Method for monitoring a compound measuring device
The method addresses electrode damage in combined measuring devices by detecting signal changes and compensating for interference, ensuring accurate flow rate and property measurements in the presence of solids, thereby optimizing the conveying process.
Patent Information
- Application Number
- DE102024128730
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-10-04
- Publication Date
- 2025-12-31
- Estimated Expiration
- 2044-10-04
AI Technical Summary
Damage to tomography electrodes in combined measuring devices, particularly due to wear from solids in the medium, affects the accuracy of flow rate measurements and is not effectively addressed by existing technologies.
A method for monitoring the combined measuring device that includes detecting changes in state signals between measurement cycles, using excitation signals to identify electrode damage, and compensating for interference voltages through calibration, while integrating the impedance tomography measurement method without impairing the flow measurement function.
Effectively detects and compensates for electrode damage, maintaining measurement accuracy and reliability by identifying and signaling electrode issues, thus optimizing the conveying process and reducing wear-related inaccuracies.
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Abstract
Description
[0001] The invention relates to a method for monitoring a compound measuring device comprising a flow meter, a tomography measuring device, and a measuring tube, wherein the measuring tube has an interior measuring tube space. A medium is contained within the interior measuring tube space.
[0002] The flow meter has two flow measuring electrodes inside the measuring tube and is designed to implement a magnetic-inductive flow measurement method. When the flow measurement method is implemented, the flow rate of the medium through the measuring tube is determined using flow measurement signals applied to the flow measuring electrodes.
[0003] The magnetic-inductive flowmeter also includes a magnetic field generator for producing a magnetic field in the medium inside the measuring tube and usually a control unit. The flow of the medium through the measuring tube, and thus through the interior of the measuring tube and the magnetic field, induces a voltage in the medium, which contributes to the flow measurement signal at the flow measuring electrodes. During the flow measurement process, the control unit uses the magnetic field generator to produce the magnetic field, measures the flow measurement signal, and uses this signal to determine the flow rate of the medium through the measuring tube. Often, the magnetic field is a switched direct magnetic field. A switched direct magnetic field is a magnetic field that alternates at a frequency between a first target magnetic field strength and a second target magnetic field strength.Preferably, the first and second target field strengths have the same magnitude but opposite signs. The flow measurement signal is then measured at both the first and second target field strengths.
[0004] The tomography measuring device has at least three tomography electrodes inside the measuring tube and is designed to implement an electrical impedance tomography measurement method. When performing the impedance tomography measurement method, at least one property of the medium inside the measuring tube is determined using tomography signals applied to the tomography electrodes.
[0005] The tomography measuring device also typically includes a control unit. During the execution of the impedance tomography measurement procedure, the control unit sequentially feeds a tomography excitation signal into each of the tomography electrodes individually, and the tomography signals are measured at the remaining tomography electrodes. The properties of the medium are then determined using these tomography signals.
[0006] The combined measuring device may also include a control unit that complements or replaces the control units of the flow meter and the tomography measuring device.
[0007] The measuring tube contains both the flow-measuring electrodes and the tomography electrodes. Thus, the measuring tube is common to both the flow meter and the tomography measuring device. The voltage induced in the medium is so small that any external electric fields present induce a voltage between the flow-measuring electrodes sufficient to impair the flow measurement signal to such an extent that the accuracy of the determined flow rate is significantly reduced. Therefore, the measuring tube is usually grounded, which protects the interior of the measuring tube from external electric fields. However, the electrical impedance tomography measurement method generates electric fields within the measuring tube, against which grounding is ineffective. These internal electric fields cause interference voltages between the flow-measuring electrodes, which contribute to the flow measurement signal, thereby significantly degrading the accuracy of the determined flow rate.These interference voltages are usually significantly larger than the voltages induced in the medium by the flow of the medium in the magnetic field. However, the detrimental effect of the interference voltages is usually compensated for by calibration of the compound measuring instrument.
[0008] Such compound measuring devices are used, for example, in conjunction with conveying systems, such as those found on dredgers. Such a conveying system has a conveying control unit and, controlled by this unit, conveys, for example, a multiphase medium. This medium consists of a liquid and a solid phase, and the solid phase contains a mineral resource. The solid phase comprises the solids of the medium. During the conveying process, the multiphase medium flows through the conveying system and through the measuring tube.
[0009] In operation, the magnetic-inductive flow meter determines the flow rate of the medium through the inside of the measuring tube by performing the flow measurement method, and the tomography measuring device determines the property of the medium inside the measuring tube, for example, the proportion of solids in the medium, by performing the impedance tomography measurement method.
[0010] The conveying control system then optimizes the conveying process using the flow rate and the proportion of solids in the medium. This includes setting a conveying speed to minimize both sedimentation and abrasion in the conveying device and the composite measuring instrument. Abrasion is particularly damaging to the tomography electrodes. Sedimentation occurs when the conveying speed is too low and the proportion of solids in the medium is too high, while abrasion occurs when the conveying speed is too high due to the solids.
[0011] Neither ultrasonic nor Coriolis flowmeters are suitable alternatives to magnetic-inductive flowmeters in this case. Ultrasonic flowmeters are unsuitable due to the presence of solids. Coriolis flowmeters are unsuitable due to the necessary design of the measuring tubes and their high cost.
[0012] Radiometric tomography devices are not an alternative to the tomography device described above. Their radioactive radiation has significant disadvantages in terms of potential hazards, costs, disposal, and training.
[0013] DE 10 2021 124 962 B4 discloses a method for operating a measuring system with a property meter and a flow meter. US 2017 / 0 261 357 B1 discloses a method for monitoring a flow rate with a tomography device and a flow meter. US 10 746 681 B2 discloses a device for measuring the proportions of a multiphase medium with an electrode.
[0014] However, the combined measuring device, consisting of a magnetic-inductive flowmeter, the described tomography measuring device, and a shared measuring tube, also has disadvantages. During operation, damage occurs, particularly to the tomography electrodes. This damage can result from wear and tear caused by the medium flowing through the inside of the measuring tube. Specifically, individual tomography electrodes can be damaged by solids in the medium. This damage directly affects at least one specific characteristic and often, especially if the electrodes are not rotationally symmetrical with respect to a longitudinal axis of the measuring tube, also the accuracy of the measured flow rate. This is because it has been observed that damage to the tomography electrodes alters the interference voltages that contribute to the flow measurement signal. This impairment can usually be compensated for by recalibration.Initially, however, damage can be seen.
[0015] The object of the present invention is therefore to provide a method for monitoring such a composite measuring device which detects damage to the tomography electrodes.
[0016] The problem is solved by a procedure with the following steps: In one step of the process, a medium is introduced into the interior of the measuring tube. The medium either remains stationary inside the measuring tube or flows through it.
[0017] In a further step, during a measurement cycle, the tomography scanner sequentially feeds an excitation signal into each of the tomography electrodes. The flow meter then measures a state signal at the flow-measuring electrodes, resulting from the excitation signal. This state signal is assigned to the corresponding tomography electrode and stored. After one measurement cycle, there is therefore a stored state signal for each tomography electrode. This state signal could be, for example, a voltage.
[0018] In a further step, the measurement cycle is performed at least one more time.
[0019] In a further step, a change in the status signal of at least one of the tomography electrodes is detected between measurement cycles, interpreted as damage to that electrode, and signaled to the user. This step is performed, for example, by the flow meter or the tomography measuring device. Subsequently, a calibration procedure is carried out, for example, in a further step to compensate for the damage.
[0020] The following assumes that the measurement cycle is performed not only twice, but possibly several times.
[0021] In one embodiment of the method, a deviation in the state signal of at least one tomography electrode between measurement cycles is detected and considered a change. For example, the state signal has a first value in one measurement cycle and a second value in another. If the subtraction of the second value from the first value is not zero, then a deviation exists. This is a fundamental way to detect damage.
[0022] Damage to tomography electrodes typically does not occur rotationally symmetrically with respect to the longitudinal axis of the measuring tube. Often, solids in the medium are responsible for the damage. This is exploited in subsequent designs, which consider patterns of the condition signals to improve the reliability of damage detection.
[0023] In one embodiment, a sequence of state signals from one of the measurement cycles is considered a pattern. Preferably, the sequence is a temporal sequence of the state signals. Furthermore, a qualitative deviation of the patterns between measurement cycles is detected and considered the change. A qualitative deviation is, in particular, a deviation of a form of the patterns from one another.
[0024] For example, the measurement cycle is performed once and once a second time. A sequence of state signals from the first measurement cycle is considered the first pattern, and a sequence of state signals from the second measurement cycle is considered the second pattern. A qualitative deviation between the first and second patterns is interpreted as damage to the tomography electrode at which the pattern deviation occurs.
[0025] In a further embodiment, an average value is calculated from the at least two state signals of each of the tomography electrodes, and a sequence of these average values is considered a pattern. Preferably, the sequence is a temporal sequence of the average values. Any qualitative deviation of the pattern is detected and considered a change.
[0026] For example, the measurement cycle is performed a first, second, third, and fourth time. An average is calculated from one state signal of the first cycle and the corresponding state signal of the second cycle, and the sequence of these averages is considered the first pattern. Similarly, an average is calculated from one state signal of the third cycle and the corresponding state signal of the fourth cycle, and the sequence of these averages is considered the second pattern. A qualitative deviation between the first and second patterns is interpreted as damage to the tomography electrode at which the pattern deviation occurs.
[0027] In a further development of one of the preceding embodiments, in which patterns are considered, one of the patterns is used as a reference pattern for detecting a change. Preferably, the reference pattern is determined during commissioning or calibration of the composite measuring device. Determining the reference pattern during commissioning or calibration is advantageous because boundary conditions that influence the composite measuring device are known and can be taken into account.
[0028] In a further development process, a reference medium without solids, i.e., without a solid phase, is used for the reference pattern. Preferably, a medium consisting solely of a liquid phase, such as water, is used as the reference medium. The use of a reference medium without solids is advantageous because solids cause non-reproducible state signals.
[0029] In a training course, the reference medium is also used for individual subsequent patterns. Therefore, the subsequent patterns and the reference pattern are determined using the same reference medium. This eliminates any influence on the pattern determination by different media.
[0030] In a further development of one of the aforementioned configurations, in which patterns are considered, a quantitative deviation of the patterns in the form of a scaling factor is recognized and interpreted as a change in the conductivity of the medium. Previously, it was explained that a qualitative deviation, in particular a deviation in the shape of the patterns from one another, is interpreted as damage. With a quantitative deviation of the patterns in the form of a scaling factor, no deviation in the shape of the patterns from one another occurs. The interpretation of the quantitative deviation of the patterns as a change in conductivity is based on the assumption that simultaneous damage to all tomography electrodes does not occur.
[0031] In a further embodiment of the method, the measurement cycle is executed continuously. Thus, the monitoring of the combined measuring device also takes place continuously.
[0032] In a further development of the above formulation, a change is only considered damage if it persists for more than one minute, preferably more than ten minutes. This further development is based on the understanding that the composition of the medium often changes temporarily, which would otherwise be considered a change.
[0033] In a further embodiment of the method, an offset signal is measured at the flow-measuring electrodes without any excitation signals at the tomography electrodes, and this offset signal is compensated in the state signals, for example, by subtracting the offset signal from the state signals. Preferably, this is performed regularly so that even changing offset signals do not affect the state signals. By compensating for the offset signal in the state signals, the comparability of the state signals is improved, and no erroneous changes are detected.
[0034] In a further embodiment, the impedance tomography measurement method is performed by the tomography measuring device. The method for monitoring the combined measuring device and the impedance tomography measurement method are thus executed together. Consequently, the method does not impair the actual function of the combined measuring device in the form of the impedance tomography measurement method.
[0035] In a further development, it is also advantageous to integrate the excitation signal into the impedance tomography measurement procedure and for the tomography signals to be generated by the excitation signal. Thus, the excitation signal simultaneously generates both the state signals and the tomography signals, thereby saving time.
[0036] Each measurement cycle begins when the tomography scanner feeds the excitation signal into the first of the tomography electrodes, and the flowmeter measures the resulting state signal of the first tomography electrode at the flowmeter electrodes. The start of a measurement cycle can be detected by the flowmeter in various ways. Two of these are described below.
[0037] In one embodiment, the flow meter interprets a voltage between the flow measuring electrodes exceeding a threshold voltage as the start of a measurement cycle. This threshold voltage is chosen to be higher than the voltages of flow measurement signals. This embodiment is based on the understanding that the excitation signal induces a voltage greater than the voltages induced in the medium by its flow.
[0038] In another embodiment of the method, the tomography measuring device signals the start of one of the measurement cycles to the flow meter by means of a status signal.
[0039] In a further embodiment of the method, the solids content of the medium and / or the size distribution of solids in the medium are determined as the property. If the medium contains no solids, then a solids content and a size distribution of zero are determined accordingly.
[0040] In a further embodiment, the flow measurement method is performed by the flow meter itself. The method for monitoring the composite measuring device and the flow measurement method are thus executed together. Consequently, the method does not impair the actual function of the composite measuring device in the form of the flow measurement method.
[0041] In a further development of the above embodiment, a switched DC magnetic field is used to generate the flow measurement signals. Using these flow measurement signals, any drift in the flow measurement signals is determined and compensated, and this drift is also compensated in the status signals. This improves the monitoring quality of the compound measuring device.
[0042] In a further embodiment of the method, the excitation signal has a frequency between 10 kHz and 50 kHz, preferably between 10 kHz and 20 kHz. Excitation signals with such a frequency are suitable for both the impedance tomography measurement method and the method for monitoring the combined measuring device.
[0043] In a further embodiment of the method, the combined measuring device has a display, and damage is signaled via the display. Alternatively or additionally, the combined measuring device has a status output, and damage is signaled via the status output. Alternatively or additionally, the combined measuring device has a bus interface, and damage is signaled via the bus interface.
[0044] In detail, there are numerous possibilities for designing and further developing the inventive method for monitoring a compound measuring device. Reference is made, on the one hand, to the claims subordinate to the independent claim and, on the other hand, to the following description of an exemplary embodiment in conjunction with the drawing. The drawing shows Fig. 1 a cutaway side view of a compound measuring device and Fig. 2. A flowchart of a procedure for monitoring the composite measuring device.
[0045] Fig. Figure 1 shows a cutaway side view of a compound measuring device 1. The compound measuring device 1 has a flow meter 2, a tomography measuring device 3, a measuring tube 4 with a measuring tube interior 5, a compound measuring device control 6, a display 7, a status output 8 and a bus interface 9.
[0046] A medium 10 is introduced into the interior of the measuring tube 5 by flowing it through the interior of the measuring tube 5 in the direction of arrow 11. The medium 10 has a liquid phase and a solid phase. The solid phase consists of solids 12. Fig. 1 is only one solid 12, representing all solids 12 with a reference symbol. The composite measuring device 1, and therefore also the flow meter 2 and the tomography measuring device 3, are in operation.
[0047] The flow meter comprises two flow measuring electrodes 13, a flow meter control unit 14, and a magnetic field generation device 15. The flow measuring electrodes 13 are located in the interior of the measuring tube 5, wherein in Fig. 1 only one of the two flow measuring electrodes 12 is visible. The magnetic field generating device 15 is designed to generate a magnetic field 16 in the medium 10 in the interior of the measuring tube 5. The flow meter 2 is designed to implement a magnetic-inductive flow measurement method.
[0048] The flow meter 2 performs the flow measurement procedure. The flow rate of the medium 10 through the interior of the measuring tube 5 is determined using flow measurement signals applied to the flow measuring electrodes 13. For this purpose, the flow meter controller 14 generates the magnetic field 16 using the magnetic field generation device 15, measures the flow measurement signal, and uses this signal to determine the flow rate of the medium 10 through the measuring tube 4. The magnetic field 16 is a switched DC magnetic field, which is controlled by the flow meter controller 14 to alternate between a first and a second target magnetic field strength. The first and second target magnetic field strengths have the same magnitude but opposite signs.The flow of medium 10 through the magnetic field 16 induces a voltage in the medium 10, which is present between the flow measuring electrodes 13 and contributes to the flow measurement signal. Furthermore, the flow meter controller 14 uses the flow measurement signals to determine any drift in the flow measurement signals and compensates for this in the flow rate. The drift can be determined due to the use of the switched DC magnetic field.
[0049] The tomography measuring device 3 has sixteen tomography electrodes 17 and a tomography measuring device control unit 18. The tomography electrodes 17 are located in the interior of the measuring tube 5, wherein in Fig. 1. Only nine of the sixteen tomography electrodes 17 are visible, and only one of these tomography electrodes 17 is marked with a reference symbol to represent all of them. The tomography measuring device 3 is designed to implement an electrical impedance tomography measurement method. When performing the impedance tomography measurement method, properties of the medium 10 in the interior of the measuring tube 5 are determined using tomography signals applied to the tomography electrodes 17. The determined properties are the solid fraction of the solids 12 in the medium 10 and the size distribution of the solids 12.
[0050] The tomography measuring device 3 performs the impedance tomography measurement procedure. The tomography measuring device control 18 sequentially feeds an excitation signal into each of the tomography electrodes 17, and the tomography signals are measured at the remaining tomography electrodes 17. Using these tomography signals, the properties of the medium 10 are determined. The excitation signal is a voltage with a frequency of 15 kHz.
[0051] Furthermore, a monitoring procedure is executed by the combined measuring device 1. This procedure is generally executed by the combined measuring device controller 6, which includes, in particular, controlling and coordinating the flow meter controller 14 and the tomography measuring device controller 18. This does not affect the fact that the flow meter controller 14 generally executes the flow measurement procedure and the tomography measuring device controller 18 generally executes the impedance tomography measurement procedure.
[0052] The procedure comprises one measurement cycle (101). Fig. Figure 2 shows a sequence of measurement cycle 101 over a time t for the flow meter 2 and the tomography measuring device 3. The measurement cycle 101 has the following steps.
[0053] In step 201, the excitation signal is fed from the tomography device 3 into the first of the tomography electrodes 17. The excitation signal is therefore part of both the impedance tomography measurement method and the procedure.
[0054] In step 301, the flow meter 2 detects a voltage between the flow measuring electrodes 13 greater than a threshold voltage and interprets this as the start of the measurement cycle 101 for the flow meter 2, which is why the flow meter 2 performs the following steps.
[0055] In step 302, the flow meter 2 measures a status signal at the flow measuring electrodes 13, caused by the excitation signal. This status signal is assigned to the first tomography electrode 17 and stored. Here, status signals are voltages.
[0056] In step 202, the excitation signal is fed from the tomography device 3 into a second of the tomography electrodes 17.
[0057] In step 303, the flow meter 2 measures a status signal caused by the excitation signal at the flow measuring electrodes 13, assigns the status signal to the second tomography electrode 17 and stores it.
[0058] Steps 202 and 303 are repeated accordingly for the remaining 17 tomography electrodes. Measurement cycle 101 then ends.
[0059] Then, in step 304, the flow meter 2 considers a temporal sequence of the state signals of the measurement cycle 101 as a pattern.
[0060] The measurement cycle 101 is then performed a second time.
[0061] After the measurement cycle has been executed twice, step 304 is executed again. Then, in step 305, the flow meter 2 detects a qualitative deviation of the patterns between measurement cycles. This deviation is considered a change in the status signal of at least one of the tomography electrodes 17 and, if the change persists for at least 10 minutes, is interpreted as damage to the at least one tomography electrode 17. This change is signaled to a user via the display and output via the status output 8 and the bus interface 9. Furthermore, the flow meter 2 detects a quantitative deviation of the patterns in the form of a scaling factor between measurement cycles. This is interpreted as a change in the conductivity of the medium 10 and is signaled and output in the same way as damage.
[0062] Furthermore, the flow meter 2 continuously compensates for the drift in the status signals.
[0063] The described procedure is executed continuously. Reference sign 1 compound measuring device 2 Flow meter 3 Tomography measuring device 4 measuring tube 5 Measuring tube interior 6 Compound measuring device control 7" Display 8 Status output 9 Bus interface 10 Medium 11 Arrow 12 Solid 13 Flow measuring electrode 14 Flow meter control 15 Magnetic field generating device 16 Magnetic field 17 Tomography electrode 18 Tomography measuring device control
Claims
[1] Method for monitoring a compound measuring device (1) with a flow meter (2), a tomography measuring device (3) and a measuring tube (4) with a measuring tube interior (5), wherein a medium (10) is introduced into the measuring tube interior (5), wherein the flow meter (2) has two flow measuring electrodes (13) in the measuring tube interior (5) and is designed to implement a magnetic-inductive flow measuring method, wherein, when carrying out the flow measuring method, a flow rate of the medium (10) through the measuring tube interior (5) is determined using flow measurement signals applied to the flow measuring electrodes (13), wherein the tomography measuring device (3) has at least three tomography electrodes (17) in the measuring tube interior (5) and is designed to implement an electrical impedance tomography measuring method, wherein when carrying out the impedance tomography measuring method at least one property of the medium (10) in the measuring tube interior (5) is determined using tomography signals applied to the tomography electrodes (17), wherein in a measurement cycle an excitation signal is successively fed into each of the tomography electrodes (17) individually by the tomography measuring device (3) and a state signal caused by the excitation signal is measured at the flow measuring electrodes (13) by the flow meter (2), the state signal of the tomography electrode (17) is assigned and stored, wherein the measurement cycle is performed at least once more and wherein a change in the status signal of at least one of the tomography electrodes (17) between measurement cycles is detected, is considered as damage to the at least one tomography electrode (17) and is signaled to a user. [2] Method according to claim 1, wherein a deviation of the state signal of the at least one tomography electrode (17) between measurement cycles is detected and considered as the change. [3] Method according to claim 1, wherein a sequence of state signals of one of the measurement cycles is considered as a pattern, a qualitative deviation of the patterns between measurement cycles is recognized and is considered as the change. [4] Method according to claim 1, wherein an average value is formed from the at least two state signals of each of the tomography electrodes (17), a sequence of the average values is considered as a pattern, a qualitative deviation of the patterns is recognized and is considered as the change. [5] Method according to claim 3 or 4, wherein one of the patterns is used as a reference pattern for detecting the change and preferably the reference pattern is determined during commissioning or calibration of the composite measuring device (1). [6] Method according to claim 5, wherein a reference medium without solid content is used as the medium (10), preferably water as the reference medium, for the reference pattern. [7] Method according to claim 5, wherein the reference medium is used for individual subsequent patterns. [8] Method according to any one of claims 3 to 7, wherein a quantitative deviation of the patterns is detected in the form of a scaling factor and is interpreted as a change in the conductivity of the medium (10). [9] Method according to any one of claims 1 to 8, wherein the measurement cycle is carried out continuously. [10] Method according to claim 9, wherein the change is considered as damage only if the change is present for a period of more than one minute, preferably more than 10 minutes. [11] Method according to any one of claims 1 to 10, wherein an offset signal is measured at the flow measuring electrodes (13) and compensated in the state signals, free from excitation signals at the tomography electrodes (17). [12] Method according to any one of claims 1 to 11, wherein the impedance tomography measurement method is performed by the tomography measuring device (3). [13] Method according to claim 12, wherein the excitation signal belongs to the impedance tomography measurement method and the tomography signals are caused by the excitation signal. [14] Method according to one of claims 11 to 13, wherein the flow meter (2) evaluates a voltage between the flow measuring electrodes (13) greater than a threshold voltage as the start of one of the measurement cycles and wherein the threshold voltage is chosen to be greater than the voltages of flow measurement signals. [15] Method according to any one of claims 1 to 14, wherein the tomography measuring device (3) signals the start of one of the measurement cycles to the flow meter (2) by means of a status signal. [16] Method according to any one of claims 1 to 15, wherein a solid fraction of the medium (10) and / or a size distribution of solids in the medium (10) is determined as the property. [17] Method according to any one of claims 1 to 16, wherein the flow measurement method is performed by the flow meter (2). [18] Method according to claim 17, wherein the flow measurement method uses a switched DC magnetic field (16) to generate the flow measurement signals, using the flow measurement signals a drift of the flow measurement signals is determined and the drift in the state signals is compensated. [19] Method according to any one of claims 1 to 18, wherein the excitation signal has a frequency between 10 kHz and 50 kHz, preferably between 10 kHz and 20 kHz. [20] Method according to any one of claims 1 to 19, wherein the compound measuring device (1) has a display (7) and the damage is signaled via the display (7) and / or the compound measuring device (1) has a status output (8) and the damage is signaled via the status output (8) and / or the compound measuring device (1) has a bus interface (9) and the damage is signaled via the bus interface (9).
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