relative to a snap hook to be hooked, in particular about a pivot axis running perpendicular to a receiving direction of the receiving pocket, in order to hook the overload element onto the snap hook to be hooked. This can enable a particularly intuitive hooking process. In particular, a one-handed release of the snap hook from the overload element is made possible. In particular, the user can press open the snap hook with their thumb and perform a pivoting movement in the grip recess with their other fingers belonging to the same hand in order to remove the overload element from the snap hook.

[0016] In a further embodiment of the invention, the flexible connecting device comprises an electrical line device for electrically connecting the accommodated battery pack to the processing device and a strap, in particular a textile and / or cut-resistant and / or electrically insulating strap, for force-transmitting connection of the carrier to the processing device. The electrical line device can be enclosed by a complementary central region of the strap at least in a central region of the connecting device. In this case, the electrical line device is connected to an underside of the battery pocket and / or to an upper side of an electrical plug of the connecting device remote from the battery pocket, in particular at each end.The electrical plug remote from the battery pocket can be designed in the manner of a battery pack dummy in order to be received in a receiving device of the processing device, in which the battery pack itself can or would also be received. The strap is connected to the carrier at a distance from the underside, in particular in the area of ​​a pocket rear of the battery pocket, and / or can be connected to the processing device at a distance from the top of the electrical plug. The strap can function as a safety strap for catching the dropped processing device. In particular, a flow of the force transmitted to the hooked-in snap hook by means of the overload element is guided along the pocket rear of the battery pocket.

[0017] In an embodiment of the invention, the flexible connecting device has at least one Y-shaped connecting end region. The connecting end region has a first Y-shaped end branch and a second Y-shaped end branch. The first Y-shaped end branch has an end region of the electrical conduction device. The second Y-shaped end branch has, in particular exclusively, an end region of the sling. Both opposing connecting end regions of the connecting device can be Y-shaped. The Y-shaped end branches can join at a Y-shaped base of the connecting end region and merge into a, in particular common, central region of the sling and the electrical conduction device.

[0018] In a further embodiment of the invention, the battery pouch comprises a pouch body having a receiving opening for the battery pouch on the receiving side of the battery pouch. Furthermore, the battery pouch has a closure flap for closing the receiving opening. The closure flap can be folded over to expose the receiving opening. The closure flap can have a viewing window for a display device for the accommodated battery pack when the receiving opening is closed by the closure flap. The viewing window can be a recess. The battery pouch can have a clip device by means of which the battery flap can be releasably fastened to the pouch body when the closure flap is folded over the receiving opening onto the receiving side.

[0019] The grip element can expediently be attached to the carrier by means of the overload element, in particular with limited mobility. The battery pack receiving device can have a hooking device, in particular different from the overload element, in particular in the form of a ring and / or a tab, for hooking the snap hook. The hooking device can be attached to the grip element, in particular opposite the overload element.

[0020] A user-portable processing system according to the invention has a battery pack receiving device according to the invention as described above. In this respect, the above-explained advantages of the battery pack receiving device according to the invention also apply to the processing system according to the invention. The processing system also has an electric battery pack and a hand-held, battery-operated electrical processing device. The electric battery pack can be an electric rechargeable battery pack, in particular with multiple electric rechargeable battery cells. The electrical processing device can be designed, for example, in the manner of an electric chainsaw, in particular with a rotating saw chain. Furthermore, the processing system has a user-portable or user-worn snap hook, which serves to hook the overload element of the battery pack receiving device.The processing system may include a climbing harness to which the snap hook is or can be attached. The battery pack receiving device is designed to replaceably receive the electrical battery pack and to electrically connect the received battery pack to the processing device.

[0021] Further advantages and features of the invention will become apparent from the claims and the following description of preferred embodiments of the invention, which are illustrated with reference to the drawings. Like reference numerals refer to like, similar, or functionally identical components.

[0022] It is understood that the features mentioned above and those to be explained below can be used not only in the combination specified in each case, but also in other combinations or on their own, without departing from the scope of the present invention. Fig. 1 shows a schematic perspective view of an embodiment of a user-portable processing system according to the invention with a user-portable battery pack receiving device according to the invention, Fig. 2 a detail of the battery pack holder according to Fig. 1 in a schematic front view, Fig. 3 a detail of the battery pack holder according to the Fig. 1 and Fig. 2 in a schematic rear view, Fig. 4 a detail of the battery pack holder according to the Fig. 1 to 3 in a schematic plan view, Fig. 5 shows a detail of another embodiment of a user-portable battery pack receiving device according to the invention in a schematic perspective view, and Fig. 6 shows a schematic side view of another embodiment of a battery pack receiving device according to the invention.

[0023] A user-portable battery pack receiving device 1 according to the invention is provided for exchangeably receiving an electrical battery pack 30 and for electrically connecting the received battery pack 30 to a hand-held battery-operated electrical processing device 50. The battery pack receiving device 1 has a battery pocket 2 for exchangeably receiving the battery pack 30. The battery pack receiving device 1 has a user-graspable handle element 3. The battery pack receiving device 1 has a carrier 4 for fastening the handle element 3 to the battery pocket 2. The carrier 4 can comprise or be a metallic sheet metal part. In particular, the present description of preferred embodiments applies to all Fig. 1 to 6, unless otherwise stated and / or contextually excluded.

[0024] The battery pack receiving device 1 has, for example, an overload element 5 which, according to the Fig. 1 to 5 is designed for hooking a user-portable or user-worn snap hook 60. The overload element 5 is arranged on the handle element 3 and coupled to the carrier 4 in a force-transmitting manner. The overload element 5 is designed here as an overload ring.

[0025] The battery pack receiving device 1 has a flexible connecting device 6. The connecting device 6 serves, on the one hand, to electrically connect the received battery pack 30 to the processing device 50 and, on the other hand, to force-transmittingly connect the carrier 4 to the processing device 50.

[0026] In this case, the carrier 4 has a first carrier end 8 and a second carrier end 9 opposite the first carrier end 8. The carrier ends 8, 9 can be opposite one another along a receiving direction A of the battery pack receiving device 1. In the receiving direction A, the battery pack 30 can be received by the battery pocket 2. The first carrier end 8 is attached to a handle back 10 of the handle element 3. The second carrier end 9 is attached to a pocket back 11 of the battery pocket 2.

[0027] For example, the overload element 5 is designed to transmit a force, in particular tensile force, introduced into the overload element 5 by means of the carrier 4. The force introduced into the overload element 5 on the carrier side can be transmitted by means of the overload element 5, for example as shown in Fig. 1 to 5 directly or as in Fig. 6 indirectly, to the hooked snap hook 60. In the hooked state, the force can be transmitted, for example, along a direction of gravity to the hooked snap hook 60. The overload element 50 is designed to automatically interrupt the transmission of the force, for example irreversibly, if the force exceeds a predetermined self-opening value of the overload element 5.

[0028] For example, the battery pack receiving device 1 has a connecting element 7, by means of which the handle element 3 is fastened to the carrier 4. The connecting element 7 projects through the overload element 5, for example between the handle element 3 and the carrier 4. The overload element 5 can have an inner diameter that is, on the one hand, larger than an outer diameter of the connecting element 7 and, on the other hand, smaller than a width of the handle element 3. For example, the overload element 5 can be pivoted by means of the handle element 3, in particular together with the handle element 3, relative to the snap hook 60 to be hooked in, in order to suspend and / or hook the overload element 5 onto the snap hook 60 to be hooked in. For example, the overload element 5 can be pivoted by means of the handle element 3 about a pivot axis S running perpendicular to the receiving device A of the receiving pocket 2.

[0029] For example, the battery pack receiving device 1 has a gripping space 12 for the user to grip the gripping element 3. The gripping element 3 has, for example, a gripping recess 13. The battery pocket 2 has a receiving side 14, on which, in the present case, a receiving opening 26 of the battery pocket 2 is provided. The receiving side 14 and the gripping recess 13 can partially delimit the gripping space 12, as is the case here. In the present case, the gripping element 3 is designed as a one-hand gripping element, which is in particular anatomically adapted to a single user hand. The one-hand gripping element is configured such that it can be gripped by the single user hand. The one-hand gripping element can have a four-finger gripping recess, as is the case here, which is designed to at least partially accommodate an index finger, a middle finger, a ring finger, and a little finger of the single user hand gripping the gripping element 3.

[0030] The battery pocket 2 has, for example, a pocket body 25, which has the receiving opening 26 provided on the receiving side 14 of the battery pocket 2. Furthermore, the battery pocket 2 in this case has a closure flap 27 for closing the receiving opening 26. The closure flap 27 can be folded over to expose the receiving opening 26. The closure flap 27 can have a viewing window 28, in particular a recessed one, for a display device 31 of the received battery pack 30 when the receiving opening 26 is closed by means of the closure flap 27. The display device 31 can serve, for example, to display a current charge level of the battery pack 30. The battery pocket 2 can have a user-operable clip device 29, by means of which the closure flap 27 can be releasably fastened to the pocket body 25 in a state in which the receiving opening 26 is closed.

[0031] The connecting device 6 comprises, for example, an electrical conduction device 15 and a strap 16. The electrical conduction device 15 serves to electrically connect the accommodated battery pack 30 to the processing device 50. The strap 16, in contrast, serves to force-transmit the connection of the carrier 4 to the processing device 50. In this respect, the electrical conduction device 15 and the strap 16 can each fulfill one of the functions of the flexible connecting device 6. In this case, the electrical conduction device 15 is connected at each end to a bottom side 17 of the battery pocket 2 and to a top side 18 of an electrical plug 19 of the connecting device 6, which is remote from the battery pocket. The electrical conduction device 15 thus ends, for example, at the bottom side 17 on the one hand and at the top side 18 on the other.The strap 16 is connected, for example, to the carrier 4 at a distance from the underside 17, in this case in the area of ​​the rear side 11 of the battery pocket 2, and can be connected or is connected to the processing device 50 at a distance from the top side 18 of the electrical plug 19. The strap 16 can therefore end, on the one hand, at a distance from the underside 17 on the carrier 4 and, on the other hand, at a distance from the top side 18 on the processing device 50. The connecting device 6 can have at least one Y-shaped connecting end region 20 with a first Y-end branch 21 and with a second Y-end branch 22. In the present case, both connecting end regions 20 are Y-shaped. The first Y-end branch 21 has an end region 23 of the electrical conduction device 15. The second Y-end branch 22 has, in this case exclusively, an end region 24 of the strap 16.

[0032] Alternatively or in addition to the overload element 5, the carrier 4 can have a predetermined breaking point 33, in this case tapered, as shown in the illustration of the Fig. 5 is indicated by dashed lines. The predetermined breaking point 33 is arranged, for example, between the battery pocket 2 and the overload element 5, so that the force introduced into the carrier 4 by means of the overload element 5 is completely conducted through the predetermined breaking point 33.

[0033] As shown by the Fig. 6, the handle element 3 can be attached to the carrier 4 by means of the overload element 5. In this case, a hooking device 44, in particular in the form of a ring 55 and / or a tab, can be attached to the handle element 3, in this case opposite the overload element 5, for hooking the snap hook 60. In particular, the overload element 5 according to the example according to Fig. 6 is not used to hook the snap hook 60. In particular, the hooking device 44 does not function as an overload element 5.

[0034] It is conceivable that in the example Fig. 5 to replace the overload element 5 with the hooking device 44.

[0035] A user-portable processing system 100 according to the invention comprises the battery pack receiving device 1, for example according to the Fig. 1 to 4 or after Fig. 5 or after Fig.6. Furthermore, the processing system 100 comprises the battery pack 30, the processing device 50, and the snap hook 60. The snap hook 60 can serve for hooking the overload element 5 of the battery pack receiving device 1 and / or the hooking device 44, in particular depending on the design of the battery pack receiving device 1. The processing system 100 can also comprise a climbing harness to which the snap hook 60 is attached. The battery pack receiving device 1 is designed to exchangeably receive the electrical battery pack 30 and to electrically connect the received battery pack 30 to the processing device 50.

Claims

[1] User-portable battery pack receiving device (1) for exchangeably receiving an electrical battery pack (30) and for electrically connecting the received battery pack (30) to a hand-held battery-operated electrical processing device (50), the battery pack receiving device (1) comprising: - a battery pocket (2) for exchangeably holding the battery pack (30), - a user-graspable handle element (3) and a support (4) for attaching the handle element (3) to the battery pocket (2), - an overload element (5) arranged on the handle element (3) and coupled to the carrier (4) in a force-transmitting manner and / or a predetermined breaking point (33), in particular a tapered one, of the carrier (4), and - a flexible connecting device (6) both for electrically connecting the accommodated battery pack (30) to the processing device (50) and for force-transmitting connecting the carrier (4) to the processing device (50). [2] User-portable battery pack receiving device (1) according to the preceding claim, - wherein the overload element (5) is designed to transmit a force introduced into the overload element (5) by means of the carrier (4), in particular to a hooked snap hook (60), - wherein the overload element (5) is designed to automatically interrupt the transmission of the force, in particular irreversibly, when the force exceeds a predetermined self-opening value of the overload element (5). [3] User-portable battery pack receiving device (1) according to one of the preceding claims, - wherein the battery pack receiving device (1) has a connecting element (7) by means of which the handle element (3) is attached to the carrier (4), - wherein the connecting element (7) extends through the overload element (5), in particular between the handle element (3) and the carrier (4). [4] User-portable battery pack receiving device (1) according to one of the preceding claims, - wherein the carrier (4) has a first carrier end (8) and a second carrier end (9) opposite the first carrier end (8), - wherein the first support end (8) is attached to a handle back (10) of the handle element (3), - wherein the second carrier end (9) is attached to a back side (11) of the battery bag (2). [5] User-portable battery pack receiving device (1) according to one of the preceding claims, - wherein the battery pack receiving device (1) has a gripping space (12) for the user to grip the handle element (3), - wherein a gripping recess (13) of the gripping element (3) and a receiving side (14) of the battery pocket (2) partially delimit the gripping space (12). [6] User-portable battery pack receiving device (1) according to one of the preceding claims, - wherein the overload element (5) is pivotable by means of the handle element (3), in particular together with the handle element (3), relative to a snap hook (60) to be hooked in, in particular about a pivot axis (S) running perpendicular to a receiving direction (A) of the battery pocket (2), in order to suspend the overload element (5) on the snap hook (60) to be hooked in. [7] User-portable battery pack receiving device (1) according to one of the preceding claims, - wherein the flexible connecting device (6) comprises an electrical line device (15) for electrically connecting the accommodated battery pack (30) to the processing device (50) and a strap (16), in particular a textile and / or cut-resistant and / or electrically insulating strap, for force-transmitting connection of the carrier (4) to the processing device (50), - wherein the electrical conduction device (15) is connected to a bottom side (17) of the battery pocket (2) and / or to a top side (18) of an electrical plug (19) of the connecting device (6) remote from the battery pocket, in particular at each end, - wherein the strap (16) is connected to the carrier (4) at a distance from the underside (17), in particular in the region of the rear side (11) of the battery pocket (2), at its end and / or is connectable to the processing device (50) at a distance from the top side (18) of the electrical plug (19). [8] User-portable battery pack receiving device (1) according to the preceding claim, wherein - wherein the flexible connecting device (6) has at least one Y-shaped connecting end region (20) with a first Y-end branch (21) and with a second Y-end branch (22), - wherein the first Y-end branch (21) has an end region (23) of the electrical conduction device (15), - wherein the second Y-end branch (22), in particular exclusively, has an end region (24) of the sling (16). [9] User-portable battery pack receiving device (1) according to one of the preceding claims, - wherein the battery pocket (2) has a pocket body (25) which has a receiving opening (26) of the battery pocket (2) provided on the receiving side (14) of the battery pocket (2), - wherein the battery pocket (2) has a closure flap (27) for closing the receiving opening (26), wherein the closure flap (27) can be folded over to release the receiving opening (26), - in particular wherein the closure tab (27) has a viewing window (28) for a display device (31) of the received battery pack (30) when the receiving opening (26) is closed. [10] User-portable processing system (100), comprising: - an electric battery pack (30), - a hand-held battery-operated electrical processing device (50), - a user-portable battery pack receiving device (1) according to one of the preceding claims, - a user-portable or user-worn snap hook (60) for hooking the overload element (5) of the battery pack receiving device (1), - wherein the battery pack receiving device (1) is designed to replaceably receive the electrical battery pack (30) and to electrically connect the received battery pack (30) to the hand-held battery-operated electrical processing device (50).

Citation Information

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