Plug connector, plug connector mating component and plug connector system

Abstract

To provide a plug connector, a plug connector mating component and a plug connector system.SOLUTION: A plug connector 100 is designed such that a plug connector mating component 200 is pluggable with a plug connector 100 along a connection direction. The plug connector 100 has a contact socket 105, and can come into electrical contact with the adaptably designed plug connector mating component 200 through the contact socket 105. The contact socket 105 is formed such that the electrical contact with the plug connector mating component 200 can be performed via a contact pin 201 and / or a mating contact socket of the plug connector mating component 200.SELECTED DRAWING: Figure 1

Description

[Technical field]

[0001] The present invention relates to a plug connector, a plug connector mating part, and a plug connector system. [Background technology]

[0002] Many variations of plug connector systems are known in the prior art. Summary of the Invention [Problem to be solved by the invention]

[0003] It is an object of the present invention to provide a plug connector.It is a further object of the present invention to provide a plug connector mating component.It is a further object of the present invention to provide a plug connector system. [Means for solving the problem]

[0004] These objects are achieved by a plug connector, a plug connector mating part and a plug connector system with the features of the independent claims. Various developments are specified in the dependent claims.

[0005] According to one aspect of the invention, there is provided a plug connector designed to be mutually pluggable with a plug connector mating part along a connection direction, the plug connector comprising a connector housing defining an outer receiving area configured such that the plug connector mating part can be inserted into the outer receiving area along the connection direction, a contact socket arranged in the outer receiving area, the contact socket being sleeve-shaped and defining an inner receiving area configured such that a contact pin of the plug connector mating part can be inserted into the inner receiving area when the plug connector mating part is inserted into the outer receiving area, the outer receiving area configured such that a mating contact socket of the plug connector mating part can be inserted into the outer receiving area when the plug connector mating part is inserted into the outer receiving area, the sleeve-shaped contact socket having an inner side for contacting a contact pin of the plug connector mating part and an outer side for contacting a mating contact socket of the plug connector mating part, electrical contact between the plug connector and the inserted plug connector mating part is achievable via the inner side and / or the outer side.

[0006] Thereby, the technical advantage can be achieved that an improved plug connector can be provided, which allows an electrical connection to an inserted plug connector counter part by electrical contact between the inner side and / or the outer side of the contact socket. Depending on the design of the respective plug connector counter part, the contact can be made exclusively with the inner side of the contact socket, exclusively with the outer side of the contact socket, or between the inner side and the outer side of the contact socket. Due to the sleeve-like design of the contact socket, the inner side and the outer side provide contact-making surfaces of different sizes for electrical contact with the plug connector counter part. By means of different contact-forming surfaces, electrical connections can be provided for different current ranges: the larger the contact-forming surface, the higher the current that can be carried by each electrical connection.

[0007] Thus, electrical connections for various current and voltage ranges can be provided by the plug connector depending on the design of the plug connector mating component.

[0008] According to the invention, the area of ​​use of the plug connector is in the vehicle structure, here in particular in the power supply of an electric vehicle, where the plug connector can be arranged in the vehicle battery. As a result of the wide applicability of the plug connector, which allows different electrical connections in different current ranges, a single model of plug connector can be formed in the vehicle battery, which is adapted to different configurations of the plug connector mating parts and thus to provide different electrical connections for different current ranges.

[0009] Thus, only one plug connector model is needed for different electrical connections in different current and / or voltage ranges. The different types of connections are each achieved by appropriately configured plug connector mating parts, which are configured to contact only the inner side, only the outer side, or both the inner and outer sides of the contact socket, respectively.

[0010] It is therefore possible to provide a plug connector which can be used with different plug connector mating parts and which allows electrical connections for different current ranges. According to the invention, the plug connector is especially designed for the high current range.

[0011] According to one embodiment, a contact spring, which is provided to establish a conductive connection between the contact socket and a contact pin of a plug connector mating part inserted into the receiving area, is arranged on a side of the contact socket.

[0012] Thereby, the technical advantage can be achieved that an optimized electrical contact can be provided between the inner side of the contact socket of the plug connector and the outer contact surface of the contact pin of the plug connector mating part.

[0013] According to one embodiment, the contact spring is sleeve-like and is arranged on and extends around the inner side surface.

[0014] Thereby the technical advantage can be achieved that an optimized electrical contact can be provided between the inner side of the contact socket of the plug connector and the outer contact surface of the contact pin of the plug connector counter part. In addition, the sleeve-shaped contact spring can improve the mechanical connection between the plug connector and the inserted plug connector counter part in that the contact pin of the plug connector counter part is held in the inner receiving area by the contact spring.

[0015] According to one embodiment, the contact spring is removably arranged on an inner side of the contact socket.

[0016] Thereby, the technical advantage can be achieved that the plug connector can be used with different plug connector mating parts. The contact-making area between the plug connector and the plug connector mating part can be changed by removing or using contact springs. This makes it possible to make electrical connections, especially in the high current range, for different power classes.

[0017] According to one embodiment, the inner and outer sides of the contact socket are 80 mm thick for electrical contact. 2 The contact formation area is provided.

[0018] Thereby, the plug connector achieves the technical advantage that it can be used with a variety of plug connector mating components, especially in the high current range. 2 ~120mm 2 In particular, by using the plug connector according to the invention and a plug connector mating part of corresponding design, electrical high-current connections with rated currents of up to 350 A and rated voltages of up to 1200 V can be achieved.

[0019] According to one embodiment, the plug connector has a guide pin arranged in an inner receiving area, the guide pin being adapted to be inserted into a receiving area of ​​a contact pin of a mating part of the plug connector in the direction opposite to the connection direction.

[0020] Thereby, the technical advantage can be achieved that the guide pin allows a secure mating of the plug connector with the plug connector counter part. Here, when the plug connector is plugged into one another with the plug connector counter part, the guide pin is inserted into a receiving area of ​​a contact pin of the plug connector counter part. The receiving area extends along the longitudinal axis of the contact pin, so that, as a result of the introduction of the guide pin, the plug connector counter part is guided by the guide pin when it is inserted. This allows a secure insertion and mating.

[0021] According to one embodiment, an electrically insulating finger guard is formed on the contact socket.

[0022] Thereby, a technical advantage can be achieved that the safety of the plug connector can be ensured by the finger guard, since the application range of the plug connector is in the high current range, the finger guard reduces the risk of injury to the user of the plug connector system.

[0023] According to a further aspect, there is provided a plug connector mating part designed to be plugged together with a plug connector along a connection direction, the plug connector mating part having contact pins designed to be inserted along the connection direction into inner receiving areas defined by contact sockets of the plug connector, the contact pins defining outer contact surfaces, and the formation of electrical contact between the plug connector and the plug connector mating part being achievable by formation of electrical contact between the outer contact surfaces of the contact pins and inner sides of the contact sockets of the plug connector.

[0024] Thereby, the above mentioned technical advantages can be achieved as well as the technical advantage that an improved plug connector mating part pluggable with the plug connector according to the invention can be provided, which is particularly suitable for use in the high current range and configured to transmit rated currents up to 200 A and rated voltages up to 800 V.

[0025] According to one embodiment, the outer contact surface of the contact pin is 45 mm 2 The plug connector mating part has a contact area of ​​15 mm 2 ~35mm 2 It is designed for electrical high current connections to cables having a cable cross section of .

[0026] Thereby, the technical advantage can be achieved that a high current connection can be provided. 2 The contact area of ​​0.01 mm makes it possible to achieve electrical contact configured to carry rated currents up to 200 A and rated voltages up to 800 V.

[0027] According to a further aspect, there is provided a plug connector mating part designed to be plugged together with a plug connector along a connection direction, the plug connector mating part comprising a mating contact socket, the mating contact socket being sleeve-shaped and defining a receiving area configured to receive the contact socket of the plug connector opposite the connection direction, the mating contact socket defining an inner contact surface, and electrical contact between the plug connector and the plug connector mating part being achievable by formation of electrical contact between the inner contact surface of the mating contact socket of the plug connector mating part and an outer side surface of the contact socket of the plug connector.

[0028] Thereby, the above mentioned technical advantages can be achieved as well as the technical advantage that an improved plug connector mating part can be provided which is pluggable with the plug connector according to the invention. The plug connector mating part is particularly suitable for use in the high current range and is configured to transmit rated currents up to 250 A and rated voltages up to 1000 V. An enlarged contact forming area for the contact pin can be provided by the mating contact socket. This allows the transmission of increased currents.

[0029] According to one embodiment, the plug connector mating part further comprises contact pins, which are designed to be inserted along the connection direction into an inner receiving area defined by a contact socket of the plug connector, the contact pins defining outer contact surfaces, and electrical contact between the plug connector and the plug connector mating part is achievable by formation of electrical contact between the outer contact surfaces of the contact pins and inner sides of the contact socket and by formation of electrical contact between the inner contact surfaces of the mating contact socket of the plug connector mating part and outer sides of the contact socket of the plug connector.

[0030] Thereby, together with the above mentioned technical advantages, the technical advantage can be achieved that an improved plug connector mating part can be provided which is pluggable with the plug connector according to the invention. The plug connector mating part is particularly suitable for use in the high current range and is configured to transmit rated currents up to 320 A and rated voltages up to 1200 V. By the combination of the contact pin and the mating contact socket, an enlarged contact-making area can be provided compared to the contact pin and the mating contact socket themselves. This allows the transmission of once more increased currents.

[0031] According to one embodiment, the inner contact surface of the mating contact socket has a 95 mm 2 The plug connector mating part has a contact area of ​​20 mm 2 ~50mm 2 It is designed for electrical high current connection to cables having a cable cross section of .

[0032] Thereby, the technical advantage can be achieved that a high current connection can be provided. 2 With a contact-forming area of ​​0.01 mm, in combination with the plug connector according to the invention contacts for rated currents of up to 250 A and rated voltages of up to 1000 V can be achieved.

[0033] According to one embodiment, the outer contact surface of the contact pin is 45 mm 2 and the inner contact surface of the mating contact socket provides 95mm 2 The plug connector mating part has a contact area of ​​50 mm 2 ~120mm 2 It is designed for electrical high current connection to cables having a cable cross section of .

[0034] Thereby, the technical advantage can be achieved that high current contacts can be provided. In combination with the plug connector according to the invention, the 45 mm contact pin length can be reduced. 2 and the mating contact socket's contact area of ​​95mm 2 In combination with a contact forming area of ​​1.0 mm, electrical contact for current ratings up to 350A and voltage ratings up to 1200V can be provided.

[0035] According to one embodiment, the contact spring is formed on an inner contact surface of the mating contact socket, the contact spring being configured to establish electrical contact between the contact socket of the plug connector and the mating contact socket of the plug connector mating part.

[0036] Thereby, the technical advantage can be achieved that an improved electrical contact between the contact socket of the plug connector and the mating contact socket of the plug connector counter part is made possible by the contact spring, in addition, the contact spring can improve the mechanical retention of the plug connector in the plug connector counter part, so that the plug connector counter part is inserted and fixed in the plug connector.

[0037] According to one embodiment, the contact pin is sleeve-shaped and defines a receiving area, which is configured to receive a guide pin of the plug connector against the connection direction.

[0038] In this way, the technical advantage can be achieved that a secure mating of the plug connector with the plug connector mating part is possible as a result of the reception of the guide pin in a receiving area of ​​the contact pin, where the receiving area extends along the longitudinal axis of the contact pin.

[0039] According to a further aspect, there is provided a plug connector system having a plug connector according to any one of the preceding embodiments and a plug connector mating part according to one of the preceding embodiments.

[0040] Thereby, the above mentioned technical advantages can be achieved as well as the technical advantage that an improved plug connector system can be provided comprising a plug connector according to the invention and a plug connector mating part according to the invention.

[0041] The above mentioned characteristics, features and advantages of the present invention will be explained in more detail below with reference to the accompanying drawings, in which: [Brief description of the drawings]

[0042] [Figure 1] 1A-1D are diagrams of a plug connector system having a plug connector and a plug connector mating part according to one embodiment in a connected and unconnected state. [Diagram 2] 13A-13D are diagrams of a plug connector system having a plug connector and a plug connector mating part according to a further embodiment in a connected and unconnected state. [Diagram 3] 13A-13D are diagrams of a plug connector system having a plug connector and a plug connector mating part according to a further embodiment in a connected and unconnected state. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0043] FIG. 1 illustrates a plug connector system 300 having a plug connector 100 and a plug connector mating piece 200 according to one embodiment in a connected and unconnected state.

[0044] 1 to 3, the plug connector system 300 is shown in an unconnected and connected state in views a) and b), respectively.

[0045] In the illustrated embodiment, the plug connector 100 has a connector housing 101. The connector housing 101 defines an outer receiving area 103 configured to receive a corresponding plug connector mating part 200. To plug the plug connector 100 and the plug connector mating part 200 together, in accordance with the invention, the plug connector mating part 200 is inserted into the plug connector 100, i.e. into the outer receiving area 103 of the connector housing 101, along a connection direction D.

[0046] The plug connector 100 additionally has a contact socket 105. The contact socket 105 is centrally located in the receiving area 103 of the connector housing 101. The contact socket 105 is designed to make electrical contact with a connector mating component 200.

[0047] The contact socket 105 in the illustrated embodiment is sleeve-shaped and defines an inner receiving area 107 of the plug connector 100. The contact pins 201 of the plug connector mating part 200 can be inserted into the inner receiving area 107. For this purpose, the contact pins 201 of the plug connector mating part 200 are inserted into the inner receiving area 107 along a connection direction D.

[0048] The sleeve-like contact socket 105 has an inner side 109 and an outer side 111. The inner side 109 defines an inner receiving area 107.

[0049] The outer side surface 111 defines the inner boundary wall of the outer receiving area 103 .

[0050] In the illustrated embodiment, the outer receiving area 103 is disposed about the contact socket 105 and is thus disposed to extend annularly and concentrically about the inner receiving area 107 .

[0051] The contact socket 105 is formed from a metallic material. Thus, according to the present invention, contact between the plug connector 100 and the plug connector mating part 200 can be achieved by electrical contact of the inner side 109 of the contact socket 105 and / or the outer side 111 of the contact socket 105 with a corresponding contact-forming element of the plug connector mating part 200.

[0052] In the illustrated embodiment, the contact socket 105 has a contact spring 113 formed on an inner side surface 109 thereof. The contact spring 113 is configured to establish or enhance electrical contact between the contact socket 105 and a contact pin 201 of a plug connector mating component 200.

[0053] In the illustrated embodiment, the contact spring 113 is annular. The annular contact spring 113 is disposed on the inner side surface 109 and extends around the inner receiving area 107.

[0054] In the embodiment shown, the contact spring 113 is arranged in a recess 125 provided for this purpose in the inner side surface 109 .

[0055] According to one embodiment, the contact spring 113 is removably disposed in a recess 125 in the inner side 109 of the contact socket.

[0056] As a result of its annular design, the contact spring 113 is able to hold a contact pin 201 of a plug connector counter part 200 inserted into the inner receiving area 107 of the contact socket 105 in the inner receiving area 107. For this purpose, insertion of the contact pin 201 into the inner receiving area 107 along the connection direction D results in the contact pin being pressed into the annular contact spring 113.

[0057] In addition, the contact spring 113 has an inwardly facing domed region 127. The domed region 127 enables the contact spring 113 to apply contact pressure to the inserted contact pin 201 of the inserted plug connector mating part 200. Thereby, the contact pin 201 of the plug connector mating part 200 can be held in the inner receiving region 107 of the contact socket 105.

[0058] As a result of the contact pressure of the contact springs 113 of the contact sockets 105, the electrical contact between the inserted contact pins 201 and the contact sockets 105 can also be improved.

[0059] According to the invention, the contact spring 113 is made of a metallic material. The contact spring 113 may, for example, be made of a copper alloy.

[0060] In the illustrated embodiment, the plug connector 100 further comprises a guide pin 115. The guide pin is centrally disposed in the inner receiving area 107 of the contact socket 105. The guide pin 115 extends in a direction opposite to the connection direction D.

[0061] The guide pin 115 is used to guide the plug connector mating part 200 when it is inserted into the plug connector 100. For this purpose, the guide pin 115 is configured to be inserted, against the connection direction D, into a pin receiving area 205 defined by a contact pin 201 of the plug connector mating part 200 when the contact pin 201 is inserted into the inner receiving area 107 of the contact socket 105.

[0062] By inserting the guide pin 115 into the pin receiving area 205 of the contact pin 201 of the plug connector mating part 200, the mating between the plug connector 100 and the plug connector mating part 200 can be improved in that the guide pin 115 guides the plug connector mating part 200 when the plug connector mating part 200 is inserted into the outer receiving area 103 of the connector housing 101 of the plug connector 100.

[0063] In the illustrated embodiment, the guide pin 115 is connected to a guide base 123. In the illustrated embodiment, the guide base 123 forms a terminal end of a contact socket.

[0064] According to one embodiment, the guide pin 115 and / or the guide base 123 are made from an electrically insulating material. For example, the guide pin 115 and / or the guide base 123 are made from plastic. According to one embodiment, the guide pin 115 and the guide base 123 are made in one piece.

[0065] In the illustrated embodiment, the contact socket 105 has a finger guard 117. The finger guard 117 is formed on an end of the contact socket 105 disposed opposite the guide base 123. The finger guard 117 is made from an electrically insulating material, such as plastic.

[0066] In the illustrated embodiment, the contact socket 105 has a contact-making section 121. The contact-making section 121 provides electrical contact between the contact socket 105 and a conductor element to which the plug connector 100 is conductively connected.

[0067] In the illustrated embodiment, the conductor element is designed as a busbar 119. According to one embodiment, the plug connector 100 can be connected to a vehicle battery of a vehicle, in particular an electric vehicle.

[0068] In the illustrated embodiment, the contact forming section is integrated directly into the busbar 119 .

[0069] Here, the guide base 123 is formed between the annular contact-forming sections 121 .

[0070] According to one embodiment, the connector housing 101 is made from an electrically insulating material, such as plastic.

[0071] The plug connector mating part 200 in the illustrated embodiment has a contact pin 201 with the pin receiving area 205 already mentioned. The contact pin 201 has an outer contact surface 203. In the illustrated embodiment, electrical contact between the plug connector 100 and the plug connector mating part 200 inserted into the outer receiving area 103 of the plug connector 100 is made by electrical contact between the outer contact surface 203 of the contact pin 201 and the inner side surface 109 of the contact socket 105 of the plug connector 100. In the illustrated embodiment, contact may additionally or alternatively be achieved by a contact spring 113.

[0072] The contact pins 201 are arranged centrally in a housing 209. The housing 209 defines a housing receiving area 210. When the plug connector mating part 200 is inserted into the outer receiving area 103 of the connector housing 101 of the plug connector 100 along the connection direction D, the contact sockets 105 of the plug connector 100 are received by the housing receiving area 210.

[0073] In the illustrated embodiment, the contact pin 201 is electrically connected to a cable 211 via a contact forming section 213 .

[0074] This completes the electrical connection between the plug connector mating part 200 and the cable 211 .

[0075] In the illustrated embodiment, the contact pin 201 further includes a finger guard made from an electrically insulating material, such as plastic.

[0076] In the embodiment shown, the housing 209 is likewise made of an electrically insulating material. In the embodiment shown, the housing 209 is connected to an electrical insulator 215 of the cable 211. The connection between the housing 209 and the insulator 211 may in particular be made in one piece.

[0077] In the illustrated embodiment, the housing 209 is sleeve-like and is received by the outer receiving area 103 of the connector housing 101 when the plug connector mating piece 200 is inserted into the plug connector 100 .

[0078] According to one embodiment, the inner side 109 and the outer side 111 of the contact socket 105 of the plug connector 100 are 80 mm thick for making electrical contact. 2 The contact formation area is defined as:

[0079] The outer contact surface 203 of the contact pin 201 of the plug connector mating part 200 has a 45 mm 2 The plug connector mating part 200 here defines a contact formation area of ​​15 to 25 mm 2 It is designed for a cable 211 having a cable cross-section of

[0080] Thus, in the illustrated embodiment, the plug connector system 300 is designed for high current connections with current ratings up to 200A and voltage ratings up to 800V.

[0081] In figure b) the plug connector system 300 is shown in the connected state. The plug connector mating part 200 is inserted into the plug connector 100 along the connection direction D.

[0082] For mating of the plug connector 100 and the plug connector mating part 200 along the connection direction, the housing 209 of the plug connector mating part 200 is received by the outer receiving area 103 of the connector housing 101 of the plug connector. Furthermore, the contact pins 201 of the plug connector mating part 200 are received by the inner receiving areas 107 of the contact sockets 105. Similarly, the guide pins 115 of the plug connector 100 are received by the pin receiving areas 205 of the contact pins 201 of the plug connector mating part 200.

[0083] The contact spring 113, in particular the dome-shaped region of the contact spring 113, is compressed by the contact pin 201 inserted into the inner receiving area 107 of the contact socket 105. This allows the contact spring 113 to exert a contact pressure on the contact pin 201. This contact pressure may achieve or improve electrical contact between the contact pin 201 and the contact socket 105. Additionally, the contact pin 201 may be held in the inner receiving area 107.

[0084] In addition to the contact spring 113 , a contact pin 201 contacts the inner side surface 109 of the contact socket 105 via its outer contact surface 203 .

[0085] The contacts shown allow for electrical high current connections with current ratings up to 200A and voltage ratings up to 800V.

[0086] FIG. 2 shows a plug connector system 300 comprising a plug connector 100 and a plug connector mating part 200 according to a further embodiment in a connected and an unconnected state.

[0087] The illustrated embodiment is based on the embodiment of Fig. 1. Insofar as the configuration of the plug connector 100 and / or the plug connector mating part 200 corresponds to that of the embodiment of Fig. 1, new detailed description will be omitted.

[0088] In the illustrated embodiment, the plug connector 100 differs from the embodiment of FIG. 1 only in that the contact spring 113 has been removed.

[0089] In the illustrated embodiment, it is still 80 mm 2 An electrical contact area is provided by inner side 109 and outer side 111 of contact socket 105 .

[0090] In the illustrated embodiment, the plug connector mating part 200 differs from the embodiment of FIG. 1 primarily in that electrical contact of the plug connector mating part 200 is achieved by a mating contact socket 217 rather than by a contact pin 201.

[0091] The mating contact socket 217 is sleeve-shaped and defines a socket receiving area 219. The mating contact socket 217 is disposed in the housing 209 such that when the plug connector mating part 200 is connected to the plug connector 100, the contact socket 105 of the plug connector 100 is received by the socket receiving area 219.

[0092] The sleeve-shaped mating contact socket 217 has an inner side surface 221. The inner side surface 221 is used for making electrical contact with the outer contact surface 111 of the contact socket 105 of the plug connector 100 when the contact socket 105 is received in the socket receiving area 219 of the mating contact socket 217.

[0093] In the embodiment shown, the mating contact socket 217 further comprises a contact spring 225. The contact spring 225 is sleeve-shaped, extends in the socket receiving area 219 and is arranged on an inner contact surface 221 of the mating contact socket 217. For this purpose, the contact spring 225 is arranged in a recess 223 in the inner contact surface 221 of the mating contact socket 217. The recess 223 is formed in the inner contact surface 221 and extends appropriately annularly around it.

[0094] The contact spring 225 has a dome-shaped region 235. When the contact socket 105 of the plug connector 100 is received in the socket receiving region 219, the dome-shaped region 235 is compressed by the contact socket 105. As a result, the contact spring can apply contact pressure to the outer side surface 111 of the contact socket 105, thereby improving electrical contact and holding the contact socket 105 in the socket receiving region 219 of the mating contact socket 217.

[0095] In the embodiment of Fig. 2, the contact pin 201 of the embodiment of Fig. 1 is replaced by a mating guide pin 202. The mating guide pin 202 is not used to make an electrical contact, but exclusively interacts with the guide pin 115 of the plug connector 100 to ensure the guiding of the connection and mating of the plug connector 100 and the plug connector mating part 200.

[0096] For this purpose, like the contact pin 201, the mating guide pin 202 has a pin receiving area 205. The guide pin 115 of the plug connector 100 can be inserted into the receiving area 205 against the connection direction D when they are plugged into one another.

[0097] In the illustrated embodiment, the mating guide pin 202 is made from an electrically insulating material, such as plastic.

[0098] In the illustrated embodiment, the mating contact sleeve 217 is conductively connected to the cable 211 via a contact forming area 229. Electrical contact between the plug connector mating part 200 and the cable 211 is achieved via the contact forming area 229. The contact forming area 229 is formed in a base area 233 of the mating contact socket 217, which defines the terminal end of the mating contact socket 217.

[0099] In the illustrated embodiment, the mating contact socket 217 has a finger guard 227 formed at an end of the mating contact socket 217 located opposite the contact forming area 229. The finger guard 227 is made of an electrically insulating material, such as a plastic. In the illustrated embodiment, the finger guard 227 is integrally connected to the housing 209.

[0100] When the plug connector 100 and the plug connector mating part 200 are plugged into each other, electrical contact between the plug connector 100 and the plug connector mating part 200 is achieved by contact between the inner contact surface 221 of the mating contact socket 217 and the outer side surface 111 of the contact socket 105.

[0101] In the illustrated embodiment, 95 mm 2 The electrical contact forming area is provided by the inner side surface 221 of the mating contact socket 217. Thus, the plug connector mating part 200 has a diameter of 25 to 50 mm. 2 It can be used for a cable 211 having a cable cross-sectional area of ​​100 mm or less.

[0102] Thus, in the illustrated embodiment, the plug connector system 300 can be used for high current connections with current ratings up to 250A and voltage ratings up to 1000V.

[0103] As shown in FIG. b), in the connected state, the housing 209 together with the mating contact socket 217 is received in the outer receiving area 103. In contrast, the contact socket 105 is received in the socket receiving area 219. Here, the outer side surface 111 of the contact socket 105 contacts the inner contact surface 221 of the mating contact socket 217, compressing the contact spring 225. The guide pin 115 is received in the pin receiving area 205 of the mating guide pin 202.

[0104] FIG. 3 shows a plug connector system 300 comprising a plug connector 100 and a plug connector mating part 200 according to a further embodiment in a connected and an unconnected state.

[0105] The embodiment shown is based on a combination of the embodiments of FIG. 1 and FIG.

[0106] The plug connector 100 corresponds to the embodiment of FIG. 1 and is unchanged compared to the embodiment of FIG.

[0107] The plug connector mating part 200 has a contact pin 201 of the embodiment of FIG. 1 and a mating contact socket 217 of the embodiment of FIG.

[0108] In the illustrated embodiment, the contact pin 201 is connected to the bottom surface of the mating contact socket 217 via a contact forming region 231 .

[0109] In the illustrated embodiment, electrical contact is achieved by contact pin 201 and mating contact socket 217. Contact pin 201 contacts inner side 109 of contact socket 105 via outer contact surface 203, and inner contact surface 221 of mating contact socket 217 contacts outer side 111 of contact socket 105.

[0110] The combination of the outer contact surface 203 of the contact pin 201 and the inner contact surface 221 of the mating contact socket 217 provides a contact length of 45 mm. 2 +90mm 2 =135mm 2 Thus, the plug connector mating part 200 can provide an electrical contact formation area of ​​50 mm 2 ~120mm 2 It can be used for a cable 211 having a cable cross-sectional area of ​​.

[0111] Thus, high current connections with current ratings up to 320A and voltage ratings up to 1200V can be provided by the plug connector system 300.

[0112] Thus, the inventive plug connector 100 according to the above-mentioned embodiment can be used with the plug connector mating part 200 according to the above-mentioned three embodiments. In this way, an electrical high current connection with a rated current of 200-320 A and a rated voltage of 800 V-1200 V is achievable via the plug connector 100. According to the described embodiment, the corresponding plug connector mating part 200 described has a 15 mm 2 ~120mm 2 It can be used for cables having a cable cross-section of .

[0113] The plug connector system 300 can be used in the automotive field. In particular, it can be used in the electrical wiring of a vehicle battery, in particular of electric vehicles. The plug connector 100, which is suitable for various electrical connections of various cable cross-sections and various rated currents and voltages, can here in particular be attached or arranged directly on the battery. The various connections can be achieved here by various configurations of the plug connector mating part 200, as described above. The plug connector 100 as described above is therefore suitable for achieving various electrical high-current connections as described above.

[0114] In the above embodiment, the connector housing 101, the contact sockets 105 and the contact pins 201 are designed in a cylindrical form. The plug connector system 300 is therefore suitable for a round contact design. However, the connector housing 101, the contact sockets 105 and the contact pins 201 may alternatively be formed with a square cross section. In this embodiment, the plug connector system 300 is suitable for a flat contact design. [Explanation of symbols]

[0115] 100 Plug Connector 101 Connector housing 103 Lateral receptive area 105 Contact Socket 107 Medial Receptive Area 109 Medial side 111 Outer side 113 Contact spring 115 Guide pin 117 Finger Guard 119 Busbar 121 Contact Formation Section 123 Guide Base 125 Recess 127 Dome-shaped area 200 Plug connector mating part 201 Contact pin 202 Mating guide pin 203 Outer contact surface 205 pin receiving area 207 Finger Guard 209 Housing 210 Housing Receiving Area 211 Cable 213 Contact Formation Section 215 Insulators 217 Mating Contact Socket 219 Socket Receptor Area 221 Inner contact surface 223 Recess 225 Contact Spring 227 Finger Guard 229 Contact Formation Section 231 Contact Formation Section 233 Base Area 235 Domed Area 300 Plug Connector System D Connection direction

Claims

1. A plug connector (100), wherein a plug connector mating part (200) is designed to be pluggable with said plug connector (100) along a connection direction (D), The plug connector (100) comprises a connector housing (101), The connector housing (101) defines an outer receiving area (103); the outer receiving area (103) is configured such that the plug connector mating part (200) can be inserted into the outer receiving area (103) along the connection direction (D); A contact socket (105) is disposed in the outer receiving area (103); The contact socket (105) is sleeve-like and defines an inner receiving area (107); the inner receiving area (107) is configured such that when the plug connector mating part (200) is inserted into the outer receiving area (103), contact pins (201) of the plug connector mating part (200) can be inserted into the inner receiving area (107); the outer receiving area (103) is configured such that a mating contact socket (217) of the plug connector mating part (200) can be inserted into the outer receiving area (103) when the plug connector mating part (200) is inserted into the outer receiving area (103); The sleeve-shaped contact socket (105) has an inner side (109) for contacting the contact pin (201) of the plug connector mating part (200) and an outer side (111) for contacting the mating contact socket (217) of the plug connector mating part (200), Electrical contact between the plug connector (100) and the inserted plug connector mating part (200) can be achieved via the inner side (109) and / or the outer side (111). A plug connector (100).

2. 2. The plug connector (100) of claim 1, wherein a contact spring (113) is arranged on the inner side (109) of the contact socket (105) so as to create a conductive connection between the contact socket (105) and the contact pin (201) of the plug connector mating part (200) inserted into the inner receiving area (107).

3. 3. The plug connector (100) of claim 2, wherein the contact spring (113) is sleeve-shaped, extends around the inner side surface (109) and is disposed on the inner side surface (109) of the contact sleeve (105).

4. 4. The plug connector (100) according to claim 2 or 3, wherein the contact spring (113) is removably arranged on the inner side surface (109) of the contact socket (105).

5. The inner side (109) and the outer side (111) of the contact socket (105) have a clearance of 80 mm for electrical contact. ２ The plug connector (100) of any one of claims 1 to 4, providing a contact forming area of.

6. The plug connector (100) according to any one of claims 1 to 5, wherein the plug connector (100) has a guide pin (115) arranged in the inner receiving area (107), the guide pin (115) being arranged to be inserted into a pin receiving area (205) of the contact pin (201) of the plug connector mating part (200) in a direction opposite to the connection direction (D).

7. 7. The plug connector (100) of claim 1, wherein an electrically insulating finger guard (117) is formed on the contact socket (105).

8. a plug connector mating part (200) designed to be plugged together with the plug connector (100) along a connection direction (D); The plug connector mating part (200) comprises a contact pin (201), the contact pin (201) is designed to be inserted along the connection direction (D) into an inner receiving area (107) defined by a contact socket (105) of the plug connector (100); The contact pin (201) defines an outer contact surface (203); The formation of an electrical contact between the plug connector (100) and the plug connector mating part (200) can be achieved by the formation of an electrical contact between the outer contact surface (203) of the contact pin (201) and an inner side surface (109) of the contact socket (105) of the plug connector (100). A plug connector mating part (200).

9. The outer contact surface (203) of the contact pin (201) has a 45 mm ２ and the plug connector mating part (200) provides an electrical contact forming area of ​​15 mm ２ ~35mm ２ 9. The plug connector mating part (200) of claim 8, designed for electrical high current connection to a cable (211) having a cable cross section of .

10. a plug connector mating part (200) designed to be plugged together with the plug connector (100) along a connection direction (D); The plug connector mating part (200) comprises a mating contact socket (217); The mating contact socket (217) is sleeve-shaped and defines a socket receiving area (219); the socket receiving area (219) is configured to receive a contact socket (105) of the plug connector (100) opposite the connection direction (D); The mating contact socket (217) defines an inner contact surface (221); an electrical contact between the plug connector (100) and the plug connector mating part (200) can be achieved by the formation of an electrical contact between the inner contact surface (221) of the mating contact socket (217) of the plug connector mating part (200) and the outer side surface (111) of the contact socket (105) of the plug connector (100); A plug connector mating part (200).

11. The plug connector mating component (200) further comprises a contact pin (201); the contact pin (201) is designed to be inserted along the connection direction (D) into an inner receiving area (107) defined by the contact socket (105) of the plug connector (100); The contact pin (201) defines an outer contact surface (203); an electrical contact between the plug connector (100) and the plug connector mating part (200) can be achieved by forming an electrical contact between the outer contact surface (203) of the contact pin (201) and an inner side surface (109) of the contact socket (105) and by forming an electrical contact between the inner contact surface (221) of the mating contact socket (217) of the plug connector mating part (200) and the outer side surface (111) of the contact socket (105) of the plug connector (100), The plug connector mating component (200) of claim 10.

12. The inner contact surface (221) of the mating contact socket (217) has a 95 mm ２ and the plug connector mating part provides an electrical contact forming area of ​​20 mm ２ ~50mm ２ 11. The plug connector mating part (200) of claim 10, designed for electrical high current connection to a cable (211) having a cable cross section of .

13. The outer contact surface (203) of the contact pin (201) has a 45 mm ２ and the inner contact surface (221) of the mating contact socket (217) provides an electrical contact formation area of ​​95 mm ２ and the plug connector mating part (200) provides an electrical contact forming area of ​​50 mm ２ ~120mm ２ 12. The plug connector mating part (200) of claim 11, which is designed for electrical high current connection to a cable (211) having a cable cross section of .

14. 14. A plug connector mating part (200) according to any one of claims 10 to 13, wherein a contact spring (225) is formed on the inner contact surface (221) of the mating contact socket (217), the contact spring (225) being configured to establish electrical contact between the contact socket (105) of the plug connector (100) and the mating contact socket (217) of the plug connector mating part (200).

15. 12. The plug connector mating part (200) of claim 8 or 11, wherein the contact pin (201) is sleeve-shaped and defines a pin receiving area (205), the pin receiving area (205) being configured to receive a guide pin (115) of the plug connector (100) opposite the connection direction (D).

16. A plug connector system (300) comprising a plug connector (100) according to any one of claims 1 to 7 and a plug connector mating part (200) according to any one of claims 8 to 15.

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