MANUFACTURING PROCESS FOR POROUS SCRUBBLE COMPOSITE MATERIAL

Description

TECHNICAL FIELD

[0001] The present invention belongs to the field of material chemical engineering and relates to lithium-ion adsorption materials, particularly to a method for a porous spinning composite material.BACKGROUND OF THE PRESENT INVENTION

[0002] Lithium serving as the lightest metal is widely applied to the fields of aerospace, lithium-ion batteries, the nuclear industry, ceramics and electronic devices and is praised as a "strategic energy metal" in the 21st century. With the continuous development of modern high technology, lithium demands are increasing. The sources of lithium are mainly divided into two categories: solid lithium ore resources that mainly include lepidolite, spodumene and petalite, and liquid lithium ore resources that mainly include salt lake brine, concentrated seawater, geothermal water and underground brine. However, with the exhaustion of the solid lithium ore resources and higher energy consumption during extraction, attention has been gradually paid to the liquid lithium ore resources that are abundant in reserve and low in cost.

[0003] At present, the methods for extracting lithium from the liquid lithium ore mainly include a precipitation method, an electrochemical method, an extraction method and an adsorption method. The adsorption method has the advantages of being low in cost, simple in process, green and efficient, and gradually becoming a lithium extraction method with the most excellent application prospects. The key to the technology is to prepare a lithium adsorbent with excellent adsorption properties. Because of higher adsorption capacity and lithium-ion selectivity, lithium-ion sieve-type oxides gradually become the research focus. However, most lithium-ion sieve-type oxides exist in the form of superfine powder; applications of the oxides in the industry are greatly limited by lower fluidity and cycling stability. The key to solving the problem is to prepare a composite lithium-ion sieve adsorbent having high adsorption capacity, high adsorption rate, excellent cycling stability and low cost.

[0004] Through retrieval, related patent literature reports are discovered as follows: 1. A patent CN101898113A discloses a spherical lithium-ion composite adsorbent that takes polyvinyl chloride as an adhesive and takes a manganic lithium-ion sieve (LMO: LiMn 2 O 4 , Li 1.6 Mn 1.6 O 4 and Li 4 Mn 5 O 12 ) as a core material. Although the problem of low fluidity is solved, the adsorption rate of the coated lithium-ion sieve is significantly decreased. 2. A patent CN106902781B discloses an HMO-supported mesoporous hollow silicon sphere having a larger specific surface area and adsorption rate. However, during the application, the lithium-ion sieve is directly exposed to the surface of the hollow silicon sphere to contact a solution. Therefore, the cycling stability is low. 3. A patent CN102211012A discloses a lithium-ion sieve mixed matrix membrane for lithium extraction from seawater by taking polyvinylidene fluoride as an adhesive, taking N, N-dimethyl acetamide as a solvent and taking Li 1.6 Mn 1.6 O 4 as a core material. However, the core material has low capacity in unit mass; the adsorption equilibrium time is long (counted by 12 hours), and lithium extraction efficiency is lower. 4. A patent CN109225121A discloses a hollow fiber membrane that takes polyacrylonitrile as an adhesive and takes H 1.6 Mn 1.6 O 4 as a core material. Although the lithium extraction efficiency is further improved, manganese dissolution loss caused by a disproportionated reaction is relatively severe during hydrochloric acid elution, and the cycling stability is low. Moreover, corresponding matched membrane components are easily contaminated; membrane equipment has a high maintenance cost, which is not conducive to a large-scale industrial operation.

[0005] The article by Lawagon, C. P. et al in the Journal of Industrial and Engineering Chemistry, 2019, 70, 124-135 discloses the preparation of HTO composite nanofibers.

[0006] Since lithium ore in geothermal water generally has a low mineralization degree of 1-10 g / L only and low lithium concentration (5-30 mg / L), green and efficient extraction of the lithium ore is difficult. Further, for the salt lake surface brine having a low mineralization degree, due to dissolution loss of the manganic lithium-ion sieve, contamination is easily caused, and the cycling stability is poor. The adsorption materials mentioned in the above patents are inapplicable to the extraction of lithium from the geothermal water and the salt lake surface brine having a low mineralization degree.

[0007] To realize green and efficient lithium extraction from the liquid lithium ore, a porous spinning composite adsorbent that is simple in the preparation process, stable in performance, high in adsorption efficiency and easy for industrial operation needs to be developed. The mainly problem to be solved is how to improve porosity and adsorption rate of the composite fibers.SUMMARY OF PRESENT INVENTION

[0008] The purpose of the present invention is to provide a fibrous spinning composite adsorption material that is simple in preparation procedure, high in adsorption capacity, high in adsorption rate, and easy for large-scale preparation and industrial operation, thereby realizing efficient lithium separation and recovery in liquid lithium ore resources with low lithium concentration (5-30 mg / L) and low mineralization degree and laying a foundation for industrialized application of the porous spinning composite adsorption material.

[0009] The present invention is defined by the appended claim.

[0010] A preparation method for the porous spinning composite material includes the following steps: (1) heating and stirring a high-molecular polymer to be dissolved into an organic solvent and standing and defoaming the mixed solution at room temperature; (2) adding a certain amount of lithium-ion sieve powder and a water-soluble pore-forming agent into the mixed solution obtained in step (1), and fully stirring and uniformly mixing the lithium-ion sieve powder and the water-soluble pore-forming agent to obtain a composite spinning stock solution of the high-molecular polymer / lithium-ion sieve; (3) adding the composite spinning stock solution obtained in step (2) into a raw material tank of wet spinning equipment; spraying the spinning stock solution into a coagulating bath by a spinning jet for performing phase inversion molding to obtain a porous composite precursor; (4) conducting draft washing on the composite precursor subjected to coagulation molding in step (3); and curing the composite precursor to obtain porous composite lithium-ion sieve spinning fibers.

[0011] Also disclosed is (5) applying the porous composite lithium-ion sieve spinning fibers obtained in step (4) in the extraction of lithium in liquid lithium ore.

[0012] Further, the high-molecular polymer is one or a mixture of more than one of polyethylene, polypropylene, polyvinyl chloride, polyvinylidene fluoride, polytetrafluoroethylene, polystyrene, polyacrylonitrile, polyamide, polysulfone, sulfonated polysulfone, polyarylsulfone and polyether sulfone.

[0013] Further, the organic solvent is one or a mixture of more than one of dimethyl formamide, dimethyl acetamide, dimethyl sulfoxide, N-methyl pyrrolidone, tetrahydrofuran, dichloromethane and tetrachloromethane.

[0014] Further, the lithium-ion sieve powder is LiTi 2 O 4 , Li 2 TiO 3 , Li 4 Ti 5 O 12 , or one or a mixture of more than one of H products of LiTi 2 O 4 , Li 2 TiO 3 and Li 4 Ti 5 O 12 after acid pickling.

[0015] Further, the water-soluble pore-forming agent is a mixture of more than one of LiCl, KCl, NaHCO 3 , (NH 4 ) 2 CO 3 , NH 4 HCO 3 , polyethylene glycol-200 / 400 / 600 / 800 / 1000 and polyvinyl pyrrolidone.

[0016] Further, the additional amount of the pore-forming agent is 2-10% of the total mass of the mixed solution; under the condition the porosity of the composite fibers may be greatly increased and leakage of the lithium-ion sieve powder material is avoided. The pore-forming agent is a substance that causes pores to form within a high-molecular polymer. When a pore-forming agent is added to a mixed solution containing high-molecular polymer, the pore-forming agent exists in a small droplet state in the mixed solution, and the high-molecular polymer becomes a porous high-molecular polymer, resulting in the final porous composite lithium-ion sieve spinning fibers having high adsorption rate, and cycling stability.

[0017] Further, the mass ratio of the high-molecular polymer to the lithium-ion sieve is 1:4-4:1.

[0018] Further, the spinning jet of the wet spinning equipment has 20-60 holes; each spinneret hole has a diameter of 0.05-0.5 mm; a spinning speed is 2-20 m / min; and a winding machine has a speed of 2-30 m / min.

[0019] Further, the coagulating bath is a mixed aqueous solution containing organic solvents such as one or more than one of dimethyl formamide, dimethyl acetamide, dimethyl sulfoxide, N-methyl pyrrolidone, tetrahydrofuran and dichloromethane, and has a mass fraction of 5-25%. Under this condition, the porous composite lithium-ion sieve spinning fibers are rapidly molded.

[0020] The present invention further discloses an application of the porous spinning composite material in the extraction of lithium from liquid lithium ore.

[0021] The liquid lithium ore is geothermal water and has a mineralization degree TDS of 1-10 g / L and a lithium concentration of 5-30 mg / L, and a pH value of the porous spinning composite material is controlled at 7-13 during extraction of lithium from the geothermal water.

[0022] The liquid lithium ore is salt lake surface brine having a low mineralization degree, and the pH value of the porous spinning composite material is controlled at 7-13 during extraction of lithium from the salt lake surface brine having a low mineralization degree.

[0023] The liquid lithium ore for porous spinning further includes salt lake brine, underground brine, well mine brine, geothermal water, seawater and seabed hydrothermal ore.

[0024] Methods for the composite material used during extraction of lithium from the liquid lithium ore include adsorption column, adsorption bed and adsorption tower type operations.

[0025] The present invention has advantages and positive effects as follows: (1) The porous spinning composite material in the present invention is simple in a preparation process procedure, low in cost, mature in matched equipment and easy for large-scale production and application of the material. (2) The porous spinning composite material in the present invention effectively solves the problem that the lithium-ion sieve powder material is low in fluidity, difficult to mold, low in stability, difficult to recycle and difficult in large-scale production. (3) The porous spinning composite material in the present invention has excellent selectivity on the lithium-ion, also has high adsorption capacity, adsorption rate and cycling stability, and can be widely applied to separation and extraction of lithium in liquid lithium ore of different types, particularly lithium in the geothermal water. Moreover, the matched lithium extraction method easily realizes continuous industrial operations. DESCRIPTION OF THE DRAWINGS

[0026] Fig. 1(a) is a real product picture of a polysulfone-H 2 TiO 3 porous spinning composite material prepared in embodiment 1 of the present invention; Fig. 1(b) is the polarizing microscope magnified drawing of a polysulfone-H 2 TiO 3 porous spinning composite material prepared in embodiment 1 of the present invention; Fig. 2(a) is an adsorption capacity comparison diagram of a polysulfone-H 2 TiO 3 porous spinning composite material prepared in embodiment 1 of the present invention and powdered H 2 TiO 3 during lithium adsorption under the same condition; Fig. 2(b) is a cycling stability comparison diagram of a polysulfone-H 2 TiO 3 porous spinning composite material prepared in embodiment 1 of the present invention and powdered H 2 TiO 3 during lithium adsorption under the same condition; Fig. 3(a) is a real product picture of a polyacrylonitrile-H 4 Ti 5 O 12 porous spinning composite material prepared in embodiment 2 of the present invention; Fig. 3(b) is the polarizing microscope magnified drawing of a polyacrylonitrile-H 4 Ti 5 O 12 porous spinning composite material prepared in embodiment 2 of the present invention; Fig. 4(a) is a real product picture of a polyacrylonitrile-Li 2 TiO 3 porous spinning composite material prepared in embodiment 3 of the present invention; and Fig. 4(b) is the polarizing microscope magnified drawing of a polyacrylonitrile-Li 2 TiO 3 porous spinning composite material prepared in embodiment 3 of the present invention. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0027] The present invention will be further described below in combination with drawings and specific embodiments.Embodiment 1: Preparation of polysulfone-H 2 TiO 3 porous spinning composite material and lithium extraction from geothermal water thereof.

[0028] 10 g of polysulfone granules were weighed in a beaker; 90 g of N-methyl pyrrolidone was added into the beaker; and the components were heated and stirred by a magnetic stirrer in a thermostatic water bath until the polysulfone granules were completely dissolved.

[0029] 10 g of H 2 TiO 3 powder and 8 g of a water-soluble pore-forming agent PEG-400 were weighed in the above polysulfone mixed solution and fully mixed and uniformly stirred so that H-type lithium-ion sieve powder H 2 TiO 3 was uniformly dispersed in the polysulfone mixed solution.

[0030] A polysulfone / H 2 TiO 3 composite spinning stock solution was added into a raw material tank of wet spinning equipment; the number of holes of a spinning jet was adjusted to 40, wherein each spinneret hole had a diameter of 0.07 mm, a spinning speed was 13 m / min, and a drafting and winding speed was 16 m / min; and the stock solution was spun into a coagulating bath via the spinning jet and subjected to phase inversion molding and draft washing, thereby obtaining the polysulfone-H 2 TiO 3 porous spinning composite material. The composite spinning material obtained under the condition has morphology integrity, uniform thickness and excellent adsorption property. Compared with composite spinning material obtained by the spinneret hole diameter of 0.1 mm under the same condition, the adsorption capacity is increased by 13.69%, and the adsorption rate is increased by 30%.

[0031] The prepared polysulfone-H 2 TiO 3 porous spinning composite material is applied to the extraction of lithium from geothermal water having an initial lithium-ion concentration of 26.5895 mg·L -1< ; a pH value of the geothermal water is regulated as 12.1, and 1 g of the polysulfone-H 2 TiO 3 porous spinning composite material is added into 1 L of geothermal water for adsorption.

[0032] A real product picture and a polarizing microscope magnified drawing of the prepared material are shown in Figs. 1(a) and 1(b); and a comparison of adsorption capacity for lithium adsorption with the powder H 2 TiO 3 under the same condition and cycling stability are shown in Figs. 2(a) and 2(b). Thus, the spinning fiber coated / molded lithium-ion sieve powder may still maintain higher adsorption capacity and rate, and the adsorption capacity and rate are not significantly decreased compared with the powder material.

[0033] Relative to those of granular and membrane adsorption materials, the adsorption rate and adsorption capacity of the fibrous spinning composite adsorption material prepared in the present embodiment are greatly increased. For example, for a PVC-LiMn 2 O 4 granular composite adsorbent disclosed in a patent CN101898113A and a PVC-Li 1.6 Mn 1.6 O 4 membrane composite adsorbent disclosed in a patent CN102211012A, adsorption equilibrium achievement time is respectively 120 hours and 8 hours at normal temperature. In contrast, the polysulfone-H 2 TiO 3 porous spinning composite material in the present embodiment can achieve adsorption equilibrium within 1 hour only at the normal temperature. For example, for a porous PVC-PEG-H 2 TiO 3 composite microsphere reported in the literature "ACS Applied Materials & Interfaces, 2019, 11(29), 26364-26372", although the adsorption rate is further improved, and the adsorption equilibrium can be achieved within 3 hours, the adsorption capacity is lower and is up to 7 mg·g -1< only. However, the adsorption capacity of the porous polysulfone-H 2 TiO 3 spinning composite material prepared in the present embodiment may be up to 23.39 mg·g -1< . Moreover, the adsorption equilibrium time is only 40 minutes; and various adsorption properties are significantly increased.Embodiment 2: Preparation of polyacrylonitrile-H 4 Ti 5 O 12 spinning composite material and lithium extraction from geothermal water thereof

[0034] 10 g of polyacrylonitrile powder was weighed in a beaker; 90 g of dimethyl formamide was added into the beaker; and the components were heated and stirred by a magnetic stirrer in a thermostatic water bath until the polyacrylonitrile powder was completely dissolved.

[0035] 5 g of H 4 Ti 5 O 12 powder was weighed in the above polyacrylonitrile mixed solution and fully mixed and uniformly stirred so that lithium-ion sieve powder was uniformly dispersed in the polyacrylonitrile mixed solution.

[0036] A polyacrylonitrile / H 4 Ti 5 O 12 composite spinning stock solution was added into a raw material tank of wet spinning equipment; the number of holes of a spinning jet was adjusted to 50, wherein each spinneret hole had a diameter of 0.05 mm, a spinning speed was 10 m / min, and a drafting and winding speed was 110 m / min; and the stock solution was spun into a coagulating bath via the spinning jet and subjected to phase inversion molding and draft washing, thereby obtaining the polyacrylonitrile-H 4 Ti 5 O 12 spinning composite material. A real product picture and a polarizing microscope magnified drawing of the prepared material are shown in Figs. 3(a) and 3(b).

[0037] The prepared polyacrylonitrile-H 4 Ti 5 O 12 spinning composite material is applied to the extraction of lithium from geothermal water; a pH value of the geothermal water is regulated as 11.8; 1 g of the polysulfone-H 2 TiO 3 porous spinning composite material is added into 1.5 L of geothermal water for adsorption; adsorption capacity may be up to 20.07 mg / g; and adsorption equilibrium was achieved within 50 minutes.Embodiment 3: Preparation of polyacrylonitrile-Li 2 TiO 3 spinning composite material and lithium extraction from geothermal water thereof

[0038] 10.5 g of polyacrylonitrile powder was weighed in a beaker; 90 g of dimethyl formamide was added into the beaker; and the components were heated and stirred by a magnetic stirrer in a thermostatic water bath until the polyacrylonitrile powder was completely dissolved.

[0039] 10 g of Li 2 TiO 3 powder was weighed in the above polyacrylonitrile mixed solution and fully mixed and uniformly stirred so that lithium-ion sieve powder was uniformly dispersed in the polyacrylonitrile mixed solution.

[0040] A polyacrylonitrile / Li 2 TiO 3 composite spinning stock solution was added into a raw material tank of wet spinning equipment; the number of holes of a spinning jet was adjusted to 40, wherein each spinneret hole had a diameter of 0.07 mm, a spinning speed was 10 m / min, and a drafting and winding speed was 10 m / min; and the stock solution was spun into a coagulating bath via the spinning jet and subjected to phase inversion molding and draft washing to obtain a polyacrylonitrile-Li 2 TiO 3 spinning composite material; and the polyacrylonitrile-Li 2 TiO 3 spinning composite material was subjected to further acid pickling, thereby obtaining the polyacrylonitrile-H 2 TiO 3 spinning composite material. Further, adsorption was conducted in the above geothermal water; an adsorption pH value was controlled as 12; an adsorption column had a radius of 5 cm and a column height of 50 cm; and a flow rate was 20 ml·min -1< . A real product picture and a polarizing microscope magnified drawing of the prepared material are shown in Figs. 4(a) and 4(b).

[0041] Compared with a polyacrylonitrile-Li 2 TiO 3 electrostatic spinning nanofiber membrane, the adsorption rate of the polyacrylonitrile- Li 2 TiO 3 spinning composite material prepared in the present embodiment is significantly increased. For example, a polyacrylonitrile-Li 2 TiO 3 electrostatic spinning nanofiber membrane reported in the literature "Journal of Industrial and Engineering Chemistry, 2019, 70, 124-135" achieves adsorption equilibrium within 12 hours at normal temperature in a lithium chloride solution having an initial lithium-ion concentration of 70 mg·L -1< ; and adsorption equilibrium capacity is up to 28 mg·g -1< . However, for the polyacrylonitrile-Li 2 TiO 3 spinning composite material in the present embodiment, column-bed dynamic adsorption capacity is up to 29.8 mg·g -1< under the same adsorption condition; adsorption equilibrium time is only 1 hour, and efficiency is increased by 12 times. Meanwhile, compared with the nanofiber membrane, the spinning composite material is easy to process, high in strength and easy for engineering application.

[0042] The embodiments of the present invention are displayed and described above. The advantages of simplicity in operation and cheap and readily available raw materials in the present invention are reflected. It should be understood that detailed descriptions of the preferred embodiments for the technical solutions of the present invention are schematic rather than restrictive. Improvements or transformations may be made by those skilled in the art on the basis of reading the description of the present invention.

[0043] All the improvements and transformations fall within the protection scope of the attached c claim s in the present invention.

Claims

1. A preparation method for porous spinning composite material for extracting lithium from liquid lithium ore, wherein, comprising the following steps: (1) heating and stirring a high-molecular polymer to be dissolved into an organic solvent; and standing and defoaming the mixed solution at room temperature, wherein the organic solvent is one or a mixture of more than one of dimethyl formamide, dimethyl acetamide, dimethyl sulfoxide, N-methyl pyrrolidone, tetrahydrofuran, dichloromethane and tetrachloromethane; wherein the high-molecular polymer is one or a mixture of more than one of polyethylene, polypropylene, polyvinyl chloride, polyvinylidene fluoride, polytetrafluoroethylene, polystyrene, polyacrylonitrile, polyamide, polysulfone, sulfonated polysulfone, polyarylsulfone and polyether sulfone; (2) adding a certain amount of lithium-ion sieve powder and a water-soluble pore-forming agent into the mixed solution obtained in step (1); and fully stirring and uniformly mixing the lithium-ion sieve powder and the water-soluble pore-forming agent to obtain a composite spinning stock solution of the high-molecular polymer / lithium-ion sieve, wherein the water-soluble pore-forming agent is a mixture of more than one of LiCl, KCl, NaHCO3, NH4HCO3, polyethylene glycol-200 / 400 / 600 / 800 / 1000 and polyvinyl pyrrolidone, and the additional amount of the pore-forming agent is 2-10% of the total mass of the mixed solution, under the condition the porosity of the composite fibers are greatly increased and leakage of the lithium-ion sieve powder material is avoided, and the mass ratio of the high-molecular polymer to the lithium-ion sieve is 1:4-4: 1; wherein the lithium-ion sieve powder is LiTi2O4, Li2TiO3, Li4Ti5O12, or one or a mixture of more than one of H products of LiTi2O4, Li2TiO3 and Li4Ti5O12 after acid pickling; (3) adding the composite spinning stock solution obtained in step (2) into a raw material tank of wet spinning equipment; spraying the spinning stock solution into a coagulating bath by a spinning jet for performing phase inversion molding to obtain a porous composite precursor, wherein the coagulating bath is a mixed aqueous solution containing organic solvents such as one or more than one of dimethyl formamide, dimethyl acetamide, dimethyl sulfoxide, N-methyl pyrrolidone, tetrahydrofuran and dichloromethane, and has a mass fraction of 5-25%; wherein the coagulating bath is a mixed aqueous solution containing one or more than one of dimethyl formamide, dimethyl acetamide, dimethyl sulfoxide, N-methyl pyrrolidone, tetrahydrofuran, and dichloromethane, and has a mass fraction of 5-25%; wherein the spinning jet of the wet spinning equipment has 20-60 holes; each spinneret hole has a diameter of 0.05-0.5 mm; a spinning speed is 2-20 m / min; and a winding machine has a speed of 2-30 m / min; (4) conducting draft washing on the composite precursor subjected to coagulation molding in step (3) and curing the composite precursor to obtain the porous spinning composite material.