DC-DC converter with surge damping

Abstract

The invention relates to a DC / DC converter comprising: - a main transformer (20) of which a primary winding (22) is connected in series with a first electronic switch (24) between two input points (12, 14) of the DC / DC converter (10) and of which a secondary winding (26) is connected in series with a second electronic switch (28) between two output points (16, 18) of the DC / DC converter (10), - a first auxiliary transformer (30) of which a primary winding (32), connected in series with a first diode (34), is connected in parallel with the primary winding of the main transformer and of which a secondary winding (36), connected in series with a second diode (38), is connected in parallel with the secondary winding of the main transformer and the second electronic switch,The diodes are connected in such a way as to allow the passage of overvoltages appearing in the primary winding of the main transformer when the first electronic switch is opened. Figure for the abbreviation: Fig. 1.

Description

Title of the invention: DC-DC converter with surge damping

[0001] The invention relates to a switching DC-DC converter known in the English literature as a "Buck-boost converter". This type of converter converts a DC voltage into another DC voltage of reverse polarity of lower or higher absolute value. It has a storage inductor and a controlled electronic switch connected in series to the input voltage of the converter. In a storage phase, the switch is closed and allows the storage of energy in the inductor and in a restitution phase, the energy stored in the inductor is connected to a load connected to the output of the converter.

[0002] It is possible to galvanically isolate this type of converter by means of two coupled inductors forming a transformer replacing the inductor. This isolated converter is known in English literature as a "DC / DC flyback converter".

[0003] At the output of the inductance or in series with the secondary of the transformer, in the case of an isolated converter, there is another electronic switch which can be a controlled electronic switch to make a bidirectional converter. In the case of a monodirectional converter, the electronic switch can be a diode or a metal oxide semiconductor transistor known in the English literature as a MOS transistor for its acronym: "Metal-Oxide-Semiconductor".

[0004] Electronic switches and the inductor or transformer have parasitic elements, which can be modeled mainly by parasitic capacitances connected to the terminals, either of each switch, or to the terminals of the inductor or of each winding of the transformer. The connecting wires also have parasitic inductances. When opening and closing electronic switches, the parasitic elements, inductances and capacitances, tend to generate voltage oscillations which can enter into resonance.

[0005] It is possible to dampen certain oscillations, for example by placing a resistor-capacitor-diode type circuit across the switches. The energy of the oscillations is then dissipated by the resistance of this circuit. This solution leads to significant losses. In fact, the dissipated energy is lost and the efficiency of the converter is reduced.

[0006] The invention aims to enable a reduction in voltage oscillations by limiting the losses due to surge damping.

[0007] To this end, the invention relates to a direct-direct converter with galvanic isolation in which the energy of the overvoltages generated at the input of the converter is transferred to the output of the converter.

[0008] More specifically, the invention relates to a DC / DC converter comprising: - a main transformer, a primary winding of which is connected in series with a first electronic switch between two input points of the DC / DC converter and a secondary winding of which is connected in series with a second electronic switch between two output points of the DC / DC converter, - a first auxiliary transformer, a primary winding of which, connected in series with a first diode, is connected in parallel with the primary winding of the main transformer and a secondary winding of which, connected in series with a second diode, is connected in parallel with the secondary winding of the main transformer and the second electronic switch, the first diode and the second diode are connected so as to allow overvoltages appearing in the primary winding of the main transformer when the first electronic switch is opened to pass.

[0009] The primary winding of the first auxiliary transformer may be connected partially in parallel with the primary winding of the main transformer at an intermediate terminal of the primary winding of the main transformer.

[0010] The secondary winding of the first auxiliary transformer can be connected partially in parallel with the second electronic switch and the secondary winding of the main transformer at an intermediate terminal of the secondary winding of the main transformer.

[0011] The converter may further comprise a second auxiliary transformer, a primary winding of which, connected in series with a diode, is connected in parallel with the secondary winding of the main transformer, and a secondary winding of which, connected in series with a diode, is connected in parallel with the primary winding of the main transformer and the first electronic switch.

[0012] The secondary winding of the second auxiliary transformer can be connected partially in parallel with the first electronic switch and the primary winding of the main transformer at an intermediate terminal of the primary winding of the main transformer.

[0013] The primary winding of the second auxiliary transformer may be connected partially in parallel with the secondary winding of the main transformer at an intermediate terminal of the secondary winding of the main transformer.

[0014] The invention will be better understood and other advantages will appear on reading the detailed description of an embodiment given by way of example, a description illustrated by the attached drawing in which:

[0015] [Fig.l] represents a first embodiment of a DC / DC converter according to the invention;

[0016] [Fig.2] represents a second embodiment of a DC / DC converter according to the invention;

[0017] [Fig. 3] represents a third embodiment of a DC / DC converter according to the invention;

[0018] [Fig.4] represents a fourth embodiment of a DC / DC converter according to the invention;

[0019] For the sake of clarity, the same elements will bear the same references in the different figures.

[0020] [Fig.l] represents a DC / DC converter 10. The converter 10 is configured to transform a DC input voltage Ue applied between two input points 12 and 14 of the converter 10 into a DC output voltage Us available between two output points 16 and 18 of the converter 10. The converter 10 comprises a main transformer 20 arranged between the input points 12 and 14 and the output points 16 and 18 to ensure the galvanic isolation of the converter 10. The main transformer 20 comprises a primary winding 22 connected in series with a first electronic switch 24. The assembly formed by the primary winding 22 and the first electronic switch 24 is connected between the two input points 12 and 14. Similarly, the main transformer 20 comprises a secondary winding 26 connected in series with a second electronic switch 28.The assembly formed by the secondary winding 26 and the second electronic switch 28 is connected between the two output points 16 and 18. The opening and closing of the electronic switch 24 makes it possible to generate, from the voltage Ue, an alternating current in the primary winding 22, in turn generating an alternating current in the secondary winding 26. The electronic switch 28 makes it possible to rectify the alternating current flowing in the secondary winding 26 to generate the direct voltage Us.

[0021] When the DC / DC converter 10 is unidirectional, the second electronic switch 28 may be a diode or a MOS transistor. Replacing this diode or this MOS transistor with a controlled electronic switch allows the DC / DC converter 20 to become bidirectional, or more precisely to convert both from the voltage Ue to the voltage Us and vice versa. The primary and secondary designations are then purely arbitrary and simply allow the two windings 22 and 26 of the main transformer to be distinguished. 20.

[0022] It is understood that a converter 20 may comprise other electronic components in addition to those described above which form the basic components of a resonant “flyback” type DC / DC converter, in particular a capacitor Ce placed between the input terminals 12 and 14 and a capacitor Cs placed between the output terminals 16 and 18.

[0023] According to the invention, the DC / DC converter 20 comprises an auxiliary transformer 30 of which a primary winding 32, connected in series with a diode 34, is connected in parallel with the primary winding 22 and of which a secondary winding 36, connected in series with a diode 38, is connected in parallel with the secondary winding 26 and the electronic switch 28. In other words, an assembly formed by the primary winding 32 and the diode 34 is connected to the terminals of the primary winding 22. An assembly formed by the secondary winding 36 and the diode 38 is connected in parallel with an assembly formed by the secondary winding 26 and the electronic switch 28.

[0024] In the absence of the auxiliary transformer 30, overvoltages appear at the terminals of the switch 24 when it opens. These overvoltages are detrimental to the switch 24 and it is then necessary to size it accordingly. In addition, the overvoltages cause voltage oscillations at the terminals of the primary winding 22 and consequently at the terminals of the secondary winding 26. These oscillations can enter into resonance at a frequency depending on the parasitic capacitances and inductances present in the DC / DC converter 10 and mainly in the components located on the side of the primary winding 22.

[0025] The presence of the auxiliary transformer 30 makes it possible to dampen these oscillations. Damping the oscillations makes it possible to reduce the electrical disturbances at the input and output of the DC / DC converter 10. More precisely, in order to comply with certain standards defining a level of permissible disturbances, it is often necessary to have filters at the input and output of the DC / DC converter 10 comprising in particular passive components of the resistor, capacitor and inductor type. The implementation of the invention makes it possible to significantly reduce the dimensions of these filters to comply with a required level of permissible electrical disturbances. Internal tests have shown that the implementation of the invention makes it possible to divide the mass of the necessary filters by between five and ten. It is also possible to reduce the insulation level of the main transformer, which is less subject to overvoltages.

[0026] The diode 34 is oriented so that the overvoltage generated at the terminals of the primary winding 22 when the electronic switch 24 opens is discharged to the auxiliary transformer 32. The direction of the diode depends on the direction of the direct voltage Ue. More precisely, the diode 34 does not allow the passage of a current when the switch 24 is closed. Similarly, the diode 38 is oriented so that the overvoltage generated at the terminals of the secondary winding 26 when the electronic switch 28 opens is discharged towards the output of the direct / direct converter 10.

[0027] In [Fig. 1], the diode 34 is connected between the primary windings 22 and 32. Alternatively, it is possible to connect the diode 34 between the primary winding 32 and the electronic switch 24. Similarly, the diode 38 can be connected either between the secondary windings 26 and 36, or between the secondary winding 36 and the electronic switch 28.

[0028] In addition to damping the oscillations, the auxiliary transformer 30 directs the energy of the oscillations to the output of the DC / DC converter 10 downstream of the electronic switch 28. Thus the energy of the oscillations is not lost and is used in the voltage conversion. This makes it possible to improve the efficiency of the DC / DC converter 10. When a capacitor Cs is present, it stores both the energy coming from the secondary winding 26 as well as the energy coming from the secondary winding 36.

[0029] In practice, during internal tests, good results have been obtained for an auxiliary transformer 30 having a mass between 5 and 10% of the mass of the main transformer 20.

[0030] In the converter 10 shown in [Fig.l], the auxiliary transformer 30 receives on its primary winding 32 the entire voltage present at the terminals of the primary winding 22 when the diode 34 is conducting. [Fig.2] shows a second embodiment of a DC / DC converter 50 in which the voltage received by the primary winding of the auxiliary transformer is reduced, which makes it possible to reduce the size of the auxiliary transformer 30.

[0031] More specifically, the DC / DC converter 50 comprises, like the converter 10, the two electronic switches 24 and 28 connected with a main transformer 60 which differs from the main transformer 20 in that it has an intermediate tap on each of its windings. More specifically, the main transformer 60 comprises a primary winding 62 extending between two end terminals 62a and 62b. The primary winding 62 further comprises an intermediate terminal 62c.

[0032] In the DC / DC converter 50, we find the auxiliary transformer 30 whose primary winding 32 is connected in series with the diode 34. The assembly formed by the primary winding 32 and the diode 34 is connected between the intermediate terminal 62c and the end terminal 62a. As previously, the diode 34 can be connected upstream or downstream of the secondary winding 36.

[0033] Thus the overvoltages appearing at the terminals of the primary winding 62 when the switch 24 opens are partly damped in the auxiliary transformer 30 by passing through the diode 34 and the primary winding 32 of the auxiliary transformer 30. The fact of connecting the assembly formed by the diode 34 and the primary winding 32 to the intermediate terminal 62c rather than to the end terminal 62b as in the embodiment of [Fig.l] makes it possible to limit the overvoltage seen by the auxiliary transformer 30.

[0034] The main transformer 60 comprises a secondary winding 64 extending between two end terminals 64a and 64b. The secondary winding 64 further comprises an intermediate terminal 64c. The assembly formed by the secondary winding 36 and the diode 38 is connected between a series-connected assembly formed by the electronic switch 28 and the portion of the secondary winding located between the intermediate terminal 64c and the end terminal 64a. As before, the diode 38 can be connected upstream or downstream of the secondary winding 36.

[0035] In [Fig. 2], the main transformer 60 comprises two intermediate terminals 62c, at its primary winding 62, and 64c, at its secondary winding 64. Depending on the voltage values ​​present and in particular the conversion ratio of the DC / DC converter 50, it is possible to provide only one of the intermediate terminals, either 62c or 64c. In this case, the main transformer of the DC / DC converter is a hybrid between the main transformer 20 and the main transformer 60. The connections of the assemblies formed on the one hand by the primary winding 32 and the diode 34 and on the other hand by the secondary winding 36 and the diode 38 are made accordingly, either according to the embodiment shown in [Fig. 1], or according to the embodiment shown in [Fig. 2].

[0036] The embodiments shown with the aid of figures 1 and 2 are well suited to a conversion in the direction from Ue to Us. In other words, the DC / DC converters 10 and 50 are unidirectional. It is also possible to implement the invention in bidirectional converters.

[0037] [Fig. 3] represents a DC / DC converter 70 without intermediate terminal in which we find the main transformer 20 whose primary winding 22 is connected in series with the electronic switch 24 and whose secondary winding 26 is connected in series with the electronic switch 28. We also find the auxiliary transformer 30 whose primary winding 32 is associated with the diode 34 and whose secondary winding 36 is associated with the diode 38. In order not to overload [Fig. 3], the primary windings 32 and secondary windings 36 of the auxiliary transformer 30 are shown at a distance. Their coupling does not appear in [Fig. 3]. It is understood that the operation is identical to that described using [Fig. 1]

[0038] The presence of the auxiliary transformer 30 makes it possible to transfer the overvoltage energy present at the terminals of the primary winding 22 to the capacitor Cs if it is present, that is to say from left to right in [Fig. 3]. In addition, the DC / DC converter 70 comprises a second auxiliary transformer 80 making it possible to transfer the overvoltage energy present at the terminals of the secondary winding 26 to the capacitor Ce if it is present, that is to say from right to left in [Fig. 3].

[0039] The auxiliary transformer 80 comprises a primary winding 82 connected in series with a diode 84 and the assembly formed by the primary winding 82 and the diode 84 is connected in parallel with the secondary winding 26 of the main transformer 20. Similarly, the auxiliary transformer 80 comprises a secondary winding 86 connected in series with a diode 88 and the assembly formed by the secondary winding 86 and the diode 88 is connected in parallel with the assembly formed by the primary winding 22 of the main transformer 20 and the electronic switch 24. More generally, the auxiliary transformers 30 and 80 and their respective diodes 34, 38 on the one hand and 84, 88 on the other hand are connected in a completely symmetrical manner by reversing the left and the right with respect to the main transformer 20 in [Fig.l].

[0040] In practice, the primary and secondary designations are arbitrary, particularly for the main transformer 20. The electrical energy can pass essentially from the primary winding 22 to the secondary winding 26 or vice versa. The overvoltage energy present at the terminals of the primary winding 22 is damped and directed towards points 16 and 18. Similarly, the overvoltage energy present at the terminals of the secondary winding 26 is damped and directed towards points 12 and 14.

[0041] As for [Fig.2] where the main transformer 60 comprises intermediate terminals 62c and 64c to which the primary 32 and secondary 36 of the auxiliary transformer 30 are respectively connected, it is also possible to provide a bidirectional DC / DC converter 90, shown in [Fig.4], equipped with the main transformer 60 and the two auxiliary transformers 30 and 80. Unlike the DC / DC converter 70, in the DC / DC converter 90, the auxiliary transformers 30 and 80 associated with their respective diodes 34, 38 on the one hand and 84, 88 on the other hand are connected respectively to the intermediate terminals 62c and 64c. The connection is made symmetrically by reversing the right and left of [Fig.2] with respect to the main transformer 60.

[0042] As previously, it is possible to provide only one of the intermediate terminals, either 62c or 64c. In this case, the main transformer is a hybrid between the main transformer 20 and the main transformer 60.

Claims

Claims

1. DC / DC converter comprising: - a main transformer (20; 60) of which a primary winding (22; 62) is connected in series with a first electronic switch (24) between two input points (12, 14) of the DC / DC converter (10; 50) and of which a secondary winding (26; 64) is connected in series with a second electronic switch (28) between two output points (16, 18) of the DC / DC converter (10; 50), - a first auxiliary transformer (30) of which a primary winding (32), connected in series with a first diode (34), is connected in parallel with the primary winding (22; 62) of the main transformer (20; 60) and of which a secondary winding (36), connected in series with a second diode (38), is connected in parallel with the secondary winding (26; 64) of the main transformer (20;60) and the second electronic switch (28), the first diode (34) and the second diode (38) are connected so as to allow overvoltages appearing in the primary winding (22; 62) of the main transformer (20; 60) to pass when the first electronic switch (24) is opened.;

2. Converter according to claim 1, wherein the primary winding (32) of the first auxiliary transformer (30) is connected partially in parallel with the primary winding (62) of the main transformer (60) at an intermediate terminal (62c) of the primary winding (62) of the main transformer (60).

3. Converter according to one of the preceding claims in which the secondary winding (36) of the first auxiliary transformer (30) is connected partially in parallel with the second electronic switch (28) and the secondary winding (64) of the main transformer (60) at an intermediate terminal (64c) of the secondary winding (64) of the main transformer (60).

4. Converter according to one of the preceding claims, further comprising a second auxiliary transformer (80) of which a primary winding (82), connected in series with a diode (84), is connected in parallel with the secondary winding (26; 64) of the main transformer (20; 60), and of which a secondary winding (86), connected in series with a diode (88), is connected in parallel with the primary winding (22; 62) of the main transformer (20; 60) and the first switch electronics (24).

5. Converter according to claim 4, wherein the secondary winding (86) of the second auxiliary transformer (80) is connected partially in parallel with the first electronic switch (24) and the primary winding (62) of the main transformer (60) at an intermediate terminal (62c) of the primary winding (62) of the main transformer (60).

6. Converter according to one of claims 4 or 5, in which the primary winding (82) of the second auxiliary transformer (80) is connected partially in parallel with the secondary winding (64) of the main transformer (60) at an intermediate terminal (64c) of the secondary winding (64) of the main transformer (60).

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