Fiber optic coil and method for producing a fiber optic coil

Abstract

A method for producing a glass fiber coil (300) comprises: providing a coil body (100) with a cylindrical coil core (110) and a first flange (130) at a first end of the coil core (110) and a second flange (135) at a second end of the coil core (110); winding a first fiber layer (211) by depositing fiber sections (201) of glass fiber (200) at a distance of P = 2d · cos 30°, where d is the diameter of the glass fiber (200); and winding further fiber layers (212, 213, 214) by depositing fiber sections (201) in recesses between fiber sections (201) in the previous fiber layer (211).In this case, the winding of the fiber layers (211, 212, 213) is carried out by alternately winding the first end of the glass fiber (200) clockwise around the spool core (110) and the second end of the glass fiber counterclockwise around the spool core (110), and the laying of the glass fiber (200) at the ends of the spool core (110) is carried out directly adjacent to the flanges (130, 135).

Description

[0001] The present invention relates to a fiber optic coil and methods for manufacturing the coil body / fiber optic coil. The fiber optic coil is particularly suitable for use in fiber optic gyroscopes.

[0002] Fiber optic gyroscopes use fiber coils in which a glass fiber is wound around a coil body. Light is coupled into the fiber, and its phase shift can be measured as the fiber coil rotates. Based on the measured phase shift, the applied angular rate can be determined.

[0003] For this purpose, the fiber coils must be manufactured with as little tension, pressure, and torsion on the fiber as possible, as these can impair the propagation of light in the fiber and lead to measurement errors. On the other hand, the fiber coils should be designed as compactly as possible.

[0004] Accordingly, fiber coils are used as in the Fig. 1, the fibers are wound such that the individual fiber sections 21 of the glass fiber 20 are densely packed within the fiber windings. Typically, fiber layers are wound onto a cylindrical coil core in such a way that, within the individual fiber layers n1, n2, n3, n4, ..., i.e., the layers of fiber sections 21 at the same distance from the coil core, the adjacent fiber sections 21 touch each other. The subsequent fiber layer is then wound onto the previous fiber layer, offset in the axial direction x by half the fiber diameter d.

[0005] This type of winding has the disadvantage that the indentations that form between the fiber sections of a fiber layer are relatively small compared to the fiber diameter d, as shown by curve A. This makes it possible for the fiber to slip out of its intended position during winding. This disrupts the intended order / structure of the winding and can lead to tension, pressure, or torsion on the glass fiber 20.

[0006] The object of the present invention is therefore to provide fiber optic spools whose winding enables the most error-free and precise placement of fiber sections on the previous fiber layers. In particular, the object of the invention is to provide spool bodies that simplify such winding and winding methods that enable such winding.

[0007] These problems are solved by the subject matter of the independent claims.

[0008] A corresponding method for producing a fiber optic coil comprises: providing a coil body with a cylindrical coil core and a first flange at a first end of the coil core and a second flange at a second end of the coil core; winding a first fiber layer by depositing fiber sections of the fiber optic at a distance of P = 2d cos 30°, where d is the diameter of the fiber optic; winding further fiber layers by depositing fiber sections in recesses between fiber sections in the previous fiber layer; wherein the winding of the fiber layers is carried out by alternately winding the first end of the fiber optic clockwise around the coil core and the second end of the fiber optic counterclockwise around the coil core, and the depositing of the fiber optic at the ends of the coil core takes place directly adjacent to the flanges.

[0009] First, a first fiber layer is wound around the spool core, the individual fiber sections being spaced at a distance of P = 2d cos 30°. In principle, the glass fiber can be attached to the spool core in any way, e.g. by gluing. Preferably, the spool core has a thread or similar with recesses into which the glass fiber of the first fiber layer can be placed. Alternatively, the spool core can also have parallel circumferential grooves or webs into which the glass fiber can be placed. The gap created between the fiber sections of this first fiber layer is just large enough that the fiber sections of the next fiber layer can be placed in the resulting recess at exactly half their diameter, once again forming a gap of width P = 2d cos 30° between them. In this way, the glass fiber is wound as tightly packed as possible around the spool core.

[0010] The glass fiber is wound around the coil core from both ends, i.e., the two ends are guided alternately and in opposite directions around the coil core in a conventional manner, e.g., to create a quadrupole winding. Winding can begin in the middle of the fiber. In this case, the reference to the two ends of the fiber corresponds to the reference to the two fiber halves, i.e., the fiber halves are guided alternately around the coil core. Winding extends right up to the flanges, i.e., after winding, the glass fiber lies directly against the flanges or has a distance to the flanges that is negligible compared to the fiber diameter d.In this way, a fiber optic coil can be realized that is wound error-free and precisely positioned due to the axial distance between fiber sections of the same fiber layer and the fiber sections of the next fiber layer deposited therein, which is also densely packed and compact in the axial direction.

[0011] The fiber optic cable can be laid in such a way that, at least along a cross-section through the fiber winding, fiber sections of different layers lie on top of each other in the radial direction of the fiber optic coil without any axial offset. This means that, starting from the cylindrical coil core, the fiber sections ideally lie perpendicular to the centerline of the cylinder, i.e., in the radial direction, one above the other, without being offset from each other in the axial direction. Ideally, this applies to all cross-sections through the fiber optic coil, i.e., the fiber optic cable crosses itself as little as possible within the winding.

[0012] The glass fiber can be laid in such a way that the fiber sections are packed as tightly as possible within the cross-section. The winding pattern of the winding then corresponds to the winding pattern of a conventional, densely packed winding, rotated by 90°, in which the fiber sections of a fiber layer are laid in an axial direction without radial offset and directly adjacent to one another.

[0013] The laying of the glass fiber can be carried out in such a way that, at least along a cross section through the fiber winding, the winding of the first or second end of the glass fiber is terminated when a corresponding fiber section rests against one of the flanges, the subsequent winding of the other end of the glass fiber leaves a space free for a fiber section on the respective flange and is terminated after the laying of a fiber section on the other flange, and the subsequent winding begins with the laying of a fiber section in the space left free.

[0014] The process begins by winding the glass fiber from one end in a first direction to one of the flanges. The glass fiber is then wound from the other end in a second, opposite direction, i.e. in the opposite direction, around the spool core. However, the winding does not continue as far as the flange at which the previous winding step ended. Instead, the winding is either guided to the other flange or the axial direction of the winding process is reversed before the glass fiber reaches the flange that must be kept clear, i.e. the glass fiber ascends into the next fiber layer. This is possible because the gaps formed in the axial direction between fiber sections within a fiber layer allow the glass fiber to be deposited in the next fiber layer without slipping sideways, even though the previous fiber layer is not yet complete, i.e. does not yet extend from flange to flange.

[0015] This ensures that when winding is resumed in the first direction, the next fiber layer can be wound directly along the flange. In addition, the precise positioning of the fiber is facilitated by the recess created by leaving the position on the flange free in the previous winding step. However, it is not necessary to guide the fiber to the side of the winding, i.e. between the winding and the flange and perpendicular to the circumferential direction of the winding / coil core. In this way, a fiber optic coil can be wound error-free and with precise positioning in a quadrupole pattern without the need to keep gaps free between the winding and the flanges. This makes the winding more compact, more accurate and reproducible at the edges, and also avoids tension, pressure, or torsion on the fiber. The result is a compact fiber optic coil that is suitable for use in high-precision fiber optic gyroscopes.

[0016] The laying of the glass fiber can comprise the following chronologically successive steps: laying a central fiber section at a point on the coil core adjacent to the first flange; winding a first end of the glass fiber up to the second flange; winding a second end of the glass fiber initially in the direction of the second flange and then winding the second end in the direction of the first flange before the second flange has been reached; winding the first end of the glass fiber initially along the second flange, then winding the first end in the direction of the first flange and then winding the first end in the direction of the second flange before the first flange has been reached;and alternately winding the ends of the glass fiber in such a way that it is first wound along the adjacent flange, then towards the opposite flange and then back again to the adjacent flange before reaching the opposite flange;

[0017] The winding starts at one flange (first flange) and initially runs to the second flange, whereby a first end of the glass fiber, or one glass fiber half, is wound around the spool in a first direction of rotation. The other, second end of the glass fiber, or the second glass fiber half, is then also wound axially in the direction of the second flange, but in the opposite, second direction of rotation. Before the second flange is reached, the axial direction is reversed and winding continues towards the first flange. The winding of the first end then begins in the first direction of rotation, ascending into the next fiber layer directly at the second flange. The winding then continues in the axial direction towards the first flange, but again before reaching it, the axial winding direction is reversed, i.e. winding back towards the second flange.

[0018] This process is repeated analogously for each winding step in which only one of the two fiber ends is wound around the spool core. This means that, with the exception of the first winding on the spool core, all windings start from one flange, turn around before reaching the other flange, and end at the same flange where they started. Fiber optic ends / winding directions can thus be assigned to the flanges. The first fiber end (except for the first winding) is always wound in one winding direction from one flange, and the winding step ends at this flange. The second fiber end is always wound in the other winding direction from the other flange, and the winding step ends at this flange.

[0019] This allows the fiber to climb into a new layer within the winding. Lateral climbing while guiding the fiber transversely to the circumferential direction of the coil body is thus unnecessary. This allows for the production of compact and precise fiber optic coils, i.e., coils with low tensile, compressive, or torsional stress on the fibers.

[0020] In the processes described above, a spool body with a thread extending up to the flanges can be used, and the fiber optic deposition can begin by depositing the fiber optic cable into recesses in the thread. The thread supports the winding process by preventing the first fiber layer (or fiber sections of the first fiber layer) from slipping sideways. This can simplify the winding process.

[0021] The "thread" on the spool core does not have to be a complete thread with a continuous thread profile. It is sufficient if the number of thread crests is sufficient to secure the fiber optic cable against lateral slipping. In this sense, individual projections on the spool core are also to be understood as threads if they fulfill the same function as a complete thread, namely to fix the first fiber layer (or fiber sections of the first fiber layer) against lateral slipping on the spool core. Equivalently, it is also possible to fix the first fiber layer to the spool core with adhesive. Likewise, it is possible to use circumferential grooves or ridges without a thread pitch instead of a thread, which are not continuous in the circumferential direction of the spool core. The offset of the fiber optic cable in the axial direction then occurs in the gaps between these grooves / ridges, i.e. in areas of the spool core where no grooves / ridges are formed.

[0022] A fiber coil can be manufactured using one of the above-mentioned processes. Such fiber coils exhibit a largely error-free and positionally accurate winding pattern, making them suitable for use in high-precision fiber optic gyroscopes.

[0023] The invention is further described below with reference to the figures. The following description is to be understood as purely exemplary. It does not limit the invention, which is defined solely by the claims. It shows: Fig. 1 schematically shows a fiber winding as known from the prior art; Fig. 2 is a schematic representation of a fiber optic coil formed from a fiber optic coil wound around a coil body; Fig. 3A and Fig. 3B schematic representations of further glass fiber wound around a bobbin; Fig. 4 Geometric dimension of the most densely packed fiber sections of a glass fiber wound around a coil body; Fig. 5 Geometric dimensions of a thread produced from a metric ISO thread on a spool body; Fig. 6 a flow diagram of a method for producing a coil body with a thread; Fig. 7 is a flowchart of a method for manufacturing a fiber optic coil; Fig. 8 shows another flowchart of the method for producing a fiber optic coil; Fig. 9 is a schematic partial view of a fiber optic coil; Fig. 10 shows a further flow diagram of the method for producing a fiber optic coil; and Fig. 11A to 11D are schematic partial views of a fiber optic coil during different stages of the winding process.

[0024] The Fig. 2 shows a schematic cross-sectional view of a coil former 100. The coil former 100 is suitable for winding a glass fiber 200 thereon to form a glass fiber coil 300, which can be used, for example, in fiber optic gyroscopes.

[0025] The coil body 100 has a cylindrical coil core 110 onto which the glass fiber 200 can be wound. The coil core 110 is provided with a thread 120, in whose recesses 121 the glass fiber 200 can be deposited. The coil core 110 is made of a material suitable for a carrier of glass fibers 200, e.g., a metal such as aluminum, or a plastic. The thread 120 can be cut into the coil core 110 by a machining process, i.e., the recesses 121 are created by removing material from the coil core 110.

[0026] However, the thread 120 can also be applied to the coil core 110. In particular, the thread 120 can also consist of only a sequence of projections and / or recesses on the coil core 110, which are suitable for guiding the glass fiber 200 over the coil core 110. The thread 120 can also be produced by 3D printing.

[0027] As in the Fig. 2, the glass fiber 200 can be inserted into the recesses 121 of the thread 120 in a first fiber layer 211. This secures the fiber sections 201 of this first fiber layer 211 against lateral slippage, i.e., against slippage in the axial direction x of the cylindrical coil core 110. The (axial) position of the first fiber layer 211 is thus defined by the thread 120 in a faultless and precisely positioned manner.

[0028] In addition, gaps / recesses are created between the fiber sections 201 of the first fiber layer 211, which can (partially) accommodate the fiber sections 201 of the next, second fiber layer 212, i.e., into which the fiber sections 201 of the next, second fiber layer 212 can be deposited. These gaps have a width defined by the pitch of the thread, which can be adjusted by selecting a suitable pitch such that the fiber glass sections 201 located in the gaps are also secured against axial slippage. This is particularly relevant in the situation of Fig. 1. By comparing curves A and B in the Fig. 1 and Fig. 2, it is easy to see that the provision of the thread and the resulting spacing between fiber sections 201 of the first fiber layer 211 results in a significantly more strongly structured surface. As a result, the fiber sections 201 of the second fiber layer 212 are held in place much better and can thus be precisely positioned on the first fiber layer 211.

[0029] In the same way, the third fiber layer 213 and subsequent fiber layers (not shown) can be deposited into the gaps / recesses of the preceding fiber layers. The coil core 110 of the coil former 100, provided with the thread 120, thus enables error-free and precisely positioned winding of a fiber optic coil 300.

[0030] During the winding process, the glass fiber sections 201 can be additionally glued to one another to provide additional fixation. In principle, it is also possible, in an equivalent manner, to glue the first fiber layer 211 to a spool core 110 without a thread 120. However, this requires precise positioning of the adhesive and glass fiber 200 on the spool core 110 within the diameter range of the glass fiber (5 to 50 µm), which is technically much more complex to implement than a corresponding thread.

[0031] In the Fig. 2 shows flanges 130, 135 that support the fiber winding laterally, i.e., in the axial direction. These flanges 130, 135 can be an integral part of the coil core 110, i.e., they are inseparably connected to the coil core 110 and also form part of the finished fiber optic coil 300. However, they can also serve as a support wall only during the winding process and be removed after the winding process, since the fiber sections 201 remain in position even without the flanges 130, 135, e.g., due to the tensile force applied during winding or by gluing / potting. In this case, the flanges 130, 135 can also be considered part of the winding device and not part of the coil former 100.

[0032] In the Fig. 2 shows a distance between the thread 120 and the flanges 130, 135. The glass fiber 200 thus protrudes beyond the thread 120 or also runs in a gap between the thread 120 and the flanges 130, 135. This gap can also be designed such that the glass fiber 200 can be guided laterally past the winding and away from the coil core 110. This can be useful to prevent the glass fiber 200 from overlapping within the winding. On the other hand, with such a gap, there is a risk that fiber sections 201 located at the edge of the winding could slip into the gap, thereby disrupting or destroying the winding.

[0033] Therefore, the thread 120 is preferably extended to the flanges 130, 135. This ensures that the winding always begins and ends at the flanges 130, 135. This reliably prevents the winding from slipping sideways in the axial direction.

[0034] In the example of Fig. 2, due to the pitch of the thread, the distance between the fiber sections 201 of a fiber layer in the axial direction R is such that channels 202 running in the circumferential direction of the winding are formed between the fiber sections 201.

[0035] As in the Fig. 3A and Fig. 3B, the thread 120 can also be designed such that between the fiber sections 201 of the first fiber layer 211, which are deposited in the depressions 121 of the thread 120, such gaps / depressions are created that fiber sections 201 of a next, second fiber layer 212, which are deposited in the resulting gaps / depressions, have a distance of d / 2 in the radial direction R of the coil core 110 from the fiber sections 201 of the first layer 211. This means that a straight line parallel to the axial direction x through the centers of fiber sections 201 deposited in the second fiber layer 212 has a distance of d / 2 in the radial direction from a straight line also parallel to the axial direction x through the centers of the fiber sections 201 of the adjacent first fiber layer 211, where d is the fiber diameter (cf. the distance specification in Fig. 3A).

[0036] In the Fig. 3A the depth of the thread 120 such that the glass fiber 200 has no contact with the coil core 110, while in the Fig. 3B the thread 120 is designed such that the recesses 121 of the thread 120 can also accommodate half the diameter of the glass fiber 200 to be wound.

[0037] In this way, by appropriately selecting the pitch of the thread 120, a flawless and precisely positioned deposition of the glass fiber 200 can be achieved, resulting in the glass fiber 200 being densely packed in the finished glass fiber coil 300. This reduces the space required for the winding in the radial direction R.

[0038] In particular, the fiber sections 201 of different layers lie on top of one another in the radial direction R of the fiber optic coil 300, at least along a cross section through the fiber winding, without axial offset. In this cross section, the densest packing achieved can thus be considered a 90° rotation of the usual Fig. 1. Viewed along the circumferential direction, the winding is carried out in such a way that the densest packing of glass fiber sections is achieved along as many or even all cross-sections through the winding as possible. This reduces intersections of the glass fiber 200 within the winding.

[0039] A densest packing of the glass fiber 200 can be achieved in particular if the thread 120 has a pitch P of the size P = 2d · cos 30°, ie if the thread 120 is matched to the diameter d of the glass fiber 200 to be wound.

[0040] The equation P = 2d · cos 30° can be used with reference to Fig. 4. As described in the Fig. 4, the thread 120 has a pitch P, ie after one revolution of the thread / thread turn by 360°, the axial position has shifted by the amount P. The centers of the cross sections through the fiber sections 201 deposited in the recesses 121 are therefore also separated in the axial direction by the amount P. Furthermore, the centers of the cross sections through three adjacent fiber sections 201 are connected by an isosceles triangle of edge length d, ie by a triangle whose three interior angles are each 60°. Fig. The right-angled triangle shown in Figure 4 with a hypotenuse of length d thus has interior angles of 90°, 60°, and 30°. For cos 30°, cos 30° = (P / 2) / d. This gives P = 2d · cos 30° = √3 · d.

[0041] If the fiber diameter d is known, it is easy to determine the thread pitch P that the thread 120 of the coil body must have in order to achieve a winding with the most densely packed glass fiber 200.

[0042] In the Fig. Figures 2 to 4 show various shapes for the thread 120, in particular rectangular and semicircular thread profiles. This demonstrates that the thread profile can essentially be any desired shape, as long as the glass fiber 200 can be deposited in the recesses of the thread 120 without errors and with precise positioning.

[0043] Preferably, the thread 120 can have a flank angle of 60°. This corresponds to the flank angle of common, industrially manufactured threads, such as the metric ISO thread. This simplifies the production of the thread 120 on the coil core 120.

[0044] A particularly preferred embodiment of the thread 120, which is based on the metric ISO thread, is shown as a schematic cross section in the Fig. 5. Thread 120 is indicated here by solid lines. Thread 120 has a thread depth h = 5P / (16 cos 30°) = 5d / 8, a flat thread root of width b1 = P / 4, and flattened thread crests of width b2 = P / 3. These dimensions ensure that the fiber sections 201 deposited on the thread are packed as tightly as possible. In particular, each subsequent fiber layer sinks into the previously deposited fiber layer by d / 2.

[0045] In the Fig. 5, the shapes of a metric ISO thread are shown next to the thread 120 with long dashed lines (short dashed lines are auxiliary lines). This metric ISO thread is constructed from imaginary isosceles triangles of height H and edge length P, which are rounded at their tips to form the ISO thread. Compared to the ISO thread, the thread 120 of the coil core does not have a rounded thread root, but rather a thread root flattened to P / 4. Furthermore, the thread crests are shortened and flattened by d / 2 instead of H / 8 to enable the fiber sections 201 of the second fiber layer to be fully deposited on the fiber sections 201 of the first fiber layer.

[0046] A flow chart of a method for producing a coil former 100 as described in the Fig. 5 is shown in the Fig. 6. For S100, a metric ISO thread with a thread pitch P and a thread depth of 3 / 4 (P cos 30°) is turned on a cylinder. The thread cutter used has a blunt tip and impacts the cylinder with a width of P / 4.

[0047] So, first, a thread is turned that differs from a metric ISO thread by the flattened thread root with a width of P / 4. The thread depth of 3 / 4 (P cos 30°) is the Fig. 5, the depth is 3H / 4. Then, at S110, the thread crests of the thread thus created are removed by P / (4 · cos 30°), i.e., by d / 2. This creates the flattened thread crests with a width of P / 3. Furthermore, the thread depth is reduced to 5d / 8 = 5P / (16 · cos 30°).

[0048] The coil body 100 produced in this way then has a thread 120 onto which a glass fiber 200 can be wound in the densest possible packing.

[0049] On such a coil body 100, a fiber optic coil 300 can be wound using a method according to the flow chart of Fig. 7. The process of Fig. 7 can be applied not only to coil formers 100 with a thread 110, but generally to coil formers with flanges 130, 135 at the ends of the coil core 110, whereby it is also possible to remove the flanges 130, 135 after winding. Without the use of a thread 120, the fiber sections 201 of the first fiber layer 211 must be held in the intended positions by other means, e.g., by gluing the glass fiber 200 to the coil core 110.

[0050] The method for manufacturing a fiber optic coil 300 comprises: at S200, providing the coil body 100 having a cylindrical coil core 110 and a first flange 130 at a first end of the coil core 110 and a second flange 135 at a second end of the coil core 110.

[0051] At S210, winding a first fiber layer 211 by depositing fiber sections 201 of glass fiber 200 at a distance of P = 2d cos 30°, where d is the diameter of the glass fiber 200. As shown above, the fiber sections 201 of the first fiber layer 211 at this distance enable the fiber sections 201 of the second fiber layer 212 deposited thereon to overlap by d / 2 with the fiber sections 201 of the first fiber layer 211 in the radial direction R of the coil body 100 or the glass fiber coil 300 and that the glass fiber 200 can be wound around the coil core 110 in the densest packing.

[0052] At S220, further fiber layers 212, 213, 214 are wound by depositing fiber sections 201 in recesses between fiber sections 201 in the preceding, first fiber layer 211, wherein the fiber layers 211, 212, 213, 214 are wound by alternately winding the first end / first half of the glass fiber 200 clockwise around the coil core 110 and the second end / second half of the glass fiber 200 counterclockwise around the coil core 110 and at the ends of the coil core 110 directly adjacent to the flanges 130, 135.

[0053] The result of such a winding process is a winding pattern, as it is, for example, in the Fig. 3A and Fig. 3B, where the fiber ends are located on the outside of the winding. In particular, a quadrupole winding can be realized in this way. As shown in the Fig. 3A and Fig. 3B, the glass fiber 300 is laid down in such a way that, at least along a cross section through the fiber winding, fiber sections 201 of different fiber layers 211, 213; 212, 214 lie on top of one another in the radial direction R of the fiber optic coil 300 without axial offset. This corresponds to a 90° rotation of the usual Fig. 1 shown wrapping pattern.

[0054] A fiber optic coil 300 wound in this way can be used in particular in fiber optic gyroscopes. Due to the reduced diameter compared to the usual Fig. 1, the fiber optic coil 300 produced in this way is low in positioning errors. Furthermore, it eliminates any gap between the fiber optic 200 and the flanges 130, 135, which further increases the positioning accuracy of the fiber optic 200 wound therein.

[0055] The procedure of Fig. 7 can be calculated according to the Fig. 8 can be modified or expanded. In particular, the glass fiber 200 can be deposited in such a way that at least along a cross section through the fiber winding: - the winding of the first or second end of the glass fiber 200 is terminated when a corresponding fiber section 201 rests against one of the flanges 130, 135 (S300), - the subsequent winding of the other end of the glass fiber 200 leaves a space for a fiber section 201 on the respective flange 130, 135 (S310) and is terminated after the laying of a fiber section 201 on the other flange 135, 130 (S320) and - the subsequent winding begins with the deposition of a fiber section 201 in the space left free (S330).

[0056] Based on the commonly used quadrupole winding, the winding of the first layer with one fiber half of the glass fiber 200 is terminated when a flange is reached (S300). The subsequent winding of the two following layers with the other fiber half of the glass fiber 200 leaves a space free at the reversal point for a fiber section 201 on the respective flange 130, 135 (S310) and is terminated after a fiber section 201 has been deposited on the other flange 135, 130 (S320). Winding then continues with the deposit of a fiber section 201 in the vacated space.

[0057] The winding is therefore always carried out up to one of the flanges 130, 135. In the subsequent winding step, which takes place in the opposite direction, a position on this flange is left free and the winding is completed on the other flange. If the winding is resumed in the first direction, the winding is resumed at the left-free position. The glass fiber 200 can then be easily deposited precisely at this position.

[0058] This is exemplified in the Fig. 9 for a partial cross-section through a fiber optic coil 300. In the Fig. 9, the patterning of fiber optic sections 201 shows that one end / half of the fiber optic 200 was wound around the coil core 110 in one circumferential direction, e.g., clockwise or into the plane of the drawing. For the fiber optic sections 201 shown in white, the other end / half of the fiber optic 200 was wound in the opposite direction, e.g., counterclockwise or out of the plane of the drawing.

[0059] The Fig. The winding shown in Figure 9 begins with the glass fiber 200 being placed at position 1 on the coil core 110, e.g. by gluing or by placing it in the recess of a thread 120. The glass fiber 200 is wound at its one (first) end in the axial direction x onto the flange 135 and reaches it at position 2.

[0060] The winding of the first end is completed, and the other, second end is wound in the opposite direction toward the other flange 130, reaching it after two turns (positions 3 and 4). Then, the winding of the second end is completed, and the winding of the first end is resumed.

[0061] This is first wound on flange 130 (position 5) and then along the coil body 110 (positions 6 and 7). However, a space is left at flange 130 where the winding of the second end was completed, and the winding returns to the output flange 135 (positions 8 to 10), where the winding is completed.

[0062] The second end is placed in the released position (position 11), then wound along the spool core 110, initially away from the output flange 130 (positions 12 to 14) and then back toward it, while a position is kept free on the opposite flange 130 (positions 15 to 17). The process then continues in the same way with the winding of the first end (position 18) until the fiber optic spool 300 is completely wound.

[0063] This modification of the quadrupole pattern allows for a flawless and precisely wound fiber optic coil 300 without the need to maintain gaps between the winding and the flanges 130, 135. Before winding at the first position in a layer, the fiber is already in place and does not need to be retrieved from the second-to-last layer by passing the gap between the winding and the flange. Without a gap between the winding and the flange, the fiber is prevented from slipping in its position at the edge of the winding.

[0064] This procedure can be further described according to the flow chart of Fig. 10. This procedure is described in the Fig. 11A to 11D are shown schematically using a partial section of a fiber optic spool 300. Here, too, the patterning / lack of patterning indicates the two fiber halves or different winding directions along the circumference of the spool body 110.

[0065] Here, at S400, a central fiber section 201 is deposited at a location of the coil core 110 adjacent to the first flange 130, and at S410, a first end of the glass fiber 200 is wound up to the second flange 135. These are shown in the schematic representation of the Fig. 11A, positions 1 to 3. At the second flange 135, the winding is completed with the first end of the glass fiber 200.

[0066] At S420, the second end of the glass fiber 200 is first wound in the direction of the second flange 135 and - before the second flange 135 has been reached - the second end is wound in the direction of the first flange 130. This is shown in the Fig. 11A through the fiber sections at positions 4 to 7. The glass fiber 200 is first laid between positions 1 and 2 (position 4) and then wound onto the second flange 135 (position 5). Before this is reached, the (axial) winding direction is reversed, and winding is carried out in the next fiber layer back to the first flange 130 (position 6). The winding of the second end ends upon reaching the first flange 130. In this method, too, a position marked by the black circle is kept free on the second flange 135, i.e., on the flange at which the winding step did not begin.

[0067] At S430, the first end of the glass fiber 200 is first wound along the second flange 135, ie the glass fiber 200 is laid down in the previously released position. This is shown in the Fig. 11B is illustrated by the arrow pointing from position 3 to position 8. Since this free position creates a significant recess in the winding, the fiber can be deposited accurately and without errors.

[0068] The first end is then wound towards the first flange 130. This is achieved by placing the glass fibre in positions 9 and 10 of the Fig. 11B. However, the (axial) winding direction is reversed and wound again towards the second flange 135 before reaching the first flange 130, as indicated by the glass fiber 200 in positions 11 and 12 of the Fig. 11B. Here, too, a position marked by the black circle is kept free on the flange at which the winding step has not begun, ie, on the first flange 130.

[0069] At S440, the ends of the glass fiber 200 are alternately wound such that first along the adjacent flange 130, 135, then in the direction of the opposite flange 135, 130 and then back to the adjacent flange 130, 135 before reaching the opposite flange 135, 130. This is shown in the Fig. 11C and Fig. 11D shows schematically two further winding steps. Fig. Figure 11C shows the winding of the second end of the glass fiber on the first flange 130 ascending from position 7 to position 13 and the subsequent winding away from the first flange 130 (positions 14 and 15) and towards the first flange 130 (positions 16 and 17), leaving the position on the opposite, second flange 135 free. Fig. 11D then shows again in an analogous manner to Fig. 11B the next winding step using the first end of the glass fiber 200.

[0070] The process can be iterated in this way as desired until the fiber optic coil 300 is completed. In this way, fiber optic coils 300 with an error-free and precisely positioned fiber optic cable 200 can be achieved.

[0071] It goes without saying that both the number of turns in the axial direction of the fiber optic coil 300, the number of fiber layers in the radial direction of the fiber optic coil 300 as well as the dimensions shown in the Fig. 11A to 11D, as well as the other figures, are purely exemplary and were chosen for clarity only. Fiber optic coils 300 typically have 50 to 300 turns in the axial direction and 20 to 200 fiber layers. It is also possible to apply the winding processes discussed above to fibers other than glass fibers.

[0072] In the above description, a bobbin 110 with a thread 120 was used as an example. Alternatively, a bobbin 110 can be used on which a series of parallel circumferential grooves are arranged, which circumferentially surround the bobbin without a pitch, i.e., at a fixed position along the axial direction x. The dimensions and arrangement of these circumferential grooves allow the glass fiber to be deposited in the circumferential grooves at a distance of P = 2d · cos 30°.

[0073] To enable the transition from one circumferential groove to an adjacent circumferential groove, the coil former 110 has at least one region extending in the axial direction x, in which the circumferential grooves are interrupted in the circumferential direction, i.e., in which no circumferential grooves are formed. In this at least one transition region, the glass fiber 200 can be moved axially over the coil former 110. Furthermore, fiber sections can preferably be crossed by overlying fiber sections in the transition region.

Claims

[1] A method for manufacturing a fiber optic coil (300), the method comprising: Providing a coil body (100) having a cylindrical coil core (110) and a first flange (130) at a first end of the coil core (110) and a second flange (135) at a second end of the coil core (110); Winding a first fiber layer (211) by depositing fiber sections (201) of glass fiber (200) at a distance of P = 2d · cos 30°, with d being the diameter of the glass fiber (200); Winding further fiber layers (212, 213, 214) by depositing fiber sections (201) in recesses between fiber sections (201) in the previous fiber layer (211); wherein the winding of the fiber layers (211, 212, 213, 214) is carried out by alternately winding the first end of the glass fiber (200) clockwise around the spool core (110) and the second end of the glass fiber counterclockwise around the spool core (110); and the glass fiber (200) is laid down at the ends of the coil core (110) directly adjacent to the flanges (130, 135). [2] Method according to claim 1, wherein the laying down of the glass fiber (200) is carried out in such a way that at least along a cross section through the fiber winding, fiber sections (201) of different fiber layers (211, 213; 212, 214) lie on one another in the radial direction (R) of the glass fiber coil (300) without axial offset. [3] Method according to claim 2, wherein the glass fiber (200) is laid down in such a way that the fiber sections (201) are packed as densely as possible within the cross-section. [4] Method according to one of the preceding claims, wherein the laying of the glass fiber (200) is carried out in such a way that at least along a cross section through the fiber winding the winding of the first or second end of the glass fiber (200) is terminated when a corresponding fiber section (201) rests against one of the flanges (130 135), the subsequent winding of the other end of the glass fiber (200) leaves a space for a fiber section (201) on the respective flange (130, 135) and is terminated after the deposition of a fiber section (201) on the other flange (135, 130) and the subsequent winding begins with the deposition of a fiber section (201) in the space left free. [5] Method according to claim 4, wherein the laying of the fiber optic cable comprises the following chronologically successive steps: Depositing a central fiber section (201) at a location of the coil core (110) adjacent to the first flange (130); Winding a first end of the glass fiber (200) to the second flange (135); Winding a second end of the glass fiber (200) first in the direction of the second flange (135) and then winding the second end in the direction of the first flange (130) before the second flange (135) has been reached; Winding the first end of the glass fiber (200) first along the second flange (135), then winding the first end in the direction of the first flange (130) and then winding the first end in the direction of the second flange (135) before the first flange (130) has been reached; and alternately winding the ends of the glass fiber (200) such that it is first wound along the adjacent flange (130, 135), then in the direction of the opposite flange (135, 130) and then back again to the adjacent flange (130, 135) before the opposite flange (135, 130) has been reached. [6] Method according to one of the preceding claims, wherein the coil body (110) has a thread (120) which extends to the flanges (130, 135); and the deposition of the glass fiber (200) begins with the deposition of the glass fiber in recesses (121) of the thread (120). [7] A fiber optic coil (300) manufactured by a method according to any one of the preceding claims.

Images