Capillary two-phase thermal diffuser comprising a mesh – additive manufacturing of this diffuser

Abstract

The invention relates to a two-phase thermal diffuser (10), said diffuser comprising a casing (11), an internal volume (20) for receiving a heat transfer fluid, and an internal structure for the condensation and capillary movement of said fluid. The internal structure comprises a three-dimensional lattice (9) extending through all or part of the internal volume (20) and supported by opposite portions of the casing (11), said lattice (9) being composed of body-centered hexahedral meshes (1). (Shorthand figure: 5)

Description

Title of the invention: Capillary two-phase thermal diffuser comprising a lattice - additive manufacturing of this diffuser Technical field

[0001] The invention relates to linear or surface heat diffusers and their manufacture. More particularly, the invention relates to heat diffusers constructed around a cavity in which a two-phase heat transfer fluid circulates, the diffuser further comprising a capillary structure in the cavity. The invention applies to the diffusion of heat for cooling electronic devices, particularly in the space sector.

[0002] [BACKGROUND]

[0003] Two-phase heat diffusers are devices that allow the movement of heat from a localized source for the purpose of spreading it out and ultimately dissipating it. This spreading is induced by the phase change of an initially liquid heat transfer fluid contained in a sealed envelope in contact with the localized heat source, and transmitting the heat from the heat source to the fluid it contains. The fluid under the effect of the heat evaporates locally while remaining in the internal volume (or cavity) of the sealed envelope and moves to colder areas far from the localized source, where it condenses before being brought back or returning by itself to the heat zone. The part of the diffuser where the fluid evaporates is the evaporation zone or evaporator. In the same way, the colder part allowing condensation is the condensation zone or condenser.Returning the fluid to the liquid state at the hot spot is an important step and can be achieved by active methods using a pump, or by passive methods using capillary systems.

[0004] Two-phase loops, for example, can be passive with a capillary system or active with a pump that forces the fluid to move. Other systems, called oscillating, allow the movement of heat with the existence of vapor bubbles in the liquid fluid which will increase or decrease in volume depending on the temperature and thus oscillate.

[0005] Two-phase heat diffusers can be one-dimensional (linear), in which case they are heat pipes, which take the form of a pipe, often in the shape of a cylinder of revolution. Heat pipes can be implemented in networks of heat pipes independent of each other. Heat pipes can include a capillary system.

[0006] Two-phase thermal diffusers can also be two-phase structures. (surface) dimensions such as steam chambers or oscillating heat pipes which are generally flat structures.

[0007] Steam chambers (in two dimensions) comprise: a casing, a heat transfer fluid and a capillary structure inside the casing. The capillary structure ensures the return of the condensed liquid to the evaporation zone and it can be an attached metal mesh also called a wick, grooves or sintered metal powder.

[0008] Steam chambers may also include a set of columns or pillars providing mechanical support. Such mechanical connecting elements are necessary to prevent the chamber from collapsing on itself or bursting during variations, sometimes very significant, in pressure. The materials used to manufacture the casing as well as the heat transfer fluid are chosen according to mechanical constraints and the minimum and maximum operating temperatures of the device and therefore its application. The copper-water couple is, for example, used for the heat diffusion of common electronic circuits, while for space applications aluminum and ammonia are preferred.

[0009] During the manufacture of the steam chamber, different elements constituting it are manufactured separately and assembled before filling the chamber with the heat transfer fluid. The steam chamber is then placed on the heat source and held in place by fixing supports either directly present in the structure of the chamber or by added fixing elements. These manufacturing steps are costly and complex. For example, the introduction of a metal mesh requires the a priori manufacture of the wick before insertion, while a groove system requires an extrusion die with complex geometry or machining. Depending on the capillary system, additional steps must be taken into consideration during manufacturing. Furthermore, the different assembled parts as well as the fixing elements are subjected to high mechanical and thermal stresses.

[0010] A solution recently proposed by OZGUC et al. 'Experimental Demonstration of an Additively Manufactured Vapor Chamber Heat Spreader'. In: 18th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm). Las Vegas, USA, 2019, pp. 416-422 consists of producing the vapor chamber by additive synthesis, and more specifically by laser powder bed fusion. This manufacturing process consists of fusing the powder composed of the desired material for manufacturing, here stainless steel. The laser forms the desired structure layer by layer and the variation of the printing parameters, such as the laser power or its pitch, allows the creation of porous patterns or structures.

[0011] The steam chamber thus manufactured comprises an envelope, a ca- porous pillar and a series of columns serving as a mechanical connection to hold the envelope during pressure variations and thus prevent it from bursting or collapsing. The columns are porous and provide an additional capillary zone.

[0012] In order to avoid the presence of suspended horizontal structures such as bridges, the columns are inclined at 45° to the vertical.

[0013] The manufacture of capillary two-phase thermal diffusers involves constraints linked to the geometry of the diffuser (one or two dimensions) and the capillary system used, whether it is grooved, a metal mesh or sintered metal powder. The use of additive synthesis, which aims to overcome these problems, adds new disadvantages mentioned above, in particular the requirement for depowdering.

[0014] When manufacturing an element by powder bed fusion, it is indeed necessary to remove the excess powder by an operation called depowdering. This operation can be carried out by projecting pressurized air onto the powder-coated elements. But in the context of manufacturing a thermal diffuser such as a steam chamber, depowdering is a step taking place in a cavity with a capillary system which may be, for example, sintered metal. It is therefore restrictive.

[0015] Furthermore, associated with these manufacturing constraints is the need to obtain a system ensuring sufficient capillarity to diffuse the heat.

[0016] A solution is proposed by MENG et al., 'Experimental study on the heat transfer performance of a vapor chamber with porous wick structures printed via metallic additive manufacturing'. In: International Communications in Heat and Mass Transfer, Vol 40, 2023. The internal structure of the vapor chamber is made by laser fusion on a copper powder bed.

[0017] This structure comprises two lattices along the main walls of the chamber, separated by a set of columns. The lattices are composed of different meshes.

[0018] The first lattice comprises cubic meshes which favor the evaporation and movement of steam. These cubic meshes allow, according to the authors, the steam to move easily.

[0019] The other lattice comprises meshes based on gyroid surfaces for the condensation of the fluid. According to the authors, the gyroid surfaces allow a large surface area to be obtained for the vapor to condense into liquid upon contact.

[0020] The columns which are located between the two lattices and allow the assembly to be supported are composed of Schwarz surfaces, chosen according to the authors to allow capillary movement. These surfaces present in the form of a column allow the fluid condensed in liquid form to return to the heat zone. These columns are arranged according to the authors to provide mechanical support and capillary return while maintaining sufficient free space for steam movement.

[0021] The steam chamber thus created therefore has an imperative orientation of use so that the zones corresponding to evaporation or condensation are correctly oriented according to the heat source. Summary of the invention

[0022] In order to overcome all or part of the aforementioned drawbacks, the invention consists of a two-phase thermal diffuser, said diffuser comprising an envelope, an internal volume for receiving a heat transfer fluid and an internal structure for the evaporation, capillary movement and condensation of said fluid, said internal structure comprising a three-dimensional lattice running through all or part of the internal volume and resting on opposite portions of the envelope, said lattice being composed of parallelepipedal, or generally hexahedral, centered meshes.

[0023] These are characteristics which allow and facilitate evaporation, movement of the heat transfer fluid and condensation.

[0024] The lattice is composed of meshes which can be repeated in one or more directions of elongation of the envelope. The meshes ensure a large contact surface between the vapor and a solid material near any point of the internal volume of the diffuser. The capillary effect is ensured by the meshes by their shape and their surface condition, in view of the fluid concerned, which condenses in contact with the lattice and then moves along the meshes. In addition, the lattice running through the internal volume, the return to the hot contact point is facilitated for the condensed fluid.

[0025] The capillary effect is then ensured by the lattice which allows the fluid to be moved in liquid form from the condenser to the evaporator. Furthermore, the lattice bars, because they rest on opposite portions of the casing, provide mechanical support between the faces of the casing of the thermal diffuser, and more particularly when said diffuser is in two dimensions like a vapor chamber, and the opposite portions of the casing are parts of the large faces of the chamber. This mechanical support provides, in operation, resistance to compression and shear. It is useful in particular when the casing is not a cylinder of revolution. In this case, the casing has, in section, a small dimension (the thickness in the case of a flat vapor chamber), according to which the installation of the lattice provides a mechanical resistance effect.

[0026] Furthermore, the centered parallelepiped, or even generally hexahedral, mesh is very effective both for the evaporation of the heat transfer fluid and for the condensation of said fluid and for the displacement of the liquid. The openwork structure allows steam to move efficiently between the bars of the mesh. The bars themselves provide a surface for condensation. In addition, the roughness of the bars and the grooves within them ensure efficient capillary return of the fluid to the heat zone.

[0027] In addition, the parallelepiped mesh, or even generally hexahedral, centered, since it includes bars along the diagonals of the parallelepiped or hexahedron, offers improved mechanical support to the envelope. This mechanical support includes all directions and makes it possible to resist bursting or collapse.

[0028] The centered hexahedral mesh lattice, and in certain embodiments, centered parallelepiped mesh, is by definition based on bars and therefore forms an openwork structure running through the internal volume of the thermal diffuser and allowing the steam to circulate from the contact heat zone between the heating element and the diffuser casing to colder zones of the cavity (the internal volume of the casing, which is traversed by the lattice). The bars themselves allow the liquid to return to the heat zone by capillary effect. The lattice is therefore a capillary lattice.

[0029] In one embodiment, the meshes constituting the capillary lattice are centered cubic.

[0030] The invention, and more particularly the internal lattice with a centered cubic mesh, makes it possible to simplify the consideration of manufacturing direction constraints associated with additive synthesis. More particularly, the angles between the bars forming the centered cubic mesh allow the mesh to be manufactured in all possible directions without creating suspended elements. The meshes of the lattice make it possible to support the closing wall during layer-by-layer manufacturing.

[0031] In one embodiment, the bars forming the meshes of the lattice have a star profile.

[0032] The angular grooves present between each branch of the star increase the capillary effect of said bar when the liquid moves. They then act like grooves along the bars.

[0033] In one embodiment, the junctions of the bars at the center of a mesh or at the common node of two neighboring meshes are pierced through.

[0034] The openings at the junctions of the bars provide additional passage for the liquid. Thus, the liquid reaches the hot zones of the heat diffuser more quickly and improves the diffuser's ability to move heat.

[0035] In one embodiment, the lattice comprises an integer greater than or equal to two of half-meshes.

[0036] In one embodiment, the additive manufacturing method employed is laser powder bed fusion.

[0037] In an original manner, the manufacture of the casing and the internal structure comprises the construction of the three-dimensional lattice running through a part of the internal volume, or even the entire internal volume, and originating on opposite portions of the casing and the mesh of which ensures a capillary effect for the condensed fluid. This results in a 3D monobloc thermal diffuser comprising a voluminous capillary lattice which runs through the volume internal to the casing of the diffuser.

[0038] The lattice within the internal volume, due to its openwork structure, facilitates the depowdering operation which is necessary before the introduction of the heat transfer fluid.

[0039] During the manufacture of the thermal diffuser, the meshes of the lattice originate on the internal faces of the diffuser casing. In this way, the junction between the mesh and the casing is continuous and does not present any separation. This continuity reinforces the resistance to mechanical stresses and more particularly pressure at very low or very high temperatures. Thus, the meshes of the lattice are continuous with the internal part of the diffuser casing and provide a mechanical connection between the faces of the casing. They prevent the collapse and bursting of the casing in the event of a large variation in pressure between the outside and the inside of the chamber.

[0040] Thus, the manufacturing method is particularly advantageous.

[0041] In addition, the invention allows the integration of the thermal diffuser into mechanical structures such as mechanical lattices. This type of structure is found in particular in radiant panels of satellites. The invention is directly integrated into the structure during the manufacturing process of the latter. Advantageously, the mechanical and thermal stresses at the interface of the thermal diffuser and the mechanical structure are reduced. In the example of integration of the diffuser into a satellite panel, the manufacture of the panel and the diffuser in a single block improves the thermal rejection capacity of the panel.

[0042] In addition, additive manufacturing makes it possible to obtain rough bars which constitute the meshes of the lattice, the roughness thus improves the capillarity of the thermal diffuser.

[0043] In one embodiment, the additive manufacturing of the thermal diffuser of the casing and the internal lattice is made of aluminum or aluminum alloy.

[0044] The thermal diffuser thus produced is then light and can be used for space applications for which weight constraints are significant.

[0045] In one embodiment, the thermal diffuser produced is a vapor chamber whose envelope comprises two opposite surfaces, for example flat, and whose lattice originates on an internal surface of a face of the vapor chamber configured for contact with an element to be cooled.

[0046] The steam chamber produced according to the manufacturing method mentioned above can be placed against a heating element comprising one or more heat sources. The heating element is then in contact with the casing of the chamber. More particularly, the element whose heat is to be spread and dissipated is in contact with one of the two large opposite and flat surfaces of the casing of the steam chamber.

[0047] The mesh running through the steam chamber and whose meshes originate on the internal walls of the chamber allows the heat transfer fluid to circulate in liquid form throughout the chamber. The mesh thus makes it possible to advantageously diffuse the heat coming from several localized sources and to ensure a mechanical connection in the steam chamber.

[0048] The steam chamber then advantageously replaces a network of heat pipes, the placement of which requires a prior study of the heating element and its hot spots. In addition, the lattice which occupies all or part of the internal volume and because it is composed of a mesh repeated in one or more directions of elongation of the chamber allows the use of the steam chamber on one face or the other without distinction.

[0049] In one embodiment, the thermal diffuser is a heat pipe in the shape of a cylinder of revolution and whose lattice runs through the internal volume and originates on opposite portions of the envelope.

[0050] The cylinder of revolution shape of the heat pipe makes it possible to withstand strong pressure variations and prevent the envelope from bursting or collapsing. The mesh running through the internal volume, because it originates on opposite portions of the envelope, reinforces this resistance to pressure variations. Thus, the envelope of the heat pipe can be refined without compromising the strength of the thermal diffuser and the mass of the heat pipe can thus be reduced. The reduction in the mass of the device is then an advantage when using the heat pipe in a space context.

[0051] According to another aspect of the invention, it relates to a two-phase thermal diffuser comprising a casing, an internal volume for receiving a heat transfer fluid and an internal structure in the form of a lattice for the condensation and capillary movement of said fluid, the thermal diffuser being obtained by additive manufacturing according to the principles mentioned above.

[0052] In one embodiment, the steam chamber thus produced comprises areas of solid material for the addition of fasteners passing through the casing and the internal volume of the steam chamber or not.

[0053] These fixing zones are solid elements that can be drilled or riveted. They allow the heat diffuser to be fixed to the heat source. Such zones, when they are directly integrated into the manufacture of the diffuser and pass through, reduce mechanical and thermal stresses on the system in which the thermal diffuser is integrated. Brief description of the drawings

[0054] The invention will be better understood and other advantages, details and characteristics will appear on reading the explanatory description which follows, given by way of example and thanks to the figures among which: - [Fig. 1] represents a centered cubic mesh that can be used to compose a lattice; - [Fig.2] is a section and illustrates the star shape of the bars of a capillary lattice according to one embodiment of the invention; - [Fig.3] illustrates a mesh of the capillary lattice according to the same embodiment - [Fig.4] illustrates a view of an alignment of meshes forming a single-layer lattice; - [Fig.5] illustrates a sectional view of an embodiment of the invention constituting a steam chamber comprising a lattice; - [Fig.6] illustrates two sectional views of two embodiments of the invention each constituting a steam chamber comprising a three-dimensional lattice; - [Fig.7] represents a three-quarter view of a steam chamber according to the invention; - [Fig.8] illustrates, in three-quarter view, a single-piece assembly of a mechanical structure and a steam chamber according to the invention integrated into the mechanical structure. Description of the embodiments

[0055] [Fig.l] [Fig.l] schematically represents a centered cubic mesh 1 that can compose a lattice used in the invention. The black circles illustrate the nodes 2 and are arranged in a centered cubic network. The solid black lines represent the bars 3 of the mesh and join at nodes. The dotted lines represent the limits of a mesh 1; two meshes 1 can be adjacent. This mesh 1 repeated in one, two or three directions forms the three-dimensional lattice.

[0056] For heat pipes, it is intended to use such a lattice whose mesh is repeated in a single direction, namely that of the lumen of the heat pipe. For vapor chambers, it is intended to use such a lattice whose mesh is repeated or the meshes are repeated in two directions, namely those of the internal cavity of the vapor chamber.

[0057] [Fig.2] [Fig.2] is a section of a bar 3 usable for a lattice whose meshes comprise bars, for example the centered cubic mesh 1 according to [Fig.l]. The bar comprises a core 4 which is essentially a cylinder of revolution with a diameter of for example 0.6 mm and branches 5 (here four in number, but a different number can be envisaged), each of the same geometry distributed regularly around the core 4 and gradually tapering away from it, up to an end which can be pointed, approximately 1.3 mm above the axis of the cylinder of revolution forming the core 4 of the bar 3. At its base, each of the branches borders the neighboring branch 3, their junction constituting a groove 6 whose bottom is angular. This groove 6 promotes capillarity at the level of the bars 3 allowing a liquid fluid to move. The presence of four grooves is advantageous since this provides 4 favorable paths for the fluid.

[0058] [Fig.3] [Fig.3] illustrates an embodiment of a centered cubic mesh 1 formed from bars 3 in the shape of a four-pointed star 5 in accordance with [Fig.2]. The mesh 1 shown comprises four bars 3, each of which intersects the others in its middle, at the center of the cube: these are the diagonals of the cube. The bars 3 each have four projecting edges corresponding to the points of the star shown in [Fig.2] which are explained in [Fig.3] by thicker lines. The furrows 6 formed by the re-entrant angles between the branches correspond, in [Fig.3], to the thinner lines along the length of the bars.

[0059] The intersection at the center of the mesh 1 of the four bars 3 forms a node 2 in which three through openings 8 have been made. In the embodiment shown, the node 2 comprises three passages of diameter 0.4 mm through at 90° to each other, parallel to edges of the cube. The diameter of the opening 8 is a variable parameter between 0 mm, characterizing an absence of opening, and up to a value less than the diameter of the core of the bar 3 as defined in [Fig.2].

[0060] The through openings 8 in the center of the nodes 2 provide an additional passage for the liquid so that it reaches the evaporation zone more quickly. In addition, the fluid in liquid form moves along the bars 3 and the grooves 6 which compose them.

[0061] [Fig.4] [Fig.4] illustrates a view of an alignment of centered cubic 1 meshes in a direction, here horizontal, forming a lattice 9 with a single layer of centered cubic meshes 1. The nodes 2 where the bars 3 meet, at the edge of a mesh 1 or in the center thereof, have three through openings 8 as mentioned above. The three openings 8 in the center of the nodes are perpendicular to each other. In the embodiment presented, the meshes 1 of the lattice 8 are adjacent and the cubes forming the mesh 1 have a side of 2.85 mm. This value defines the pitch of the lattice 9 and can vary in particular between 1 mm and 5 mm, or even between 0.5 mm and 8 mm.

[0062] The joining of four bars 3 of neighboring meshes forms, in side view, a square. Two of the opposite vertices of this square constitute the junction of the bars 3 of the two adjacent meshes 1 on the outer faces of the layers. The other two vertices are located at the level of the central nodes 2 of the two adjacent meshes 1.

[0063] [Fig.5] [Fig.5] illustrates a sectional view of an embodiment of the invention constituting a two-phase thermal diffuser 10 comprising a lattice 9 as mentioned previously. The thermal diffuser 10 is formed of an envelope 11 in the shape of a right block with two extension dimensions (one of the two dimensions is not visible in the figure) and surrounding an internal volume 20 occupied entirely by a layer, here single, of lattice 9 extending in the two extension dimensions of the thermal diffuser 10. The thermal diffuser 10 can for example be a steam chamber.

[0064] In the embodiment shown, the meshes 1 of the lattice 9 are centered cubic and adjacent to each other. The meshes 1 composing the lattice 9 are aligned in the two directions mentioned and the thickness of mesh 1 is equal to the height of the internal volume of the chamber. The lattice 9 is composed of a single layer of meshes 1. The space between the bars 3 of the meshes 1 provides a passage for the steam while the lattice 9 nevertheless occupies the entire internal volume of the steam chamber.

[0065] In the embodiment shown, the lattice 9 runs through the entire internal volume 20 of the thermal diffuser 10. Alternative embodiments will comprise a lattice 9 running through only part of the internal volume 20, or running discontinuously through the internal volume 20 of the thermal diffuser 10.

[0066] The bars 3 themselves allow the liquid to move by capillarity. In addition, the mesh 9 originating on the internal walls of the casing 11 provides a mechanical connection to the thermal diffuser 10 to prevent bursting or collapse during large temperature variations. The meshes 1 also have three through openings 8 at their junctions and central nodes 2, increasing capillarity.

[0067] The casing 11 of the diffuser 10 has two large, solid, flat internal surfaces facing each other around the lattice, as well as four internal lateral flanks also surrounding the lattice, and joining the two large surfaces. The bars originate on these two large internal surfaces and on these four internal lateral flanks.

[0068] The thickness of the walls making up the casing 11 may, for example, take the value of 1.5 mm and vary around this value. The thermal diffuser 10 can withstand, without altering the casing 11, pressures of up to more than 100 bars during its use.

[0069] A filling tube 12 for the heat transfer fluid is also present in the form of a hollow cylinder of revolution. This opening will subsequently be sealed for allow the operation of the thermal diffuser 10.

[0070] The black arrow 13 indicates the manufacturing direction of the thermal diffuser 10 by additive synthesis and more precisely by laser fusion on a bed of aluminum alloy powder, here starting with the face comprising the filling tube 12. The manufacturing direction, which is carried out vertically, follows one of the directions of elongation of the thermal diffuser 10. The material used is aluminum, alloyed or unalloyed, and in any event, is chosen to, on the one hand, conduct heat and, on the other hand, be chemically compatible, including in the long term, with the fluid introduced into the cavity.

[0071] The fluid introduced through the filling tube 12 is, in the described embodiment, ammonia, introduced in liquid form (i.e. at low temperature and / or high pressure). Another fluid may be used.

[0072] Due to the requirements of additive manufacturing, the last meshes 1 manufactured have a surplus of material from the center of the mesh 1 to the end of the bars 3 constituting them upwards following the manufacturing direction. This surplus is in the shape of a pyramid whose base is against the wall (one of the sides) of the thermal diffuser 10 and the top is constituted by the central node 2 of the mesh 1. This surplus is of the same density as the envelope 11 and is constituted integrally with the last manufactured surface of the envelope 11, here the upper surface which constitutes the closing wall. In a particular embodiment, this surplus can be replaced by a lattice (9) whose mesh pitch is finer up to the closing wall of the envelope.

[0073] The bars 3 constituting the meshes 1 of the lattice, here centered cubic, have a rough surface. This roughness comes from additive manufacturing and increases the capillarity of the bars 3 of the lattice 9.

[0074] When using the heat diffuser 10, a heating element is in contact with a limited area of ​​one of the large external faces of the casing 11. By heating, the heat transfer fluid contained in the steam chamber passes into the gaseous state. In the form of vapor, the fluid moves through the mesh 9 away from the area of ​​contact with the heating element, between the bars 3 of the meshes 1. The vapor thus moves to colder areas of the steam chamber, considered as a condenser. In contact with colder surfaces, such as cold parts of the internal faces of the casing 11 or the bars 3, the vapor condenses. The heat transfer fluid in liquid form, by capillary action, then moves along the bars 3, in the openings 8 present at the junctions of the meshes 1 and in the grooves 6 until it again reaches the heated area of ​​the heat diffuser 10.

[0075] [Fig.6] [Fig.6] illustrates sectional views of two embodiments of the invention each constituting a thermal diffuser 10 comprising a three-dimensional lattice 9 mental which runs through an internal volume 20. In these two embodiments, the mesh 1 making up the lattice 9 is centered cubic and formed of star-shaped bars 3 as mentioned in relation to figures 3 and 4. The mesh thickness of the lattice 9 running through the internal volume 20 varies from a level composed of a single mesh 1 (in [Fig.5]) to one and a half meshes for the embodiment of part A of [Fig.6] and two meshes 1 for the embodiment of part B of [Fig.6]. The mesh thickness 1 of the lattice 9 can in fact be expressed in half-meshes, due to the centered cubic structure.

[0076] The embodiment of part A of [Fig.6], whose mesh thickness 9 is 1.5 meshes, comprises a complete mesh 1 starting on the internal wall as well as a half-mesh 1 which ends with the central node 2 against the internal wall of the diffuser 10.

[0077] The embodiment of part B of [Fig.6] comprises two cubic meshes 1 of thickness. The meshes 1 originate and end on the internal wall of the diffuser by the bars 3 constituting said meshes.

[0078] For the two embodiments with one 1.5 mesh and two 1 meshes, the tube 12 of the diffuser 10 is centered both according to the lattice 9 and according to the face on which it is located.

[0079] In parts A and B of figures 6, the black arrow 13 indicates the manufacturing direction of the thermal diffusers 10, and a surplus of material is present between the last upper meshes and the closing wall for both embodiments.

[0080] In these different embodiments, the geometry and roughness of the lattice lead to high capillarity.

[0081] [Fig.7] [Fig.7] shows a steam chamber 15 according to the invention. The chamber steam 15 is in the form of a flat and plane right block whose faces constitute the envelope 11. The interior of the envelope 11 which comprises the internal volume of the chamber can accommodate a lattice 9 of one or more thicknesses of meshes 1. The upper and lower faces have the largest dimensions, constituting two planes facing each other.

[0082] The vapor chamber comprises at least two orifices 16 used for depowdering, which in this embodiment take the form of a hollow cylinder of revolution. On two lateral flanks and orthogonal to each other are openings, namely the filling tube 12 and a depowdering orifice 16. A second depowdering orifice 16 is present on a flank not visible in the figure. These depowdering orifices are used to remove excess powder resulting from additive manufacturing by laser fusion on a powder bed.

[0083] The openings are located on elongated lateral flanks and their external diameter is less than or equal to the smallest dimension of the flank through which it passes.

[0084] In one embodiment of the invention, the steam chamber 15 comprises areas solid with material for fixing 17 which are solid cylinders of dense material passing through the chamber, flush with the upper flat surface. It is possible to pierce each of these volumes to screw or rivet an element external to the chamber in the material of the latter, or to pass a link through this dense material, without creating a discontinuity in the functional internal volume of the steam chamber. These areas solid with material for fixing 17 are then used to fix the steam chamber 15 to a heating element.

[0085] The distribution of the solid cylinders 17 on the surface is an example of a possible arrangement, other distributions are possible depending on the constraints linked to the use of the chamber.

[0086] [Fig-8] [Fig.8] illustrates, in three-quarter view, a single-piece assembly 18 of a mechanical structure 19 and a steam chamber 15 according to the invention integrated into the mechanical structure 19. The mechanical structure 19 is represented in the form of a regular cubic tiling of a single thickness.

[0087] The mechanical structure 19 can be either a mechanical lattice or in the form of alveoli, in which case it is referred to as a Nida (honeycomb) structure. Such a structure can be manufactured by additive synthesis and more particularly, according to the invention disclosed by document EP 3 208 200, the structure thus manufactured can constitute panel elements for a satellite. The structure presented in the previously cited invention is manufactured by additive synthesis and is formed of a mechanical lattice whose cores are made up of meshes, for example centered cubic or other meshes that can be manufactured without support by additive manufacturing. The integration of the diffuser, here a vapor chamber 15, is done directly during the manufacturing process of the structure that it integrates. This integration reduces the mechanical and thermal stresses at the interfaces of the structure and the diffuser and more particularly on external fixing elements.

[0088] A steam chamber 15 according to the invention is integrated in the center of the mechanical structure 19. In this embodiment, the steam chamber 15 is a flat, straight block having the filling tube 12 on one of its faces. The filling tube 12 is located on the upper face of the steam chamber 15. The filling tube 12 must be accessible to introduce the heat transfer fluid, so the filling tube 12 can, if necessary, be on one of the faces or one of the sides of the steam chamber 15.

[0089] The side faces of the chamber are included in the mechanical structure 19. The thickness of the steam chamber 15 is smaller than that of the mechanical structure 19 which it integrates. In an alternative embodiment, the thickness of the steam chamber 15 can vary so as to be greater than or equal to the thickness of the mechanical structure 19.

[0090] The steam chamber 15 is oriented parallel to the mechanical structure 19 along its two directions of elongation. The chamber may, however, be placed perpendicular to the mechanical structure 19, so that it protrudes in one of the directions. In an alternative embodiment, the steam chamber 15 is located on the mechanical structure 19.

[0091] In one embodiment of the invention, the heat diffuser may be linear and in the form of a cylinder of revolution containing the three-dimensional lattice. The diffuser thus manufactured is then a heat pipe whose internal volume is traversed by the lattice and whose meshes of said lattice originate inside the cylinder of revolution on the internal walls of the cylinder. The lattice may be composed of one or more mesh levels constituting the thickness of the lattice. The lattice then ensures the role of the capillary structure allowing the return of the liquid heat transfer fluid to the point of contact with the heat source.

[0092] Other variants of the invention may be deduced by the person skilled in the art. For example, the invention may be implemented in capillary two-phase loops, the mesh then replacing the capillary system such as the fabric or the sintered metal. Furthermore, the invention may be implemented in vapor chambers bent or curved to adapt to the contact area with the heating element.

[0093] Furthermore, the lattice can be made up of alternative meshes which allow evaporation as well as condensation of the heat transfer fluid.

[0094] The powder bed laser fusion manufacturing technique is an advantageous example of a conceivable additive manufacturing technique. Other techniques nevertheless fall within the scope of the invention.

Claims

Claims

1. Capillary two-phase heat diffuser (10), said diffuser (10) comprising a casing (11), an internal volume (20) for receiving a heat transfer fluid and an internal structure for the evaporation and displacement of gas, and the condensation and displacement of liquid, said two-phase heat diffuser (10) being characterized in that the internal structure comprises a three-dimensional lattice (9) running through all or part of the internal volume (20) and resting on opposite portions of the casing, said lattice (9) being composed of centered hexahedral meshes (1).

2. Capillary two-phase thermal diffuser (10) according to claim 1, characterized in that junctions (2) of the mesh (9) are pierced through.

3. Capillary two-phase thermal diffuser (10) according to claims 1 or 2, characterized in that the mesh (1) of the lattice (9) is centered cubic.

4. Capillary two-phase thermal diffuser (10) according to one of claims 1 to 3, characterized in that the bars which constitute the mesh (1) have a star profile.

5. Capillary two-phase thermal diffuser (10) according to one of claims 1 to 4, characterized in that the capillary thermal diffuser (10) is a vapor chamber (15), the lattice (9) is comprised between two flat plates of the vapor chamber on which said lattice (9) is rigidly fixed.

6. Capillary two-phase thermal diffuser (10) according to one of claims 1 to 4, characterized in that the thermal diffuser (10) is a heat pipe in the shape of a cylinder of revolution.

7. Capillary two-phase thermal diffuser (10) according to one of claims 1 to 6, characterized in that the lattice (9) comprises an integer greater than or equal to two of half-meshes (1).

8. Capillary two-phase thermal diffuser (10) according to one of claims 1 to 7, characterized in that the capillary thermal diffuser (10) is a single-piece assembly comprising the casing (11) and the lattice (9) running through all or part of the internal volume (20), said lattice (9) originating on opposite portions of the casing (11).

9. Method of manufacturing a capillary thermal diffuser (10) according to claim 8 characterized in that it comprises a step of constructions of the three-dimensional lattice by additive manufacturing whereby the envelope and the lattice are manufactured together.

10. Method of manufacturing a capillary thermal diffuser (10) according to claim 9 characterized in that the additive manufacturing is done by adding aluminum or aluminum alloy.

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