Multi-winding transformer and power conversion device

The multi-meaving transformer with a magnetic core and divided windings addresses the issues of isolation and interference in isolated AC/DC converters, enabling increased voltage and capacity while maintaining balanced operation.

DE102024124449A1Pending Publication Date: 2025-03-13HITACHI LTD
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Patent Information

Application Number
DE102024124449
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-03-13

AI Technical Summary

Technical Problem

Existing isolated AC/DC converters with multi-meaving transformers face challenges in maintaining isolation between windings and suffer from magnetic coupling-induced interference, leading to unbalanced operation and limitations in increasing voltage or capacity.

Method used

A multi-meaving transformer with a magnetic core having multiple thighs, where primary and secondary windings are wrapped around each thigh in a divided manner, and converter units are connected to these windings to manage phase differences and reduce interference.

Benefits of technology

This configuration enhances electrical insulation, reduces interference between converter units, and allows for increased voltage or capacity of the isolated power conversion device, improving operational balance and reducing performance loss.

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Patent Text Reader

Abstract

A multi-winding insulated transformer has a magnetic core with a plurality of legs and a primary winding and a secondary winding wound around each of the plurality of legs. Different phase voltages are input by power transformers into the primary windings, which are wound around two different legs of the plurality.
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Description

BACKGROUND OF THE INVENTION 1. Field of the Invention

[0001] The present invention relates to a multi-winding transformer having a plurality of windings and an isolated power conversion device using the multi-winding transformer. 2. Description of the state of the art

[0002] With the proliferation of renewable energy sources in power systems and the development of electric vehicle charging equipment, medium to high voltage isolated AC / DC converters are widely used as power conversion devices for connecting high voltage AC power supplies and low voltage DC buses.

[0003] The prior art relating to an isolated AC / DC converter is a technology described in WO 2020 / 217721 A1.

[0004] In the patent application WO 2020 / 217721 A1 ( Fig. In the isolated AC / DC converter described in section 9, a multi-winding transformer with six independent windings is used as the isolation transformer. An AC output of a DC / AC converter is connected to each of three of the windings. An AC input of an AC / DC converter is connected to each of the other three windings.

[0005] The three DC / AC converters convert DC power, which is converted from AC power from an external AC system, into AC power with the same voltage phase. The AC power output from the three DC / AC converters is transferred to the three AC / DC converters via the multi-winding transformer. The three AC / DC converters convert the AC power received via the multi-winding transformer into DC power. An electric vehicle is charged by the DC power output from each of the AC / DC converters. SUMMARY OF THE INVENTION

[0006] In the prior art described above, the insulation between the multiple windings in the multi-winding transformer is not considered. Furthermore, the magnetic coupling through the magnetic core of the multi-winding transformer causes interference between the DC / AC converters, resulting in unbalanced operation among the multiple DC / AC converters. Therefore, it is difficult to increase the voltage or capacitance of the isolated AC / DC converter.

[0007] Therefore, the present invention provides a multi-winding transformer capable of increasing a voltage or a capacity of an isolated power conversion device, and a power conversion device using the multi-winding transformer.

[0008] To solve the above-mentioned problem, a multi-winding isolation transformer according to the present invention comprises a magnetic core having a plurality of legs, and a primary winding and a secondary winding wound around each of the plurality of legs. Voltages with different phases are input from power converters to the primary windings wound around two different ones of the plurality of legs.

[0009] To solve the above-mentioned problem, a power conversion device according to the present invention includes a multi-winding transformer, and the multi-winding transformer includes a magnetic core having a plurality of legs and a plurality of primary windings and a plurality of secondary windings wound around the plurality of legs. Furthermore, the power conversion device according to the present invention includes a plurality of first power converters that input AC voltages to the plurality of primary windings, and a plurality of second power converters that input AC voltages from the plurality of secondary windings. Two of the first power converters connected to the primary windings wound around two different ones of the plurality of legs output voltages with different phases.

[0010] According to the present invention, it is possible to increase a voltage or a capacity of an isolated power conversion device including a multi-winding transformer.

[0011] Other problems, configurations and effects not described above will become apparent from the following description of embodiments. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic configuration diagram illustrating an isolated power conversion device according to a first embodiment; Fig. 2 is a block diagram showing a configuration of a converter unit in Fig. 1 illustrates; Fig. 3 is a circuit diagram showing an example of an AC / DC converter section in Fig. 2 illustrates; Fig. 4 is a circuit diagram showing another example of the AC / DC converter section in Fig. 2 illustrates; Fig. 5 is a circuit diagram showing an example of a DC / AC converter section in Fig. 2 illustrates; Fig. 6 is a circuit diagram showing another example of the DC / AC converter section in Fig. 2 illustrates; Fig. 7 is a block diagram showing a configuration of a converter unit in Fig. 1 illustrates; Fig. 8 is a circuit diagram showing an example of an AC / DC converter section in Fig. 7 illustrates; Fig. 9 is a circuit diagram showing another example of the AC / DC converter section in Fig. 7 illustrates; Fig. Figure 10 is a waveform diagram illustrating a portion of a PWM pulse voltage supplied from the converter unit to a primary winding in Fig. 1 is issued; Fig. 11 is a waveform diagram illustrating an output voltage of the converter unit, an input voltage of the converter unit, and a magnetic flux in each leg in a case where a magnetic core of a multi-winding transformer has three legs; Fig. 12 is a schematic configuration diagram illustrating an isolated power conversion device according to a second embodiment; Fig. 13 is a schematic configuration diagram illustrating an isolated power conversion device according to a third embodiment; Fig. 14 is a schematic configuration diagram illustrating an isolated power conversion device according to a fourth embodiment; Fig. 15 is a schematic configuration diagram illustrating an isolated power conversion device according to a fifth embodiment; and Fig. 16 is a schematic configuration diagram illustrating an isolated power conversion device according to a sixth embodiment. DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0012] Hereinafter, as embodiments of the present invention, first to sixth embodiments will be described with reference to the drawings.

[0013] In the drawings, the same reference numerals indicate the same components or components with similar functions. First embodiment

[0014] Fig. 1 is a schematic configuration diagram illustrating an isolated power conversion device according to a first embodiment of the present invention.

[0015] A multi-winding transformer in the first embodiment includes a magnetic core around which a plurality of windings are wound. The magnetic core includes a plurality of legs 102 around which the plurality of windings are wound, and a frame body 109 that connects the plurality of legs 102 together. The plurality of legs 102 are arranged parallel to each other at equal intervals so that their longitudinal directions are parallel to each other. The plurality of legs 102 are magnetically coupled to each other by the frame body 109. That is, the plurality of legs 102 and the frame body 109 form a magnetic circuit.

[0016] A plurality of primary windings 100 (n primary windings in Fig. 1 (n ≥ 2)) and a plurality of secondary windings 101 (n secondary windings in Fig. 1 (n ≥ 2)) in the same number as the primary windings 100 are wound around each of the plurality of legs 102 (m legs in Fig. 1 (m ≥ 2)). In each of the legs 102, the n primary windings 100 are wound in a split manner so that they do not overlap each other, while being adjacent to each other on one side in the longitudinal direction of the leg 102. In each of the legs 102, the n secondary windings 101 are wound in a split manner so that they do not overlap each other, while being adjacent to each other on the other side in the longitudinal direction of the leg 102. # In each of the legs 102, a primary winding set 107 formed by the n primary windings 100 and a secondary winding set 108 formed by the n secondary windings 101 are arranged on one side and the other side, respectively, in the longitudinal direction of the leg 102. That is, in each of the legs 102, the primary winding set 107 and the secondary winding set 108 are wound in a split manner.

[0017] A primary winding group 105 formed by the plurality of primary windings 100 (mn (m × n) primary windings in Fig. 1) in the m legs 102, and a secondary winding group 106 formed by the plurality of secondary windings 101 (mn (m × n) secondary windings in Fig. 1) formed in the m legs 102 are arranged on one side and the other sides in the longitudinal direction of the m legs 102, respectively. That is, in the m legs 102, the primary winding group 105 and the secondary winding group 106 are wound in a split manner.

[0018] With the configuration of the windings as described above, the electrical insulation between the plurality of windings can be improved.

[0019] A converter unit 104 is connected to each of the plurality of primary windings 100 (mn (m × n) primary windings in Fig. 1). In the first embodiment, the converter unit 104 includes a DC / AC converter section, i.e., an inverter unit. An AC output of the inverter unit is connected to each of the primary windings 100.

[0020] A converter unit 103 is connected to each of the plurality of secondary windings 101 (mn (m × n) secondary windings in Fig. 1). In the first embodiment, the converter unit 103 includes an AC / DC converter section. An AC input of the AC / DC converter section is connected to each of the secondary windings 101. In the first embodiment, the inverter unit operates as an AC / DC converter.

[0021] By means of the multi-winding transformer, the plurality of converter units 104 and the plurality of converter units 103 as described above, the power conversion device according to the first embodiment operates as an isolated multi-output AC / DC converter having a plurality of DC outputs.

[0022] Fig. 2 is a block diagram showing a configuration of the converter unit 104 in Fig. 1 illustrates.

[0023] The converter unit 104 includes an AC / DC converter section 202 and a DC / AC converter section 205. A DC output of the AC / DC converter section 202 and a DC input of the DC / AC converter section 205 are connected to each other by DC buses 203 and 204. The DC buses 203 and 204 are a negative DC bus and a positive DC bus, respectively. The AC input of the AC / DC converter section 202 and the AC input of the DC / AC converter section 205 are an AC input 200 or 201 and an AC output 206 or 207 of the converter unit, respectively.

[0024] Fig. 3 is a circuit diagram showing an example of the AC / DC converter section 202 in Fig. 2 illustrates.

[0025] The AC / DC converter section 202 comprises a single-phase full-bridge circuit using a semiconductor device 300 in which a semiconductor switching element (an IGBT in Fig. 3) and a diode are connected in antiparallel, and a DC link capacitor 301 is connected in parallel with the single-phase full-bridge circuit. A series connection point between the two semiconductor devices 300 in each half-bridge circuit is referred to as an AC input 200 or 201. A parallel connection point between the two half-bridge circuits and the DC link capacitor 301 is connected to the DC bus 203 or 204 as a DC output.

[0026] AC power input to AC input 200 or 201 is rectified by the diode and converted to DC power. The DC power charges the DC link capacitor 301 and is output to DC buses 203 or 204.

[0027] Fig. 4 is a circuit diagram showing another example of the AC / DC converter section 202 in Fig. 2 illustrates.

[0028] The AC / DC converter section 202 is constructed by connecting in parallel a half-bridge circuit using a semiconductor device 300 in which a semiconductor switching element (an IGBT in Fig. 4) and a diode are connected in antiparallel to each other, and a series connection circuit between DC link capacitors 301 and 302. A series connection point between the two semiconductor devices 300 and a series connection point between the two DC link capacitors 301 and 302 in the half-bridge circuit are referred to as AC inputs 200 and 201, respectively. Both ends of the half-bridge circuit, that is, both ends of the series connection circuit between the DC link capacitors 301 and 302, are connected to the DC buses 203 and 204.

[0029] AC power input to AC inputs 200 and 201 is rectified by the diodes and converted to DC power. The DC power alternately charges the DC link capacitors 301 and 302 according to the polarity of the AC input voltage.

[0030] Fig. 5 is a circuit diagram showing an example of the DC / AC converter section 205 in Fig. 2 illustrates.

[0031] The DC / AC converter section 205 comprises a single-phase full-bridge circuit using a semiconductor device 300 in which a semiconductor switching element (an IGBT in Fig. 5) and a diode are connected in antiparallel, and a DC link capacitor 301 is connected in parallel with the single-phase full-bridge circuit. A series connection point between the two semiconductor devices 300 in each half-bridge circuit is referred to as an AC output 206 or 207. A parallel connection point between the two half-bridge circuits and the DC link capacitor 301 is connected to the DC bus 203 or 204 as a DC input.

[0032] DC power input from DC bus 203 or 204 is converted into AC power by a switching operation of semiconductor device 300. The AC power is output from AC output 206 or 207.

[0033] Fig. 6 is a circuit diagram showing another example of the DC / AC converter section 205 in Fig. 2 illustrates.

[0034] The DC / AC converter section 205 is constructed by connecting in parallel a half-bridge circuit using a semiconductor device 300 in which a semiconductor switching element (an IGBT in Fig. 6) and a diode are connected in antiparallel to each other, and a series connection circuit between DC link capacitors 301 and 302. A series connection point between the two semiconductor devices 300 and a series connection point between the two DC link capacitors 301 and 302 in the half-bridge circuit are referred to as AC outputs 206 and 207, respectively. Both ends of the half-bridge circuit, that is, both ends of the series connection circuit between the DC link capacitors 301 and 302, are connected to the DC buses 203 and 204.

[0035] DC power input from DC bus 203 or 204 is converted into AC power by a switching operation of semiconductor device 300. The AC power is output from AC output 206 or 207.

[0036] Fig. 7 is a block diagram showing a configuration of the converter unit 103 in Fig. 1 illustrates.

[0037] The converter unit 103 includes an AC / DC converter section. A DC output of the AC / DC converter section is connected to DC buses 502 and 503. The DC buses 502 and 503 are a positive DC bus and a negative DC bus, respectively. An AC input of the AC / DC converter section is an AC input 500 or 501 of the converter unit 103.

[0038] Fig. 8 is a circuit diagram showing an example of the AC / DC converter section in Fig. 7 illustrates.

[0039] The AC / DC converter section comprises a single-phase full-bridge circuit using a semiconductor device 300 in which a semiconductor switching element (an IGBT in Fig. 8) and a diode are connected in antiparallel, and a DC link capacitor 301 is connected in parallel with the single-phase full-bridge circuit. A series connection point between the two semiconductor devices 300 in each half-bridge circuit is referred to as an AC input 500 or 501. A parallel connection point between the two half-bridge circuits and the DC link capacitor 301 is connected to the DC bus 502 or 503 as a DC output.

[0040] AC power input to AC input 500 or 501 is rectified by the diode and converted to DC power. The DC power charges the DC link capacitor 301 and is output to the DC bus 502 or 503.

[0041] Fig. 9 is a circuit diagram showing another example of the AC / DC converter section in Fig. 7 illustrates.

[0042] The AC / DC converter section is constructed by connecting in parallel a half-bridge circuit using a semiconductor device 300 in which a semiconductor switching element (an IGBT in Fig. 9) and a diode are connected in antiparallel to each other, and a series connection circuit between DC link capacitors 301 and 302. A series connection point between the two semiconductor devices 300 and a series connection point between the two DC link capacitors 301 and 302 in the half-bridge circuit are referred to as AC inputs 500 and 501, respectively. Both ends of the half-bridge circuit, that is, both ends of the series connection circuit between the DC link capacitors 301 and 302, are connected to the DC buses 502 and 503.

[0043] AC power input to AC input 500 or 501 is rectified by the diode and converted to DC power. The DC power alternately charges the DC link capacitors 301 and 302 according to the polarity of the AC input voltage.

[0044] Fig. 10 is a waveform diagram illustrating a portion of a PWM pulse voltage supplied from the converter unit 104 to the primary winding 100 in Fig. 1 is output.

[0045] The m legs 102 of the magnetic core in the multi-winding transformer are arranged in the order from the leftmost leg 102 in a direction to the right in Fig. 1 numbered 1, 2, 3,... and m. Output voltages of the n converter units 104 connected to the n primary windings 100 wound around an i-th leg 102 (i = 1 to m) are Vpi1, Vpi2,... and V pinin the order from the uppermost leg 102 in a downward direction in Fig. 1.

[0046] As in Fig. 10 illustrates, V p11 and V p1n the same voltage magnitude, and the phase difference between them is zero, meaning they are in phase. Not just V p11 and V p1n , but also V p1i (i = 1 to m) have the same voltage magnitude and are in phase. Similarly, output voltages V pij (j = 1 to n) of the n converter units 104 connected to the n primary windings 100 wound around an i-th leg 102 (i = 1 to m) have the same voltage magnitude and are in phase.

[0047] As in Fig. 10 illustrates, V p11 and Vpm1 have the same voltage magnitude, and a phase difference between them is Φ. Here, Φ = (360° / m) × (m - 1). Not only V p11 and V pm1 , but also V p11and V pi1 (i = 2 to m) have the same voltage magnitude, and a phase difference between them is Φ (= (360° / m) × (m - 1)). Similarly, output voltages V pij (j = 1 to n) of the n converter units 104 connected to the n primary windings 100 wound around an i-th leg 102 (i = 2 to m) have a phase difference of Φ (= (360° / m) × (i - 1)) with respect to V p1j (j = 1 to n).

[0048] When the phase difference is set as described above, output voltages V pij and V pij+1of converter units 104 connected to primary windings wound around adjacent legs 102 (an i-th leg and an i+1-th leg) have a phase difference of 360° / m. Thus, in the first embodiment, the output voltages of the n converter units 104 connected to the n primary windings 100 wound around each of the legs 102 are in phase. In the first embodiment, output voltages of converter units 104 connected to primary windings wound around any two adjacent legs 102 among the m legs 102 have the same phase difference (= 360° / m). In the first embodiment, V pij (i = 1 to m and j = 1 to n) have the same size.

[0049] For example, if there are three legs 102, there is a phase difference between V p1j and V p2j 120° (= 360° / 3), and a phase difference between V p2j and V p3j is 120° (= 360° / 3).

[0050] The output voltages of converter units 104 connected to primary windings wound around any two adjacent legs 102 among the m legs 102 have the same phase difference (= 360° / m). As a result, it is possible to reduce the interference between the plurality of converter units 104 connected to the plurality of primary windings wound around the legs 102, which is caused when the plurality of converter units 104 connected to the plurality of primary windings wound around the plurality of different legs 102 of the multi-winding transformer interfere with each other (for example, cross-current). This improves the operation balance between the plurality of (m × n) converter units 104 connected to the plurality of (m × n) primary windings in the multi-winding transformer.

[0051] Fig. 11 is a waveform diagram illustrating an output voltage of the converter unit 104 connected to each of the primary windings 100, an input voltage of the converter unit 103 connected to each of the secondary windings 101, and a magnetic flux in each of the legs 102 in a case where the magnetic core of the multi-winding transformer has three legs 102. The horizontal axis represents one phase.

[0052] The output voltages 1300, 1304 and 1307 of the converter units 104 each correspond to V p11 to V p1n , V p21 to V p2n and V p31 to V p3n , which in Fig. 1 are illustrated.

[0053] The input voltages 1301, 1305 and 1308 of the converter units 103 each correspond to V s11 to V s1n , V s21 to V s2n and V s31 to V s3n , which in Fig. 1 are illustrated.

[0054] In a similar way to the output voltages of the converter units 104 in Fig. 1, the output voltages of the n converter units 103 connected to the n secondary windings 101 wound around an i-th leg 102 (i = 1 to m) are Vsi1, Vsi2,... and Vsin in the order to the lowest leg 102 in Fig. 1.

[0055] The magnetic fluxes 1302, 1306 and 1309 correspond to magnetic fluxes in the first, second and third legs 102, respectively.

[0056] As in Fig. As illustrated in Figure 11, a phase difference between the output voltages 1300 and 1304 is 120 degrees. A phase difference between the output voltages 1300 and 1307 is 240 degrees, and thus a phase difference between the output voltages 1304 and 1307 is 120 degrees. A phase difference between the output voltages 1307 and 1300 of the converter units 104 is also 120 degrees. As a result, the operations of the plurality of converter units 104 are balanced, and accordingly, the magnitudes (amplitudes) of the magnetic fluxes 1302, 1306, and 1309 become uniform.

[0057] As in Fig. As illustrated in Figure 11, the input voltage 1301 is phase-delayed by δ with respect to the output voltage 1300. Similarly, the input voltage 1305 is phase-delayed by δ with respect to the output voltage 1304, and the input voltage 1308 is phase-delayed by δ with respect to the output voltage 1307. Here, in the corresponding converter unit 103, the switching of the semiconductor switching element is controlled by a control device (not illustrated), so that the input voltage is phase-delayed by δ with respect to the output voltage.

[0058] Depending on the phase delay δ, power is transferred from the converter unit 104 via the multi-winding transformer to the converter unit 103.

[0059] As described above, the multi-winding transformer according to the first embodiment includes the plurality of legs 102 around which the primary winding 100 and the secondary winding 101 are wound in a split manner, and voltages with different phases are input from the converter units 104 to the primary windings wound around the different legs. As a result, the balance between the magnitudes of the magnetic fluxes in the plurality of legs is improved, and the balance between the operations of the plurality of converter units 104 is improved.

[0060] Therefore, the power loss of the isolated power conversion device can be reduced, and the capacity of the isolated power conversion device can be increased.

[0061] At least one primary winding and at least one secondary winding may be provided around each of the legs 102.

[0062] Furthermore, according to the first embodiment, the windings 100 and 101 or 800 and 801 are wound around each of the legs 102 in a split manner. This improves the electrical insulation between the windings. Therefore, it is possible to increase the voltage or capacity of the isolated power conversion device comprising the multi-winding transformer.

[0063] In addition, according to the first embodiment, the power capacity and the number of outputs of the multi-output isolated power conversion device can be easily adjusted depending on the number of legs 102 including windings having the same configuration.

[0064] In this way, according to the first embodiment, it is possible to increase the voltage or the capacity of the isolated power conversion device. Second embodiment

[0065] Fig. 12 is a schematic configuration diagram illustrating an isolated power conversion device according to a second embodiment of the present invention.

[0066] Differences from the first embodiment are described below.

[0067] As in Fig. 12, AC inputs of a plurality of converter units 104 (n converter units (n ≥ 2) in Fig. 12), whose AC outputs are connected to a plurality of primary windings 100 (n primary windings (n ≥ 2) in Fig. 12) wound around each of the legs 102 are connected in series. A single-phase AC power supply 1100 is connected to both ends of the series circuit between the AC inputs, i.e., the connection terminals 1101 and 902. As a result, the power supply voltage of the single-phase AC power supply 1100 can be increased.

[0068] As in Fig. 12, DC outputs of a plurality of converter units 103 (n converter units (n ≥ 2) in Fig. 12), whose AC inputs are connected to a plurality of secondary windings 101 (n secondary windings (n ≥ 2) in Fig. 12) wrapped around each of the legs 102, connected either to electric vehicles 1103 or batteries 1104.

[0069] In this way, in the isolated power conversion device according to the second embodiment, a plurality of batteries 1104, a plurality of electric vehicles 1103, or the batteries 1104 and the electric vehicles 1103 can be charged simultaneously. Third embodiment

[0070] Fig. 13 is a schematic configuration diagram illustrating an isolated power conversion device according to a third embodiment of the present invention.

[0071] Differences from the first embodiment are described below.

[0072] In each of the plurality of legs 102 (three legs in Fig. 13) is a multitude of primary windings (six primary windings in Fig. 13) into a plurality of primary winding sets 2040 (three primary winding sets in Fig. 13), each having a plurality of primary windings (two primary windings in Fig. 13).

[0073] Here, the three primary winding sets 2040 are designated as a first primary winding set, a second primary winding set, and a third primary winding set from the uppermost primary winding set in Fig. 13.

[0074] The AC inputs of two converter units 204 (corresponding to the converter units 104) connected to the first primary winding set are connected in series by a connecting conductor 1202. The AC inputs of the converter units 204 in the three legs 102 are connected in series by connecting conductors 1203 and 1204. That is, the AC inputs of the six converter units 204 connected to the three first primary winding sets wound around the three legs 102 are connected in series. A single-phase AC power supply 1100 is connected to both ends of the series circuit between the AC inputs of the six converter units 204, i.e., the connecting terminals 1201 and 1205.

[0075] Also in the second primary winding set and the third primary winding set, both ends of the series connection between the AC inputs of the six converter units are connected to a single-phase AC power supply.

[0076] According to the third embodiment, the power supply voltage of the single-phase AC power supply 1100 can be increased. Fourth embodiment

[0077] Fig. 14 is a schematic configuration diagram illustrating an isolated power conversion device according to a fourth embodiment of the present invention.

[0078] Differences from the first embodiment are described below.

[0079] As in Fig. 14, the connecting terminals 701 and 702 of a plurality of secondary windings 101 wound around each of the legs 102 are connected to AC inputs of a converter unit 103.

[0080] According to the fourth embodiment, it is possible to reduce the number of converter units 103 while maintaining the total power capacity of the isolated power conversion device. Fifth embodiment

[0081] Fig. 15 is a schematic configuration diagram illustrating an isolated power conversion device according to a fifth embodiment of the present invention.

[0082] Differences from the first embodiment are described below.

[0083] The isolated power conversion device according to the fifth embodiment includes a first isolated AC / DC converter in which a magnetic core of a multi-winding transformer has a frame body 109, and a second isolated AC / DC converter in which a magnetic core of a multi-winding transformer has a frame body 804. Both the first isolated AC / DC converter and the second isolated AC / DC converter have the same configuration as the isolated AC / DC converter according to the first embodiment ( Fig. 1).

[0084] A tertiary winding 800 is wound around each of the legs of the magnetic core of the multi-winding transformer of the first isolated AC / DC converter. A tertiary winding 801 is wound around each of the legs of the magnetic core of the multi-winding transformer of the second isolated AC / DC converter in a split manner.

[0085] The tertiary winding 800 wound around an i-th leg of the magnetic core of the multi-winding transformer of the first isolated AC / DC converter and the tertiary winding 801 wound around an i-th leg of the magnetic core of the multi-winding transformer of the second isolated AC / DC converter are connected to each other by connecting conductors 802 and 803 to form a loop circuit.

[0086] When an imbalance occurs between a magnetic flux at the i-th leg of the magnetic core of the multi-winding transformer of the first isolated AC / DC converter and a magnetic flux at the i-th leg of the magnetic core of the multi-winding transformer of the second isolated AC / DC converter, the imbalance is suppressed by a magnetic flux generated by an induced current flowing through the loop circuit formed by the tertiary windings 800 and 801. As a result, the operations of the plurality of converter units 104 are balanced. Sixth embodiment

[0087] Fig. 16 is a schematic configuration diagram illustrating an isolated power conversion device according to a sixth embodiment of the present invention.

[0088] Differences from the first embodiment are described below.

[0089] A multi-winding transformer in the sixth embodiment comprises a plurality of magnetic cores (three magnetic cores in Fig. 16), each comprising two legs. The two legs are connected to each other by a connector. Consequently, the magnetic core has a rectangular frame shape. A primary winding and a secondary winding are wound around each of the legs in a split manner, as in the first embodiment. As in the first embodiment, the converter units 104 and 103 are connected to the primary winding and the secondary winding, respectively.

[0090] The three magnetic cores 900, 901, and 902 are magnetically coupled to each other in such a way that the connectors form the same angle with each other. Thus, the multi-winding transformer comprising six legs is formed.

[0091] According to the sixth embodiment, by forming the multi-winding transformer three-dimensionally, it is possible to reduce the installation area of ​​the multi-winding transformer.

[0092] It should be noted that the present invention is not limited to the embodiments described above and includes various modifications.

[0093] For example, the above-described embodiments have been described in detail to explain the present invention in an easy-to-understand manner, and they are not necessarily limited to those having all of the above-described configurations. In addition, other configurations may be added to some of the configurations of each embodiment, some of the configurations of each embodiment may be deleted, or some of the configurations of each embodiment may be replaced with other configurations.

[0094] For example, the semiconductor switching elements used in the converter units 103 and 104 are not limited to the IGBTs and may be MOS-FETs, bipolar junction transistors, or the like. QUOTES CONTAINED IN THE DESCRIPTION

[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature

[0000] WO 2020 / 217721 A1 [0003, 0004]

Claims

[1] Multi-winding transformer for isolation, comprising: a magnetic core having a plurality of legs; and a primary winding and a secondary winding wound around each of the plurality of legs, wherein Voltages with different phases are input from power converters into the primary windings wound around two different legs of the plurality of legs. [2] Multi-winding transformer according to claim 1, wherein in the magnetic core, the plurality of legs are magnetically coupled to each other while being arranged parallel to each other, and a phase difference between the voltage input to the primary winding wound around one of the plurality of legs and the voltage input to the primary winding wound around another leg adjacent to the one leg is 360° / m when the number of the plurality of legs is m. [3] A multi-winding transformer according to claim 1, wherein the primary winding and the secondary winding are wound in a split manner. [4] Multi-winding transformer according to claim 3, wherein a plurality of primary windings and a plurality of secondary windings are provided, and the plurality of primary windings are wound in a split manner and the plurality of secondary windings are wound in a split manner. [5] A multi-winding transformer according to claim 4, wherein the plurality of secondary windings are connected in parallel. [6] Power conversion device comprising: a multi-winding isolation transformer comprising a magnetic core having a plurality of legs, and a plurality of primary windings and a plurality of secondary windings wound around the plurality of legs; a plurality of first power converters configured to input AC voltages to the plurality of primary windings; and a plurality of second power converters configured to input AC voltages from the plurality of secondary windings, wherein two of the first power converters connected to the primary windings wound around two different ones of the plurality of legs output voltages having different phases. [7] Power conversion device according to claim 6, wherein in the magnetic core, the plurality of legs are magnetically coupled to each other while being arranged parallel to each other, and a phase difference between the AC voltage input by the first power converter to the primary winding wound around one of the plurality of legs and the AC voltage input by the first power converter to the primary winding wound around another leg adjacent to the one leg is 360° / m when the number of the plurality of legs is m. [8] The power conversion device according to claim 6, wherein the plurality of primary windings and the plurality of secondary windings are wound in a split manner. [9] Power conversion device according to claim 6, wherein a plurality of AC inputs of the plurality of first power converters are connected in series with each other, and the plurality of AC inputs connected in series to an AC power supply. [10] Power conversion device according to claim 6, wherein a plurality of primary windings and a plurality of secondary windings are wound around each of the plurality of legs, and the plurality of primary windings are wound in a split manner and the plurality of secondary windings are wound in a split manner. [11] The power conversion device according to claim 10, wherein the plurality of secondary windings are connected in parallel. [12] Power conversion device comprising: a first multi-winding transformer and a second multi-winding transformer for isolation, each comprising a magnetic core having a plurality of legs and a plurality of primary windings and a plurality of secondary windings wound around the plurality of legs; a plurality of first power converters configured to input AC voltages to the plurality of primary windings; and a plurality of second power converters configured to input AC voltages from the plurality of secondary windings, wherein two of the first power converters connected to the primary windings wound around two different ones of the plurality of legs output voltages having different phases, and a tertiary winding wound around each of the plurality of legs of the magnetic core included in the first multi-winding transformer and a tertiary winding wound around each of the plurality of legs of the magnetic core included in the second multi-winding transformer form a loop circuit.

Citation Information

Patent Citations

  • Power supply device

    WO2020217721A1