Highly abrasion-resistant floor mat

Abstract

Highly abrasion-resistant floor mat, featuring: a shock-resistant layer (10) consisting of a mixed damping material, wherein the mixed damping material comprises an ethylene-vinyl acetate copolymer (EVA) and polyethylene (PE), and wherein the mixed damping material has a foaming ratio of about 3:1 to 6:1; and a wear-resistant layer (20) arranged on the impact-resistant layer (10), wherein the wear-resistant layer (20) is made of rubber and has a thickness between 1 mm and 5 mm.

Description

[0001] The present invention relates to a floor mat, in particular a highly abrasion-resistant floor mat.

[0002] In numerous facilities, such as gyms, sports venues, and commercial spaces, floor coverings must possess both slip resistance and sufficient elasticity to effectively prevent slips and injuries to users during activity. For this purpose, after selecting a suitable location, a specialized floor installation is often carried out, in which the material and structure of the floor are adapted to the specific requirements. However, the construction of such floor coverings is complex, and the installation work is time-consuming.

[0003] Furthermore, these specially designed floor coverings are difficult to maintain due to their unique construction and material properties. Once the floor is damaged or worn, the repair process is usually time-consuming and expensive.

[0004] The invention is based on the objective of solving shortcomings of conventional floor coverings, where the manufacturing process is complex, the installation time is long and the maintenance is difficult.

[0005] This problem is solved according to the invention by a highly abrasion-resistant floor mat having the features specified in claim 1. Further advantageous embodiments of the invention will become apparent from the features of the dependent claims.

[0006] According to the invention, a highly abrasion-resistant floor mat is provided, comprising an impact-resistant layer and a wear-resistant layer. The impact-resistant layer consists of a mixed damping material containing an ethylene-vinyl acetate copolymer and polyethylene, wherein the mixed damping material has a foaming ratio of approximately 3:1 to 6:1. The wear-resistant layer is arranged on top of the impact-resistant layer, consists of rubber, and has a thickness between 1 mm and 5 mm.

[0007] This design results in a simple structure, the materials of which combine slip-resistant, shock-absorbing, and wear-resistant properties. This allows the floor mat to be used in various application environments and quickly installed in the desired location. The concept solves the problems of conventional, custom-made floor coverings, which are time-consuming, labor-intensive, and expensive to install. Furthermore, the simple structure not only reduces installation time but also facilitates maintenance and replacement, as a single floor mat can be easily replaced in case of damage or wear. This significantly reduces both the time and costs associated with repairs.The present disclosure therefore enables efficient, convenient and economical application in different environments, while simultaneously improving the durability and maintainability of floor surfaces in commercial applications.

[0008] The invention and its embodiments are explained in more detail below with reference to the drawing. The drawing shows: Fig. 1 a structural representation of a highly abrasion-resistant floor mat according to an embodiment of the present invention; Fig. 2 a structural representation of a highly abrasion-resistant floor mat according to a further embodiment of the present invention, in which an additional anti-slip layer is provided; Fig. 3 a structural representation of a highly abrasion-resistant floor mat according to a further embodiment of the present invention, in which an additional anti-slip protective layer is provided; and Fig. 4 a schematic representation of the actual application of the highly abrasion-resistant floor mat according to the invention.

[0009] To illustrate the basic concept described in the preceding section "Description of the Invention," specific embodiments are described below. The various components shown in these embodiments are drawn to a scale that serves only to clarify the description and does not necessarily correspond to the actual dimensions of the components.

[0010] With reference to the Fig. 1 to Fig. Figure 4 shows an embodiment of a highly abrasion-resistant floor mat 100. The floor mat 100 has an impact-resistant layer 10 and a wear-resistant layer 20. This embodiment is suitable for various applications, particularly for indoor sports facilities such as gyms and yoga studios, as well as for outdoor sports areas, for example in parks or public sports fields. Furthermore, the floor mat 100 can also be used in commercial spaces such as office buildings, shopping centers, or leisure facilities, as well as in residential areas.

[0011] The impact-resistant layer 10 consists of a mixed damping material containing an ethylene-vinyl acetate copolymer [EVA] and polyethylene [PE]. This damping material has a foaming ratio of approximately 3:1 to 6:1 based on the initial volume of the unfoamed material. Upon impact, the impact-resistant layer 10 effectively absorbs and evenly distributes the impact energy, thereby effectively reducing the impact energy transmitted to the user and achieving reliable shock absorption. The selected foaming ratio of approximately 3:1 to 6:1 increases the material density of the impact-resistant layer 10, thus improving both its impact resistance and structural stability, while maintaining the desired elasticity.Thus, the impact-resistant layer 10 exhibits excellent damping and protective properties. Furthermore, the aforementioned foaming ratio results in a denser surface structure of the impact-resistant layer 10, which further improves slip resistance and makes the floor mat 100 particularly suitable for various operating environments.

[0012] In one embodiment of the present invention, the thickness of the impact-resistant layer 10 is between 10 mm and 25 mm. This thickness limitation allows the impact-resistant layer 10 to maintain its flexibility, low weight, and cost-effectiveness while simultaneously providing effective protection and damping. The weight ratio of the ethylene-vinyl acetate copolymer to the polyethylene is between 1:0.5 and 1:2, for example, 1:0.5, 1:1, 1:1.5, or 1:2. Preferably, the weight ratio is 1:1, which gives the impact-resistant layer 10 excellent impact resistance and structural stability while maintaining its flexibility.

[0013] The wear-resistant layer 20 is arranged on the impact-resistant layer 10. In one embodiment, the wear-resistant layer 20 can be made of rubber, with a thickness between 1 mm and 5 mm. Because the wear-resistant layer 20 is made of a high-strength material, it can withstand long-term stress and friction, thus ensuring high durability and maintaining a reliable protective effect. Furthermore, the wear-resistant layer 20 exhibits excellent slip-resistant properties, effectively preventing the user from slipping on the floor mat 100 and increasing the safety and stability of the entire structure. In another embodiment, the aforementioned rubber can be recyclable, giving the floor mat 100 ecological advantages and improved resource utilization.Preferably, the thickness of the wear-resistant layer 20 is approximately 3 mm, which promotes the evaporation of characteristic odors and thus reduces the risk of discomfort during prolonged use.

[0014] With reference to Fig. In a further embodiment of the present invention, a non-slip layer 30 is provided, which is arranged on the side of the impact-resistant layer 10 facing away from the wear-resistant layer 20. The non-slip layer 30 further enhances the slip resistance of the floor mat 100 and effectively prevents slipping during use, thereby further increasing safety. In addition, the non-slip layer 30 prevents the impact-resistant layer 10 from coming into direct contact with the floor, thus reducing wear and extending the service life of the impact-resistant layer 10, which improves the overall durability and stability of the floor mat 100. The material of the non-slip layer 30 comprises at least one of the group consisting of thermoplastic elastomer TPE and thermoplastic rubber TPR. The thickness of the non-slip layer 30 is between 0.5 mm and 4 mm.

[0015] With reference to Fig. In a further embodiment of the present invention, a non-slip protective layer 40 is provided, which is arranged on the side of the wear-resistant layer 20 facing away from the impact-resistant layer 10. The non-slip protective layer 40 effectively prevents the user from slipping on the floor mat 100 and thus increases its safety and stability. At the same time, the non-slip protective layer 40 protects the wear-resistant layer 20 from direct exposure to the environment, thereby reducing external influences, extending the service life of the wear-resistant layer 20, and improving the overall durability of the floor mat 100. The material of the non-slip protective layer 40 comprises thermoplastic elastomer (TPE). The thickness of the non-slip protective layer 40 is between 0.5 mm and 4 mm.

[0016] With reference to Fig.Figure 4 shows a further embodiment in which the floor mat 100 is laid on the floor by connecting several units to each other. The impact-resistant layer 10 inherently exhibits excellent slip resistance, thus ensuring high stability during actual use. This effectively prevents slippage due to user movement, thereby improving the safety and stability of the floor mat 100.

[0017] In summary, the following advantages can be achieved, for example, with the highly abrasion-resistant floor mat 100 according to the invention: 1. The structure according to the invention is simple in design, and the materials used possess slip-resistant, shock-absorbing, and wear-resistant properties. This allows the floor mat 100 to be used in various operating environments and quickly installed directly at the desired location. This solves the problem of conventional floor coverings, which must be custom-made for different applications, resulting in significant time, labor, and expense. Furthermore, the simple structure not only reduces installation time but also facilitates maintenance and replacement, as individual floor mats 100 can be easily replaced in the event of damage or wear. This significantly reduces both the time and cost of repairs.The present invention therefore enables efficient and convenient application in various environments while simultaneously improving the durability and ease of maintenance of the floor covering. 2. The impact-resistant layer 10 can effectively absorb and distribute impact forces occurring through the mixed damping material, thereby reducing the impact energy acting on the user and achieving a reliable protective effect. 3. The wear-resistant layer 20 is made of a high-strength material, enabling it to withstand long-term stress and friction. This ensures high durability and lasting protection. Additionally, the wear-resistant layer 20 exhibits excellent slip-resistant properties, further improving stability and safety during use.

Claims

[1] Highly abrasion-resistant floor mat, comprising: a shock-resistant layer (10) consisting of a mixed damping material, wherein the mixed damping material comprises an ethylene-vinyl acetate copolymer (EVA) and polyethylene (PE), and wherein the mixed damping material has a foaming ratio of about 3:1 to 6:1; and a wear-resistant layer (20) arranged on the impact-resistant layer (10), wherein the wear-resistant layer (20) is made of rubber and has a thickness between 1 mm and 5 mm. [2] Highly abrasion-resistant floor mat according to claim 1, characterized by , that the impact-resistant layer (10) has a thickness between 10 mm and 25 mm and that the weight ratio of the ethylene-vinyl acetate copolymer to the polyethylene is between 1 : 2 and 2 :

1. [3] Highly abrasion-resistant floor mat according to claim 1, characterized by, that the rubber used in the wear-resistant layer (20) is a recyclable rubber. [4] Highly abrasion-resistant floor mat according to claim 1, characterized by , that the wear-resistant layer (20) has a thickness of approximately 3 mm. [5] Highly abrasion-resistant floor mat according to claim 1, further comprising a non-slip layer (30) arranged on the side of the impact-resistant layer (10) facing away from the wear-resistant layer (20). [6] Highly abrasion-resistant floor mat according to claim 5, characterized by , that the material of the anti-slip layer (30) comprises at least one from the group consisting of thermoplastic elastomer (TPE) and thermoplastic rubber (TPR). [7] Highly abrasion-resistant floor mat according to claim 5, characterized by , that the anti-slip layer (30) has a thickness between 0.5 mm and 4 mm. [8] Highly abrasion-resistant floor mat according to claim 1, further comprising a non-slip protective layer (40) arranged on the side of the wear-resistant layer (20) facing away from the impact-resistant layer (10). [9] Highly abrasion-resistant floor mat according to claim 8, characterized by , that the material of the anti-slip protective layer (40) comprises at least one from the group consisting of thermoplastic elastomer (TPE) and thermoplastic rubber (TPR). [10] Highly abrasion-resistant floor mat according to claim 8, characterized by , that the anti-slip protective layer (40) has a thickness between 0.5 mm and 4 mm.

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