METHOD FOR MANUFACTURING BODY ARMOR

Description

[0001] The invention relates to a method for producing body armor with several armor elements that are connected to one another.

[0002] Such body armor has long been known in the state of the art. It comes in various forms, allowing the body to be protected against various threats. Body armor can be designed as garments, such as vests or jackets, or as fixed elements. In principle, it could also be considered as armor.

[0003] Today, body armor typically consists of several interconnected armor elements. The connection is articulated to allow the wearer the greatest possible freedom of movement. However, it must be ensured that the protection intended by the body armor is still guaranteed, particularly at the joints between the armor elements and in the spaces between two interconnected armor elements.

[0004] Body armor of the type described here can be stab- and cut-resistant, for example, in the form of stab- and / or cut-resistant vests or jackets. In principle, bulletproof body armor is also possible.

[0005] The various armor elements are made of a material selected for the specific threat the body armor is intended to defend against. In particular, cut- and / or stab-resistant body armor uses metal plates, preferably aluminum plates, as the armor element. Other body armor can also use fiber-reinforced plastics, composite materials, or ceramic elements.

[0006] To ensure the wearer is as comfortable as possible and to restrict their freedom of movement as little as possible, the armor elements are adapted to the human body shape. If the body armor is designed in the form of a garment, different sizes and different "patterns" can be created for men and women. The armor elements are formed in different geometric contours and shapes, for example, by cutting or punching, whereby the armor elements are flat and essentially two-dimensional. They are then formed into the respective three-dimensional shape required for their use as an armor element, for example, through forming processes such as rolling or deep-drawing.

[0007] The disadvantage is that with an increasing number of armor elements, which is necessary for a high level of wearing comfort, the effort required to produce such body armor increases significantly, since a wide variety of three-dimensional shapes must be used to bring the individual armor elements into the desired shape.

[0008] CH 213275 A discloses a stab-proof vest consisting of a plurality of square plates that are arranged in an articulated manner. Although the plates can be curved, the special manufacturing process and arrangement of the plates results in gaps of varying sizes between two plates, meaning that the penetration of a blade, especially a slender blade, may not be reliably prevented. JP H03 258 423 A discloses a method for producing multiple body components simultaneously using a stamping and pressing process.

[0009] The invention is therefore based on the object of improving a method for producing body armour so that it can be produced more quickly and cost-effectively.

[0010] The invention according to claim 1 solves the stated problem by a method for producing a body armor with several armor elements that are connected to each other, the method comprising the following steps: a) Providing an armour blank which has at least two armour elements which are connected to one another or are fixedly positioned relative to one another, b) Forming the armour blank in at least one forming device such that the at least two armour elements are formed, wherein the armour blank has different radii of curvature in different areas, c) Separating the at least two armour elements which are connected to one another and d) Articulatingly connecting the separated armour elements, wherein the at least two armour elements of the armour blank are in a

[0011] arrangement in which they are also connected to each other in an articulated manner in process step d).

[0012] The inventive design of the method eliminates the need to form the individual armor elements separately and in individual forming steps. Instead, the armor elements that are part of the armor blank can be formed together, significantly reducing the number of required forming steps and thus lowering production time and thus also production costs. Furthermore, this ensures that the various armor elements are optimally adapted and coordinated to one another in the final body armor.

[0013] The individual armor elements are connected to one another or firmly positioned relative to one another in process step a). This ensures that the individual armor elements are deformed in a predetermined manner in process step b). The firm positioning of the armor elements relative to one another can be achieved, for example, by fixing the individual armor elements on or to a base. This prevents them from moving relative to one another during the forming of the armor blank. The base can have fixing elements, for example fastening elements or recesses in the shape of the individual armor elements, similar to a puzzle. Alternatively or additionally, the armor elements can also be attached to the base, for example using a removable adhesive.

[0014] Advantageously, in process step d), the armor elements that were separated from each other in process step c) are connected to each other in an articulated manner. Particularly advantageously, the at least two armor elements of the armor blank are connected to each other in an arrangement in which they are also connected to each other in an articulated manner in process step d).

[0015] Advantageously, the armor blank has the largest possible number of armor elements, for example four, five, six, or eight. The greater the number of armor elements connected to one another in the armor blank, the more the number of forming steps required to produce the body armor is reduced. In a preferred embodiment, the armor blank already has all the armor elements necessary for body armor. In body armor, the individual armor elements are articulated to one another in a specific arrangement. The side edges and geometric shape elements of the adjacent armor elements, which point to the respective neighboring element, are adapted to one another in order to be able to maintain the desired properties, particularly in the space between the adjacent armor elements.In this area, the armor elements must therefore be optimally coordinated in their geometric shape and three-dimensional design to prevent, for example, in the case of stab-resistant body armor, the possibility of a stabbing weapon penetrating the space between two armor elements and injuring the wearer of the body armor in the event of an attack. Precise coordination and careful shaping of the individual segments along their adjacent side edges is therefore essential. This is ensured by the joint forming of at least two armor elements in the armor blank, preferably as many as possible, and particularly preferably all armor elements of the armor blank.

[0016] Preferably, the at least two armor elements in the armor blank are materially connected to one another, in particular welded or glued to one another or formed in one piece. Particularly preferably, the armor blank is produced from a metal plate, in particular an aluminum plate, before being provided, in particular cut or punched. Laser cutting processes or water cutting processes can be used, as can punching or conventional cutting processes. Preferably, the individual armor elements are cut out of a plate-shaped element, for example the metal plate, wherein they remain connected to one another via webs or are reconnected to one another at these points. Particularly preferably, the interconnected armor elements are already connected to one another in the position and orientation in which they are also connected to one another in the finished body armor.If the armor elements are first manufactured separately and then joined together, preferably by means of a material bond, any waste that may arise can be reduced, thus further reducing manufacturing costs. However, the subsequent joining of the armor elements to form the armor blank requires an additional process step.

[0017] The webs or elements connecting the armor elements within the armor blank are separated in process step c), so that the individual armor elements are separated from each other. They are then hinged together, preferably in the same orientation and arrangement.

[0018] The forming device preferably comprises a rolling device with at least one forming roller, or is preferably a rolling device with at least one forming roller. The forming roller advantageously has different radii of curvature. Different radii of curvature can occur in different circumferential regions of the forming roller, so that the forming roller does not have a circular cross-section in these regions. Alternatively or additionally, the forming roller can also have different radii of curvature along its axial direction, so that a longitudinal section is not a rectangle.

[0019] Of course, the two arrangements can be combined, allowing the use of very irregularly shaped forming rollers. This allows for complete three-dimensional forming of the individual armor elements without the need for separate and additional forming steps. Particularly preferred is the forming of the armor blank in a single forming step. This minimizes the number of required steps and further shortens the manufacturing process.

[0020] In addition, the forming device can comprise further devices, for example, at least one pressing device and / or at least one deep-drawing device and / or at least one punching device. Preferably, only one forming step is required to form the armor blank in at least one of these devices, preferably in all of the devices present, to achieve the desired shape of the armor blank.

[0021] Body armor that can be produced or is produced using one of the methods described here is preferably protective clothing, in particular a protective vest, a protective jacket, an arm protection element, a leg protection element, or a groin protection element. With such protective clothing, the individual armor elements are advantageously integrated and connected to one another in an articulated manner, so that they are not visible from the outside.

[0022] An embodiment of the present invention is explained in more detail below with the aid of the accompanying drawings. It shows: Figure 1- an armor blank, Figure 2- the armor elements of the armor blank from Figure 1 in the connected state, Figure 3- another design of an armor blank, Figure 4- an enlarged section of Figure 3 , Figure 5- the armor blank from Figure 3in the formed state, Figure 6- the separated armor elements of the armor blank made of Figure 5 and Figure 7- two armor elements and a base.

[0023] Figure 1 shows an armor blank 2, which has several armor elements 4, which are connected to each other via connecting webs 6. The armor blank 2 from Figure 1 includes all armor elements 4 that are necessary for a shoulder element of body armor in the embodiment shown. Figure 2 shows the armor elements 4 as they are arranged in the body armor. The upper middle armor elements 4 are positioned in the same orientation and arrangement to each other as they are already in the Figure 1 shown armor blank 2. All armor elements 4 in the Figures 1 and 2have slots 8, which are arranged in such a way that the slots 8 of two adjacently arranged armor elements 4 run parallel to each other. Connecting elements are inserted into these slots 8, which provide an articulated connection of the individual armor elements 4 in the Figure 2 arrangement shown. Two of the armor elements made of Figure 1 They also each have a further connecting element 10, by which these two armor elements 4 can be connected to each other. This is shown in Figure 2 The two connecting elements 10 connect the two armor elements 4 in the embodiment shown. Figure 1 The three armor elements 4 shown below are shown in the correct arrangement relative to each other, but will be arranged in the later body armor in the Figure 2 shown orientation, i.e. rotated by 180°. The arrangement of Figure 1of the armor blank 2 is chosen to reduce possible waste.

[0024] Figure 3 schematically shows another armor blank 2, which has two armor elements 4, which are again connected to each other via connecting webs 6. These can be adhesive points, welded joints, or one-piece webs made of the same material as the armor blank 2. Each of the armor elements 4 has slots 8, which are arranged parallel to each other in the illustrated embodiment. This part is shown in Figure 4Shown enlarged. The slots 8 are already positioned, which are necessary for later connecting the separated armor elements 4. The connecting webs 6 in the illustrated embodiment are formed integrally with the armor elements 4, since the armor elements 4 and thus the armor blank 2 were cut from a single-piece aluminum plate.

[0025] Figure 5 shows the armor blank 2 from Figure 3 after forming. It can be seen that from the two-dimensional flat design Figure 3 a curved design in Figure 5This can be done, for example, by a forming step with a rolling device. The armor blank 2 has different radii of curvature in different areas. This can also be achieved in a single forming step, for example, by the forming roller having different circumferential radii. In the next process step, the armor elements 4 are separated from each other. This is Figure 6 The connecting webs 6 have been removed, separating the armor elements 4 from one another. The armor elements 4 are connected to one another via connecting elements known from the prior art in order to achieve mobility for the wearer of the body armor.

[0026] Figure 7shows two armor elements 4 and a base 10. The base 10 has two recesses 12 into which the armor elements can be inserted. Since the recesses 12 are adapted in shape and size to the armor elements 4, the armor elements 4 cannot move in the recesses 12 and, in particular, cannot shift relative to each other, so that they are firmly positioned relative to each other. List of reference symbols

[0027] 2Armour blank 4Armour element 6Connecting web 8Slot 10Base 12Recess

Claims

1. Method for producing a body armor with several armor elements (4) that are connected to one another, wherein the method comprises the following steps: a) providing an armor blank (2) with at least two armor elements (4) which are connected to one another or positioned in a fixed position relative to one another, b) reshaping of the armor blank (2) in at least one reshaping unit such that the at least two armor elements (4) are reshaped, c) separation of the at least two connected armor elements (4) from one another and d) connection of the separated armor elements (4) articulately, wherein the at least two armor elements (4) or the armor blank (2) are connected relative to one another in an arrangement in which they are also aniculately connected with one another in step d) of the method.

2. Method according to claim 1, characterized by the fact that in step d) of the method, the armor elements (4) that have been separated from one another in step c) of the method are flexibly connected to one another.

3. Method according to one of the above claims, characterized by the fact that the at least two armor elements (4) of the armor blank (2) are firmly bonded with one another, in particular they are welded or stuck together, or are configured as a single piece.

4. Method according to one of the above claims, characterized by the fact that, prior to its supply, the armor blank (2) is produced - in particular cut or punched - from a metal plate, in particular an steel plate.

5. Method according to one of the above claims, characterized by the fact that the reshaping device comprises a rolling device with at least one reshaping roller or is preferably a rolling device with at least one reshaping roller.

6. Method according to claim 5, characterized by the fact that the at least one reshaping roller features different radii of curvature.

7. Method according to one of the above claims, characterized by the fact that the reshaping of the armor blank (2) occurs in a single reshaping step.