METHOD FOR PRODUCING A PIPE PART WITH AN INTERNAL THREAD AND PIPE PART WITH AN INTERNAL THREAD

Description

Area of application and state of the art

[0001] The invention relates to a method for producing a pipe part with an internal thread and to a pipe part produced thereby with an internal thread, wherein the pipe part is produced from fibers provided with matrix material.

[0002] DE 20 2018 100 151 U1 discloses a screw made of carbon fibers. A screw core body is made of longitudinally extending carbon fibers, while the threads of an external thread are wound with carbon fibers that run in the longitudinal direction of the threads, i.e., in a helical configuration.

[0003] This poses the risk that the threads will lose their mechanical connection to the carbon fibers of the screw core, which ultimately run in different directions and are only attached to the core body. This could damage the screw. Its fastening effect will likely also be lost.

[0004] DE 1 267 827 B discloses a method for producing a pipe part with an internal thread according to the preamble of claim 1. For this purpose, organic or inorganic fiber strands, which have previously been impregnated with resin, are wound. They are always wound alternately with different laying directions. Task and solution

[0005] The invention is based on the object of creating a method for producing a pipe part with an internal thread as mentioned above, as well as such a pipe part, with which problems of the prior art can be solved and, in particular, it is possible to advantageously and easily produce a pipe part with an internal thread, into which, for example, a screw or a screw bolt can be screwed, and to obtain a permanently strong and resilient screw connection.

[0006] This object is achieved by a method having the features of claim 1 and by a pipe part produced therewith having the features of claim 15. Advantageous and preferred embodiments of the invention are the subject of the further claims and are explained in more detail below. Some of the features are described only for the method or only for the pipe part. However, they are intended to be able to apply independently and independently of one another to both the method and the pipe part. The wording of the claims is incorporated into the description by express reference.

[0007] It is envisaged that the following steps are to be carried out in order to produce a pipe part with an internal thread from fibers. First, fibers are provided as rovings, whereby they are already provided with matrix material. In particular, this is a common resin which is then cured in the usual way after the fibers have been applied or laid. The fibers can be carbon fibers, but other fibers are just as suitable. The fibers are processed as rovings, i.e. as fiber bundles, whereby the term fibers is predominantly referred to below, even if they are in the form of rovings. These fibers, which are already provided with matrix material, can be provided as a stock, advantageously wound onto a core or the like, so that they are wound on a type of spool. A core is provided which has a special shape with an external thread or an external thread shape. This external thread orThe internal thread should correspond to this external thread shape, so that it is formed, so to speak, as a replica of it. However, a screw or threaded bolt that is to be screwed into the finished internal thread does not necessarily have to have the exact shape of this core, as this would result in too tight a fit.

[0008] In a subsequent step, the fibers provided with matrix material are laid onto the core in order to mold its outer shape or outer thread shape. This molding creates the internal thread, which then itself has thread turns, thread projections, and a thread recess. Such an internal thread can be a metric thread, but it can also deviate from this. It is advantageous to form or produce it as a single-start thread. When laying the fibers, some fibers are laid within thread projections of the formed internal thread in a first laying direction. This first laying direction runs in the longitudinal direction of the thread turns, i.e., circumferentially in a helical shape. Instead of multiple thread turns, this could also be referred to as a single thread turn, which then runs along the entire internal thread.Some of the fibers are laid in a different second laying direction, with this second laying direction running at an angle of between 0° and 45° to the longitudinal direction of the pipe section, advantageously between 1° and 15°, specifically in the area of the internal thread. Some of these fibers in the second laying direction can run exactly along the longitudinal direction of the pipe section, i.e. outside or next to the internal thread. They can make up a large part of the stability of the finished pipe section. The fibers running in the first laying direction should be connected as well and as securely as possible to those running in the second laying direction so that the internal thread is firmly connected to the rest of the pipe section and results in an overall very stable component. For this reason, it is preferable to lay all fibers or wind them together before the matrix material with which they are provided has hardened.In an embodiment of the invention, a further laying direction can be provided, in particular to form the pipe part itself that runs outside the internal thread. This will be explained in more detail below. Finally, after the fibers or all of the fibers have been laid, the matrix material is cured. This advantageously takes place while the fibers are still laid or wound on the core. For this purpose, the core can be provided with a release agent or the like beforehand in a known manner. After curing, the core can then be removed, in particular by twisting it out in the case of a metal core. Alternatively, it could also be mechanically removed by destruction, for example by drilling out and scraping it out or melting it out in the case of a plastic core.

[0009] The invention thus makes it possible to produce an internal thread made of fibers on a pipe part that is stably and integrally connected to the pipe part, wherein the pipe part is preferably also formed of fibers. Particularly advantageously, several alternating layers or plies of fibers can be provided. In particular, within the thread turns or thread projections, fibers can run not only in the first laying direction, but also in the second laying direction or in a laying direction deviating from the first laying direction. This makes it possible to achieve a better aforementioned connection of the fibers of the internal thread and thus strength of the internal thread or of the pipe part including the internal thread.

[0010] In an advantageous embodiment of the invention, the internal thread and the tube part are manufactured in one piece from the fibers. This creates a very stable and lightweight tube part. The tube part can have the internal thread in at least one threaded section. The remainder of the tube part can then be a tube, or alternatively a solid rod, although this would not actually require any fiber material. Advantageously, the entire finished tube part or its matrix material can be cured, so that a curing process is only necessary once.

[0011] In an advantageous embodiment of the invention, the tube part is made solely from fibers coated with matrix material. Therefore, no other parts are molded in. Additional parts, such as metal sleeves, projections, or the like, can then be attached or secured to the finished fiber-made tube part. This can then be accomplished using entirely conventional methods.

[0012] In the invention, fibers are laid or wound onto the core as a first layer, running in the first laying direction. They can be laid or inserted very deep into the thread recess of the core in order to form the tip of the thread projections or thread turns in the finished pipe part. This first layer of fibers or the first laying direction therefore runs exactly along the thread turns. It can be provided that these fibers of the first layer, which form the tip of the thread projections, fill between 1% and 20%, preferably between 4% and 10%, of the volume of the thread turn or thread recess of the external thread of the core. Accordingly, a proportional filling of the thread projection of the internal thread can be made. Alternatively, this first layer can fill between 1% and 50%, preferably between 10% and 25%, of the height of the thread turn or thread recess of the external thread of the core.It is therefore clear that a thread projection of the finished internal thread is only partially, in particular to a smaller extent, formed by these fibers with the first laying direction, which form the first layer.

[0013] The invention provides that a second layer of fibers with the second laying direction is applied to the aforementioned first layer of fibers. The second laying direction is the same as mentioned above, and advantageously runs along the longitudinal direction of the pipe part. This second layer of fibers is also introduced into the threads or thread recess of the external thread of the core, thus forming part of the thread projections of the internal thread. Thus, the thread projections of the internal thread are also largely formed by fibers with the second laying direction, thereby achieving improved overall strength, in particular the connection of the internal thread to the rest of the pipe part. This second layer of fibers with the second laying direction can fill between 10% and 20% of the volume of the thread recess of the external thread, possibly even more. Alternatively, it can fill between 5% and 30% of the height of the thread recess.Thus, the thread projections of the internal thread are not yet completely formed or filled by the fibers of the first and second layers.

[0014] In an advantageous development of the invention, it can then be provided to apply a third layer of fibers to the second layer of fibers. These are advantageously again laid in the first laying direction, whereby this third layer of fibers runs at least partially within the thread recess of the external thread or this third layer can also at least partially form the thread projections of the internal thread. Preferably, it still runs completely within the thread projections of the internal thread. This third layer of fibers is therefore applied in the first laying direction so that here again a varying laying direction to the second laying direction is provided. Furthermore, especially if this third layer of fibers is applied, laid or wound up with a certain force, the fibers previously located in the thread recesses of the external thread can be pressed into a thread root of the core.In particular, the second layer of fibers can be formed into a shape or a longitudinal path that advantageously deviates from a continuous path and is, so to speak, repeatedly stepped. The third layer of fibers can fill the thread recesses of the external thread, but this is not necessary. Under certain circumstances, it can even extend beyond them, so that it could also form part of a continuous layer of fibers that can then run along the entire length of the pipe part.

[0015] In a further development of the invention, it can be provided that a fourth layer of fibers is laid or applied to the third layer of fibers. This fourth layer of fibers can then in turn have the second laying direction. Additionally or alternatively, a further layer of fibers can then be applied, possibly as a final layer. These fibers can then have a laying direction that deviates from the first laying direction and the second laying direction. For example, they can have a third laying direction with an angle between the angles of the two laying directions, for example at an angle that is usually advantageously used to wind pipes from fibers. Here, the laying directions can also vary, since it is then really only a matter of forming a sufficiently stable pipe part with the desired strength.

[0016] In an advantageous development of the invention, it can be provided that the fibers for the first layer are wound or laid onto the core with the first laying direction at a first, higher tensile stress. This first, higher tensile stress should then be greater than a second, lower tensile stress with which the second layer of fibers is applied or laid thereon with the second laying direction. The said second, lower tensile stress is advantageously at least 20% lower than the first, higher tensile stress. Advantageously, it is only between 20% and 70% of the first, higher tensile stress. This lower tensile stress for the second layer makes it possible for an aforementioned third layer of fibers, which in turn runs in the first laying direction, to be laid or wound onto the second layer with a higher tensile stress or with more force, whereby the latter can be pressed as well as possible into the external thread shape of the core.

[0017] Advantageously, the first layer of fibers can be laid continuously and in one piece. This is appropriate since it is intended to form the tip of the continuous thread of the internal thread. This can also apply to the aforementioned third layer of fibers, which should also run in the first laying direction and which is also applied at least partially, advantageously largely or completely, within the thread recess of the external thread.

[0018] As a first option, it can be provided that the second layer of fibers is laid over a length of a maximum of three thread turns, in particular of only one or two thread turns, with its second laying direction. Then immediately, i.e. directly after this, the aforementioned third layer of fibers is applied or laid onto this second layer of fibers, again in the first laying direction. In doing so, it presses the second layer of fibers directly into the external thread form of the core. This can ensure that the fibers for the second layer can be easily tightened or can slide down, since by being pressed into the external thread form they require more or considerably more length than if they were simply running along the pipe section.The second layer of fibers can then advantageously be applied over a corresponding length of a maximum of three thread turns, or even just one or two thread turns, in the second laying direction, followed by another wrapping of fibers in the first laying direction. This process can be used for the entire length along which the internal thread is to be created on the pipe part.

[0019] In the method described above, it can preferably be provided that the laying of all fibers in the second laying direction, i.e. along the tubular part, takes place simultaneously. For this purpose, fiber material can be unwound simultaneously from several supplies or spools, for example up to ten or up to thirty. Likewise, the laying of the fibers in the first laying direction, which press the fibers in the second laying direction into the thread recesses, also takes place continuously. The tubular part can either be rotated or, alternatively, supplies or spools for these fibers in the first laying direction can rotate around the tubular part. This is generally known from so-called circular knitting machines and also from fiber technology. The fibers in both laying directions are particularly preferably laid at the same progress speed in the longitudinal direction of the tubular part.Due to the different angles of the two laying directions to the longitudinal direction of the pipe part, the individual laying speeds are naturally different; in particular, the fibers with the first laying direction must be laid or wound onto the second layer of fibers with the second laying direction significantly faster.

[0020] To unwind the fibers in the second laying direction from their spools or a corresponding supply, it can be provided that a force is required for unwinding in order to be able to lay the fibers in their laying direction. It can be provided that the fibers in the second laying direction can be unwound considerably more easily than those in the first laying direction or that the force with which the fibers in the first laying direction are laid, in particular as a third layer on the second layer, is considerably greater than the force required to unwind the fibers in the second laying direction. In this way, it can be achieved that by circumferentially winding the third layer of fibers in the first laying direction onto the second layer, as explained above, the fibers for this second layer are, so to speak, automatically pulled or unwound from their spools, at least for the purpose of retracting or slipping.An adjustable unwinding resistance can potentially be designed here to ensure that the fibers of the second layer are ultimately always unwound with a component in the longitudinal direction of the pipe section, but are not laid too loosely. This unwinding resistance can be adjusted depending on various factors, such as the adhesion of the matrix material.

[0021] In an alternative method to this gradual winding of at least the first layers of fibers to form the threads of the internal thread, a second possibility can be provided for the second layer of fibers to be laid completely onto the first layer of fibers or onto the core in the second laying direction. In this case, turning points or fixings can be provided at both opposite ends of the longitudinal region of the tubular part in which these fibers are laid or in which an internal thread is to be present. While in the previously described method the fibers of the second layer were laid gradually and directly followed by the third layer, now the fibers of the second layer should advantageously be laid completely first. The turning points or fixings required for this are movable at least at one end of the tubular part in the longitudinal direction or along the longitudinal direction of the tubular part, advantageously at one end opposite the threaded region.Here too, the fibers of the second layer are to be laid or pressed into the threaded recesses of the core, but only after the second layer has been completely laid. The pressing of the fibers of the second layer into the threaded recess of the core can be achieved by forcefully winding fibers in the first laying direction, advantageously those that form a third layer of fibers, onto the fibers of the second layer. In turn, they press these fibers of the second layer into the threaded recesses of the core. The fibers of the second layer can be moved or pulled from at least one end of the longitudinal region with the thread of the tube part to a central region if, in this central region, the fibers of the third layer are first wound onto the fibers of the second layer in the first laying direction and press these into the threaded recesses.The aforementioned turning points or fixations can then migrate inward toward the center region by pulling the fibers of the second layer along. Because the fibers are already impregnated with the matrix material before installation, this kind of pulling or moving is easily possible without requiring too much force. The matrix material can significantly reduce friction. Here, the fibers of the third layer are started in the center region so that the fibers of the second layer, with their turning points or fixations, can be moved as effectively as possible toward the center region. The fibers of the third layer are then wound along these turning points or fixations.

[0022] It can be provided that the fibers of the third layer are laid or wound up in opposite directions simultaneously from a central region, so that the turning points or fixings for the threaded section move inwards from both ends of the longitudinal region as the fibers of the second layer slide down. Such simultaneous laying or winding saves time in producing the threaded section. Furthermore, it can be assumed that where the fibers of the second layer were first pressed into the thread recess by winding up the fibers of the third layer, they are largely fixed in place and can no longer slip or slide out. The fibers of the second layer are therefore pulled up exclusively from the turning points or fixings.The turning points or fixations for the fibers of the second layer should be located far enough away and outside the ends of the threaded section to allow sufficient slippage to wind at least the entire length of the threaded section with fibers of the third layer, allowing the fibers of the second layer to slip over the entire threaded section. The second layer may potentially run along the entire pipe section.

[0023] In a somewhat alternative embodiment of this second possibility of the invention, the second layer of fibers is again laid onto the first layer of fibers in the second laying direction, wherein turning points or fixings are provided outside the two opposite ends of the threaded section. At one end, these turning points or fixings are movable in the longitudinal direction of the pipe part, as described above. At the other end, however, the turning points or fixings are immovable, i.e. they cannot be moved. The fibers of the second layer are laid or pressed into the threaded recesses of the core, which is again advantageously carried out by laying or winding fibers as a third layer. They are laid or wound up in the first laying direction with a force that presses the fibers of the second layer into the threaded recesses of the core. This laying or windingWinding of the fibers of the third layer begins where the turning point is immovable in the longitudinal direction of the pipe section, i.e. very close to the turning point itself. The pushing or following of the fibers then begins from the other turning points, which are movable in the longitudinal direction of the pipe section. As the fibers of the third layer are continuously wound in the first laying direction away from one end of the threaded section with the fixed turning points or fixings, the third layer is gradually formed and the second layer of fibers is gradually pressed into the thread recesses and thus onto the first layer. This can be continued until the third layer of fibers has been applied to the desired extent, advantageously over the entire threaded section.

[0024] Subsequently, further layers of fibers can be applied as a fourth, fifth, etc. layer. Before completing the pipe section, a final layer of fibers can be applied in the second laying direction, i.e., along the pipe section. This final layer can run at least partially, and advantageously completely, outside the thread recess of the core. Further layers of fibers can then be applied to form the pipe section, although the laying directions can vary, as previously explained.

[0025] These and other features emerge not only from the claims but also from the description and the drawings. The individual features may be implemented individually or in combination in an embodiment of the invention and in other fields, and may represent advantageous and individually protectable embodiments for which protection is claimed here. The division of the application into individual sections and subheadings does not limit the generality of the statements made therein. Brief description of the drawings

[0026] Embodiments of the invention are illustrated schematically in the drawings and explained in more detail below. The drawings show: Fig. 1 is an oblique side view of a pipe part according to the invention with a threaded section including the internal thread and pipe section. Fig. 2 is a schematic representation of how fibers impregnated onto a core with an external thread are laid in several layers with different laying directions. Fig. 3 is a simplified sectional view through the external thread of the core with fibers inserted into its external thread recess in different laying directions. Fig. 4 is a representation similar to Fig. 3 in oblique view, Fig. 5 a simplified representation of how two layers of fibers are laid one after the other with different laying directions, Fig. 6 a representation of how fibers for a first layer are laid from two spools with a first laying direction onto the core, Fig. 7 a representation similar Fig. 6 , such as from two spools of fibers with a second laying direction as a second layer on the wound core according to Fig. 6Fig. 8 a schematic representation of how individual coil bodies are wound with fibers and then impregnated to be subsequently laid on the core Fig. 9 a simplified representation similar Fig. 4 and 5 how at least three layers of fibers with different laying directions are laid or wound on a core, Fig. 10 a representation as an extension of Fig. 9to show how fibers of a third layer with a first laying direction are laid onto several fibers from spools of a second layer with a second laying direction, Fig. 11 a representation of a core with external threads at both ends, Fig. 12 a simplified representation of a winding device for laying fibers with the first laying direction from several spools onto a core, Fig. 13 a representation of one possibility how turning point sleeves with turning point pins are mounted on both end regions of the core so as to be movable in the longitudinal direction, Fig. 14 a representation of the left end of the core corresponding Fig. 13 , in which the first three layers of fibers are laid, the second layer being guided with the second laying direction with loops around the turning point pins, the turning point sleeves being movable in the longitudinal direction of the core according to Fig. 13 , and Fig. 15 a modification of the representation from Fig. 14with a turning point sleeve fixed relative to the core including turning point pins, around which fibers of the second layer are guided with loops, whereby the third layer of fibers is laid away from the turning point sleeve in the direction. Detailed description of the implementation examples

[0027] In the Fig. 1, a finished tube part 11 according to the invention is shown, at least its left end. The tube part 11 is straight and can extend to the right for virtually any length. In practice, it can have a diameter of between 0.5 cm and 5 cm and / or be 10 cm to 500 cm long. The tube part 11 essentially consists of fiber material or is a fiber component, advantageously of carbon fibers, alternatively of other fibers or a combination of several fibers. As is usual, the fibers are glued or cured with a conventional matrix material, for example a commonly used resin. The tube part 11 has a longitudinal center axis L, shown in dashed lines, since it is advantageously straight. Here, at the left end, a threaded section 13 is provided on the left end of the tube part 11 with an internal thread 14. This internal thread is advantageously a right-hand thread, but can also be a left-hand thread. It can be a standardized orIt can be a metric thread, but it doesn't have to be. A single-start thread is advantageous, into which a screw bolt or similar can be screwed. Such a tubular part 11 can be used as a tension rod, for example, in aircraft construction. The length and thus the tension can be adjusted via the internal thread 14.

[0028] The tubular part 11 may contain additional components, such as metal bushings or the like. Advantageously, however, it is hollow not only in the area of the threaded section 13, but hollow throughout. It is particularly advantageous if it consists solely of fiber material including resin or matrix material.

[0029] In the Fig. 2In relation to the manufacturing process, a simplified representation is given of how various fibers are applied as rovings to a core 18, which has an external thread 19 at the left end. According to the representation shown here, the core 18 is a continuous rod, which can be made of solid material or can also be a tube, advantageously made of metal. The external thread 19 can extend outwards beyond the rest of the diameter of the core 18, but advantageously it is cut into the core 18, so to speak. This then also means for the tube part 11 that a wall thickness of the tube part 11 outside the threaded section 13 is also present in this threaded section 13, plus the individual thread turns or thread projections, so to speak, additionally on top of it. The core 18 can be made of metal, or alternatively of plastic. Before laying the fibers, it should be treated with a conventional release agent in order to remove it from the tube part 11 after its completion.to be able to unscrew and pull out.

[0030] The external thread 19 of the core 18 is, like the Fig. 3 in enlargement, provided with external thread recesses 20, which are located between external thread turns 21, thus largely designed as usual. The external thread turns 21 have external thread crests 22. The illustration of the Fig. 3is a simplified representation of a cross-section of the external thread of the core 18, which should be molded as accurately as possible on the tubular part for the internal thread 14. In practice, a different shape than the simple, strict and pointed triangular shape with straight flanks is suitable. Those skilled in the art are familiar with a wide variety of thread shapes; in particular, the external thread recesses 20, as well as the external thread crests 22, should be somewhat flattened. Flanks in between can have different shapes and, under certain circumstances, can even be rounded. However, this does not play a major role for the invention; what is important is that the internal thread 14 is manufactured or reproduced exactly to the shape of the external thread 19 of the core 18. Accordingly, the external thread 19 of the core 18 is to be designed as a tool.The core 18 can also consist of two parts, namely the external thread and a core longitudinal part 23, which can be separated from each other for easier removal from the finished pipe part 11. For this purpose, however, experience and expertise from the production of such pipe parts from fibers can be used.

[0031] A first layer of fibers 24 is first applied, laid, or wound onto the core 18 in the area of the external thread 19, and possibly also elsewhere on the core longitudinal part 23. As the Fig. 3 shows, these fibers 24 are laid in the external thread recess 20 with a laying direction along the helical circumference of the external threads 21. You can do this as the Fig. 3shows, with a layer thickness corresponding to a few millimeters or 5% to 15% of the height of the external thread recess 20. These fibers 24 then form the thread crests of the later internal thread 14. This first layer is in Fig. 2 with (1) regarding the application.

[0032] The fibers 24, like all other fibers, are advantageously applied in an impregnated state. They are thus first impregnated or provided with a matrix material, preferably a resin mentioned above, and then laid. They are subsequently cured. This is known from DE 10 2013 205 685 A1, to which reference is hereby expressly made.

[0033] Instead of a conventional resin matrix system, another adhesive can also be provided to ensure the stable formation of the finished pipe part 11. The fiber volume content, i.e., the ratio of fibers to matrix material, can be in a range between 40% and 80%, i.e., it is relatively low, or a relatively large amount of matrix material is present. Here, it can also be provided that a relatively low fiber volume content is provided only for the fibers 26 of the second layer, while an even higher fiber volume content or a smaller amount of matrix material is used for the first layer, the third layer, and any further layers that run in the first laying direction or subsequently form the pipe section 16, in order to save weight.

[0034] The first laying direction therefore runs helically. It has a directional component with an angle of 80° to 89° to the longitudinal center axis L, which is typical for threads, whereby this angle obviously advantageously remains the same. Here, several rovings can be laid for the fibers 24, i.e., a roving or fiber bundle can be laid several times as the first layer along the first laying direction. This advantageously always starts at the same point. Alternatively, a roving can be laid that is so thick that all fibers 24 for the first layer are laid in a single laying process. This may also be possible, as shown below. Fig. 12 shows, by simultaneously winding several coils, whereby all fibers 24 for the first layer are laid in a single laying process.

[0035] Fibers 26 for the second layer are then applied or laid onto these fibers 24 of the first layer, whereby Fig. 2this second layer is marked with (2). These fibers 26 for the second layer are laid essentially along the direction of the longitudinal center axis L. The laying direction can either correspond to this direction, or alternatively it can run at a slight angle to it, for example between 0 and a maximum of 45°, advantageously between 1° and 3°. The angle can be such that the second laying direction is, so to speak, beveled in relation to the first laying direction. However, in order to prevent the fibers 26 for the second layer from slipping too much as they are subsequently pulled into the external thread recess 20, it is also possible to twist the second laying direction in the other direction, so that it can possibly be achieved that the second laying direction has a directional component with an angle of 90° to the first laying direction, i.e. they run at right angles to one another.

[0036] Out of Fig. 2It can be seen that the fibers 26 of the second layer are applied distributed around the core 18 or around the fibers 24 of the first layer, as evenly as possible or as a homogeneous layer with as uniform a layer thickness as possible. This can be done, as will be explained below, in several steps, so that the second layer (2) consists of several individual layers. It is obvious that by applying the fibers 26 for the second layer, they initially run largely straight, as can be seen from Fig. 2 can be seen and in Fig. 3 shown on the far left. However, since they are now also to become part of the thread projections of the internal thread 14, they must be inserted into the thread recesses 20 of the external thread 19 of the core 18 as previously explained. This is Fig. 3 to see where above the left external thread recess 20 the fibers 26 for the second layer still run largely straight according to Fig. 2. From above, fibers 28 for the third layer are then wound up, which in turn are laid in the first laying direction according to the fibers 24 for the first layer. This is shown in Fig. 2 shown on the right with the position (3). It is made of Fig. 3 It can be seen that these fibers 28 are to be pressed from above against the fibers 26 with a force corresponding to the arrow shown. This is advantageous for the force required for laying or winding the fibers 28. Thus, the fibers 26 for the second layer should take the dashed line, i.e. also downwards into the external thread recess 20. This is shown in the Fig. 3for the right external thread recess 20, here the fibers 28 of the third layer have already pressed the fibers 26 of the second layer into the external thread recess 20 or against the first layer of fibers 24. The representation chosen here does not show the fibers maximally compressed or compacted, as should advantageously be done in practice. In particular, the fibers 26 for the second layer are advantageously laid with a considerably greater layer thickness, so that they also fill between 10% and 30% of the volume of the external thread recess 20. This can also be more.

[0037] It is obvious that in order to push the fibers 26 into the external thread recess 20, these fibers must, so to speak, slide or be guided from the left, as shown by the movement arrows. In this respect, it is important for the invention that the fibers are already provided with or impregnated with the matrix material. This acts as a lubricant, so to speak, and reduces friction. In this respect, it is also advantageous and important if the fibers 28 of the third layer are laid gradually, so to speak, starting from a single point, thus pulling the fibers 26 of the second layer into the external thread recess 20, thread by thread. Over several threads, the friction for the fibers 26 would probably be too great.

[0038] When applying the fibers 28 of the third layer, it can be provided that this occurs with a higher tensile stress than the laying of the fibers 26 for the second layer. Likewise, the fibers 24 for the first layer can also be laid with a higher tensile stress, advantageously wound onto the core 18. A tensile stress should act permanently on the fibers 26 of the second layer while the fibers 28 of the third layer are being applied, so that the fibers 26 are at least somewhat taut in order to be pressed into the external thread recess 20 without any slack from the fibers 28.

[0039] In the Fig. 4 and 5 This is shown in an oblique view and in a simplified enlargement. It can be seen how several layers are provided on the core 18 or the external thread 19, corresponding to its thread shape, whose fibers run in different or the two aforementioned laying directions. With regard to the Fig. 3It can be provided that fibers for a fourth layer are then applied to the fibers 28 of the third layer, again in the second laying direction approximately along the longitudinal direction of the longitudinal center axis L. These can then in turn be pressed into the external thread recesses as far as possible or until they are full by fibers for a fifth layer, which are laid in the first laying direction. If this is the case, the main body for the pipe part 11 and in particular also the pipe section 16 can be formed by winding fibers in any desired laying direction, for example crossed at an angle of approximately 45° to the longitudinal center axis L, in order to give the pipe part 11 its final wall thickness and its desired stability. For this winding of fibers solely for the stability of the pipe part 11, fibers with a relatively small amount of matrix material can be used.Here, slipping of fibers is no longer necessary and, above all, no longer desired.

[0040] Especially from the presentation of the Fig. 5 , which is greatly simplified, it can be seen once again how the fibers 28 of the third layer interrupt the straight longitudinal course of the fibers 26 for the second layer and press them into the external thread recesses.

[0041] The Fig. 6 shows how the fibers 24 for the first layer are wound onto supply spools 30 according to the aforementioned DE 10 2013 205 685 A1 and from there onto the core 18. It can be provided that the supply spools 30 with the fibers 24 thereon are largely immobile or not rotated, but rather the core 18 rotates with the rotational movement shown here. Furthermore, it can also be moved along its longitudinal direction in order to lay the fibers 24 thereon according to the first laying direction.

[0042] The fibers 26 for the second layer are also applied to supply spools 30, in the Fig. 7 Two such supply reels 30 are shown. In practice, it is advantageous to have more, as will be shown later in the Fig. 10 and 15 is shown. Depending on whether the fibers 26 for the second layer are laid in the same direction or in opposite directions, as shown here, the supply spools 30 and / or the core 18 can also be moved along the direction of movement shown.

[0043] On the fibers 26 for the second layer accordingly Fig. 7 will then be adjusted accordingly in the next step Fig. 6 Again, the laying of the fibers for the third layer should be carried out with the first laying direction, as explained above. This is done as before for the Fig. 2 to 5 explained.

[0044] In Fig. 7It is shown how, for preparation purposes, fibers can be wound from a large fiber supply 32 onto empty spool bodies 31. This results in the fully wound supply spools 30, wherein the fibers on this fiber supply 32 are not yet impregnated or do not contain any matrix material. They can then be transported by a robot arm into smaller containers, where they can be impregnated with matrix material from a tank 34 in an impregnation device 35. This is advantageously carried out as described in the aforementioned DE 10 2013 205 685 A1.

[0045] In the Fig. 9 is similar to the Fig. 2 It is shown again how fibers 24 for the first layer, fibers 26 for the second layer, and fibers 28 for the third layer are applied or laid onto the elongated core 18 from supply spools 30. Further fibers for further layers advantageously follow, but then with the conditions described here as already described.

[0046] In Fig. 10 is in addition to the Fig. 3shown how, as the first possibility mentioned above, the fibers 26 for the second layer are laid from a plurality of supply spools 30 on a core 18, onto which a first layer of fibers has already been wound in the first laying direction. These run largely next to one another and parallel. Then, starting from right to left, fibers 28 for the third layer are wound from a supply spool 30. Here, the core 18 together with the supply spools 30 can be rotated so that the supply spool 30 for the fibers 28 does not have to rotate. However, the supply spool 30 with the fibers 28 is advantageously guided in a circle around the core 18 along the first laying direction. By gradually winding from right to left, i.e. towards the supply spools 30 with the fibres 26, these fibres 26 are gradually drawn into one external thread recess and then into the next, so to speak, so that the fibres 26 can slide along very easily.This is the case in . Fig. 3 shown change in direction for the fibers 26 is easily accessible, so that they are laid as densely as possible and in accordance with the external thread shape, in order to form an internal thread 14 on the pipe part 11 that is as well and intentionally shaped as possible.

[0047] In Fig. 11 It is shown how a core 18 can also have external threads 19a and 19b at both ends. Thus, with this shape, a pipe part 11 can be created which has two internal threads or two threaded sections at its ends. In this case, it is advantageous for the external threads 19a and 19b to have a larger diameter than the core 18, in particular, at the very bottom of the external thread recess 20, to have at least the diameter of the core 18. Otherwise, the core 18 cannot be removed from the finished pipe part.

[0048] In the Fig. 12shows how a core 18 can be held in a holder 37 for winding or laying fibers 24 for the first layer from a plurality of supply spools 30. The holder 37 rotates as indicated by the arrow, driven by a rotating device 38. Four supply spools 30 are rotatably mounted on a carriage 41, which in turn is movable along a longitudinal guide 42. This allows the fibers 24 to be laid very quickly and in sufficient quantities onto the core 18. This can also be done for fibers of the third layer, but above all for final layers of fibers that no longer run into the external thread recess but rather ensure the strength of the finished pipe part.

[0049] In Fig. 13is shown how turning point sleeves 44a and 44b are attached to the core 18 or to the side next to it, namely one at each end. They are advantageously movable along the longitudinal direction of the core 18 as indicated by the arrows, advantageously by a device or corresponding drive not shown here, possibly just by means of a spring or the like. The turning point sleeves 44a and 44b do not necessarily have to run over the core 18, i.e. they do have to at least partially surround it. However, they should be arranged and movable concentrically to its longitudinal center axis L in the longitudinal movement. The turning point sleeves 44a and 44b each have turning point pins 46a and 46b that project in the radial direction and are provided in an evenly distributed manner. There can be eight to thirty of them. They can be provided along a circumferential circle, alternatively also offset from one another along the longitudinal direction to facilitate winding.The turning point sleeves 44a and 44b are intended to serve for applying the fibers 26 for the second layer to the fibers 24 of the first layer shown here, wherein these fibers 24 are already at least partially inserted into external thread recesses (not shown in detail) of an external thread of the core 18. Fig. 3 are relocated into it.

[0050] In the Fig. 14According to a second possibility mentioned above, it is shown how, at the left end of the inflection point sleeve 44a, the fibers 26 for the second layer each encircle the inflection point pins 46a with a loop 27. The individual fibers 26 or their rovings can encircle each inflection point pin once, advantageously multiple times. They can be guided around individual inflection point pins 46a, or alternatively around two or three. Once sufficient fibers 26 for the second layer have been laid or applied to the first layer of fibers 24 with the second laying direction shown here along the longitudinal direction of the core 18, a strand of fibers 28 for the third layer is wound from a supply spool 30, starting from right to left. This winding advantageously takes place in the first laying direction, much more closely than shown here, namely along an external thread recess, i.e., exactly along the fibers 24.Then, from right to left, the second layer of fibers 26 is increased accordingly. Fig. 3 into the external thread recesses. The fibers 26 can slide from left to right, so to speak, by the turning point sleeve 44a moving to the right. This can be done in a controlled manner or with a certain counterforce or spring force so that the fibers 26 remain taut while being pushed into the external thread recess. The fibers 28 can be wound up to just before the turning point pins 46, at least until the third layer is completed. Of course, this can also be done simultaneously from several spools or several times in succession in partial layers.

[0051] Furthermore, it is based on the Fig. 14 easy to imagine how according to Fig. 13The same process is also carried out at the other right end of the core 28 (not shown here) on the movable turning point sleeve 44b, i.e. winding from the central region of the core 18 towards the turning point sleeve 44b, whereby the fibers 26 for the second layer are then pressed into the external thread recesses. This is done when the finished pipe part is to have an internal thread at both ends corresponding to a core of the Fig. 11 Fibers 28 for the third layer can be wound simultaneously from the central region onto both turning point sleeves 44. Both turning point sleeves 44 can then move toward the central region as the fibers of the second layer slide along.

[0052] Should be at the right end according to Fig. 14If no internal thread is provided, the laying of the fibers 28 for the third layer can also begin on the far right at the right-hand turning point sleeve 44b, which then also does not necessarily have to be movable. Where the core 18 does not have an external thread, the fibers 28 for the third layer are not shortened, so to speak, or do not have to slide.

[0053] In a second alternative of the second possibility described above, according to Fig. 15At the left end of the core 18, a turning point sleeve 44 may be provided, which in turn has turning point pins 46. Fibers 26 from supply spools 30 are looped around this in the second laying direction, specifically onto fibers 24 of a first layer. The turning point sleeve 44 is not movable, so that the fibers 28 for a third layer are laid from the supply spool 30, also starting at the turning point sleeve 44, to the right away from it. This also corresponds to the thread path of a normal right-hand thread. When laying the fibers 28 for the third layer, as previously explained, the fibers 26 for the second layer are gradually pressed into the external thread recess. This time, however, the fibers 26 can be fed in from the right or slip in, since they can still be unwound from the respective supply spools 30. Here, a Fig. 15The long external thread area 19 shown is wound, as is the core longitudinal part 23 on the right.

[0054] Furthermore, another external thread can be provided in the right-hand area, but this is not required. Similarly, an external thread can also be provided on the core 18 on the left side, towards the turning point sleeve 44, but this is also not required.

[0055] The laying of additional layers on top of the third layer of fibers 28 is not shown here or in the other drawings, but is easily conceivable based on the above description. Advantageously, fibers are laid or wound in the first laying direction, specifically into the external thread recesses, as long as they are still present. As soon as the external thread recesses are filled, so to speak, whether with fibers in the first laying direction and / or with fibers in the second laying direction, the laying direction of additional fibers is irrelevant for the formation of the internal thread 14, and they can be laid in any desired laying direction.

[0056] Once the tube part 11 has been cured after all fibers have been laid, advantageously thermally in an oven or by other known means, the protruding ends with the free fiber ends or loops from the turning point pins are most easily sawed off. The core 18 is then removed from the finished tube part 11, for example, by twisting and / or pulling it out. The ends of the finished tube part 11 can then be sawn off again. The internal thread 14 may need to be reworked, ground, or recut. However, not too much material should be removed in order to avoid excessive damage to the fibers, especially to the first layer forming the inner tips.

Claims

1. Method for manufacturing a pipe section (11) with an internal thread (14), comprising the steps: - providing fibers (24, 26, 28) provided with matrix material as rovings, - providing a core (18) which has an external thread (19a, 19b) or an external thread shape which is to correspond to the internal thread (14), - the fibers (24, 26, 28) provided with matrix material are laid on the core (18) to form the external thread shape thereof, thereby forming the internal thread (14) with thread pitches, thread projections, and thread recesses (20), - some of the fibers (24) are laid within thread projections of the formed internal thread (14) in a first laying direction which runs in the direction of the longitudinal course of the thread pitches, - some of the fibers (26) are laid in a second laying direction, which runs at an angle between 0° and 45° to the longitudinal direction of the pipe section (11) in the region of the internal thread (14), - after the fibers (24, 26, 28) have been laid, the matrix material is cured, preferably on the core (18), characterized in that: - a first layer of fibers (24) is laid on the core (18) with the first laying direction in order to form the tip (22) of the thread projections or thread threads in the finished pipe section (11), - a second layer of fibers (26) is laid on the first layer of fibers (24) with the second laying direction into the thread recesses (20) of the external thread (19a, 19b) of the core (18).

2. Method according to claim 1, characterized in that the internal thread (14) and the pipe section (11) are produced in one piece and in one step from the fibers (24, 26, 28), wherein the pipe section (11) has the internal thread (14) inside in at least one thread section (13), wherein preferably the entire pipe section (11) or its matrix material is finally cured.

3. Method according to claim 1 or 2, characterized in that the pipe section (11) is produced only from fibers (24, 26, 28) provided with matrix material.

4. Method according to one of the preceding claims, characterized in that the fibers (24) of the first layer for the tip (22) of the thread projections fill between 1% and 20% of the volume of the thread recess (20) of the external thread (19a, 19b) of the core (18) or between 1% and 50% of the height of the thread recess (20) of the external thread (19a, 19b) of the core (18).

5. Method according to claim 4, characterized in that the second layer fills between 10% and 20% of the volume of the thread recess (20) of the external thread (19a, 19b) or fills between 5% and 30% of the height of the thread recess (20).

6. Method according to one of the preceding claims, characterized in that a third layer of fibers (28) with the first laying direction is laid on the second layer of fibers (26) with the second laying direction, which still runs within the thread recess (20) of the external thread (19a, 19b) of the core (18) or which still extends within a thread projection of the internal thread (14).

7. Method according to one of the preceding claims, characterized in that a fourth layer of fibers with the second laying direction is laid on the third layer of fibers (28).

8. Method according to one of the preceding claims, characterized in that the fibers (24) for the first layer with the first laying direction are laid on the core (18) with a first higher tensile stress by winding, wherein the second layer of fibers (26) with the second laying direction is laid with a second lower tensile stress, wherein the second lower tensile stress is at least 20% lower than the first higher tensile stress, in particular between 20% and 70% of the first higher tensile stress.

9. Method according to one of the preceding claims, characterized in that the first layer of fibers (24) is laid continuously and in one step in one piece, wherein preferably the third layer of fibers (28) according to claim 7 is also laid continuously and in one step and in one piece.

10. Method according to one of the preceding claims, characterized in that the second layer of fibers (26) is laid over a length of at most three thread turns, in particular of only one or two thread turns, and then the third layer of fibers (28) is laid immediately thereon in the first laying direction, thereby pressing the second layer of fibers (26) into the external thread shape of the core (18), wherein preferably the laying of all fibers (26) with the second laying direction around the core (18) takes place simultaneously, and the laying of the fibers (24) with the first laying direction to press the fibers (26) of the second laying direction into the thread recesses (20) also proceeds continuously, wherein, in particular, the laying of the fibers (24, 26, 28) with both laying directions takes place at the same speed of progression in the longitudinal direction of the pipe section (11).

11. Method according to claim 10, characterized in that the fibers (26) of the second laying direction are each unwound from one or more supply spools (30) or the like on which they are wound, wherein the force for unwinding is preferably generated by laying the fibers (24) in the first laying direction, wherein a tensile brake is preferably provided on the fibers (26) for the second laying direction in such a manner that they can only be unwound against a certain unwinding resistance.

12. Method according to one of claims 1 to 10, characterized in that the second layer of fibers (26) with the second laying direction is laid on the first layer of fibers (24) with turning points (46) or fixings at or outside the two opposite ends of the threaded section (13) of the pipe section (11) in which these fibers (24, 26, 28) are laid, wherein the turning points (46) or fixings are movable in the longitudinal direction of the pipe section (11) and the fibers (26) of the second layer are laid into or pressed into the thread recesses (20) of the core (18), preferably by laying or winding fibers (28) in the first laying direction with a force that presses the fibers (26) of the second layer into the thread recesses (20) of the core (18), wherein the fibers (26) of the second layer are each moved away from the turning points (46) or fixings toward a central region or with movement of the turning points (46) or fixings inwards, wherein in particular the winding of fibers (28) with the first laying direction onto the movable fibers (26) of the second laying direction in the central region of the external thread shape or the inner thread (14) to be formed and from there to at least one end of the longitudinal region of the fibers (26) of the second laying direction, preferably simultaneously and / or uniformly to both ends of the longitudinal region from this central region.

13. Method according to one of claims 1 to 10, characterized in that the second layer of fibers (26) with the second laying direction is laid on the first layer of fibers (24) with turning points (46) or fixings outside the two opposite ends of the thread section (13) of the pipe section (11) in which these fibers (24, 26, 28) are laid, wherein at one end the turning points (46) are movable in the longitudinal direction of the pipe section (11) and at another end the turning points (46) are immovable in the longitudinal direction of the pipe section (11), wherein the fibers (26) of the second layer are laid or pressed into the thread recesses (20) of the core (18), preferably by laying or winding fibers (28) as a third layer in the first laying direction with a force that presses the fibers (26) of the second layer into the threaded recesses (20) of the core (18), wherein the laying or winding of fibers (28) as a third layer begins there where the turning point (46) is immovable in the longitudinal direction of the pipe section (11), wherein the fibers (26) of the second layer are moved or pulled after the end of the longitudinal region with the movable turning point (46) to the other end pulled along with movement of the movable turning point toward the immovable turning point (46).

14. Method according to one of the preceding claims, characterized in that fibers are applied as a final layer with the second laying direction, wherein the final layer extends at least partially, preferably completely, outside the thread recesses (20) of the core (18), wherein further layers of fibers are preferably applied to the final layer to form the pipe section (11), in particular with varying laying directions.

15. Pipe section (11) manufactured using a method according to one of the preceding claims, which has an internal thread (14) and consists of fibers (24, 26, 28) in several layers one above the other.