Packaging device

Abstract

To provide a packaging device capable of contributing to improvement in physical distribution quality, improvement in workability, and improvement in a disposal property.SOLUTION: A packaging device includes a buffer member which has a laminated corrugated cardboard part in which a corrugated cardboard is folded and laminated. The laminated corrugated cardboard part is constituted by a plurality of strip-shaped strip parts in which long sides are connected with each other via a connection part being folded and piled. A part between the long side of the strip part and the long side of the strip part is separated, leaving the connection part. The connection part is between two foldable ruled lines which are in parallel with each other.SELECTED DRAWING: Figure 1

Description

[Technical field]

[0001] The present disclosure relates to a packaging machine. [Background technology]

[0002] The following Patent Document 1 discloses a cardboard bottom pad blank for assembling a bottom pad consisting of a base pad that abuts the bottom of both the box body and the stored item when assembled, and a space pad with an opening that abuts the upper surface of the base pad and abuts the lower periphery of the stored item to support the stored item, wherein the space pad is formed by breaking any of the planned break lines from a single pad main body having a plurality of annular break lines formed therein to create an opening in the single pad main body. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2010-208651 A Summary of the Invention [Problem to be solved by the invention]

[0004] Conventional packaging devices have the following problems: Impact absorption is not always sufficient, and distribution quality is not always sufficient. Assembly is not always easy, and workability is not always sufficient. Disposal is not always easy, and disposability is not always sufficient.

[0005] The present disclosure has been made to solve the above-mentioned problems. An object of the present disclosure is to provide a packaging device that can contribute to improving logistics quality, workability, and disposal efficiency. [Means for solving the problem]

[0006] The packaging device disclosed herein is a packaging device equipped with a cushioning member having a stacked cardboard section in which cardboard is folded and stacked, and the stacked cardboard section is composed of a plurality of folded, rectangular strip sections whose long sides are connected to each other via connection sections, and the long sides of the strip sections are separated from each other leaving the connection sections. Effect of the Invention

[0007] According to the present disclosure, it is possible to provide a packaging device that can contribute to improving logistics quality, workability, and disposability. [Brief description of the drawings]

[0008] [Figure 1] 4 is a plan view showing a blank before a cushioning member of the packing device according to the first embodiment is assembled. FIG. [Diagram 2] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Diagram 3] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Figure 4] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Diagram 5] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Figure 6] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Figure 7] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Figure 8] 5A to 5C are perspective views sequentially showing a procedure for assembling the cushioning member of the packing device according to the first embodiment. [Figure 9] FIG. 2 is a perspective view showing a cushioning member formed by assembling blanks. [Figure 10] 1 is a perspective view showing a cushioning member and a bottom tray according to the first embodiment. FIG. [Figure 11] 1 is a perspective view showing a cushioning member and a bottom tray according to the first embodiment. FIG. [Figure 12] FIG. 2 is an exploded perspective view of the packaging device according to the first embodiment. [Figure 13] 13 is a perspective view showing the packaging device shown in FIG. 12 in an assembled state. FIG. [Figure 14] FIG. 11 is a perspective view of a cushioning member according to a second embodiment. [Figure 15] FIG. 11 is a plan view showing a blank before assembly of the cushioning member according to the second embodiment. [Figure 16] FIG. 11 is a plan view of a packaging device according to a second embodiment. [Figure 17] FIG. 11 is a perspective view showing a cushioning member and a bottom tray according to a third embodiment. [Figure 18] FIG. 13 is a perspective view showing a cushioning member and a bottom tray according to a fourth embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] Hereinafter, the embodiments will be described with reference to the drawings. The same reference numerals are used to denote common or corresponding elements in each drawing, and the description is simplified or omitted. In addition, when an angle is mentioned in this disclosure, when there is a reflex angle and a minor angle whose sum is 360 degrees, it basically refers to the minor angle, and when there is an acute angle and an obtuse angle whose sum is 180 degrees, it basically refers to the acute angle. The configurations shown in the embodiments shown below are examples of the technical ideas related to this disclosure, and can be combined with other known technologies, or multiple technical ideas described in this disclosure can be combined. In addition, it is also possible to omit or change part of the configuration without departing from the gist of this disclosure.

[0010] Embodiment 1 FIG. 1 is a plan view showing a blank before assembling a cushioning member of a packing device according to embodiment 1. FIG. 2 to FIG. 9 are perspective views showing the steps of assembling a cushioning member of a packing device according to embodiment 1 in sequence. As shown in FIG. 1, a cardboard blank 1 has a shape that is symmetrical from left to right and from top to bottom. Therefore, in principle, only the right half will be described. The blank 1 has a flat cardboard base portion 2.

[0011] A rectangular first rectangular portion 4 is connected to the cardboard base portion 2 via a first folding line 3. There are two first folding lines 3 parallel to each other. The first folding lines 3 are formed near both ends of the first rectangular portion 4 in the longitudinal direction. A cut line 5 is made to connect the ends of the two first folding lines 3. The area surrounded by the two first folding lines 3 and the cut line 5 forms a connection portion 6. The first rectangular portion 4 is separated from the cardboard base portion 2 by a cutting line 7, leaving the connection portion 6.

[0012] A second rectangular portion 9 having a rectangular shape is connected to the side of the first rectangular portion 4 opposite the cardboard base portion 2 via a second folding line 8. The two second folding lines 8 are parallel to each other. The second folding lines 8 are formed at a position midway along the length of the second rectangular portion 9. A cut line 10 is made to connect the ends of the two second folding lines 8. The cut line 10 is formed to be longer than the distance between the two second folding lines 8. The area surrounded by the two second folding lines 8 and the cut line 10 forms a connection portion 11. The second rectangular portion 9 is separated from the first rectangular portion 4 by a cutting line 12, leaving the connection portion 11.

[0013] A third rectangular portion 14 having a rectangular shape is connected to the opposite side of the second rectangular portion 9 from the first rectangular portion 4 via a third folding line 13. The two third folding lines 13 are parallel to each other. The third folding line 13 is formed at a midpoint in the longitudinal direction of the third rectangular portion 14. The third folding line 13 is formed at the same position as the second folding line 8 with respect to the longitudinal position of the third rectangular portion 14. A cut line 15 is formed so as to connect the ends of the two third folding lines 13 to each other. The cut line 15 is formed longer than the distance between the two third folding lines 13. The area surrounded by the two third folding lines 13 and the cut line 15 forms a connection portion 16. The third rectangular portion 14 is separated from the second rectangular portion 9 by a cutting line 17, leaving the connection portion 16. A rectangular cutout 22 is formed at each of both longitudinal ends of the boundary between the second rectangular portion 9 and the third rectangular portion 14 .

[0014] A fourth rectangular portion 19 is connected to the third rectangular portion 14 on the opposite side to the second rectangular portion 9 via a fourth folding line 18. A through-hole 20 is formed in the middle of the fourth folding line 18. The through-hole 20 is formed at the same position as the second folding line 8 and the third folding line 13 in the longitudinal direction of the fourth rectangular portion 19. A through-hole 21 smaller than the through-hole 20 is formed at the midpoint of the fourth folding line 18. The fourth folding line 18 is connected from one end to the other end of the fourth rectangular portion 19 except for the positions of the through-holes 20 and 21. The fourth folding line 18 is in a state where the liner on the front side and the corrugated core are cut and only the liner on the back side is connected. A rectangular cutout 23 is formed at the corner of the fourth rectangular portion 19.

[0015] A circular hole 24 is formed in the center of the cardboard base 2. A T-shaped cut piece 25 is formed between the circular hole 24 and the cutting line 7. A T-shaped engagement hole 26 is formed in the center of the cutting line 12 as an engagement portion with which the T-shaped cut piece 25 can engage.

[0016] When assembling such a blank 1, first, the fourth fold line 18 is mountain-folded as shown in Figs. 2 and 3. Next, the two parallel third fold lines 13 shown in Fig. 3 are valley-folded to obtain the state shown in Fig. 4. Next, the two parallel second fold lines 8 shown in Fig. 4 are valley-folded to obtain the state shown in Fig. 5. At this time, the fourth fold line 18 and the second fold line 8 are made to overlap. Next, the two first fold lines 3 are valley-folded as shown in Figs. 6 and 7. Then, the T-shaped cut pieces 25 are raised and fitted into the engagement holes 26 as shown in Fig. 8.

[0017] In the manner described above, cushioning member 28 is assembled, which has layered corrugated cardboard section 27 in which corrugated cardboard is folded and layered. Fig. 9 is a perspective view showing cushioning member 28 formed by assembling blanks 1.

[0018] The laminated corrugated board section 27 is formed by folding a plurality of rectangular first rectangular parts 4, second rectangular parts 9, and third rectangular parts 14, whose long sides are connected to each other via the connecting parts 6, 11, and 16. The long side of the first rectangular part 4 and the long side of the second rectangular part 9 are separated, leaving the connecting part 11. The long side of the second rectangular part 9 and the long side of the third rectangular part 14 are separated, leaving the connecting part 16. With this configuration, the adhesion between the rectangular parts is increased, so that the laminated corrugated board section 27 having excellent integrity can be formed. Such a laminated corrugated board section 27 has excellent shock absorption properties, so that the logistics quality is improved. In addition, the assembly is easy, so that the workability is improved. Furthermore, since it is made of only cardboard, separation at the time of disposal is not required, so that the disposability is improved.

[0019] Moreover, in this embodiment, the stacked corrugated cardboard section 27 is formed by further overlapping the fourth rectangular section 19 connected to the third rectangular section 14 via the fourth folding line 18. Moreover, in this embodiment, the stacked corrugated cardboard section 27 is provided on both ends of the corrugated cardboard base section 2. This further improves the shock absorption. Moreover, in this embodiment, the T-shaped cutout pieces 25 are raised and fitted into the engagement holes 26, so that the shape of the stacked corrugated cardboard section 27 can be more reliably maintained.

[0020] 9, in this embodiment, by providing notches 22 and 23, a notch is formed at the end of stacked cardboard section 27 by connection section 6. As a result, in this embodiment, the cardboard sheet does not tear when folded and can be smoothly created, and the integrity of stacked cardboard section 27 is increased, and stacked cardboard section 27 is stabilized on cardboard base section 2 and is less likely to shift sideways, improving product retention and improving transportation quality.

[0021] Also, connecting portion 11 and through-hole 20 form a recess in the side of stacked cardboard portion 27. Also, connecting portion 16 forms a recess in the side of stacked cardboard portion 27. As a result, in this embodiment, the cardboard sheets do not tear when folded and can be created smoothly, the integrity of stacked cardboard portion 27 is increased, stacked cardboard portion 27 is stabilized on cardboard base portion 2 and is less likely to shift sideways, improving product retention and transport quality.

[0022] Furthermore, the cushioning member 28 of this embodiment is formed by folding one cardboard sheet, which reduces the number of parts, reduces costs, and improves disposability.

[0023] 10 and 11 are perspective views showing the cushioning member 28 and bottom tray 29 according to the first embodiment. As shown in FIG. 10, the packaging device of the present embodiment further includes a bottom tray 29. The bottom tray 29 has a plurality of rectangular cutout pieces 30 formed therein. The cushioning member 28 is placed on the bottom tray 29. As shown in FIG. 11, the cutout pieces 30 are raised and contact the side surface of the stacked cardboard section 27. The cutout pieces 30 and the stacked cardboard section 27 may be glued together. With this configuration, the cushioning member 28 can be easily placed at an appropriate position in the center of the bottom tray 29.

[0024] FIG. 12 is an exploded perspective view of the packaging device according to the first embodiment. FIG. 13 is a perspective view showing the packaging device shown in FIG. 12 in an assembled state. As shown in FIG. 12, the packaging device 31 of this embodiment includes a side holder 32 that covers the side surface of the product 90, a top cap 33 that covers the top surface of the product 90, and a band 34 that is wrapped around the bottom tray 29 and the top cap 33 and fastened. The product 90 in the illustrated example is a hydraulic ventilation fan. The product 90 has four legs 91. The four legs 91 are placed against the top surface of the stacked corrugated board section 27 to fully support the load. At this time, there is no part on the side holder 32 side that supports the product 90, and the load is not supported at all. With this configuration, when the product is dropped and impacted, the stacked corrugated board section 27 accurately absorbs the impact, and there is no reaction force from the side holder 32, so that no impact stress is applied to the product 90 side, and no product deformation occurs. Furthermore, since there is no part that supports the load of the side holder 32, the number of parts is reduced, and workability and disposability are improved.

[0025] Embodiment 2 Next, a second embodiment will be described with reference to Figures 14 to 16. The differences from the first embodiment will be mainly described, and the description of the commonalities will be simplified or omitted. The same reference numerals will be used to denote the common or corresponding elements to the elements described above.

[0026] Fig. 14 is a perspective view of the cushioning member 35 according to the embodiment 2. Fig. 15 is a plan view showing a blank before assembling the cushioning member 35 according to the embodiment 2. Fig. 16 is a plan view of the packaging device according to the embodiment 2.

[0027] As shown in Fig. 14, in this embodiment, the top layer of cardboard of the stacked cardboard section 27 has a C-chamfered C-chamfered portion 36. Four legs 91 of the product 90 extend radially from the center. These four legs 91 are designed to fit into the C-chamfered portions 36. This makes it easy to position the product 90, and prevents paint peeling due to friction caused by repeated vibration at the contact areas between the legs 91 of the product 90 and the upper surface of the stacked cardboard section 27 during logistics truck transport.

[0028] Furthermore, in this embodiment, the notch 23 is provided not at a corner of the fourth strip portion 19 but at a position midway in the longitudinal direction. A square through hole 41 is formed at a position midway along the cutting line 12, at a position corresponding to the notch 23. The positions of the notch 23 and the square through hole 41 correspond to the position of the connection portion 6 surrounded by the two first folding lines 3 and the cut line 5. As shown in FIG. 14 , the connection portion 6, the notch 23 and the square through hole 41 form a recess in the side of the laminated cardboard portion 27.

[0029] Embodiment 3 Next, a third embodiment will be described with reference to Fig. 17. The differences from the first embodiment will be mainly described, and the description of the common parts will be simplified or omitted. The same reference numerals are used for the common parts or elements corresponding to the elements described above. Fig. 17 is a perspective view showing a cushioning member 28 and a bottom tray 29 according to the third embodiment.

[0030] 17, in this embodiment, trapezoidal cutout pieces 37 formed in the bottom tray 29 are raised and inserted into cutouts 38 formed in the cardboard base 2, thereby positioning and fixing the cushioning material 28 to the bottom tray 29. This allows the cushioning material 28 to be easily positioned and fixed in an appropriate position.

[0031] Embodiment 4 Next, the fourth embodiment will be described with reference to Fig. 18. The differences from the first embodiment will be mainly described, and the description of the common parts will be simplified or omitted. The same reference numerals are used for the common parts or elements corresponding to the elements described above. Fig. 18 is a perspective view showing a cushioning member 28 and a bottom tray 29 according to the fourth embodiment.

[0032] As shown in Fig. 18, in this embodiment, bottom tray 29 has a circular hole 39. A cutout piece 40 is formed on the edge of circular hole 39. A circular hole 24 overlapping with circular hole 39 is formed in cardboard base 2. A notch 41 is formed on the edge of circular hole 24 in cardboard base 2. Cutout piece 40 of bottom tray 29 is raised and inserted into notch 41 in cardboard base 2. This makes it possible to easily position and fix cushioning member 28 in an appropriate position.

[0033] Various aspects of the present disclosure are summarized below as appendices.

[0034] (Appendix 1) A packaging device having a cushioning member having a laminated corrugated cardboard section in which corrugated cardboard is folded and laminated, The laminated cardboard section is formed by folding and stacking a plurality of rectangular rectangular sections whose long sides are connected to each other via connecting sections, A packaging device in which the long sides of the rectangular portions are separated from each other, leaving the connection portions. (Appendix 2) 2. The packaging device of claim 1, wherein the connection portion is between two parallel fold lines. (Appendix 3) The cushioning member has a flat cardboard base portion, A packaging device as described in Appendix 1 or Appendix 2, wherein the laminated cardboard section is provided on both ends of the cardboard base section. (Appendix 4) 4. The packaging device according to claim 1, wherein the cushioning member is formed by folding a single sheet. (Appendix 5) A packaging device according to any one of claims 1 to 4, wherein the top layer of cardboard of the stacked cardboard section has a C-chamfered shape. (Appendix 6) Further comprising a bottom tray; A packaging device according to any one of claims 1 to 5, wherein a rectangular cutout piece formed in the bottom tray is raised and contacts the stacked cardboard section. (Appendix 7) Further comprising a bottom tray; A packaging device as described in Appendix 3, in which a trapezoidal cutout piece formed in the bottom tray is raised and inserted into a cutout formed in the cardboard base portion. (Appendix 8) A packaging device as described in Appendix 3 or Appendix 7, in which a T-shaped cutout formed in the cardboard base portion is raised and engages with an engagement portion formed in the stacked cardboard portion. (Appendix 9) 9. A packaging device according to any one of claims 1 to 8, wherein a notch is formed at the end of the stacked cardboard section by the connection section. (Appendix 10) Further comprising a bottom tray having a circular hole; A notch is formed on the edge of the circular hole, The cardboard base portion has a circular hole formed therein that overlaps with the circular hole, A notch is formed on the edge of the circular hole of the cardboard base, 9. The packaging device according to claim 3, 7 or 8, wherein the cut-out piece of the bottom tray is raised and inserted into the cut-out of the cardboard base portion. [Explanation of symbols]

[0035] 1 blank, 2 cardboard base portion, 3 first fold crease, 4 first strip portion, 5 cut line, 6 connection portion, 7 cut line, 8 second fold crease, 9 second strip portion, 10 cut line, 11 connection portion, 12 cut line, 13 third fold crease, 14 third strip portion, 15 cut line, 16 connection portion, 17 cut line, 18 fourth fold crease, 19 fourth strip portion, 20 through rectangular hole, 21 through rectangular hole, 22 cutout, 23 cutout, 24 circular hole, 25 T-shaped cutout piece, 26 engagement hole, 27 laminated cardboard portion, 28 cushioning material, 29 bottom tray, 30 cutout piece, 31 packaging device, 32 Side holder, 33 Top cap, 34 Band, 35 Cushioning material, 36 C chamfered portion, 37 Cut-out piece, 38 Cut-out, 39 Circular hole, 40 Cut-out piece, 90 Product, 91 Leg

Claims

1. A packaging device having a cushioning member having a laminated corrugated cardboard section in which corrugated cardboard is folded and laminated, The laminated cardboard section is formed by folding and stacking a plurality of rectangular rectangular sections whose long sides are connected to each other via connecting sections, A packaging device in which the long sides of the rectangular portions are separated from each other, leaving the connection portions.

2. The packaging device according to claim 1 , wherein the connection portion is between two parallel folding creases.

3. The cushioning member has a flat cardboard base portion, 3. The packaging device according to claim 1, wherein the laminated cardboard section is provided on both ends of the cardboard base section.

4. 3. The packaging device according to claim 1, wherein the cushioning member is formed by folding a single sheet.

5. 3. The packaging device according to claim 1, wherein the uppermost layer of the corrugated board of the stacked corrugated board section has a C-chamfered shape.

6. Further comprising a bottom tray; 3. The packaging device according to claim 1, wherein a rectangular cutout piece formed in said bottom tray is raised and contacts said layered cardboard section.

7. Further comprising a bottom tray; 4. The packaging device according to claim 3, wherein a trapezoidal cutout piece formed in said bottom tray is raised and inserted into a cutout formed in said cardboard base portion.

8. 8. The packaging device according to claim 3 or claim 7, wherein a T-shaped cutout formed in the cardboard base portion is raised and engages with an engagement portion formed in the layered cardboard portion.

9. 3. The packaging device according to claim 1, wherein a notch is formed at an end of the layered corrugated board section by the connecting portion.

10. Further comprising a bottom tray having a circular hole; A notch is formed on the edge of the circular hole, The cardboard base portion has a circular hole formed therein that overlaps with the circular hole, A notch is formed on the edge of the circular hole of the cardboard base, 8. The packaging device according to claim 3 or claim 7, wherein the cutout piece of the bottom tray is raised and inserted into the cutout of the cardboard base portion.

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