Positive electrode active material and method for manufacturing the same, positive electrode including the same, and lithium secondary battery

A one-step process for producing nickel-based positive electrode active materials with a uniform particle size distribution addresses cost and processability issues, improving the energy density and lifespan of lithium secondary batteries.

JP2025106813APending Publication Date: 2025-07-16SAMSUNG SDI CO LTD
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Patent Information

Application Number
JP2025000120
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-01-04
Filing Date
2025-01-06
Publication Date
2025-07-16

AI Technical Summary

Technical Problem

Existing methods for producing nickel-based positive electrode active materials for lithium secondary batteries are costly and lack processability, leading to non-uniform particle size distributions and suboptimal energy density and lifespan characteristics.

Method used

A one-step process involving the mixing of lithium hydroxide, nickel sulfate, cobalt sulfate, and ammonium carbonate in an aqueous solvent, followed by wet-grinding, spray-drying, and heat-treating to produce a lithium nickel-cobalt composite oxide in a single-particle form, omitting the precursor synthesis step.

Benefits of technology

This method reduces production and processing costs, achieves a uniform particle size distribution, and enhances initial discharge capacity, efficiency, and lifespan characteristics of the lithium secondary battery.

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Abstract

To propose a method for manufacturing a nickel-based single-particle positive electrode active material as a new one step process by omitting a process of synthesizing a positive electrode active material precursor to reduce overall production cost and processing cost and to improve processability, and provide a method for manufacturing a positive electrode active material that can achieve uniform particle size distribution, high initial discharge capacity and initial discharge efficiency, and long cycle-life characteristics.SOLUTION: A method for manufacturing a positive electrode active material according to an embodiment includes: introducing, into an aqueous solvent, lithium hydroxide, nickel sulfate, cobalt sulfate, and ammonium carbonate and mixing them to prepare a raw material mixture; wet-pulverizing the raw material mixture; spray-drying the pulverized raw material mixture to obtain a positive electrode active material precursor mixture; and subjecting the positive electrode active material precursor mixture to heat treatment to obtain a positive electrode active material in a form of single particles and containing lithium nickel-cobalt-based composite oxide.SELECTED DRAWING: Figure 1
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Description

Technical Field

[0001] The present invention relates to a positive electrode active material, a method for producing the same, a positive electrode containing the same, and a lithium secondary battery.

Background Art

[0002] Lithium secondary batteries having a high energy density and being easy to carry are mainly used as driving power sources for mobile information terminals such as mobile phones, notebook computers, and smartphones. Recently, research has been actively conducted on using lithium secondary batteries with a high energy density as driving power sources or power storage power sources for hybrid vehicles and electric vehicles.

[0003] In order to realize a lithium secondary battery suitable for such applications, various positive electrode active materials have been studied. Among them, lithium nickel-based oxides, lithium nickel manganese cobalt composite oxides, lithium nickel cobalt aluminum composite oxides, lithium cobalt oxides, etc. are mainly used as positive electrode active materials. Nickel-based positive electrode active materials are generally in the form of secondary particles formed by aggregation of a plurality of primary particles, but a method for producing them in the form of single particles by methods such as pulverization or heat treatment has been proposed. The nickel-based positive electrode active material in the form of single particles can improve the life characteristics, and when mixed with the form of secondary particles, the energy density can be increased.

Summary of the Invention

Problems to be Solved by the Invention

[0004] A method for producing a nickel-based single-particle positive electrode active material in a new one-step process that omits the positive electrode active material precursor synthesis process to reduce the overall production cost and processing cost and improve the processability is proposed, and a method for producing a positive electrode active material with a uniform particle size distribution, high initial discharge capacity and initial discharge efficiency, and capable of realizing long life characteristics is provided.

Means for Solving the Problems

[0005] In one embodiment, lithium hydroxide, nickel sulfate, cobalt sulfate, and ammonium carbonate (NH4HCO3 or (NH4)2CO3) are added to an aqueous solvent and mixed to prepare a raw material mixture. The raw material mixture is wet-milled, and the milled product is spray-dried to obtain a positive electrode active material precursor mixture. Then, the positive electrode active material precursor mixture is heat-treated to obtain a positive electrode active material containing a lithium nickel-cobalt composite oxide and having a single-particle form. A method for manufacturing a positive electrode active material is provided, which includes the above steps.

[0006] In another embodiment, a positive electrode active material containing a lithium nickel-cobalt composite oxide and having a single-particle form, wherein the average particle size (D 50 ) of the single particle is 0.5 μm to 8 μm, and the value of ((D 90 -D 10 ) / D 50 ) is 0.7 to 1.30, is provided.

[0007] In another embodiment, a lithium secondary battery including a positive electrode containing the positive electrode active material, a negative electrode, and an electrolyte is provided.

Advantages of the Invention

[0008] The method for manufacturing a positive electrode active material according to one embodiment is a method for manufacturing a nickel-based single-particle positive electrode active material. The precursor synthesis process is omitted, and the overall production cost and processing cost are significantly reduced, and the processability is improved. It is a new one-step synthesis method. The positive electrode active material manufactured thereby can have a very uniform particle size distribution. The lithium secondary battery applying this can achieve a high initial discharge capacity and an initial charge-discharge efficiency and can exhibit excellent life characteristics.

Brief Description of the Drawings

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Mode for Carrying Out the Invention

[0010] Hereinafter, specific embodiments will be described in detail so that those having ordinary knowledge in this technical field can easily implement them. However, the present invention can be realized in various different forms and is not limited to the embodiments described here.

[0011] The terms used here are used only to explain exemplary embodiments and are not intended to limit the present invention. Singular expressions include plural expressions unless the context clearly has a different meaning.

[0012] Here, "these combinations" means a mixture, laminate, composite, copolymer, alloy, blend, reaction product, etc. of components.

[0013] Terms such as "include", "comprise", or "have" here are intended to specify the presence of implemented features, numbers, steps, components, or combinations thereof, and it should be understood that the presence or addition possibility of one or more other features, numbers, steps, components, or combinations thereof is not precluded in advance.

[0014] To clearly show various layers and regions in the drawings, the thicknesses are enlarged and shown, and the same reference numerals are used for similar parts throughout the specification. When a part such as a layer, film, region, plate, etc. is "on" or "above" another part, this includes not only the case where it is directly above the other part, but also the case where there are other parts in between. Conversely, when a part is "directly above" another part, it means that there are no other parts in between.

[0015] Also, here, the "layer" includes not only the shape formed on the entire surface when observed in a plan view, but also the shape formed on a partial surface.

[0016] The average particle size can be measured by methods widely known to those skilled in the art. For example, it can be measured with a particle size analyzer, or it can also be measured from a transmission electron microscope image or a scanning electron microscope image. As another method, after measuring using the dynamic light scattering method and performing data analysis to count the number of particles for each particle size range, the average particle size value can then be calculated. Unless otherwise defined, the average particle size can mean the diameter (D 50 ) of the particle at which the cumulative volume is 50% by volume in the particle size distribution. Also, unless otherwise defined, the average particle size can be obtained by randomly measuring the sizes (diameter or major axis length) of more than 20 particles from a scanning electron microscope image to obtain a particle size distribution, and taking the diameter (D 50 ) of the particle at which the cumulative volume is 50% by volume in the said particle size distribution as the average particle size.

[0017] Here, "or" is not interpreted in an exclusive sense. For example, "A or B" is interpreted to include A, B, A + B, etc.

[0018] "Metal" is interpreted as a concept including common metals, transition metals, and metalloids.

[0019] Method for manufacturing a positive electrode active material In one embodiment, a method for producing a positive electrode active material is provided, which includes introducing lithium hydroxide, nickel sulfate, cobalt sulfate, and ammonium carbonate into an aqueous solvent, mixing them to prepare a raw material mixture, wet-grinding the raw material mixture, spray-drying the ground material to obtain a positive electrode active material precursor mixture, and heat-treating the positive electrode active material precursor mixture to obtain a positive electrode active material containing a lithium nickel-cobalt composite oxide and having a single-particle form.

[0020] The manufacturing method is a method for synthesizing a positive electrode active material in a single-particle form through a process of mixing lithium hydroxide, a sulfate-based metal raw material, and ammonium carbonate, wet-grinding them, spray-drying them, and then firing them. The process of synthesizing a nickel-based hydroxide by a coprecipitation method or the like is omitted, and there is an effect of reducing the precursor production cost and the precursor processing cost. The processability is improved as a one-step process. In addition, the positive electrode active material produced by this method shows a more uniform particle size distribution than the positive electrode active material produced by the existing method, and can achieve more excellent capacity, efficiency, and life characteristics.

[0021] In the raw material mixture, sulfate-based metal raw materials such as nickel sulfate and cobalt sulfate are used, and lithium hydroxide is used as the lithium raw material. When ammonium carbonate is added here, nickel sulfate becomes nickel carbonate, cobalt sulfate becomes cobalt carbonate, and lithium hydroxide becomes lithium carbonate during the mixing process of the raw materials, and they are converted into carbonate-based raw materials. The carbonate-based raw materials will then have the carbonate decomposed in the temperature range of about 700°C to 900°C during the heat treatment process and fly away as CO2. Through such a carbonate decomposition process, the metal raw materials can react better, and it is understood that single-particle nickel-based cathode active materials are effectively manufactured. For example, when using hydroxide, oxide, nitrogen oxide, oxyhydroxide, organic acid, or chloride form that is not sulfate-based as the metal raw material, or not using lithium hydroxide, or not adding ammonium carbonate, carbonate-based metal raw materials are not formed as intermediate substances, and the desired single-particle nickel-based cathode active material may not be effectively synthesized by the manufacturing method according to one embodiment.

[0022] As an example, the method for manufacturing the cathode active material may include adding lithium hydroxide, nickel sulfate, and cobalt sulfate to an aqueous solvent to form a precipitate in the form of hydroxide, and then adding ammonium carbonate thereto and mixing to obtain a carbonate-based raw material and prepare a raw material mixture.

[0023] In addition to nickel sulfate and cobalt sulfate, other metal raw materials may be further added to the raw material mixture. For example, a manganese raw material and / or an aluminum raw material may be further added. Specifically, this enables the synthesis of lithium nickel-cobalt-manganese composite oxides, lithium nickel-cobalt-aluminum composite oxides, or lithium nickel-cobalt-manganese-aluminum composite oxides. The manganese raw material may be manganese sulfate, and the aluminum raw material may be aluminum hydroxide, aluminum oxide, or a combination thereof. That is, at the stage of preparing the raw material mixture, manganese sulfate, aluminum hydroxide, aluminum oxide, or a combination thereof can be further mixed.

[0024] In the raw material mixture, the metal raw materials can be mixed in an appropriate molar ratio. For example, the metal raw materials can be mixed such that the nickel content is 30 mol% to 99 mol% and the cobalt content is 1 mol% to 70 mol% with respect to 100 mol% of the total metal excluding lithium in the produced cathode active material. As another example, the metal raw materials can be mixed such that the nickel content is 30 mol% to 98 mol%, the cobalt content is 1 mol% to 40 mol%, and the content of manganese and / or aluminum is 1 mol% to 40 mol%.

[0025] In the raw material mixture, lithium hydroxide can be mixed such that the molar ratio of lithium to the total metal of the added metal raw materials is 0.9 to 1.8, for example, 0.9 to 1.5, 0.9 to 1.2, 0.9 to 0.99, or 1.01 to 1.1. When the molar ratio of lithium satisfies the above range, a cathode active material with high capacity and excellent structural stability can be produced.

[0026] In the step of preparing the raw material mixture, the dopant raw material can be further mixed. The dopant may be other elements excluding Ni, Co, Mn, and Al, and can include, for example, B, Ba, Ca, Ce, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, Zr, or combinations thereof. The raw material of the dopant may be in various compound forms such as carbonate, hydroxide, oxide, nitrogen oxide, sulfur oxide, etc.

[0027] In the manufacturing method according to an embodiment, the raw material mixture is not mixed dry, but is mixed wet, wet-milled, and spray-dried. The wet milling may be performed using general wet milling equipment. For example, the ball milling method using zirconia beads can be applied. The wet milling may be performed at a speed of, for example, 2000 rpm to 5000 rpm, or may be performed at 3000 rpm to 4000 rpm. Also, the wet milling may be performed for 5 minutes to 120 minutes, or 10 minutes to 60 minutes. The average particle size (D 50 ) of the particles in the milled composition may be wet-milled to be 1 μm or less, or 0.5 μm or less, or 0.1 μm or less. When wet milling is performed under such conditions, a nickel-based cathode active material in the form of single particles with uniform particle size can be effectively manufactured.

[0028] The spray drying can be performed using a general spray drying device. For example, the spray drying can be performed at a speed of 5 mm / min to 30 mm / min, or 10 mm / min to 15 mm / min. Also, the spray drying can be performed at a temperature of, for example, 150°C to 400°C, or 200°C to 300°C. Specifically, in the spray drying step, the hot air temperature can be set to 200°C to 300°C, and the exhaust hot air temperature can be set to 100°C to 150°C. When spray drying is performed under such conditions, a nickel-based cathode active material in the form of single particles with uniform particle size can be effectively obtained.

[0029] As an example, it is also possible to recover a part of Li2CO3 in the spray drying stage. For example, Li2CO3 dissolved in water vapor is discharged during the spray drying process, and Li2CO3 can be recovered and regenerated through precipitation of this solution.

[0030] The resultant of spray drying may be a mixture of lithium carbonate and metal carbonate, which can be expressed as a cathode active material precursor mixture. The obtained cathode active material precursor mixture may be in an assembled form in which small particles of, for example, 1 μm or less are aggregated.

[0031] The heat treatment of the cathode active material precursor mixture obtained by spray drying can be carried out, for example, in an oxygen atmosphere in a temperature range of 800 °C to 1000 °C, and can be carried out, for example, in a temperature range of 800 °C to 980 °C, 820 °C to 950 °C. Further, the heat treatment can be carried out for 4 hours to 24 hours, and can be carried out, for example, for 5 hours to 10 hours. By performing the heat treatment under the above conditions, a nickel-based cathode active material in the form of single particles with uniform particle size can be effectively produced.

[0032] The obtained lithium nickel-cobalt composite oxide can be represented by Chemical Formula 1 as an example. [Chemical Formula 1] Li a1 Ni x1 Co y1 M 1 z1 O 2-b1 X b1

[0033] In the above Chemical Formula 1, 0.9 ≦ a1 ≦ 1.8, 0.3 ≦ x1 < 1, 0 < y1 ≦ 0.7, 0 ≦ z1 ≦ 0.4, 0.9 ≦ x1 + y1 + z1 ≦ 1.1, and 0 ≦ b1 ≦ 0.1, and M 1 is one or more elements selected from Al, B, Ba, Ca, Ce, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X is F, P, S, or a combination thereof.

[0034] In Chemical Formula 1, 0.9 ≦ a1 ≦ 1.5, or 0.9 ≦ a1 ≦ 1.2, or 1.01 ≦ a1 ≦ 1.1 may be satisfied, 0.3 ≦ x1 ≦ 0.99, 0.01 ≦ y1 ≦ 0.7, 0 ≦ z1 ≦ 0.4, or 0.3 ≦ x1 ≦ 0.9, 0.1 ≦ y1 ≦ 0.7, 0 ≦ z1 ≦ 0.4, or 0.4 ≦ x1 ≦ 0.9, 0.1 ≦ y1 ≦ 0.6, 0 ≦ z1 ≦ 0.4, or 0.5 ≦ x1 ≦ 0.8, 0.2 ≦ y1 ≦ 0.5, 0 ≦ z1 ≦ 0.3, or 0.5 ≦ x1 ≦ 0.7, 0.3 ≦ y1 ≦ 0.5, 0 ≦ z1 ≦ 0.2 may be satisfied.

[0035] As a more specific example, the lithium nickel-cobalt-based composite oxide can be represented by Chemical Formula 2. Chemical Formula 2 may be a lithium nickel-cobalt-manganese-based composite oxide, a lithium nickel-cobalt-aluminum-based composite oxide, or a lithium nickel-cobalt-manganese-aluminum-based composite oxide.

[0036] [Chemical Formula 2] Li a2 Ni x2 Co y2 M 2 z2 M 3 w2 O 2-b2 X b2

[0037] In the above Chemical Formula 2, 0.9 ≦ a2 ≦ 1.8, 0.3 ≦ x2 ≦ 0.98, 0.01 ≦ y2 ≦ 0.4, 0.01 ≦ z2 ≦ 0.4, 0 ≦ w2 ≦ 0.1, 0.9 ≦ x2 + y2 + z2 + w2 ≦ 1.1, and 0 ≦ b2 ≦ 0.1 are satisfied, and M 2 is Al, Mn, or a combination thereof, and M 3 is one or more elements selected from B, Ba, Ca, Ce, Cr, Cu, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X is F, P, S, or a combination thereof.

[0038] In Chemical Formula 2, 0.9 ≦ a2 ≦ 1.5, or 0.9 ≦ a2 ≦ 1.2, or 1.01 ≦ a2 ≦ 1.1 may hold, and 0.3 ≦ x2 ≦ 0.9, 0.01 ≦ y2 ≦ 0.4, 0.01 ≦ z2 ≦ 0.4, 0 ≦ w2 ≦ 0.1, or 0.5 ≦ x2 ≦ 0.8, 0.1 ≦ y2 ≦ 0.4, 0.1 ≦ z2 ≦ 0.4, 0 ≦ w2 ≦ 0.1, or 0.5 ≦ x2 ≦ 0.7, 0.1 ≦ y2 ≦ 0.4, 0.1 ≦ z2 ≦ 0.4, 0 ≦ w2 ≦ 0.1 may also hold.

[0039] The average particle diameter (D 50 ) of the produced single particles may be 0.5 μm to 8 μm, for example, 1 μm to 6 μm, or 2 μm to 5 μm, and as specific examples, it may be 2.5 μm to 5.0 μm, 2.5 μm to 3.8 μm, or 2.8 μm to 3.6 μm.

[0040] According to the production method of one embodiment, the produced single particles can have a uniform particle size distribution. That is, the ratio of particles much larger or much smaller than the average particle diameter (D 50 ) can be very small. For example, the span value of the produced single particles, that is, ((D 90 - D 10 ) / D 50 ) value may be 0.7 to 2.0, for example, 0.7 to 1.5, 0.7 to 1.3, or 0.8 to 1.3. As another example, D 10 of the single particles may be 1.5 μm to 2.5 μm, and D 90 may be 5.5 μm to 6.5 μm. When the span value of the single particles satisfies the above range, it means that the particle size is uniform, thereby improving the quality of the positive electrode active material, increasing the energy density, and further realizing excellent capacity, efficiency, and life characteristics. D 50 , D 10 , D 90 of the positive electrode active material can be measured by a particle size distribution measuring device using the laser diffraction method.

[0041] On the other hand, the method for manufacturing a positive electrode active material according to one embodiment may further include a step of coating the obtained positive electrode active material. The coating step can apply a dry coating method or a wet coating method, and the element to be coated may be one or more elements selected from the group consisting of, for example, Al, B, Ca, Ce, Co, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ta, V, W, Zn, and Zr.

[0042] In addition, the method for manufacturing the positive electrode active material may further include a step of mixing the obtained positive electrode active material in the form of single particles with another positive electrode active material in the form of secondary particles.

[0043] Positive electrode active material In one embodiment, a positive electrode active material includes a lithium nickel-cobalt-based composite oxide and is in the form of single particles, and the average particle diameter (D 50 ) of the single particles is 0.5 μm to 8 μm, and the ((D 90 - D 10 ) / D 50 ) value is 0.7 to 1.30. This can be said to be the positive electrode active material manufactured through the above-mentioned method, with uniform particle size and excellent performance can be realized.

[0044] The average particle diameter (D 50 ) of the single particles may be, for example, 1 μm to 6 μm, or 2 μm to 5 μm, and the ((D 90 - D 10 ) / D 50 ) value may be, for example, 0.7 to 1.30, or 0.8 to 1.30. As an example, the D 50 of the single particles is 2.5 μm to 5.0 μm, the D 10 is 1.5 μm to 2.5 μm, or 1.5 μm to 2.3 μm, and the D 90 is 5.5 μm to 6.5 μm, or 5.5 μm to 6.3 μm. As a specific example, the D 50 of the single particles may be, for example, 2.5 μm to 3.8 μm, or 2.8 μm to 3.6 μm. The D 50 , D 10 , D90 When the value of ((D 90 - D 10 ) / D 50 ) satisfies the above range, uniform particle size can be achieved, and excellent capacity, efficiency, lifespan, and energy density characteristics can be realized. The D of the positive electrode active material 50 , D 10 , D 90 can be measured by a particle size distribution measuring device using the laser diffraction method.

[0045] Here, the lithium nickel-cobalt-based composite oxide can be represented by Chemical Formula 1, Chemical Formula 2, etc. as described above. Also, the content regarding the average particle size and span value of single particles is as described above.

[0046] Also, the positive electrode active material according to one embodiment can also include the single particle and a coating layer located on the surface of the single particle. The coating layer can include one or more elements selected from the group consisting of Al, B, Ca, Ce, Co, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ta, V, W, Zn, and Zr.

[0047] The single particle can also be used after being mixed with other positive electrode active materials in the form of secondary particles. In this case, the single particle may be contained in an amount of 5 wt% to 60 wt%, or 5 wt% to 40 wt%, or 10 wt% to 30 wt% based on the total 100 wt% of the single particle and the secondary particle.

[0048] Here, a single particle means a particle that does not have a grain boundary inside the particle and exists independently as one particle, and can mean a single particle, a monolith structure, a single body structure, or non-aggregated particles that exist as an independent phase in which particles are not mutually aggregated morphologically. As an example, it may be a single crystal. A single particle may exist alone, or single particles may be aggregated with each other. For example, 2 to 10 single particles may be aggregated and in contact with each other.

[0049] Positive electrode In one embodiment, a positive electrode for a lithium secondary battery containing the above-described positive electrode active material is provided. For example, the positive electrode includes a positive electrode current collector and a positive electrode active material layer located on the positive electrode current collector, and the positive electrode active material layer contains the above-described positive electrode active material and may further selectively contain a binder, a conductive material, or a combination thereof.

[0050] Binder The binder serves to well adhere the positive electrode active material particles to each other and also to well adhere the positive electrode active material to the current collector. Representative examples of the binder include polyvinyl alcohol, carboxymethyl cellulose, hydroxypropyl cellulose, diacetyl cellulose, polyvinyl chloride, carboxylated polyvinyl chloride, polyvinyl fluoride, polymers containing ethylene oxide, polyvinyl pyrrolidone, polyurethane, polytetrafluoroethylene, polyvinylidene fluoride, polyethylene, polypropylene, styrene butadiene rubber, (meth)acrylated styrene butadiene rubber, epoxy resin, (meth)acrylic resin, polyester resin, nylon, etc., but are not limited thereto.

[0051] Conductive material The conductive material is used to impart conductivity to the electrode, and in the battery being configured, any electron conductive material that does not cause a chemical change can be used. Examples of the conductive material include carbon-based substances such as natural graphite, artificial graphite, carbon black, acetylene black, ketjen black, carbon fiber, carbon nanofiber, carbon nanotube; metal-based substances in the form of metal powder or metal fiber containing copper, nickel, aluminum, silver, etc.; conductive polymers such as polyphenylene derivatives; or mixtures thereof.

[0052] The contents of the binder and the conductive material may each be 0.5 wt% to 5 wt% based on 100 wt% of the positive electrode active material layer.

[0053] Al can be used as the positive current collector, but is not limited thereto.

[0054] Lithium secondary battery In one embodiment, a lithium secondary battery including the aforementioned positive electrode, negative electrode, and electrolyte is provided. As an example, the lithium secondary battery can include a positive electrode, a negative electrode, a separator located between the positive electrode and the negative electrode, and an electrolyte solution.

[0055] Lithium secondary batteries can be classified into cylindrical, rectangular, pouch-type, coin-type, etc. according to their form. FIGS. 1 to 4 are schematic views showing a lithium secondary battery according to one embodiment. It can be said that FIG. 1 is circular, FIG. 2 is rectangular, and FIGS. 3 and 4 are pouch-type battery forms. Referring to FIGS. 1 to 4, the lithium secondary battery 100 can include an electrode assembly 40 in which a separator 30 is interposed between a positive electrode 10 and a negative electrode 20, and a case 50 in which the electrode assembly 40 is incorporated. The positive electrode 10, negative electrode 20, and separator 30 may be impregnated with an electrolyte solution (not shown). The lithium secondary battery 100 can include a sealing member 60 for sealing the case 50 as shown in FIG. 1. Also in FIG. 2, the lithium secondary battery 100 can include a positive electrode lead tap 11, a positive electrode terminal 12, a negative electrode lead tap 21, and a negative electrode terminal 22. As shown in FIGS. 3 and 4, the lithium secondary battery 100 can include electrode taps 70 that serve as electrical paths for guiding the current formed by the electrode assembly 40 to the outside, namely, a positive electrode tap 71 and a negative electrode tap 72.

[0056] Negative electrode The negative electrode can include a current collector and a negative electrode active material layer located on the current collector. The negative electrode active material layer contains a negative electrode active material and can further contain a binder, a conductive material, or a combination thereof.

[0057] Negative electrode active material The negative electrode active material includes a material capable of reversibly intercalating / deintercalating lithium ions, lithium metal, an alloy of lithium metal, a material dopable and dedopable with lithium, or a transition metal oxide.

[0058] Examples of the material capable of reversibly intercalating / deintercalating the lithium ions include carbon-based negative electrode active materials, which can include, for example, crystalline carbon, amorphous carbon, or a combination thereof. Examples of the crystalline carbon include graphite such as amorphous, plate-like, flaky, spherical, or fibrous natural graphite or artificial graphite, and examples of the amorphous carbon include soft carbon or hard carbon, mesophase pitch carbide, calcined coke, and the like.

[0059] As the alloy of lithium metal, an alloy of lithium and a metal selected from Na, K, Rb, Cs, Fr, Be, Mg, Ca, Sr, Si, Sb, Pb, In, Zn, Ba, Ra, Ge, Al, and Sn can be used.

[0060] As the material dopable and dedopable with lithium, an Si-based negative electrode active material or an Sn-based negative electrode active material can be used. The Si-based negative electrode active material may be silicon, a silicon-carbon composite, SiOx (0 < x < 2), an Si-Q alloy (where Q is an element selected from alkali metals, alkaline earth metals, group 13 elements, group 14 elements (excluding Si), group 15 elements, group 16 elements, transition metals, rare earth elements, and combinations thereof, for example, Mg, Ca, Sr, Ba, Ra, Sc, Y, Ti, Zr, Hf, Rf, V, Nb, Ta, Db, Cr, Mo, W, Sg, Tc, Re, Bh, Fe, Pb, Ru, Os, Hs, Rh, Ir, Pd, Pt, Cu, Ag, Au, Zn, Cd, B, Al, Ga, Sn, In, Tl, Ge, P, As, Sb, Bi, S, Se, Te, Po, and combinations thereof), or a combination thereof. The Sn-based negative electrode active material may be Sn, SnO2, an Sn alloy, or a combination thereof.

[0061] The silicon-carbon composite may be a composite of silicon and amorphous carbon. The average particle size (D 50 ) of the silicon-carbon composite particles may be, for example, 0.5 μm to 20 μm. According to one embodiment, the silicon-carbon composite may be in a form in which silicon particles and amorphous carbon are coated on the surface of the silicon particles. For example, it may include secondary particles (cores) formed by granulating primary silicon particles, and an amorphous carbon coating layer (shell) located on the surface of the secondary particles. The amorphous carbon may also be located between the primary silicon particles, and for example, the primary silicon particles may be coated with amorphous carbon. The secondary particles may be dispersed in an amorphous carbon matrix.

[0062] The silicon-carbon composite may further contain crystalline carbon. For example, the silicon-carbon composite may include a core containing crystalline carbon and silicon particles and an amorphous carbon coating layer located on the surface of the core. The crystalline carbon may be artificial graphite, natural graphite, or a combination thereof. Examples of the amorphous carbon include soft carbon or hard carbon, mesophase pitch carbide, and calcined coke.

[0063] When the silicon-carbon composite contains silicon and amorphous carbon, the content of silicon may be 10% by weight to 50% by weight based on 100% by weight of the silicon-carbon composite, and the content of amorphous carbon may be 50% by weight to 90% by weight. Also, when the composite contains silicon, amorphous carbon, and crystalline carbon, the content of silicon may be 10% by weight to 50% by weight based on 100% by weight of the silicon-carbon composite, the content of crystalline carbon may be 10% by weight to 70% by weight, and the content of amorphous carbon may be 20% by weight to 40% by weight.

[0064] Also, the thickness of the amorphous carbon coating layer may be 5 nm to 100 nm. The average particle size (D 50) may be 10 nm to 1 μm, or 10 nm to 200 nm. The silicon particles may exist alone as silicon, or in the form of a silicon alloy, or in an oxidized form. The oxidized form of silicon is SiO x (0 < x < 2) can be expressed. At this time, the atomic content ratio of Si:O indicating the degree of oxidation may be 99:1 to 33:67. In this specification, unless otherwise defined, the average particle size (D 50 ) means the diameter of the particle with a cumulative volume of 50% by volume in the particle size distribution.

[0065] The Si-based negative electrode active material or the Sn-based negative electrode active material can be used by mixing with a carbon-based negative electrode active material. When the Si-based negative electrode active material or the Sn-based negative electrode active material and the carbon-based negative electrode active material are mixed and used, the mixing ratio may be 1:99 to 90:10 by weight.

[0066] Binder The binder plays a role of well adhering the negative electrode active material particles to each other and well adhering the negative electrode active material to the current collector. As the binder, a non-aqueous binder, an aqueous binder, a dry binder, or a combination thereof can be used.

[0067] Examples of the non-aqueous binder include polyvinyl chloride, carboxylated polyvinyl chloride, polyvinyl fluoride, ethylene-propylene copolymer, polystyrene, polyurethane, polytetrafluoroethylene, polyvinylidene fluoride, polyethylene, polypropylene, polyamideimide, polyimide, or a combination thereof.

[0068] The aqueous binder may be selected from styrene-butadiene rubber, (meth)acrylated styrene-butadiene rubber, (meth)acrylonitrile-butadiene rubber, (meth)acrylic rubber, butyl rubber, fluororubber, polyethylene oxide, polyvinylpyrrolidone, polyepichlorohydrin, polyphosphazene, poly(meth)acrylonitrile, ethylene propylene diene copolymer, polyvinylpyridine, chlorosulfonated polyethylene, latex, polyester resin, (meth)acrylic resin, phenol resin, epoxy resin, polyvinyl alcohol, and combinations thereof.

[0069] When using an aqueous binder as the negative electrode binder, it can further contain a cellulose-based compound that can impart viscosity. As this cellulose-based compound, one or more of carboxymethyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, or alkali metal salts thereof can be mixed and used. As the alkali metal, Na, K, or Li can be used.

[0070] The dry binder is a polymer substance that can be fibrillated. For example, it may be polytetrafluoroethylene, polyvinylidene fluoride, polyvinylidene fluoride-hexafluoropropylene copolymer, polyethylene oxide, or a combination thereof.

[0071] Conductive material The conductive material is used to impart conductivity to the electrode, and in the battery being constructed, any electron conductive material that does not cause a chemical change can be used. Specific examples include carbon-based substances such as natural graphite, artificial graphite, carbon black, acetylene black, ketjen black, carbon fiber, carbon nanofiber, carbon nanotube; metal-based substances in the form of metal powder or metal fiber containing copper, nickel, aluminum, silver, etc.; conductive polymers such as polyphenylene derivatives; or mixtures thereof.

[0072] The content of the negative electrode active material may be 95% by weight to 99.5% by weight based on 100% by weight of the negative electrode active material layer, and the content of the binder may be 0.5% by weight to 5% by weight based on 100% by weight of the negative electrode active material layer. For example, the negative electrode active material layer may contain 90% by weight to 99% by weight of the negative electrode active material, 0.5% by weight to 5% by weight of the binder, and 0.5% by weight to 5% by weight of the conductive material.

[0073] Current collector The negative electrode current collector may contain, for example, indium (In), copper (Cu), magnesium (Mg), stainless steel, titanium (Ti), iron (Fe), cobalt (Co), nickel (Ni), zinc (Zn), aluminum (Al), germanium (Ge), lithium (Li), or alloys thereof, and may be in the form of a foil, sheet, or foam. The thickness of the negative electrode current collector may be, for example, 1 μm to 20 μm, or may be 5 μm to 15 μm, or 7 μm to 10 μm.

[0074] Electrolyte The electrolyte for the lithium secondary battery may be, for example, an electrolytic solution, which may contain a non-aqueous organic solvent and a lithium salt.

[0075] The non-aqueous organic solvent serves as a medium through which ions involved in the electrochemical reaction of the battery can move. The non-aqueous organic solvent may be a carbonate-based, ester-based, ether-based, ketone-based, or alcohol-based solvent, an aprotic solvent, or a combination thereof.

[0076] As carbonate solvents, dimethyl carbonate (DMC), diethyl carbonate (DEC), dipropyl carbonate (DPC), methyl propyl carbonate (MPC), ethyl propyl carbonate (EPC), methyl ethyl carbonate (MEC), ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), etc. can be used. As ester solvents, methyl acetate, ethyl acetate, n-propyl acetate, dimethyl acetate, methyl propionate, ethyl propionate, decanolide, mevalonolactone, valerolactone, caprolactone, etc. can be used. As ether solvents, dibutyl ether, tetraglyme, diglyme, dimethoxyethane, 2-methyltetrahydrofuran, 2,5-dimethyltetrahydrofuran, tetrahydrofuran, etc. can be used. Also, as ketone solvents, cyclohexanone, etc. can be used. As alcohol solvents, ethyl alcohol, isopropyl alcohol, etc. can be used, and as aprotic solvents, nitriles such as R-CN (R is a linear, branched, or cyclic hydrocarbon group having 2 to 20 carbon atoms and can contain a double bond, aromatic ring, or ether group); amides such as dimethylformamide; dioxolanes such as 1,3-dioxolane, 1,4-dioxolane; sulfolanes, etc. can be used.

[0077] The non-aqueous organic solvent can be used alone or in a mixture of two or more. When used in a mixture of two or more, the mixing ratio can be appropriately adjusted according to the intended battery performance, which should be widely understood by those skilled in the art.

[0078] When using a carbonate solvent, a cyclic carbonate and a chain carbonate can be mixed and used, and the cyclic carbonate and the chain carbonate can be mixed at a volume ratio of 1:1 to 1:9.

[0079] The non-aqueous organic solvent may further contain an aromatic hydrocarbon-based organic solvent. For example, the carbonate-based solvent and the aromatic hydrocarbon-based organic solvent can be used by mixing them at a volume ratio of 1:1 to 30:1.

[0080] In order to improve the battery life, the electrolytic solution may further contain vinyl ethyl carbonate, vinylene carbonate, or an ethylene carbonate-based compound.

[0081] Typical examples of the ethylene carbonate-based compound include fluoroethylene carbonate, difluoroethylene carbonate, chloroethylene carbonate, dichloroethylene carbonate, bromoethylene carbonate, dibromoethylene carbonate, nitroethylene carbonate, cyanoethylene carbonate, and the like.

[0082] The lithium salt is dissolved in an organic solvent, acts as a source of lithium ions in the battery to enable the operation of a basic lithium secondary battery, and plays a role in promoting the movement of lithium ions between the positive electrode and the negative electrode. Typical examples of the lithium salt include LiPF6, LiBF4, LiSbF6, LiAsF6, LiClO4, LiAlO2, LiAlCl4, LiPO2F2, LiCl, LiI, LiN(SO3C2F5)2, Li(FSO2)2N (lithium bis(fluorosulfonyl)imide; LiFSI), LiC4F9SO3, LiN(C x F 2x+1 SO2)(C y F 2y+1 SO2)(where x and y are integers from 1 to 20), lithium trifluoromethanesulfonate, lithium tetrafluoroethanesulfonate, lithium difluorobis(oxalato)phosphate (LiDFOB), lithium bis(oxalato)borate (LiBOB), and can include one or more selected therefrom.

[0083] The concentration of the lithium salt is preferably used within the range of 0.1 M to 2.0 M. If the concentration of the lithium salt is within the above range, the electrolyte has appropriate ionic conductivity and viscosity, so it can exhibit excellent performance and lithium ions can move effectively.

[0084] Separator Depending on the type of the lithium secondary battery, a separator may be present between the positive electrode and the negative electrode. As such a separator, polyethylene, polypropylene, polyvinylidene fluoride, or a multilayer film of two or more layers thereof can be used, and mixed multilayer films such as a two-layer separator of polyethylene / polypropylene, a three-layer separator of polyethylene / polypropylene / polyethylene, and a three-layer separator of polypropylene / polyethylene / polypropylene can of course be used.

[0085] The separator may include a porous substrate and a coating layer located on one or both surfaces of the porous substrate and containing an organic substance, an inorganic substance, or a combination thereof.

[0086] The porous substrate may be a polymer selected from any one of polyolefins such as polyethylene and polypropylene, polyesters such as polyethylene terephthalate and polybutylene terephthalate, polyacetal, polyamide, polyimide, polycarbonate, polyether ketone, polyaryl ether ketone, polyether imide, polyamide imide, polybenzimidazole, polyether sulfone, polyphenylene oxide, cyclic olefin copolymer, polyphenylene sulfide, polyethylene naphthalate, glass fiber, Teflon (registered trademark), and polytetrafluoroethylene, or a polymer film formed of a copolymer or a mixture of two or more of these.

[0087] The porous substrate can have a thickness of about 1 μm to 40 μm, for example, a thickness of 1 μm to 30 μm, 1 μm to 20 μm, 5 μm to 15 μm, or 10 μm to 15 μm.

[0088] The organic substance can include a (meth)acrylic copolymer including a first structural unit derived from (meth)acrylamide, and a second structural unit including at least one of a structural unit derived from (meth)acrylic acid or (meth)acrylate and a structural unit derived from (meth)acrylamidosulfonic acid or a salt thereof.

[0089] The inorganic substance can include, but is not limited to, inorganic particles selected from Al2O3, SiO2, TiO2, SnO2, CeO2, MgO, NiO, CaO, GaO, ZnO, ZrO2, Y2O3, SrTiO3, BaTiO3, Mg(OH)2, boehmite, and combinations thereof. The average particle size (D 50 ) may be 1 nm to 2000 nm, for example, 100 nm to 1000 nm, or 100 nm to 700 nm.

[0090] The organic substance and the inorganic substance may be mixed and present in one coating layer, or may be present in a form in which a coating layer containing the organic substance and a coating layer containing the inorganic substance are laminated.

[0091] The thickness of each coating layer may be 0.5 μm to 20 μm, for example, 1 μm to 10 μm, or 1 μm to 5 μm.

[0092] Hereinafter, examples and comparative examples of the present invention will be described. The following examples are merely illustrative of the present invention, and the present invention is not limited to the following examples.

Examples

[0093] Example 1 1. Manufacturing of the positive electrode active material As raw materials, LiOH, NiSO4, CoSO4, and MnSO4 were added to distilled water and mixed to obtain a molar ratio of Ni:Co:Mn = 50:20:30 and a molar ratio of Li / (Ni + Co + Mn) = 1.03. Then, NH4HCO3 was added and further mixed. This mixture was put into a wet grinding device and ball-milled at about 3500 rpm for about 30 minutes using zirconia beads having a diameter of 0.65 mm. The average particle size (D 50 ) of the particles in the ground composition was ground to be about 0.5 μm or less.

[0094] The ground composition was spray-dried at about 245 °C at 15 mm / min using a spray dryer to produce a precursor mixture.

[0095] The precursor mixture was heat-treated at 950 °C for 8 hours in an oxygen atmosphere. Then, it was crushed and filtered to produce a cathode active material (Li 1.03 Ni 0.5 Co 0.2 Mn 0.3 O2) according to Example 1. FIG. 5 is an SEM image of the cathode active material produced in Example 1, and FIG. 6 is an enlarged image thereof. Referring to FIGS. 5 and 6, it can be seen that a cathode active material in the form of single particles having a uniform particle size distribution was produced.

[0096] 2. Manufacturing of the lithium secondary battery 98.5 wt% of the produced cathode active material, 1.0 wt% of a polyvinylidene fluoride binder, and 0.5 wt% of a carbon nanotube conductive material were mixed to produce a cathode active material layer slurry, which was coated on an aluminum foil current collector and dried and rolled to produce a cathode.

[0097] A structure was produced between the cathode and a lithium metal counter electrode via a polytetrafluoroethylene separator. After inserting this into a battery case, an electrolyte in which 1M LiPF6 was dissolved in a solvent obtained by mixing ethylene carbonate and dimethyl carbonate at a volume ratio of 3:7 was injected to produce a lithium secondary battery (half cell) by a normal method.

[0098] Example 2 The positive electrode active material and the lithium secondary battery were produced in substantially the same manner as in Example 1, except that the raw materials were mixed at a molar ratio of Ni:Co:Mn = 60:10:30 and the firing temperature was changed to 900 °C.

[0099] Example 3 The positive electrode active material and the lithium secondary battery were produced in substantially the same manner as in Example 1, except that the raw materials were mixed at a molar ratio of Ni:Co:Mn = 65:5:30 and the firing temperature was changed to 850 °C.

[0100] Example 4 After obtaining the positive electrode active material by the method of Example 1, aluminum oxide was mixed therein so that aluminum was 1 mole part with respect to 100 mole parts of the total metal excluding lithium in the positive electrode active material, and secondary heat treatment was performed at 850 °C for 8 hours, followed by pulverization and filtration to obtain a coated positive electrode active material. Otherwise, the positive electrode active material and the lithium secondary battery were produced in substantially the same manner as in Example 1.

[0101] Comparative Example 1 After producing nickel-based hydroxide by a general coprecipitation method, it was mixed with a lithium raw material by a dry method and heat-treated to obtain a positive electrode active material in the form of secondary particles, which was pulverized to produce a single-particle positive electrode active material.

[0102] Specifically, nickel sulfate (NiSO4·6H2O), cobalt sulfate (CoSO4·7H2O), and manganese sulfate (MnSO4·H2O) were put into distilled water so as to have a molar ratio of Ni:Co:Mn = 55:15:30 and mixed to prepare a metal raw material mixed solution. Also, aqueous ammonia (NH4OH) and sodium hydroxide (NaOH) as a precipitating agent were prepared for complex compound formation.

[0103] First, aqueous ammonia having a concentration of 0.25 M is put into a reactor. Stirring power 3.0 kW / m 3, the reaction was started while charging a metal raw material mixed solution and a complexing agent at rates of 142 ml / min and 34 ml / min, respectively, at a reaction temperature of 50°C. The reaction was carried out for 30 hours while adding NaOH to maintain the pH. The reaction was terminated when the average size of the obtained particles reached about 14 μm. After washing the product, it was dried with hot air at about 150°C for 24 hours to produce Ni 0.55 Co 0.15 Mn 0.30 (OH)2.

[0104] The precursor and Li2CO3 were dry-mixed so that the molar ratio of Li / (Ni + Co + Mn) was 1.03 and heat-treated at 920°C for 8 hours to obtain a lithium nickel-cobalt-manganese composite oxide in the form of secondary particles. Through an air flow impact crusher, pulverization was performed so that the average particle size (D 50 ) became about 2.5 μm to obtain a single particle form cathode active material (Li 1.03 Ni 0.55 Co 0.15 Mn 0.30 O2).

[0105] Comparative Example 2 A cathode active material and a lithium secondary battery were produced in substantially the same manner as in Comparative Example 1 except that the raw materials were mixed at a molar ratio of Ni:Co:Mn = 60:10:30 and the firing temperature was changed to 900°C.

[0106] Comparative Example 3 A cathode active material and a lithium secondary battery were produced in substantially the same manner as in Comparative Example 1 except that the raw materials were mixed at a molar ratio of Ni:Co:Mn = 62:6:32 and the firing temperature was changed to 850°C.

[0107] Comparative Example 4 As raw materials, Li2CO3, NiCO3, CoCO3, and MnCO3 were mixed dry so that the molar ratio was Ni:Co:Mn = 60:10:30 and the molar ratio of Li / (Ni + Co + Mn) was 1.03. This was heat-treated at 900 °C for 8 hours in an oxygen atmosphere to produce a cathode active material according to Comparative Example 4. Otherwise, a cathode active material and a lithium secondary battery were produced in substantially the same manner as in Example 1.

[0108] Evaluation Example 1: Particle size distribution evaluation For the cathode active materials produced in Examples 1 to 4 and Comparative Examples 1 to 4, the particle size distribution was analyzed using a particle size analyzer (Particle Size Analyzer) by the laser diffraction method, and the results are shown in Table 1 below.

[0109]

Table 1

[0110] Referring to Table 1, D of the examples 50 is 2.5 μm to 5.0 μm, D 10 is 1.5 μm to 2.5 μm, D 90 satisfies 5.5 μm to 6.5 μm, and ((D 90 - D 10 ) / D 50 ) value satisfies 1.28 or less, indicating that it has a very uniform particle size distribution.

[0111] Evaluation Example 2: Initial charge-discharge capacity, efficiency, and life characteristic evaluation The lithium secondary batteries produced in Examples 1 to 3 and Comparative Examples 1 to 4 were charged at a constant current of 0.2C to 4.45V and then at a constant voltage of 0.05C at 25 °C, and then discharged at 0.2C to 3.0V to perform initial charge and discharge. Table 2 below shows the initial charge capacity and the initial discharge capacity, and the initial charge-discharge efficiency, which is the ratio of the latter to the former, is shown as efficiency in Table 2 below.

[0112] Next, cycles of charging at 1.0C and discharging at 1.0C within a voltage range of 3.0V to 4.45V at 45°C were repeated 50 times. The ratio of the discharge capacity in 50 cycles to the initial discharge capacity was calculated and shown as the lifespan in Table 2 below.

[0113]

Table 2

[0114] Referring to Table 2, it can be seen that Examples 1 to 3 can achieve high initial discharge capacity, initial charge-discharge efficiency, and lifespan characteristics. It was confirmed that Example 1 has a higher initial discharge capacity, as well as higher initial charge-discharge efficiency and lifespan characteristics, even compared to Comparative Example 1 with a somewhat higher nickel content. Comparing Example 2 and Comparative Example 2 with the same nickel content, it can be seen that Example 2 has a higher initial discharge capacity and improved lifespan characteristics compared to Comparative Example 2. Similarly, Example 3 with a similar nickel content was confirmed to have a slightly higher initial discharge capacity while improving the initial charge-discharge efficiency and significantly improving the lifespan characteristics compared to Comparative Example 3. Comparative Example 4, which used the same raw materials as the examples but applied the existing solid-phase mixing method, was confirmed to have a small initial discharge capacity, low initial charge-discharge efficiency, and particularly poor lifespan characteristics.

[0115] Thus, the method for manufacturing a positive electrode active material according to one embodiment can not only omit the existing precursor synthesis process, simplify the overall method, and significantly reduce production and processing costs, but also the produced single-particle-shaped positive electrode active material can have a uniform particle size, and it was confirmed that excellent initial discharge capacity, initial charge-discharge efficiency, and lifespan characteristics can be realized in the high voltage region.

[0116] As described above, the preferred embodiments have been described in detail. However, the scope of the rights of the present invention is not limited thereto, and various modifications and improvements by those skilled in the art using the basic concepts defined in the following claims also belong to the scope of the rights of the present invention.

Explanation of Signs

[0117] 100: Lithium secondary battery 10: Positive electrode 11: Positive electrode lead tap 12: Positive electrode terminal 20: Negative electrode 21: Negative electrode lead tap 22: Negative electrode terminal 30: Separator 40: Electrode assembly 50: Case 60: Sealing member 70: Electrode tap 71: Positive electrode tap 72: Negative electrode tap

Claims

1. Prepare a raw material mixture by adding lithium hydroxide, nickel sulfate, cobalt sulfate, and ammonium carbonate to an aqueous solvent and mixing them, subject the raw material mixture to wet grinding, spray-dry the ground material to obtain a positive electrode active material precursor mixture, and heat-treat the positive electrode active material precursor mixture to obtain a positive electrode active material containing a lithium nickel-cobalt composite oxide and having a single particle form. A method for manufacturing a positive electrode active material, comprising:

2. In the step of preparing the raw material mixture, further mix manganese sulfate, aluminum hydroxide, aluminum oxide, or a combination thereof. The method for manufacturing a positive electrode active material according to Claim 1.

3. In the step of preparing the raw material mixture, further mix a dopant raw material, wherein the dopant includes B, Ba, Ca, Ce, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, Zr, or a combination thereof. The method for manufacturing a positive electrode active material according to Claim 1.

4. The wet grinding is performed by grinding at 2000 rpm to 5000 rpm for 5 minutes to 120 minutes using zirconia ball milling. The method for manufacturing a positive electrode active material according to Claim 1.

5. The wet grinding is to grind until the average particle size (D 50 ) of the ground particles becomes 0.5 μm or less. The method for producing a positive electrode active material according to claim 1.

6. The spray drying is performed by setting the hot air temperature to 200°C to 300°C and the exhaust hot air temperature to 100°C to 150°C. The method for manufacturing a positive electrode active material according to Claim 1.

7. The heat treatment of the positive electrode active material precursor mixture is performed in an oxygen atmosphere at a temperature range of 800°C to 1000°C for 4 hours to 24 hours. The method for manufacturing a positive electrode active material according to Claim 1.

8. The obtained lithium nickel-cobalt composite oxide is represented by Chemical Formula 1. The method for manufacturing a positive electrode active material according to Claim 1: [Chemical Formula 1] Li a1 Ni x1 Co y1 M 1 z1 O 2-b1 X b1 In the above chemical formula (1), 0.9 ≤ a1 ≤ 1.8, 0.3 ≤ x1 < 1, 0 < y1 ≤ 0.7, 0 ≤ z1 ≤ 0.4, 0.9 ≤ x1 + y1 + z1 ≤ 1.1, and 0 ≤ b1 ≤ 0.1, and M 1 is one or more elements selected from Al, B, Ba, Ca, Ce, Cr, Cu, Fe, Mg, Mn, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X is F, P, S, or a combination thereof.

9. The obtained lithium nickel-cobalt composite oxide is represented by Chemical Formula 2. The method for manufacturing a positive electrode active material according to Claim 8: [Chemical Formula 2] Li a2 Ni x2 Co y2 M 2 z2 M 3 w2 O 2-b2 X b2 In the above chemical formula 2, 0.9 ≤ a2 ≤ 1.8, 0.3 ≤ x2 ≤ 0.98, 0.01 ≤ y2 ≤ 0.4, 0.01 ≤ z2 ≤ 0.4, 0 ≤ w2 ≤ 0.1, 0.9 ≤ x2 + y2 + z2 + w2 ≤ 1.1, and 0 ≤ b2 ≤ 0.1, and M 2 is Al, Mn, or a combination thereof, and M 3 is one or more elements selected from B, Ba, Ca, Ce, Cr, Cu, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ti, V, W, Y, Zn, and Zr, and X is F, P, S, or a combination thereof.

10. The average particle size (D 50 ) of the manufactured single particles is 0.5 μm to 8 μm, and the method for manufacturing a positive electrode active material according to claim 1.

11. The value of ((D 90 -D 10 ) / D 50 ) of the manufactured single particles is 0.7 to 2.0, and the method for manufacturing a positive electrode active material according to claim 1.

12. The method for manufacturing a positive electrode active material according to Claim 1 further includes a step of coating the obtained positive electrode active material.

13. The coating step includes dry-mixing the positive electrode active material and a coating raw material and heat-treating them, or adding the positive electrode active material and the coating raw material to an aqueous solvent, mixing them, and then drying and heat-treating them. The method for manufacturing a positive electrode active material according to Claim 12.

14. The coating element used in the coating step contains Al, B, Ca, Ce, Co, Cr, Fe, Mg, Mo, Nb, Si, Sn, Sr, Ta, V, W, Zn, Zr, or a combination thereof. The method for manufacturing a positive electrode active material according to claim 12.

15. A positive electrode active material that contains a lithium nickel-cobalt composite oxide and is in the form of single particles, The average particle size (D 50 ) of the single particles is 0.5 μm to 8 μm ((D 90 - D 10 ) / D 50 ) value is 0.7 to 1.30), the positive electrode active material.

16. The D of the single particle 50 is 2.5 μm to 5.0 μm, and D 10 is 1.5 μm to 2.5 μm, and D 90 is 5.5 μm to 6.5 μm. The positive electrode active material according to claim 15

17. A positive electrode manufactured by the method according to any one of claims 1 to 14, or a positive electrode containing the positive electrode active material according to claim 15 or 16, a negative electrode, and a lithium secondary battery including an electrolyte.