Controller
The control device improves step-out detection accuracy in position sensorless control by using γ-axis and δ-axis current and voltage command values to reduce voltage error and maintain motor torque, addressing inaccuracies in low rotational speed regions.
Patent Information
- Application Number
- JP2023094604
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-06-08
- Publication Date
- 2024-12-19
- Estimated Expiration
- 2043-06-08
AI Technical Summary
In position sensorless control, the detection accuracy of step-out in the low rotational speed region is compromised due to low back electromotive force and increased voltage error, leading to potential inaccuracies in motor control.
A control device that generates drive signals using γ-axis and δ-axis current and voltage command values, with specific voltage settings to reduce voltage error influence and improve step-out detection accuracy by calculating an estimated position error.
Enhances the detection accuracy of step-out in position sensorless control by minimizing voltage error impact and maintaining motor torque, thereby improving control precision.
Smart Images

Figure 2024176219000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a control device. [Background technology]
[0002] Position sensorless control, which controls a motor without using a position sensor, is known. In position sensorless control, when the electrical angle error between the d-axis of the dq coordinate system and the γ-axis of the γ-δ coordinate system becomes large, a step-out occurs, which makes it impossible to control the motor. Patent Document 1 describes a drive device that calculates the magnetic flux of a motor based on the current value flowing through the motor, motor parameters, and a motor rotation speed command value, and determines that the motor has stepped out when the calculated value falls below a threshold value. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2008-92787 A Summary of the Invention [Problem to be solved by the invention]
[0004] In the low rotation speed region, the back electromotive force is small, so the applied voltage is small and the effect of the voltage error is relatively large. In other words, the signal-to-noise ratio (SN ratio) is reduced. Therefore, in the method of detecting step-out using the motor voltage equation as described in the cited document 1, there is a risk that the accuracy of detecting step-out may decrease in the low rotation speed region.
[0005] The present disclosure describes a control device capable of improving the accuracy of detecting step-out in position sensorless control. [Means for solving the problem]
[0006] A control device according to one aspect of the present disclosure is a device that generates a drive signal for controlling an inverter that drives a motor. The control device includes a current value converter that converts a current flowing through the motor into a γ-axis current value and a δ-axis current value, a γ-δ current command value output unit that outputs a specified γ-axis current value and a specified δ-axis current value, and a control unit that selectively outputs, as the specified γ-axis voltage value and the specified δ-axis voltage value, a first specified γ-axis voltage value calculated based on the specified γ-axis current value and the specified γ-axis current value, a first specified δ-axis voltage value calculated based on the specified δ-axis current value and the specified δ-axis current value, a second specified γ-axis voltage value of a predetermined voltage value, and a second specified δ-axis voltage value of zero volts. a drive signal output unit that converts the γ-axis voltage command value and the δ-axis voltage command value into drive signals; and a detection unit that, when the second γ-axis voltage command value and the second δ-axis voltage command value are output as the γ-axis voltage command value and the δ-axis voltage command value, calculates an estimated position error, which is an estimate of the position error between the γ-axis in the γ-δ coordinate system and the d-axis in the dq coordinate system, based on the γ-axis current value, the δ-axis current value, the γ-axis voltage command value, and the δ-axis voltage command value, and detects out-of-step of the motor based on the estimated position error.
[0007] In the above control device, when the second γ-axis voltage command value and the second δ-axis voltage command value are output as the γ-axis voltage command value and the δ-axis voltage command value, the estimated position error is calculated based on the γ-axis current value, the δ-axis current value, the γ-axis voltage command value and the δ-axis voltage command value. The second γ-axis voltage command value is a voltage command value of a predetermined voltage value, and the second δ-axis voltage command value is a voltage command value of zero volts. Therefore, when the second γ-axis voltage command value and the second δ-axis voltage command value are output as the γ-axis voltage command value and the δ-axis voltage value, the γ-axis voltage value converges to the predetermined voltage value and the δ-axis voltage value converges to zero volts. By making the γ-axis voltage value the predetermined voltage value, it is possible to reduce the influence of the voltage error in the calculation of the estimated position error while suppressing an increase in the torque of the motor. By detecting the out-of-step of the motor based on the estimated position error calculated as described above, the accuracy of detecting out-of-step can be improved. As described above, it is possible to improve the accuracy of detecting out-of-step in the position sensorless control. Effect of the Invention
[0008] According to the present disclosure, it is possible to improve the accuracy of detecting out-of-step in position sensorless control. [Brief description of the drawings]
[0009] [Figure 1] FIG. 1 is a schematic configuration diagram of a control system including a control device according to an embodiment. [Diagram 2] FIG. 2 is a block diagram showing a functional configuration of the arithmetic unit shown in FIG. [Diagram 3] FIG. 3 is a diagram for explaining the relationship between the d axis and the γ axis. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] Hereinafter, a control device according to an embodiment will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same reference numerals are used for the same or equivalent elements, and duplicated descriptions will be omitted.
[0011] A schematic configuration of a control system including a control device according to an embodiment will be described with reference to FIG. 1. FIG. 1 is a schematic configuration diagram of a control system including a control device according to an embodiment. The control system 1 shown in FIG. 1 is a system that performs position sensorless control of a motor (electric motor) M. The motor M is a position sensorless motor, for example, an interior permanent magnet synchronous motor (IPMSM) having a salient pole ratio. The motor M is mounted on a vehicle such as an electric forklift and a plug-in hybrid vehicle. The control system 1 includes an inverter circuit 2 (inverter), a control device 3, and current sensors Se1, Se2, and Se3.
[0012] The inverter circuit 2 drives the motor M with DC power supplied from a DC power source PS. The inverter circuit 2 includes a capacitor C and switching elements SW1, SW2, SW3, SW4, SW5, and SW6.
[0013] The capacitor C smoothes the voltage that is output from the DC power supply PS and input to the inverter circuit 2.
[0014] The switching elements SW1 to SW6 are, for example, IGBTs (Insulated Gate Bipolar Transistors). The switching element SW1 is a switching element of the upper arm of the U phase. The switching element SW2 is a switching element of the lower arm of the U phase. The switching element SW3 is a switching element of the upper arm of the V phase. The switching element SW4 is a switching element of the lower arm of the V phase. The switching element SW5 is a switching element of the upper arm of the W phase. The switching element SW6 is a switching element of the lower arm of the W phase. One terminal of the capacitor C is connected to the positive terminal of the DC power supply PS and each of the collector terminals of the switching elements SW1, SW3, and SW5. The other terminal of the capacitor C is connected to the negative terminal of the DC power supply PS and each of the emitter terminals of the switching elements SW2, SW4, and SW6.
[0015] A connection point between the emitter terminal of switching element SW1 and the collector terminal of switching element SW2 is connected to a U-phase input terminal of motor M via current sensor Se1. A connection point between the emitter terminal of switching element SW3 and the collector terminal of switching element SW4 is connected to a V-phase input terminal of motor M via current sensor Se2. A connection point between the emitter terminal of switching element SW5 and the collector terminal of switching element SW6 is connected to a W-phase input terminal of motor M via current sensor Se3.
[0016] A drive signal is supplied to each gate of the switching elements SW1 to SW6 from the control device 3. Each of the switching elements SW1 to SW6 is turned on or off based on the drive signal supplied to the gate. By turning on or off each of the switching elements SW1 to SW6, the DC power output from the DC power supply PS is converted into three AC powers whose phases differ from each other by 120 degrees, and these AC powers are input to input terminals of the three phases (U phase, V phase, and W phase) of the motor M, causing the rotor of the motor M to rotate.
[0017] The current sensors Se1 to Se3 are configured with Hall elements or shunt resistors, etc. The current sensor Se1 detects a U-phase current value I u The current sensor Se2 detects a V-phase current value I v The current sensor Se3 detects the W-phase current value I w and outputs the detected current to the control device 3. In this embodiment, the control system 1 includes three current sensors (current sensors Se1 to Se3), but may include two current sensors.
[0018] The control device 3 is a device that performs position sensorless control of the motor M. The control device 3 drives the motor M by controlling the inverter circuit 2. The control device 3 generates a drive signal that controls the inverter circuit 2. The control device 3 includes a drive circuit 4 and a calculator 5.
[0019] The drive circuit 4 is configured with an IC (Integrated Circuit) or the like. The drive circuit 4 receives a U-phase voltage command value V * u , V-phase voltage command value V * v , and the W-phase voltage command value V * wThe control circuit compares the signal with a carrier wave (such as a triangular wave, a sawtooth wave, or an inverse sawtooth wave) and outputs drive signals according to the comparison results to the gate terminals of the switching elements SW1 to SW6.
[0020] The arithmetic unit 5 is an electronic control unit composed of a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), etc. For example, a program stored in the ROM is loaded onto the RAM and executed by the CPU, thereby realizing various functions of the arithmetic unit 5 shown in FIG.
[0021] Next, the functional configuration of the calculator 5 will be described with reference to Fig. 2 and Fig. 3. Fig. 2 is a block diagram showing the functional configuration of the calculator shown in Fig. 1. Fig. 3 is a diagram for explaining the relationship between the d-axis and the γ-axis. As shown in Fig. 2, the calculator 5 includes, as functional components, a coordinate conversion unit 51, a γ-δ current command value output unit 52, a γ-δ voltage command value calculation unit 53, a coordinate conversion unit 54, an estimation unit 55, and a detection unit 56.
[0022] The coordinate conversion unit 51 converts the estimated position θ^ output from the estimation unit 55 into re Based on this, the U-phase current value I u , V-phase current value I v and W-phase current value I w The γ-axis current value I γ and δ-axis current value I δ That is, the coordinate conversion unit 51 converts the current flowing through the motor M into a γ-axis current value I γ and δ-axis current value I δ It functions as a current value converter that converts the estimated position θ^ re is the rotor position θ of the motor M re The estimated value of the position θ re is also called electrical angle. This conversion method is well known, so a detailed description will be omitted here.
[0023] The coordinate conversion unit 51 converts the γ-axis current value I γ and δ-axis current value I δto the γ-δ voltage command value calculation unit 53 and the estimation unit 55. The coordinate conversion unit 51 receives the U-phase current value I u , V-phase current value I v and W-phase current value I w Among these, current values of two phases may be input, and the current value of the remaining one phase may be calculated from the input current values of the two phases.
[0024] In addition, "θ^ re In the notation, "^" is located to the upper right of "θ", but in "θ^ re " has the same meaning as the symbol written on the arrow from the estimation unit 55 to the coordinate conversion unit 51 in Fig. 2. The same applies to other notations of "^". In this specification, the symbol "^" means an estimated value.
[0025] As shown in FIG. 3, at a position θ re is the angle between the α-axis of the α-β coordinate system and the d-axis of the dq coordinate system. re is the angle between the α-axis of the α-β coordinate system and the γ-axis of the γ-δ coordinate system. The α-β coordinate system is a fixed coordinate system. The dq coordinate system is a rotating coordinate system in which the direction of the north pole of the magnet of the motor M is the d-axis and the direction perpendicular to the d-axis is the q-axis. The γ-δ coordinate system is an estimated rotating coordinate system in position sensorless control, in which the axis equivalent to the d-axis of the dq coordinate system is the γ-axis and the axis equivalent to the q-axis is the δ-axis. The γ-axis of the γ-δ coordinate system and the d-axis of the dq coordinate system are related by the position error Δθ re Only one is off.
[0026] That is, the position error Δθ re is the true value of the angle between the γ-δ coordinate system's γ-axis and the d-axis of the dq coordinate system (or the angle between the δ-δ coordinate system's γ-δ coordinate system's δ-axis and the q-axis of the dq coordinate system). re is also called the electrical angle error. re When is zero, the γ-axis coincides with the d-axis and the δ-axis coincides with the q-axis.
[0027] The γ-δ current command value output unit 52 receives an angular velocity command value ω * and the estimated angular velocity ω^ output from the estimation unit 55 reThe angular velocity difference Δω is calculated, and the torque command value T * Calculate the estimated angular velocity ω^ re is the angular velocity ω of the rotor of the motor M re The γ-δ current command value output unit 52 estimates the torque command value T * Using the γ-axis current command value I * γ and δ-axis current command value I * δ The γ-axis current command value I * γ and δ-axis current command value I * δ The calculation method of is well known, so a detailed description will be omitted here. * γ and δ-axis current command value I * δ to the γ-δ voltage command value calculation unit 53.
[0028] The γ-δ voltage command value calculation unit 53 calculates the γ-axis voltage command value V * γ1 (first γ-axis voltage command value) and δ-axis voltage command value V * δ1 (first δ-axis voltage command value) and γ-axis voltage command value V * γ2 (second γ-axis voltage command value) and δ-axis voltage command value V * δ2 (second δ-axis voltage command value) and selectively select the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ The γ-axis voltage command value V * γ1 is the γ-axis current command value I * γ and γ-axis current value I γ The voltage command value is calculated based on the δ-axis voltage command value V * δ1 is the δ-axis current command value I * δ and δ-axis current value I δ The voltage command value is calculated based on the γ-axis voltage command value V *γ2 is a given voltage value V a The voltage command value is V a is the estimated position error Δθ^ re The δ-axis voltage command value V * δ2 is the voltage command value of zero volts.
[0029] The γ-δ voltage command value calculation unit 53 calculates the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ to the coordinate conversion unit 54, the estimation unit 55, and the detection unit 56. The γ-δ voltage command value calculation unit 53 includes a voltage command value generation unit 53a, a voltage command value generation unit 53b, and a switching unit 53c.
[0030] The voltage command value generating unit 53a generates, for example, a γ-axis current command value I * γ and γ-axis current value I γ The difference between the γ-axis current command value ΔI * γ and calculates the δ-axis current command value I * δ and δ-axis current value I δ The difference between the δ-axis current command value ΔI * δ Calculate the differential γ-axis current command value ΔI * γ and the difference δ-axis current command value ΔI * δ is the γ-axis voltage command value V * γ1 and δ-axis voltage command value V * δ1 That is, the voltage command value generating unit 53a converts the γ-axis current command value I * γ and γ-axis current value I γ Based on this, the γ-axis voltage command value V * γ1 and calculates the δ-axis current command value I * δ and δ-axis current value I δ Based on this, the δ-axis voltage command value V* δ1 Calculate the γ-axis voltage command value V * γ1 and δ-axis voltage command value V * δ1 The method of calculating the γ-axis voltage command value V * γ1 and δ-axis voltage command value V * δ1 to the switching unit 53c.
[0031] The voltage command value generating unit 53b calculates the voltage value V a The γ-axis voltage command value V * γ2 and the δ-axis voltage command value V * δ2 and generate the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 to the switching unit 53c.
[0032] The switching unit 53c detects the γ-axis voltage command value V * γ1 and δ-axis voltage command value V * δ1 and the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 and the selected pair is used as the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ For example, while receiving the detection command, the switching unit 53c outputs the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 Select the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 is the γ-axis voltage command value V * γ and δ-axis voltage command value V* δ While the switching unit 53c does not receive a detection command, it outputs the γ-axis voltage command value V * γ1 and δ-axis voltage command value V * δ1 Select the γ-axis voltage command value V * γ1 and δ-axis voltage command value V * δ1 is the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ The output is as follows:
[0033] The detection command is output at any timing for a predetermined period. The detection command may be output at a predetermined cycle. The predetermined period is, for example, a cycle in which the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 After the output, the γ-axis voltage value becomes V a The time required for the voltage value V a The γ-axis voltage is applied in pulse form.
[0034] The coordinate conversion unit 54 converts the estimated position θ^ output from the estimation unit 55. re Based on this, the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ The U-phase voltage command value V * u , V-phase voltage command value V * v , and the W-phase voltage command value V * w This conversion method is well known, so a detailed description will be omitted here. The coordinate conversion unit 54 converts the U-phase voltage command value V * u , V-phase voltage command value V * v , and the W-phase voltage command value V * wto the drive circuit 4. That is, the coordinate conversion unit 54 and the drive circuit 4 output the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ It can be said that the drive signal output unit converts the signal into a drive signal.
[0035] The estimation unit 55 estimates the estimated angular velocity ω^ re and the estimated position θ^ re The estimation unit 55 calculates the γ-axis current value I γ , δ-axis current value I δ Based on the estimated motor parameters that can be estimated in advance, an estimated extended electromotive force (EEMF) e is calculated, and an estimated position θ is calculated based on the estimated extended electromotive force e. re Calculate.
[0036] For example, the estimation unit 55 calculates the estimated position error Δθ^ from the estimated extended electromotive force e^. re Calculate the estimated position error Δθ^ re and a predetermined transfer function to obtain the estimated angular velocity ω^ re The estimated position error Δθ^ re is the position error Δθ re The estimation unit 55 estimates the estimated angular velocity ω^ re and the estimated position error Δθ^ re Based on the estimated position θ^ re The estimation unit 55 calculates the estimated position θ^ re is output to the coordinate conversion unit 51 and the coordinate conversion unit 54, and the estimated angular velocity ω^ re to the γ-δ current command value output unit 52.
[0037] The detection unit 56 detects the estimated position error Δθ^ re The detection unit 56 detects out-of-step of the motor M in the low rotation speed region. Here, the γ-axis voltage value V on the γ-δ coordinate system γ and δ-axis voltage value V δare expressed by the following equations (1) and (2). Note that p represents the time differential operator d / dt. The winding resistance R and the induced voltage constant K E are the motor parameters of the motor M to be controlled.
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[0038] γ-axis self-inductance L γ , δ-axis self-inductance L δ , and the mutual inductance L between the γ and δ axes γδ are expressed by equations (3), (4) and (5), respectively.
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[0039] The inductances L0 and L1 are expressed by the following equations (6) and (7), respectively. d and q-axis inductance L q are the motor parameters of the motor M to be controlled.
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[0040] The detection unit 56 detects loss of synchronism in the low rotation speed region of the motor M, and therefore detects the angular velocity ω recan be considered to be zero. In this case, the voltage drop is small enough that the winding resistance R can be considered to be zero. Therefore, ω re By substituting ω = 0 and R = 0, we obtain equation (8), and then insert ω re By substituting =0 and R=0, equation (9) is obtained.
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[0041] γ-axis voltage value V γ is the voltage value V a If it converges to, V γ =V a By substituting the above, we obtain Equation (10). In Equation (10), the position error Δθ re Instead, the estimated position error Δθ^ re is used.
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[0042] Similarly, the δ-axis voltage value V δ If converges to zero, V δ By substituting =0, we obtain equation (11). In equation (11), the position error Δθ re Instead, the estimated position error Δθ^ re is used.
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[0043] Equations (10) and (11) are expressed as the current differential value pI γ By solving for (12), we obtain the equation (12), and then we use the equations (10) and (11) to calculate the current differential value pI δ By solving, we obtain equation (13).
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[0044] Equation (12) is expressed as cosine cos(2Δθ^ re ) to obtain equation (14), and then solving equation (13) for sine (sin(2Δθ^ re ) to obtain equation (15).
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[0045] Equation (16) is derived from equations (14) and (15).
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[0046] Equation (16) is used to estimate the position error Δθ^ re By solving the above, we obtain equation (17). In equation (17), the estimated position error Δθ^ re can be calculated in the range from -π / 2 (rad) to π / 2 (rad).
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[0047] The detection unit 56 calculates the estimated position error Δθ^ using equation (17). re That is, the detection unit 56 calculates the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 is the γ-axis voltage command value V * γ and δ-axis voltage command value V * δWhen the γ-axis current value I γ , δ-axis current value I δ , γ-axis voltage command value V * γ (=V a ) and δ-axis voltage command value V * δ Based on (=0), the estimated position error Δθ^ re The detection unit 56 calculates, for example, the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 After the convergence time has elapsed since the output of re Calculate.
[0048] Then, the detection unit 56 detects the estimated position error Δθ^ re Specifically, the detection unit 56 detects the loss of synchronism of the motor M based on the estimated position error Δθ^ re and a predetermined threshold value, and the estimated position error Δθ^ re If the threshold value is exceeded, it is determined that the motor M has lost synchronism, and the estimated position error Δθ^ re is equal to or less than the threshold, it is determined that the motor M has not lost synchronism. As the threshold, for example, a value smaller than π / 2 (rad) is used. Note that, if it is determined that the motor M has lost synchronism, the motor M may be stopped.
[0049] In the control device 3 described above, the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 is the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ When the γ-axis current value I γ , δ-axis current value I δ , γ-axis voltage command value V * γ and δ-axis voltage command value V * δ Based on this, the estimated position error Δθ̂ re is calculated. The γ-axis voltage command value V* γ2 is a given voltage value V a is the voltage command value, and the δ-axis voltage command value V * δ2 is the voltage command value of zero volts. Therefore, the γ-axis voltage command value V * γ2 and δ-axis voltage command value V * δ2 is the γ-axis voltage command value V * γ and δ-axis voltage command value V * δ When the output is as above, the γ-axis voltage value V γ is the voltage value V a The δ-axis voltage value V δ converges to zero volts.
[0050] Voltage value V a is the estimated position error Δθ^ re Since this value is large enough to reduce the effect of voltage error in the calculation of the estimated position error Δθ^ re For example, the effect of voltage error in the calculation of the δ-axis voltage value V δ is the voltage value V a If it is set to, the δ-axis current value I δ In this case, the torque of the motor M increases significantly, which may cause the control of the motor M to become unstable. γ voltage value V a By doing so, the increase in the torque of the motor M is suppressed while the estimated position error Δθ^ re The effect of voltage error on the calculation of the estimated position error Δθ̂ calculated as described above can be reduced. re By detecting the out-of-step of the motor M based on the above, the accuracy of detecting the out-of-step can be improved. As a result, in the position sensorless control, the accuracy of detecting the out-of-step of the motor M can be improved.
[0051] Although one embodiment of the present disclosure has been described in detail above, the control device according to the present disclosure is not limited to the above embodiment. [Explanation of symbols]
[0052] 2... inverter circuit (inverter), 3... control device, 4... drive circuit (drive signal output section), 51... coordinate conversion section (current value conversion section), 52... γ-δ current command value output section, 53... γ-δ voltage command value calculation section, 54... coordinate conversion section (drive signal output section), 55... estimation section, 56... detection section, M... motor.
Claims
[Claim 1] A control device that generates a drive signal to control an inverter that drives a motor, a current value converter for converting a current flowing through the motor into a γ-axis current value and a δ-axis current value; a γ-δ current command value output unit that outputs a γ-axis current command value and a δ-axis current command value; a γ-δ voltage command value calculation unit that selectively outputs, as the γ-axis voltage command value and the δ-axis voltage command value, a first γ-axis voltage command value calculated based on the γ-axis current value and the specified γ-axis current value, a first δ-axis voltage command value calculated based on the δ-axis current value and the specified δ-axis current value, a second γ-axis voltage command value of a predetermined voltage value, and a second δ-axis voltage command value of zero volts; a drive signal output unit that converts the γ-axis voltage command value and the δ-axis voltage command value into the drive signals; a detection unit that calculates an estimated position error, which is an estimated value of a position error between the γ-axis of a γ-δ coordinate system and a d-axis of a d-q coordinate system, based on the γ-axis current value, the δ-axis current value, the γ-axis voltage command value, and the δ-axis voltage command value when the second γ-axis voltage command value and the second δ-axis voltage command value are output as the γ-axis voltage command value and the δ-axis voltage command value, and detects out-of-step of the motor based on the estimated position error; A control device comprising:
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