Switch connector
The switch connector addresses the challenges of coaxial connector mounting by increasing the solder and flux application area and preventing flux adherence to movable terminals, resulting in efficient and robust connections.
Patent Information
- Application Number
- JP2023144419
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-06
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2043-09-06
AI Technical Summary
Conventional coaxial connectors require careful soldering to prevent flux from adhering to the lower insulating case, leading to increased man-hours and potential bonding strength issues between the connector and the printed circuit board.
The switch connector design includes a first insulating case with protrusions and an external connection terminal with legs that surround the insulating case, providing increased areas for solder and flux application while preventing flux from penetrating and adhering to the movable terminal.
This design allows for efficient mounting in fewer man-hours, enhances bonding strength, and suppresses the sticking of movable terminals due to the controlled flux distribution.
Smart Images

Figure 2025037474000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a switch connector. [Background technology]
[0002] As an example of a conventional invention related to a switch connector, a coaxial connector described in Patent Document 1 is known. The coaxial connector described in Patent Document 1 includes an insulating case divided into a lower insulating case and an upper insulating case, a fixed terminal, a movable terminal, and an external terminal. The external terminal includes a flat portion and four legs provided at each of the four corners of the flat portion. The tip portions of the four legs are formed to be approximately flush with the bottom surface of the lower insulating case, and the coaxial connector has a structure that allows surface mounting. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent No. 3473559 Summary of the Invention [Problem to be solved by the invention]
[0004] In the case of a coaxial connector structure such as that described in Patent Document 1, when mounting the coaxial connector on a printed circuit board or the like by reflow soldering is provided on the bottom surface of each of the tips of at least the four legs, including the bottom surfaces of the tips of each of the four legs, and the bottom surface of the lower insulating case.
[0005] For example, when solder and flux are provided only on the bottom surface of each of the four legs, the soldering work needs to be performed carefully so as not to provide solder and flux on the bottom surface of the lower insulating case, which may increase the number of steps required for mounting. Also, when solder and flux are provided only on the bottom surface of each of the four legs, the area on which the solder and flux are provided is small, which may reduce the bonding strength between the coaxial connector and the printed circuit board. For example, when solder and flux are provided on both the bottom surface of each of the four legs and the bottom surface of the lower insulating case, the molten flux provided on the bottom surface of the lower insulating case may run down the side of the lower insulating case and enter between the external terminal and the insulating case, causing the movable terminal to stick.
[0006] SUMMARY OF THE PRESENT DISCLOSURE An object of the present invention is to provide a switch connector that can be mounted with fewer steps while increasing the area over which solder and flux are provided, and that can suppress sticking of the movable terminal. [Means for solving the problem]
[0007] A switch connector according to one aspect of the present invention includes: A first insulating case; a terminal portion including a fixed terminal supported by the first insulating case and a movable terminal supported by the first insulating case; A second insulating case; An external connection terminal; A switch connector comprising: the first insulating case, the terminal portion, the second insulating case, and the external connection terminal are arranged in this order along a first direction; the movable terminal is in contact with the fixed terminal in a first state, the movable terminal is separated from the fixed terminal in the second state, the second insulating case is provided with a first through hole penetrating the second insulating case in the first direction, the external connection terminal is provided with a second through hole penetrating the external connection terminal in the first direction, the external connection terminal includes a leg portion that wraps around either of both ends of the first insulating case in a second direction perpendicular to the first direction and sandwiches the first insulating case in the first direction, The external connection terminal is an outwardly facing outer surface of the switch connector; an inwardly facing inner surface of the switch connector; It has The leg portion has an opening extending through the outer surface and the inner surface, the first insulating case includes a protrusion exposed from the opening, The inner surface has an uneven portion formed around the opening. Effect of the Invention
[0008] According to the switch connector of the present invention, the area in which the solder and flux are provided can be increased, mounting can be performed with fewer steps, and adhesion of the movable terminal can be suppressed. [Brief description of the drawings]
[0009] [Figure 1] FIG. 1 is an external perspective view of a switch connector 10. FIG. [Diagram 2] FIG. 2 is an exploded perspective view of the switch connector 10. As shown in FIG. [Diagram 3] FIG. 3 is a perspective view of the external connection terminal 15 of the switch connector 10. As shown in FIG. [Figure 4] FIG. 4 is a cross-sectional view of the switch connector 10. [Diagram 5] FIG. 5 is a cross-sectional view of the switch connector 10. [Figure 6] FIG. 6 is a perspective view of the external connection terminal 15 of the switch connector 10a. [Figure 7] FIG. 7 is a perspective view of the external connection terminal 15 of the switch connector 10b. [Figure 8]FIG. 8 is a perspective view of the first resin case 11 of the switch connector 10c. [Figure 9] FIG. 9 is a plan view of the first resin case 11 of the switch connector 10c viewed from below. [Figure 10] FIG. 10 is a perspective view of the first resin case 11 of the switch connector 10d. [Figure 11] FIG. 11 is a plan view of the first resin case 11 of the switch connector 10d viewed from below. [Figure 12] FIG. 12 is a perspective view of the first resin case 11 of the switch connector 10e. [Figure 13] FIG. 13 is a plan view of the first resin case 11 of the switch connector 10e viewed from below. [Figure 14] FIG. 14 is a plan view of the second resin case 14 of the switch connector 10f viewed from below. [Figure 15] FIG. 15 is a plan view of the second resin case 14 of the switch connector 10g as viewed from below. [Figure 16] FIG. 16 is a plan view of the second resin case 14 of the switch connector 10h viewed from below. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] [First embodiment] A switch connector 10 according to a first embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is an external perspective view of the switch connector 10. FIG. 2 is an exploded perspective view of the switch connector 10. FIG. 3 is a perspective view of an external connection terminal 15 of the switch connector 10. For the sake of explanation, FIG. 3 shows the external connection terminal 15 before bending. In FIG. 3, only a representative first groove G1 out of a plurality of first grooves G1 is given a reference symbol. FIG. 4 is a cross-sectional view of the switch connector 10. FIG. 5 is a cross-sectional view of the switch connector 10.
[0011] In this specification, the directions are defined as follows. As shown in FIG. 1 and FIG. 2, the direction in which the second resin case 14 and the first resin case 11 are arranged in this order is defined as the downward direction. The opposite direction of the downward direction is defined as the upward direction. The upward direction corresponds to the "first direction" of the present invention. The direction in which the movable terminal 30 and the fixed terminal 40 are arranged in this order is defined as the rightward direction. The opposite direction of the rightward direction is defined as the leftward direction. The rightward direction and the leftward direction are perpendicular to the upward direction and the downward direction. The rightward direction and the leftward direction correspond to the "third direction" of the present invention. The direction perpendicular to the downward direction and the rightward direction is defined as the forward direction. The opposite direction of the forward direction is defined as the rearward direction. The frontward direction and the rearward direction correspond to the "second direction" of the present invention. However, the downward direction, the upward direction, the rightward direction, the leftward direction, the forward direction, and the rearward direction in this specification are directions defined for the convenience of explanation, and may not coincide with the downward direction, the upward direction, the rightward direction, the leftward direction, the forward direction, and the rearward direction when the switch connector 10 is used. In addition, in each drawing, the downward direction and the upward direction may be interchanged, the rightward direction and the leftward direction may be interchanged, and the frontward direction and the rearward direction may be interchanged.
[0012] 1 and 2, the switch connector 10 includes a first resin case 11, a terminal portion 12, a second resin case 14, and an external connection terminal 15. As shown in Fig. 2, the first resin case 11, the terminal portion 12, the second resin case 14, and the external connection terminal 15 are arranged in this order along the upward direction.
[0013] The first resin case 11 includes a plate-shaped portion 21, protruding portions 22a, 22b, and supporting portions 23a, 23b, 24. In this embodiment, the material of the first resin case 11 is resin. The plate-shaped portion 21 has a plate shape. More specifically, the plate-shaped portion 21 has an upper surface S1 and a lower surface S2 arranged in this order along the downward direction, and a left side surface, a right side surface, a rear side surface S3, and a front side surface S4 connecting the upper surface S1 and the lower surface S2. In this embodiment, each of the upper surface S1 and the lower surface S2 has a rectangular shape having a front side and a rear side extending in the left-right direction, and a left side and a right side extending in the front-rear direction when viewed in the up-down direction. Rectangular cutout portions 25, 26 for drawing out the movable terminal 30 and the fixed terminal 40 to the outside are formed in the center of two sides of the upper surface S1 extending in the front-rear direction, respectively. The material of the first resin case 11 is not limited to resin, and may be any material having insulating properties. The first resin case 11 corresponds to a "first insulating case" of the present invention. The upper surface S1 corresponds to a "first main surface" of the present invention. The lower surface S2 corresponds to a "second main surface" of the present invention.
[0014] The protrusion 22a is provided at the center of the front side surface S4 in the left-right direction. The protrusion 22a protrudes forward from the front side surface S4. The protrusion 22a has a slope S5 extending from the front side surface S4 in a front-down direction. That is, the slope S5 is inclined with respect to the up-down direction when viewed in the left-right direction. The protrusion 22b is provided at the center of the rear side surface S3 in the left-right direction. The protrusion 22b protrudes rearward from the rear side surface S3. The protrusion 22b has a slope S6 extending rear-down from the rear side surface S3. That is, the slope S6 is inclined with respect to the up-down direction when viewed in the left-right direction.
[0015] The support portions 23a and 23b are provided on the upper surface S1. The support portions 23a and 23b have a flat surface for supporting the movable terminal 30. The support portion 23a is provided at the front end portion of the left side of the upper surface S1. The support portion 23b is provided at the rear end portion of the left side of the upper surface S1.
[0016] The support portion 24 is provided on the upper surface S1. The support portion 24 has a flat surface for supporting the fixed terminal 40. The support portion 24 is provided in the center of the right side of the upper surface S1. The support portion 24 is located to the right of the cutout portion 26.
[0017] The terminal portion 12 includes a movable terminal 30 and a fixed terminal 40. The movable terminal 30 is supported by the first resin case 11 and extends in the left-right direction above the upper surface S1 of the first resin case 11. More specifically, the movable terminal 30 includes a main body portion 31, a first right front portion 32, a first right rear portion 33, a drawn-out portion 34, a second right front portion 35, and a second right rear portion 36. The main body portion 31 extends in the left-right direction. The first right front portion 32 extends in the right front direction from the right end of the main body portion 31. The first right rear portion 33 extends in the right rear direction from the right end of the main body portion 31. The drawn-out portion 34 extends in the left lower direction from the left end of the main body portion 31. The second right front portion 35 extends in the right front direction from the right end of the drawn-out portion 34. The second right rear portion 36 extends in the right rear direction from the right end of the drawn-out portion 34. In this embodiment, the material of the movable terminal 30 is a copper-based material such as phosphor bronze. Note that the material of the movable terminal 30 is not limited to a copper-based material such as phosphor bronze, and may be any material that is conductive.
[0018] The fixed terminal 40 is supported by the first resin case 11 and is located to the right of the movable terminal 30. More specifically, the fixed terminal 40 includes a main body portion 41, a front upper portion 42, a rear upper portion 43, and a drawn-out portion 44. The main body portion 41 extends in the left-right direction. The front upper portion 42 extends in the front-upper direction from the front end of the main body portion 41. The rear upper portion 43 extends in the rear-upper direction from the rear end of the main body portion 41. The drawn-out portion 44 extends in the lower-right direction from the right end of the main body portion 41. In this embodiment, the material of the fixed terminal 40 is a copper-based material such as phosphor bronze. Note that the material of the fixed terminal 40 is not limited to a copper-based material such as phosphor bronze, and may be any material that is conductive.
[0019] The right end of the movable terminal 30 is located below the fixed terminal 40 and is in contact with the fixed terminal 40. More specifically, the first right front portion 32 and the first right rear portion 33 of the movable terminal 30 are located below the front upper portion 42 and the rear upper portion 43 of the fixed terminal 40, respectively. In addition, the first right front portion 32 and the first right rear portion 33 of the movable terminal 30 are in contact with the front upper portion 42 and the rear upper portion 43 of the fixed terminal 40, respectively.
[0020] The second resin case 14 is located above the movable terminal 30 and the fixed terminal 40. The second resin case 14 has a cylindrical shape. The second resin case 14 has an upper surface and a lower surface S7 around the lower end of the cylindrical shape. The lower surface S7 faces downward. The second resin case 14 includes a tube portion 51 and support portions 52a, 52b, and 53. In this embodiment, the material of the second resin case 14 is resin. The tube portion 51 has a cylindrical shape with a central axis extending in the vertical direction. The central axis of the tube portion 51 is located in the center of the switch connector 10 when viewed in the vertical direction. The upper and lower ends of the tube portion 51 are open. In other words, the second resin case 14 is provided with a first through hole H1 that penetrates the second resin case 14 in the vertical direction. In this embodiment, the lower end of the tube portion 51 is open in a mortar shape. The material of the second resin case 14 is not limited to resin, and may be any material that has insulating properties. Furthermore, the tube portion 51 does not have to have a cylindrical shape. Furthermore, the lower end of the tube portion 51 does not have to be open in a cone shape. The second resin case 14 corresponds to the "second insulating case" of the present invention. The lower surface S7 corresponds to the "third main surface" of the present invention.
[0021] The support portions 52a and 52b have a flat surface for supporting the movable terminal 30. The support portion 52a is provided at a position overlapping the support portion 23a of the first resin case 11 when viewed in the vertical direction. As a result, the support portion 52a, together with the support portion 23a of the first resin case 11, sandwiches the second right front portion 35 of the movable terminal 30 to support the movable terminal 30 on the first resin case 11. The support portion 52b is provided at a position overlapping the support portion 23b of the first resin case 11 when viewed in the vertical direction. As a result, the support portion 52b, together with the support portion 23b of the first resin case 11, sandwiches the second right rear portion 36 of the movable terminal 30 to support the movable terminal 30 on the first resin case 11.
[0022] The support portion 53 has a flat surface for supporting the fixed terminal 40. When viewed in the up-down direction, the support portion 53 is provided at a position overlapping the support portion 24 of the first resin case 11. As a result, the support portion 53, together with the support portion 24 of the first resin case 11, sandwiches the main body portion 41 of the fixed terminal 40, and supports the fixed terminal 40 on the first resin case 11.
[0023] The external connection terminal 15 includes a tube portion 61 and a main body portion 62. In this embodiment, the material of the external connection terminal 15 is SUS (Stainless Used Steel). The tube portion 61 has a cylindrical shape with a central axis extending in the vertical direction. The central axis of the tube portion 61 is located at the center of the switch connector 10 when viewed in the vertical direction. The central axis of the tube portion 61 coincides with the central axis of the tube portion 51. The upper and lower ends of the tube portion 61 are open. In other words, the external connection terminal 15 is provided with a second through hole H2 that penetrates the external connection terminal 15 in the vertical direction. The tube portion 51 of the second resin case 14 is inserted into the second through hole H2. As a result, the tube portion 61 surrounds the periphery of the first through hole H1 when viewed in the vertical direction. The material of the external connection terminal 15 is not limited to SUS (Stainless Used Steel) and may be any material that is conductive. In addition, the tube portion 61 does not have to have a cylindrical shape. Furthermore, the lower end of the cylindrical portion 61 does not have to be open in a cone shape.
[0024] The main body 62 is provided around the lower end of the tube portion 61. The main body 62 has a plate shape. The main body 62 is formed by bending a plate of SUS (Stainless Used Steel). The main body 62 has an outer surface OS facing outward from the switch connector 10 and an inner surface IS facing inward from the switch connector 10. The main body 62 also has a planar portion 71 and legs 72a, 72b. In this embodiment, a first opening OP1 is provided across the planar portion 71 and the leg 72a in the center of the main body 62 in the left-right direction. The first opening OP1 penetrates the outer surface OS and the inner surface IS. A second opening OP2 is provided across the planar portion 71 and the leg 72b in the center of the main body 62 in the left-right direction. The second opening OP2 penetrates the outer surface OS and the inner surface IS. The first opening OP1 may be provided only in the leg portion 72a, and the second opening OP2 may be provided only in the leg portion 72b.
[0025] The planar portion 71 covers the first resin case 11, the movable terminal 30, the fixed terminal 40, and the second resin case 14 from above. An outer surface OS of the planar portion 71 faces upward. An inner surface IS of the planar portion 71 faces downward.
[0026] The legs 72a and 72b are provided on the sides located at the front and rear ends of the planar portion 71, respectively. That is, the legs 72a and 72b are connected to the planar portion 71. The legs 72a and 72b are formed by bending a part of a plate-like body extending from the planar portion 71 in the front-rear direction. As shown in FIG. 1, the tips of the legs 72a and 72b are in contact with the lower surface S2 of the first resin case 11. As a result, the legs 72a and 72b sandwich and support the first resin case 11 and the second resin case 14. In other words, the leg 72a wraps around the end of the first resin case 11 in the front direction and sandwiches the first resin case 11 in the up-down direction. The leg 72b wraps around the end of the first resin case 11 in the rear direction and sandwiches the first resin case 11 in the up-down direction.
[0027] When the legs 72a and 72b sandwich the first resin case 11 and the second resin case 14, the protrusions 22a and 22b of the first resin case 11 are inserted into the first opening OP1 and the second opening OP2, respectively. As a result, the first opening OP1 and the second opening OP2 surround the periphery of the protrusions 22a and 22b, respectively, when viewed in the front-rear direction. In addition, the protrusions 22a and 22b of the first resin case 11 are exposed from the first opening OP1 and the second opening OP2, respectively. The protrusions 22a and 22b of the first resin case 11 are in contact with the inner surface IS of the leg 72a and the inner surface IS of the leg 72b, respectively. The external connection terminal 15 as described above is connected to the ground potential.
[0028] As shown in FIG. 3, the inner surface IS of the main body 62 is knurled. More specifically, a plurality of first grooves G1 are formed in a net shape on the inner surface IS of the main body 62. A plurality of first grooves G1 are formed in a net shape around the first opening OP1 and the second opening OP2 on the inner surface IS of the main body 62. A plurality of first grooves G1 are not formed around the second through hole H2 on the inner surface IS of the main body 62. A plurality of first grooves G1 may be formed around the second through hole H2 on the inner surface IS of the main body 62. Each of the plurality of first grooves G1 corresponds to the "uneven portion" of the present invention. The "uneven portion" of the present invention is not limited to the plurality of first grooves G1 formed in a net shape as shown in the switch connectors 10a and 10b described later. The "uneven portion" of the present invention is not limited to the case where it has a concave shape like the first groove G1, but may have a convex shape. Furthermore, the "convex and concave portions" of the present invention are not limited to those that can be observed with the naked eye, but also include those that can be observed using an observation device (for example, a microscope or a magnifying glass, etc.).
[0029] 4, in a normal state (first state), the movable terminal 30 is in contact with the fixed terminal 40. This allows high-frequency signals to be transmitted between the movable terminal 30 and the fixed terminal 40. When the movable terminal 30 is in contact with the fixed terminal 40, the right end portion of the movable terminal 30 does not contact the upper surface S1 of the first resin case 11.
[0030] 5, during inspection of an electronic device including the switch connector 10 (second state), the movable terminal 30 is pressed downward by the pin 100. This causes the movable terminal 30 to elastically deform downward relative to the fixed terminal 40 and move away from the fixed terminal 40. As a result, high-frequency signals are not transmitted between the movable terminal 30 and the fixed terminal 40. Instead, high-frequency signals are transmitted between the pin 100 and the movable terminal 30.
[0031] [effect] According to the switch connector 10, the area where the solder and flux are provided can be increased, and the number of steps required for mounting can be reduced, and the adhesion of the movable terminal 30 can be suppressed. More specifically, the leg 72a is provided with a first opening OP1 penetrating the outer surface OS and the inner surface IS. As a result, unlike the coaxial connector described in Japanese Patent No. 3473559, the tips of the leg 72a of the switch connector 10 are connected. In addition, the leg 72b is provided with a second opening OP2 penetrating the outer surface OS and the inner surface IS. As a result, unlike the coaxial connector described in Japanese Patent No. 3473559, the tips of the leg 72b of the switch connector 10 are connected. Therefore, the area where the solder and flux are provided can be increased compared to the coaxial connector described in Japanese Patent No. 3473559. Furthermore, because the tips of the legs 72a, 72b are connected, soldering can be easily performed, which prevents an increase in the number of steps required for mounting, and enables the switch connector 10 to be mounted with fewer steps.
[0032] The first resin case 11 also includes protrusions 22a and 22b exposed from the first opening OP1 and the second opening OP2, respectively. Around the first opening OP1 and the second opening OP2 of the inner surface IS of the external connection terminal 15, uneven portions are formed. As a result, even if the molten flux provided at the tips of the legs 72a and 72b runs along the side surface of the external connection terminal 15 and enters the external connection terminal 15 from the first opening OP1 and the second opening OP2, respectively, the molten flux can be stopped by the uneven portions. Therefore, according to the switch connector 10, it is possible to suppress the sticking of the movable terminal 30.
[0033] Furthermore, the switch connector 10 can be made robust. More specifically, when the molten flux provided at the tips of the legs 72a and 72b enters the external connection terminal 15 from the first opening OP1 and the second opening OP2, respectively, the protrusion 22a located in the first opening OP1 and the protrusion 22b located in the second opening OP2 come into contact with the molten flux. Thereafter, the molten flux solidifies by cooling. The solidification of the molten flux firmly bonds the protrusion 22a and the protrusion 22b to the external connection terminal 15. Therefore, the switch connector 10 can be made robust.
[0034] Furthermore, the switch connector 10 can prevent foreign matter from entering through the first opening OP1 and the second opening OP2 when the switch connector 10 is in use. More specifically, at least a portion of each of the first opening OP1 and the second opening OP2 is blocked by flux solidified between each of the protrusions 22a and 22b and the inner surface IS of the external connection terminal 15. Therefore, the switch connector 10 can prevent foreign matter from entering through the first opening OP1 and the second opening OP2 when the switch connector 10 is in use.
[0035] The switch connector 10 makes it easy to identify the flux that has entered the external connection terminal 15 from the first opening OP1 and the second opening OP2. More specifically, the first opening OP1 is provided across the planar portion 71 and the leg portion 72a. The second opening OP2 is provided across the planar portion 71 and the leg portion 72b. This makes it possible to photograph the state inside the first opening OP1 and the state inside the second opening OP2 from above with a camera or the like. Therefore, the switch connector 10 makes it easy to identify the flux that has entered the external connection terminal 15 from the first opening OP1 and the second opening OP2.
[0036] Moreover, the switch connector 10 can be made more robust. More specifically, the first opening OP1 is provided across the planar portion 71 and the leg portion 72a. The second opening OP2 is provided across the planar portion 71 and the leg portion 72b. This makes the first opening OP1 and the second opening OP2 larger. This increases the amount of flux that can be retained around the first opening OP1 and the second opening OP2. This increases the bonding area between the first resin case 11 and the external connection terminal 15 by the flux. Therefore, the switch connector 10 can be made more robust.
[0037] Moreover, according to the switch connector 10, the switch connector 10 can be made more robust. More specifically, the protrusion 22a has a slope S5 that is inclined with respect to the up-down direction when viewed in the left-right direction. Therefore, compared to a case where the protrusion 22a does not have the slope S5, the contact area between the protrusion 22a and the molten flux can be increased. As a result, when the molten flux solidifies, the protrusion 22a and the external connection terminal 15 are more firmly bonded to each other. Moreover, the protrusion 22b has a slope S6 that is inclined with respect to the up-down direction when viewed in the left-right direction. Therefore, compared to a case where the protrusion 22b does not have the slope S6, the contact area between the protrusion 22b and the molten flux can be increased. As a result, when the molten flux solidifies, the protrusion 22b and the external connection terminal 15 are more firmly bonded to each other. Therefore, according to the switch connector 10, the switch connector 10 can be made more robust.
[0038] The switch connector 10 can prevent the tube portion 51 of the second resin case 14 from being hindered from being inserted into the second through hole H2 of the external connection terminal 15. More specifically, the tube portion 51 of the second resin case 14 is inserted into the second through hole H2 of the external connection terminal 15. There is no uneven portion formed around the second through hole H2 on the inner surface IS of the external connection terminal 15. Therefore, the uneven portion does not hinder the insertion of the tube portion 51 into the second through hole H2. As a result, the switch connector 10 can prevent the tube portion 51 of the second resin case 14 from being hindered from being inserted into the second through hole H2 of the external connection terminal 15.
[0039] The switch connector 10 can further suppress the sticking of the movable terminal 30. More specifically, a plurality of first grooves G1 are formed in a mesh pattern on the inner surface IS of the external connection terminal 15. As a result, even if the molten flux provided at the tips of the legs 72a and 72b enters the external connection terminal 15 from the first opening OP1 and the second opening OP2, respectively, the molten flux can be retained by the plurality of first grooves G1. Therefore, the switch connector 10 can further suppress the sticking of the movable terminal 30.
[0040] [First Modification] A switch connector 10a according to a first modified example of the present invention will be described below with reference to the drawings. FIG. 6 is a perspective view of an external connection terminal 15 of the switch connector 10a. For the sake of explanation, FIG. 6 shows the external connection terminal 15 before bending. In addition, in FIG. 6, only a representative first recess R1 among the multiple first recesses R1 is given a reference symbol. Regarding the switch connector 10a according to the first modified example, only the parts different from the switch connector 10 according to the first embodiment will be described, and the rest will be omitted.
[0041] 6, the switch connector 10a differs from the switch connector 10 in that a plurality of first recesses R1 are formed on the inner surface IS of the main body 62. Each of the plurality of first recesses R1 is recessed so as to curve outward from the switch connector 10. Each of the plurality of first recesses R1 corresponds to the "uneven portion" of the present invention.
[0042] The switch connector 10a as described above also provides the same effects as the switch connector 10.
[0043] [Second modified example] A switch connector 10b according to a second modified example of the present invention will be described below with reference to the drawings. FIG. 7 is a perspective view of an external connection terminal 15 of the switch connector 10b. For the sake of explanation, FIG. 7 shows the external connection terminal 15 before bending. In addition, in FIG. 7, only a representative first groove G1 out of the multiple first grooves G1 is given a reference symbol. Regarding the switch connector 10b according to the second modified example, only the parts different from the switch connector 10 according to the first embodiment will be described, and the rest will be omitted.
[0044] 7, the switch connector 10b differs from the switch connector 10 in that the first grooves G1 extend in the left-right direction. In this modification, the first grooves G1 are not connected to each other. Note that some of the first grooves G1 may be connected to each other.
[0045] The switch connector 10b as described above also has the same effect as the switch connector 10. Moreover, the switch connector 10b can further suppress the adhesion of the movable terminal 30. More specifically, the multiple first grooves G1 extend in the left-right direction. As a result, the multiple first grooves G1 prevent the molten flux retained by the multiple first grooves G1 from moving in any direction other than the left-right direction. Therefore, the multiple first grooves G1 can suppress the molten flux from entering the center of the switch connector 10b when viewed in the up-down direction. Therefore, the switch connector 10b can further suppress the adhesion of the movable terminal 30.
[0046] [Third modified example] A switch connector 10c according to a third modified example of the present invention will be described below with reference to the drawings. Fig. 8 is a perspective view of the first resin case 11 of the switch connector 10c. Fig. 9 is a plan view of the first resin case 11 of the switch connector 10c viewed from below. Note that in Figs. 8 and 9, only representative second grooves G2 out of the multiple second grooves G2 are denoted by reference symbols. Note that, for the switch connector 10c according to the third modified example, only the parts that are different from the switch connector 10 according to the first embodiment will be described, and the rest will be omitted.
[0047] The switch connector 10c differs from the switch connector 10 in that the upper surface S1 and the lower surface S2 of the first resin case 11 are knurled.
[0048] More specifically, as shown in Fig. 8, a plurality of second grooves G2 are formed in a net shape on the upper surface S1 of the first resin case 11. In this modification, a plurality of second grooves G2 are also formed in a net shape on the upper surfaces of the supports 23a, 23b, 24. Note that the plurality of second grooves G2 do not have to be formed on the upper surfaces of the supports 23a, 23b, 24. Also, as shown in Fig. 9, a plurality of second grooves G2 are formed in a net shape on the lower surface S2 of the first resin case 11.
[0049] It is sufficient that a plurality of second grooves G2 are formed in a network pattern on the upper surface S1 or the lower surface S2 of the first resin case 11.
[0050] The switch connector 10c as described above also has the same effect as the switch connector 10. Moreover, the switch connector 10c can further suppress the sticking of the movable terminal 30. More specifically, a plurality of second grooves G2 are formed in a mesh pattern on the upper surface S1 or the lower surface S2 of the first resin case 11. As a result, even if the molten flux provided at the tip of the leg portions 72a, 72b enters the external connection terminal 15 from the first opening OP1 and the second opening OP2, respectively, and flows into the upper surface S1 or the lower surface S2 of the first resin case 11, it can be stopped by the plurality of second grooves G2. Therefore, the switch connector 10c can further suppress the sticking of the movable terminal 30.
[0051] [Fourth Variation] A switch connector 10d according to a fourth modified example of the present invention will be described below with reference to the drawings. Fig. 10 is a perspective view of the first resin case 11 of the switch connector 10d. Fig. 11 is a plan view of the first resin case 11 of the switch connector 10d viewed from below. Note that in Figs. 10 and 11, only representative second recesses R2 out of the multiple second recesses R2 are denoted by reference symbols. Note that, for the switch connector 10d according to the fourth modified example, only the parts that are different from the switch connector 10c according to the third modified example will be described, and the rest will be omitted.
[0052] The switch connector 10d differs from the switch connector 10c in that a plurality of second recesses R2 are formed on the upper surface S1 of the first resin case 11 as shown in Fig. 10, and in that a plurality of second recesses R2 are formed on the lower surface S2 of the first resin case 11 as shown in Fig. 11. The plurality of second recesses R2 formed on the upper surface S1 of the first resin case 11 are recessed so as to curve downward. The plurality of second recesses R2 formed on the lower surface S2 of the first resin case 11 are recessed so as to curve upward.
[0053] In this modification, a plurality of second recesses R2 are also formed on the upper surfaces of the supports 23a, 23b, and 24. Note that the plurality of second recesses R2 do not necessarily have to be formed on the upper surfaces of the supports 23a, 23b, and 24.
[0054] It is sufficient that the first resin case 11 has a plurality of second recesses R2 formed in the upper surface S1 or the lower surface S2.
[0055] The switch connector 10d as described above has the same effects as the switch connector 10c.
[0056] [Fifth Variation] A switch connector 10e according to a fifth modified example of the present invention will be described below with reference to the drawings. FIG. 12 is a perspective view of the first resin case 11 of the switch connector 10e. In FIG. 12, only a representative second groove G2 among the plurality of second grooves G2 is given a reference symbol. FIG. 13 is a plan view of the first resin case 11 of the switch connector 10e as viewed from below. In FIG. 13, only a representative second groove G2 among the plurality of second grooves G2 is given a reference symbol. In the switch connector 10e according to the fifth modified example, only the parts different from the switch connector 10c according to the third modified example will be described, and the rest will be omitted.
[0057] The switch connector 10e differs from the switch connector 10c in that, as shown in FIG. 12, the multiple second grooves G2 formed on the upper surface S1 of the first resin case 11 are not connected to each other, and in that, as shown in FIG. 13, the multiple second grooves G2 formed on the lower surface S2 of the first resin case 11 are not connected to each other.
[0058] The second grooves G2 may be partially connected to each other.
[0059] The switch connector 10e as described above has the same effects as the switch connector 10c.
[0060] [Sixth Variation] A switch connector 10f according to a sixth modified example of the present invention will be described below with reference to the drawings. Fig. 14 is a plan view of the second resin case 14 of the switch connector 10f viewed from below. In Fig. 14, only a representative third groove G3 among the multiple third grooves G3 is given a reference symbol. Regarding the switch connector 10f according to the sixth modified example, only the parts different from the switch connector 10 according to the first embodiment will be described, and the rest will be omitted.
[0061] As shown in FIG. 14, the switch connector 10f differs from the switch connector 10 in that the lower surface S7 of the second resin case 14 is knurled.
[0062] More specifically, a plurality of third grooves G3 are formed in a network pattern on the lower surface S7 of the second resin case 14. In this modification, a plurality of third grooves G3 are also formed on the lower surface of the support portion 53. Note that the plurality of third grooves G3 do not necessarily have to be formed on the lower surface of the support portion 53.
[0063] The switch connector 10f as described above also has the same effect as the switch connector 10. Moreover, the switch connector 10f can further suppress the sticking of the movable terminal 30. More specifically, a plurality of third grooves G3 are formed in a net shape on the bottom surface S7 of the second resin case 14. As a result, even if the molten flux provided at the tip of the leg parts 72a and 72b enters the external connection terminal 15 from the first opening OP1 and the second opening OP2, respectively, and flows into the bottom surface S7 of the second resin case 14, it can be stopped by the plurality of third grooves G3. Therefore, the switch connector 10f can further suppress the sticking of the movable terminal 30.
[0064] [Seventh Variation] A switch connector 10g according to a seventh modified example of the present invention will be described below with reference to the drawings. Fig. 15 is a plan view of the second resin case 14 of the switch connector 10g viewed from below. In Fig. 15, only a representative third recess R3 among the multiple third recesses R3 is given a reference symbol. Regarding the switch connector 10g according to the seventh modified example, only the parts different from the switch connector 10f according to the sixth modified example will be described, and the rest will be omitted.
[0065] 15, the switch connector 10g differs from the switch connector 10e in that a plurality of third recesses R3 are formed in the lower surface S7 of the second resin case 14. Each of the plurality of third recesses R3 is recessed so as to curve upward.
[0066] In this modified example, a plurality of third recesses R3 are also formed on the lower surface of the support portion 53. Note that the third recesses R3 do not necessarily have to be formed on the lower surface of the support portion 53.
[0067] The switch connector 10g as described above has the same effects as the switch connector 10f.
[0068] [Eighth Modification] A switch connector 10h according to an eighth modified example of the present invention will be described below with reference to the drawings. Fig. 16 is a plan view of the second resin case 14 of the switch connector 10h viewed from below. In Fig. 16, only a representative third groove G3 among the multiple third grooves G3 is given a reference symbol. Regarding the switch connector 10h according to the eighth modified example, only the parts different from the switch connector 10f according to the sixth modified example will be described, and the rest will be omitted.
[0069] The switch connector 10h differs from the switch connector 10f in that the third grooves G3 are not connected to each other, as shown in Fig. 16. Note that the third grooves G3 may be partially connected to each other.
[0070] The switch connector 10h as described above has the same effects as the switch connector 10f.
[0071] [Other embodiments] The switch connector according to the present invention is not limited to the switch connectors 10 to 10h, and may be modified within the scope of the present invention. Furthermore, the structures of the switch connectors 10 to 10h may be combined in any manner.
[0072] The present invention has the following configuration.
[0073] (1) A first insulating case; a terminal portion including a fixed terminal supported by the first insulating case and a movable terminal supported by the first insulating case; A second insulating case; An external connection terminal; A switch connector comprising: the first insulating case, the terminal portion, the second insulating case, and the external connection terminal are arranged in this order along a first direction; the movable terminal is in contact with the fixed terminal in a first state, the movable terminal is separated from the fixed terminal in the second state, the second insulating case is provided with a first through hole penetrating the second insulating case in the first direction, the external connection terminal is provided with a second through hole penetrating the external connection terminal in the first direction, the external connection terminal includes a leg portion that wraps around either of both ends of the first insulating case in a second direction perpendicular to the first direction and sandwiches the first insulating case in the first direction, The external connection terminal is an outwardly facing outer surface of the switch connector; an inwardly facing inner surface of the switch connector; It has The leg portion has an opening extending through the outer surface and the inner surface, the first insulating case includes a protrusion exposed from the opening, A concave-convex portion is formed around the opening on the inner surface. Switch connector.
[0074] (2) the external connection terminal includes a planar portion connected to the leg portion, In the planar portion, the outer surface faces the first direction, The opening is provided across the leg portion and the planar portion. The switch connector according to (1).
[0075] (3) The protrusion has an inclined surface inclined with respect to the first direction when viewed in a third direction perpendicular to the first direction and the second direction. A switch connector as described in (1) or (2).
[0076] (4) The uneven portion is not formed around the second through hole on the inner surface. A switch connector according to any one of (1) to (3).
[0077] (5) The uneven portion includes a plurality of first grooves, The plurality of first grooves are formed in a net shape. A switch connector according to any one of (1) to (4).
[0078] (6) The uneven portion includes a plurality of first grooves, Each of the first grooves extends in a third direction perpendicular to the first direction and the second direction. A switch connector according to any one of (1) to (4).
[0079] (7) The uneven portion includes a plurality of first recesses. A switch connector according to any one of (1) to (6).
[0080] (8) the first insulating case has a first main surface and a second main surface arranged in this order along a direction opposite to the first direction, A plurality of second grooves are formed in a network pattern on the first main surface or the second main surface. A switch connector according to any one of (1) to (7).
[0081] (9) the first insulating case has a first main surface and a second main surface arranged in this order in a direction opposite to the first direction, A plurality of second grooves are formed in the first main surface or the second main surface, The second grooves are not connected to each other. A switch connector according to any one of (1) to (7).
[0082] (10) the first insulating case has a first main surface and a second main surface arranged in this order in a direction opposite to the first direction, A plurality of second recesses are formed in the first main surface or the second main surface. A switch connector according to any one of (1) to (9).
[0083] (11) the second insulating case has a third main surface facing in a direction opposite to the first direction, A plurality of third grooves are formed in a network pattern on the third main surface. A switch connector according to any one of (1) to (10).
[0084] (12) the second insulating case has a third main surface facing in a direction opposite to the first direction, a plurality of third grooves are formed in the third main surface; The third grooves are not connected to each other. A switch connector according to any one of (1) to (10).
[0085] (13) the second insulating case has a third main surface facing in a direction opposite to the first direction, A plurality of third recesses are formed on the third main surface. A switch connector according to any one of (1) to (12). [Explanation of symbols]
[0086] 10~10h: Switch connector 11: First resin case 12:Terminal section 14: Second resin case 15: External connection terminal 21: Plate-shaped part 22a, 22b: Protrusion 23a, 23b, 24, 52a, 52b, 53: Support part 25,26:Notch 30: Movable terminal 31, 41, 62: Main body 32: First right front part 33: First right rear part 34, 44: Lead-out part 35: Second right front part 36: Second right rear part 40: Fixed terminal 42: Front upper part 43: Rear upper part 51, 61: Cylindrical part 71: Planar part 72a, 72b: Leg part 100: Pin G1: First groove G2: Second groove G3: Third groove H1: First through hole H2: Second through hole IS: Inner surface OP1: First opening OP2: Second opening OS: Outer surface R1: First recess R2: Second recess R3: Third recess S1: Upper surface S2, S7: Lower surface S3: Rear side surface S4: Front side surface S5, S6: Inclined surface
Claims
1. A first insulating case; a terminal portion including a fixed terminal supported by the first insulating case and a movable terminal supported by the first insulating case; A second insulating case; An external connection terminal; A switch connector comprising: the first insulating case, the terminal portion, the second insulating case, and the external connection terminal are arranged in this order along a first direction; the movable terminal is in contact with the fixed terminal in a first state, The movable terminal is separated from the fixed terminal in the second state, the second insulating case is provided with a first through hole penetrating the second insulating case in the first direction, a second through hole penetrating the external connection terminal in the first direction; the external connection terminal includes a leg portion that wraps around either of both ends of the first insulating case in a second direction perpendicular to the first direction and sandwiches the first insulating case in the first direction, The external connection terminal is an outwardly facing outer surface of the switch connector; an inwardly facing inner surface of the switch connector; It has The leg portion has an opening extending through the outer surface and the inner surface, the first insulating case includes a protrusion exposed from the opening, A concave-convex portion is formed around the opening on the inner surface. Switch connector.
2. the external connection terminal includes a planar portion connected to the leg portion, In the planar portion, the outer surface faces the first direction, The opening is provided across the leg portion and the planar portion. The switch connector of claim 1 .
3. The protrusion has an inclined surface inclined with respect to the first direction when viewed in a third direction perpendicular to the first direction and the second direction. The switch connector according to claim 1 or 2.
4. The uneven portion is not formed around the second through hole on the inner surface. The switch connector according to claim 1 or 2.
5. The uneven portion includes a plurality of first grooves, The plurality of first grooves are formed in a net shape. The switch connector according to claim 1 or 2.
6. The uneven portion includes a plurality of first grooves, Each of the first grooves extends in a third direction perpendicular to the first direction and the second direction. The switch connector according to claim 1 or 2.
7. The uneven portion includes a plurality of first recesses. The switch connector according to claim 1 or 2.
8. the first insulating case has a first main surface and a second main surface arranged in this order along a direction opposite to the first direction, A plurality of second grooves are formed in a network pattern on the first main surface or the second main surface. The switch connector according to claim 1 or 2.
9. the first insulating case has a first main surface and a second main surface arranged in this order in a direction opposite to the first direction, A plurality of second grooves are formed in the first main surface or the second main surface, The plurality of second grooves are not connected to each other. The switch connector according to claim 1 or 2.
10. the first insulating case has a first main surface and a second main surface arranged in this order in a direction opposite to the first direction, A plurality of second recesses are formed in the first main surface or the second main surface. The switch connector according to claim 1 or 2.
11. the second insulating case has a third main surface facing in a direction opposite to the first direction, A plurality of third grooves are formed in a network pattern on the third main surface. The switch connector according to claim 1 or 2.
12. the second insulating case has a third main surface facing in a direction opposite to the first direction, a plurality of third grooves are formed in the third main surface; The third grooves are not connected to each other. The switch connector according to claim 1 or 2.
13. the second insulating case has a third main surface facing in a direction opposite to the first direction, A plurality of third recesses are formed in the third main surface. The switch connector according to claim 1 or 2.
Citation Information
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