Housing, vehicle charging device, and method for manufacturing housing
The housing design with a single support pillar connection between fixing and base portions addresses painting defects in spray painting by ensuring proper paint application, reducing defects in the housing's outer surface.
Patent Information
- Application Number
- JP2024027426
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-09-08
AI Technical Summary
Existing painting methods, such as spray painting, struggle to effectively coat narrow gaps and prevent overlap of inner and outer panels, leading to increased painting defects.
A housing design featuring a support member with a single support pillar connecting a fixing portion to a base, allowing for proper paint application on the outer surface by preventing the support pillar from covering the housing body.
Reduces the frequency of painting defects by ensuring adequate paint coverage on the housing's outer surface during spray painting.
Smart Images

Figure 2025130321000001_ABST
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a housing, a vehicle charging device, and a method for manufacturing the housing. [Background technology]
[0002] Patent Document 1 discloses a method for manufacturing an outer sill formed by combining an inner panel and an outer panel. This side sill is made by spot welding the inner panel and the outer panel together and then dip painting. A gap is provided between the joint of the inner panel and the joint of the outer panel in a portion other than the welded portion. During dip painting, paint penetrates into this gap and forms a coating on both joints, thereby enhancing the rust prevention effect. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 60-49875 Summary of the Invention [Problem to be solved by the invention]
[0004] In the above-mentioned conventional example, dip coating is performed, so even if there is a relatively small gap between the parts, the paint will get into the gap, reducing the frequency of coating defects such as areas on the part surface where the paint film is not formed. However, with painting methods other than dip painting, such as spray painting, it is difficult to get paint into narrow gaps, increasing the frequency of painting defects.Furthermore, as in the above-mentioned conventional example, the inner and outer panels may cover each other's inner surfaces, preventing the paint from reaching them, increasing the frequency of painting defects. Therefore, an object of the present disclosure is to provide a technique that can reduce the frequency of occurrence of painting defects. [Means for solving the problem]
[0005] An embodiment of the present disclosure is a housing disposed inside a cover. The housing includes a housing main body and a support member interposed between the inner surface of the cover and the outer surface of the housing main body. The support member includes a first fixing portion having a first fixing surface that abuts and is fixed to the inner surface, a base portion that is fixed to the outer surface, and a single first support pillar that connects the base and the first fixing portion. The first fixing portion and the base are connected by only the single first support pillar. [Effects of the Invention]
[0006] According to the present disclosure, the frequency of occurrence of painting defects can be reduced. [Brief explanation of the drawings]
[0007] [Figure 1] FIG. 1 is a perspective view showing an example of a vehicle charging device according to an embodiment. [Figure 2] FIG. 2 is an exploded perspective view of the vehicle charging device. [Figure 3] FIG. 3 is a diagram showing how the decorative cover is attached. [Figure 4] FIG. 4 is an enlarged perspective view of the first holder support member in FIG. [Figure 5] FIG. 5 is a cross-sectional view showing a portion of a first holder support member in the power converter. [Figure 6] FIG. 6 is an enlarged perspective view of the second holder support member in FIG. [Figure 7] FIG. 7 is an enlarged perspective view of the lateral support member in FIG. DETAILED DESCRIPTION OF THE INVENTION
[0008] First, the contents of the embodiment will be listed and explained. [Outline of the embodiment]
[0009] (1) An embodiment of the present disclosure is a housing disposed inside a cover. The housing includes a housing main body and a support member interposed between the inner surface of the cover and the outer surface of the housing main body. The support member includes a first fixing portion having a first fixing surface that abuts and is fixed to the inner surface, a base portion that is fixed to the outer surface, and a single first support pillar that connects the base and the first fixing portion. The first fixing portion and the base are connected only by the single first support pillar.
[0010] According to the above configuration, the first fixed portion and the base portion are connected by only one first support pillar, so the first support pillar does not face the outer surface of the housing body, thereby preventing the first support pillar from covering the outer surface of the housing body. As a result, when painting the housing using a painting method other than dip painting, such as spray painting, the paint can be applied appropriately to the outer surface of the support member and the outer surface of the housing body, reducing the frequency of poor painting.
[0011] (2) In the housing of (1) above, when the first fixed portion, the base, and the single first support pillar each have a flat plate shape, the support member may further include a first bent portion bent from the edge of the first fixed portion in the direction opposite to the direction in which the first fixed surface faces and connected to a first end of the first support pillar, and a second bent portion bent from the edge of the base and connected to a second end of the first support pillar. In this case, the first fixing portion, the base portion, and the first support column can be formed by bending a single strip-shaped flat plate.
[0012] (3) In the housing of (1) or (2) above, the one first support pillar may extend in a direction perpendicular to the outer surface. In this case, it is possible to reliably prevent the first support strut from covering the outer surface of the housing body.
[0013] (4) In any one of the housings (1) to (3) above, when the support member further includes a second fixing portion having a second fixing surface that abuts and is fixed to the inner surface, and a second support pillar that connects the base and the second fixing portion, the second fixing portion and the base may be connected only by the second support pillar. In this case, the first support column and the second support column can be protruded from one base portion.
[0014] (5) Another embodiment is a vehicle charging device. The vehicle charging device includes a power conversion device and a charging cable connected to a vehicle and supplying the power output from the power conversion device to the vehicle. The power conversion device includes a cover and the housing described in (1) above that houses an electric circuit that outputs the power and is disposed inside the cover.
[0015] (6) Another embodiment is a method for manufacturing a housing disposed inside a cover. The manufacturing method includes the steps of: providing a support member on a housing body of the housing, the support member being interposed between the inner surface of the cover and the outer surface of the housing body; and painting the outer surface of the housing body on which the support member is provided. The support member includes a first fixing portion having a first fixing surface that abuts and is fixed to the inner surface, a base that is fixed to the outer surface, and a single first support pillar that connects the base and the first fixing portion. The first fixing portion and the base are connected by only the single first support pillar. In this case as well, the paint can be applied appropriately to the outer surface of the support member and the outer surface of the housing body, reducing the frequency of poor painting.
[0016] [Details of the embodiment] Preferred embodiments will now be described with reference to the drawings. At least some of the embodiments described below may be combined in any manner.
[0017] [Overall structure] FIG. 1 is a perspective view showing an example of a vehicle charging device according to an embodiment. In FIG. 1, a vehicle charging device 1 has a function of charging an on-board battery of an electrically powered vehicle, including an electric vehicle, a hybrid vehicle, or the like.
[0018] The vehicle charging device 1 includes a power conversion device 2 and a power supply cable 4. The power conversion device 2 outputs DC power to be supplied to the vehicle battery. The power conversion device 2 is connected to a commercial power system. The power conversion device 2 converts AC power from the commercial power system into DC power, further boosts the voltage to a required level, and outputs the DC power to be supplied to the vehicle battery.
[0019] The power feed cable 4 includes a cable body 4a, a power feed connector 4b, and a connecting connector 4c. The cable body 4a is a power line for transmitting DC power output by the power converter 2. The power feed connector 4b and the connecting connector 4c are provided at both ends of the cable body 4a. That is, the cable body 4a connects the power feed connector 4b and the connecting connector 4c. The connecting connector 4c is connected to the output connector 2a of the power converter 2. The output connector 2a is a connector from which DC power from the power converter 2 is output. The power feed connector 4b can be connected to a power receiving socket of an electric vehicle. When charging the on-board battery of the electric vehicle, the power feed connector 4b is connected to the socket of the electric vehicle. As a result, the DC power from the power converter 2 is supplied to the on-board battery via the power feed cable 4.
[0020] The power conversion device 2 is installed on an installation surface R. The installation surface R is a road surface or a floor surface of a charging space for an electric vehicle or the like. In the following description, the three mutually orthogonal directions in each drawing are referred to as the X direction, Y direction, and Z direction. Also, as shown in FIG. 1, one of the X directions is referred to as the X1 direction, and the opposite direction of the X1 direction is referred to as the X2 direction. One of the Y directions is referred to as the Y1 direction, and the opposite direction of the Y1 direction is referred to as the Y2 direction. One of the Z directions is referred to as the Z1 direction, and the opposite direction of the Z1 direction is referred to as the Z2 direction. The Z direction indicates the height direction of the power converter 2. The X direction indicates the left-right direction of the power converter 2. The Y direction indicates the front-rear direction of the power converter 2.
[0021] In this embodiment, the surface of the power converter 2 facing the Y1 direction is the front surface, and the surface of the power converter 2 facing the Y2 direction is the rear surface. The Z1 direction is the upward direction, and the Z2 direction is the downward direction. 1, the power converter 2 has a rectangular parallelepiped shape with its long sides aligned along the Z direction. The power feed cable 4 is provided on the X2 direction side of the power converter 2.
[0022] FIG. 2 is an exploded perspective view of the vehicle charging device 1. As shown in FIG. As shown in FIG. 2, the power converter 2 includes a housing 5, legs 7, and a decorative cover 8. The housing 5 is placed on an installation surface R. The housing 5 is supported on the installation surface R by legs 7. The housing 5 is placed inside a design cover 8. The housing 5 includes a housing main body 6 and a plurality of support members 30. The housing main body 6 includes a case main body 10 and a lid 12. The case main body 10 is a box-shaped member formed of metal such as steel plate or aluminum alloy. The case main body 10 has an opening 10a on the surface facing the Y1 direction. Therefore, the case main body 10 has a first lateral side surface 6a, a second lateral side surface 6b, a rear side surface 6c, and a top surface 6d of the housing main body 6. The first lateral side surface 6a is the surface of the outer surface of the housing main body 6 facing the X2 direction. The second lateral side surface 6b is the surface of the outer surface of the housing main body 6 facing the X1 direction. The rear side surface 6c is the surface of the outer surface of the housing main body 6 facing the Y2 direction. The output connector 2a is provided at the upper end of the first lateral side surface 6a.
[0023] The lid 12 is a plate-like member made of metal such as steel plate or aluminum alloy. The lid 12 is attached to the surface of the case body 10 facing the Y1 direction. Therefore, the lid 12 has a front side surface 6e of the housing body 6. The front side surface 6e is the surface of the outer surface of the housing body 6 facing the Y1 direction. When attached to the case body 10, the lid 12 closes the opening 10a. A waterproof packing is provided between the lid 12 and the edge of the opening 10a. Waterproof packing and sealing members are also provided in openings for attaching bolts provided in the lid 12 and the case body 10. This allows the housing body 6 to function as a waterproof case. An electric circuit group 14 required for power conversion and voltage boosting is housed inside the housing main body 6. By being housed inside the housing main body 6, the electric circuit group 14 is made waterproof.
[0024] The plurality of support members 30 are members that connect the decorative cover 8 and the housing main body 6 to each other. The plurality of support members 30 will be described in detail later.
[0025] The decorative cover 8 is a box-shaped member made of metal such as steel plate or aluminum alloy, etc. The decorative cover 8 is attached to the housing 5 so as to cover the outside thereof. The decorative cover 8 has a first side plate 8a, a second side plate 8b, a front plate 8c, and an upper plate 8d. The first side plate 8a is disposed on the X2 side of the housing 5. The second side plate 8b is disposed on the X1 side of the housing 5. There is a slight gap between the inner surface of each plate of the decorative cover 8 and each surface of the housing 5 (housing main body 6).
[0026] A connector holder 16 and a cable holder 18 are provided on the first side plate 8a. The connector holder 16 has a function of holding the power supply connector 4b. When power is not being supplied to the electric vehicle, the power supply connector 4b is held by the connector holder 16. The cable holder 18 has a function of holding the cable main body 4a. When power is not supplied to the electric vehicle, the cable main body 4a is held by the cable holder 18.
[0027] The power conversion device 2 further includes a heat sink 20, a heat sink cover 22, and a fan unit 24. The heat sink 20 is provided on the rear side surface 6c of the housing body 6. The heat sink cover 22 is provided to cover the heat sink 20.
[0028] The fan unit 24 includes a pair of fans 24a and a fan cover 24b. The fan cover 24b holds the pair of fans 24a. The fan cover 24b is fixed to the heat sink cover 22 and the rear side surface 6c. The fan cover 24b is fixed above the heat sink 20. The heat sink cover 22 guides the airflow generated by the pair of fans 24a to the heat sink 20. This provides the heat sink 20 with the airflow generated by the pair of fans 24a.
[0029] The heat sink cover 22 is fixed to the heat sink 20 and a bracket 26. The bracket 26 is a member made of a metal such as a steel plate or an aluminum alloy, and is interposed between the heat sink cover 22 and the rear side surface 6c. The heat sink 20 is fixed to the rear side surface 6c by screws, an adhesive layer, or the like.
[0030] [Supporting member] Fig. 3 is a diagram showing a mounting state of the design cover 8. Note that in Fig. 3, the power supply cable 4 is omitted. The housing 5 disposed inside the decorative cover 8 includes a plurality of support members 30 as described above. The multiple support members 30 are members interposed between the inner surface of the decorative cover 8 and the outer surface of the housing body 6. The multiple support members 30 connect the decorative cover 8 and the housing body 6 and support the decorative cover 8 relative to the housing body 6.
[0031] The plurality of support members 30 includes a plurality of front support members 31 , a plurality of lateral support members 32 , a first holder support member 34 , and a second holder support member 35 . The multiple front support members 31 are provided on the front side surface 6e of the housing main body 6. The multiple front support members 31 are fixed in a line up and down in the center of the front side surface 6e in the X direction. When the housing 5 is placed inside the decorative cover 8, the multiple front support members 31 are interposed between the front side surface 6e and the front plate 8c of the decorative cover 8. Tips 31a of the multiple front support members 31 are fixed to the front plate 8c. In this way, the multiple front support members 31 connect the front plate 8c and the front side surface 6e.
[0032] The multiple lateral support members 32 are provided on the first lateral side surface 6a and the second lateral side surface 6b of the housing body 6. The multiple lateral support members 32 are fixed to the first lateral side surface 6a and the second lateral side surface 6b in a line up and down direction. When the housing 5 is placed inside the decorative cover 8, the multiple lateral support members 32 are interposed between the first lateral side surface 6a (second lateral side surface 6b) and the first side plate 8a (second side plate 8b) of the decorative cover 8.
[0033] The first holder support member 34 and the second holder support member 35 are provided on the first lateral side surface 6a of the housing body 6. When the housing 5 is placed inside the decorative cover 8, the first holder support member 34 and the second holder support member 35 are interposed between the first lateral side surface 6a and the first side plate 8a of the decorative cover 8. The first holder support member 34 has the function of supporting the decorative cover 8 and the connector holder 16. Similarly, the second holder support member 35 has the function of supporting the decorative cover 8 and the cable holder 18. Here, the first holder support member 34 and the second holder support member 35 are shown as being provided on the first lateral side surface 6a of the housing main body 6, but the first holder support member 34 and the second holder support member 35 may also be provided on the second lateral side surface 6b of the housing main body 6.
[0034] Fig. 4 is an enlarged perspective view of the first holder support member 34 in Fig. 3. Fig. 5 is a cross-sectional view showing the first holder support member 34 in the power conversion device 2. Fig. 4 shows the appearance of the first holder support member 34 when fixed to the first lateral side surface 6a. Fig. 5 shows a cross-section of the first holder support member 34 when the housing 5 is placed inside the decorative cover 8.
[0035] 4 and 5, the first holder support member 34 includes a first fixing portion 40, a base portion 41, and a first support pillar 42. The first holder support member 34 is a member formed by bending a strip-shaped flat plate made of steel plate, aluminum alloy plate, or the like. Therefore, the first fixing portion 40, the base portion 41, and the first support pillar 42 are integral with each other. A second fixing portion 43 and a second support pillar 44, which will be described later, are also integral with these.
[0036] The first fixing portion 40 has a rectangular plate shape. The first fixing portion 40 has a first fixing surface 40a. The first fixing surface 40a faces in the X2 direction. The first fixing surface 40a is a surface that abuts and is fixed against the inner surface 8a1 of the first side plate 8a of the decorative cover 8. The first fixing portion 40 has a through hole 40b. The through hole 40b passes through the first fixing portion 40 along the X direction. A nut 45 is provided on the surface opposite the first fixing surface 40a. The center of the female thread portion 45a of the nut 45 coincides with the center of the through hole 40b. A bolt 46 is screwed into the nut 45.
[0037] The male thread portion 46a of the bolt 46 is inserted through the mounting hole 16a, the through hole 8a2, and the through hole 40b, and is screwed into the nut 45. The mounting hole 16a is a hole provided in the connector holder 16. The through hole 8a2 is a hole provided in the first side plate 8a of the decorative cover 8. When the bolt 46 is tightened, the first fixing portion 40, the first side plate 8a, and the connector holder 16 are sandwiched between the head 46b of the bolt 46 and the nut 45. As a result, the first fixing portion 40 is fixed in contact with the inner surface 8a1 of the first side plate 8a.
[0038] The base 41 has a rectangular plate shape. A surface 41a of the base 41 facing the X1 direction abuts against the first lateral side surface 6a. The base 41 has a pair of through holes 41b. The pair of through holes 41b are arranged side by side in the Z direction. The pair of through holes 41b penetrate the base 41 along the X direction. A pair of rivets 47 are inserted into the pair of through holes 41b. The pair of rivets 47 are inserted into the through holes 41b and the through holes 54a, respectively. The through holes 54a are provided in a plate member 54 having the first lateral side surface 6a of the housing main body 6. Two through holes 54a are provided corresponding to the pair of through holes 41b. Note that the Z-direction positions of the through holes 40b and 41b are different from each other, but are shown as a single diagram in FIG. 5. The pair of rivets 47 are crimped together while sandwiching the base 41 and the plate member 54. As a result, the base 41 is fixed to the first lateral side surface 6a. By using waterproof rivets as the rivets 47 or by fixing the first holder support member 34 to the base 41 and the first lateral side surface 6a with an adhesive or by welding, the first holder support member 34 can be fixed without impairing the waterproofness of the housing body 6.
[0039] The first support pillar 42 has a rectangular plate shape. The first support pillar 42 is a member that connects the base 41 and the first fixed part 40. The first support pillar 42 extends in a direction (X direction) perpendicular to the first lateral side surface 6a. The first support pillar 42 and the first fixed part 40 are connected by a first bent part 48. The first bent part 48 is bent from the edge of the first fixed part 40 on the Y1 direction side in the X1 direction (the direction opposite to the direction in which the first fixed surface 40a faces) and is connected to the first end part 42a of the first support pillar 42. The first support pillar 42 and the base 41 are connected by a second bent portion 49. The second bent portion 49 is bent in the X2 direction from the edge of the base 41 on the Y2 side and connected to a second end portion 42b of the first support pillar 42. In this manner, the first fixed portion 40 and the base portion 41 are connected by only one first support pillar 42 . Furthermore, at least three sides of the space surrounded by the first lateral side surface 6a of the housing main body 6, the first support pillar 42, and the first fixing part 40 are open. That is, of the space surrounded by the first lateral side surface 6a of the housing main body 6, the first support pillar 42, and the first fixing part 40, the sides in the Z1 direction, the Z2 direction, and the Y2 direction are open.
[0040] In addition, the first holder support member 34 of this embodiment has a first bent portion 48 connecting the first fixed portion 40 and the first support pillar 42, and a second bent portion 49 connecting the base portion 41 and the first support pillar 42, so that the first fixed portion 40, the base portion 41, and the first support pillar 42 can be formed by bending a single strip-shaped flat plate.
[0041] Furthermore, the first holder support member 34 includes a second fixing portion 43 and a second support pillar 44. The second fixing portion 43 and the second support pillar 44 have the same configuration as the first fixing portion 40 and the first support pillar 42. The second fixing portion 43 has a rectangular plate shape. The second fixing portion 43 has a second fixing surface 43a. The second fixing surface 43a is a surface that comes into contact with and is fixed to the inner surface 8a1 of the first side plate 8a of the design cover 8. A nut 50 is provided on the second fixing portion 43. A bolt 51 is screwed into the nut 50. The bolt 51 is inserted through the mounting hole 16b, the through hole 8a3, and the through hole 43b, and is screwed into the nut 50. The mounting hole 16b is a hole provided in the connector holder 16. The through hole 8a3 is a hole provided in the first side plate 8a of the decorative cover 8. When the bolt 51 is tightened, the second fixing portion 43, the first side plate 8a, and the connector holder 16 are sandwiched between the bolt 51 and the nut 50. As a result, the second fixing portion 43 is fixed in contact with the inner surface 8a1 of the first side plate 8a.
[0042] The second support pillar 44 has a rectangular plate shape. The second support pillar 44 is a member that connects the base portion 41 and the second fixing portion 43. The second support pillar 44 extends in a direction (X direction) perpendicular to the first lateral side surface 6a. The second fixed portion 43 and the base portion 41 are connected by only one second support pillar 44 .
[0043] In this way, the first holder support member 34 connects the first lateral surface 6a to the first side plate 8a of the design cover 8 and the connector holder 16, and supports the design cover 8 and the connector holder 16 relative to the housing body 6.
[0044] FIG. 6 is an enlarged perspective view of the second holder support member 35 in FIG. The second holder support member 35 includes a first fixing portion 60, a base 61, and a first support pillar 62. The first fixing portion 60, the base 61, and the first support pillar 62 have the same configuration as the first fixing portion 40, the base 41, and the first support pillar 42. Similar to the first holder support member 34, the second holder support member 35 is a member formed by bending a strip-shaped flat plate made of steel plate, aluminum alloy plate, etc. Therefore, the first fixing portion 60, the base portion 61, and the first support column 62 are integral with each other.
[0045] The first fixing portion 60 has a rectangular plate shape. The first fixing portion 60 has a first fixing surface 60a. The first fixing surface 60a is a surface that comes into contact with and is fixed to the inner surface 8a1 of the first side plate 8a of the design cover 8. The first fixing portion 60 is provided with a pair of nuts 64. A pair of bolts 65 is screwed into the pair of nuts 64 (FIG. 3). The pair of bolts 65 are inserted into through holes provided in the cable holder 18 , the first side plate 8 a and the first fixing portion 60 , and are screwed into the pair of nuts 64 . When the pair of bolts 65 are tightened, the first fixing portion 60, the first side plate 8a, and the cable holder 18 are sandwiched between the bolts 65 and the nuts 64. As a result, the first fixing portion 60 is fixed in contact with the inner surface 8a1 of the first side plate 8a. The base 61 has a rectangular plate shape and is fixed to the first lateral side surface 6a by a pair of rivets 66.
[0046] The first support pillar 62 has a rectangular plate shape. The first support pillar 62 is a member that connects the base 61 and the first fixed part 60. The first support pillar 62 extends in a direction (X direction) perpendicular to the first lateral side surface 6a. The first fixed portion 60 and the base portion 61 are connected by only one first support post 62 .
[0047] In this way, the second holder support member 35 connects the first lateral surface 6a to the first side plate 8a of the decorative cover 8 and the cable holder 18, and supports the decorative cover 8 and the cable holder 18 relative to the housing body 6.
[0048] FIG. 7 is an enlarged perspective view of the lateral support member 32 in FIG. The lateral support member 32 includes a first fixed portion 70, a base portion 71, and a first support column 72. The first fixed portion 70, the base portion 71, and the first support column 72 have the same configuration as the first fixed portion 40, the base portion 41, and the first support column 42. Similar to the first holder support member 34, the lateral support member 32 is a member formed by bending a strip-shaped flat plate made of steel plate, aluminum alloy plate, etc. Therefore, the first fixing portion 70, the base portion 71, and the first support column 72 are integral with each other.
[0049] The first fixing portion 70 has a shape that is elongated in the Y direction. The first fixing portion 70 has a first fixing surface 70a. The first fixing surface 70a is a surface that abuts against and is fixed to the inner surface 8a1 of the first side plate 8a of the decorative cover 8. The first fixing portion 70 has a pair of screw holes 70b formed therein. A pair of bolts 75 are threadedly engaged with the pair of screw holes 70b (FIG. 3). The pair of bolts 75 are inserted into a pair of through holes formed in the first side plate 8a and are threadedly engaged with the pair of screw holes 70b. When the pair of bolts 75 are tightened, the first side plate 8a is sandwiched between the bolts 75 and the first fixing portion 70. As a result, the first fixing portion 70 is fixed in contact with the inner surface 8a1 of the first side plate 8a. The base 71 has a rectangular plate shape and is fixed to the first lateral side surface 6a by a pair of rivets 76.
[0050] The first support pillar 72 has a rectangular plate shape and is a member that connects the base 71 and the first fixed part 70. The first support pillar 72 extends in a direction (X direction) perpendicular to the first lateral side surface 6a. The first fixed portion 70 and the base portion 71 are connected by only one first support post 72 .
[0051] Here, the housing 5 of the power converter 2 of this embodiment is obtained by providing a plurality of support members 30 on the housing main body 6, and then painting the outer surface of the housing main body 6 on which the plurality of support members 30 are provided. It is not necessary to paint the entire outer surface of the housing body 6, but it is sufficient to paint at least the surface of the outer surface of the housing body 6 on which the support members are provided. After the outer surface of the housing body 6 is painted, the decorative cover 8 is fixed to the multiple support members 30.
[0052] According to the above configuration, the first fixing portion 40 and the base portion 41 of the first holder support member 34 are connected by only the single first support pillar 42, and therefore the first support pillar 42 does not face the first lateral side surface 6a, which is the outer surface of the housing main body 6. This prevents the first support pillar 42 from covering the first lateral side surface 6a. In addition, the second support column 44 can be prevented from covering the first lateral side surface 6a. Furthermore, the second holder support member 35 and the lateral support member 32 are similar to the first holder support member 34. That is, the first support columns 62, 72 do not face the first lateral side surface 6a. This prevents the first support columns 62, 72 from covering the first lateral side surface 6a.
[0053] As a result, when painting the housing 5 using a painting method other than dip painting, such as spray painting, the paint can be applied appropriately to the outer surface of the support member 30 and the first lateral side surface 6a of the housing main body 6, reducing the frequency of poor painting.
[0054] In addition, the first holder support member 34 of this embodiment further includes a second fixing portion 43 and one second support pillar 44, and since the second fixing portion 43 and the base 41 are connected by only the one second support pillar 44, the first support pillar 42 and the second support pillar 44 can be protruded from the single base 41.
[0055] 〔others〕 It should be noted that the embodiments disclosed herein are to be considered as illustrative in all respects and not restrictive. In the above embodiments, the first support pillar included in the support member 30 has a flat plate shape, but the first support pillar may be a rod-shaped member as long as it can connect the first fixed portion and the base. Similarly, the shapes of the first fixed portion and the base are not limited as long as they can be fixed to each other.
[0056] The scope of the present invention is defined by the claims, not by the meaning described above, and is intended to include meanings equivalent to the claims and all modifications within the scope thereof. [Explanation of symbols]
[0057] 1. Vehicle charging equipment 2. Power conversion device 2a output connector 4 Power supply cable 4a cable body 4b Power supply connector 4c connection connector 5. Cabinet 6. Main body 6a First lateral surface 6b Second lateral surface 6c Posterior side 6d top surface 6e Front side 7 Legs 8 Design cover 8a 1st side plate 8a1 Inner surface 8a2 through hole 8a3 through hole 8b 2nd side plate 8c front panel 8d Upper board 10 Case body 10a opening 12 Lid 14 Electrical Circuits 16 Connector holder 16a Mounting hole 16b Mounting hole 18 Cable holder 20 Heat sink 22 Heatsink cover 24 fan units 24a Fan 24b Fan cover 26 Bracket 30 Support member 31 Front support member 31a Tip 32 Horizontal support member 34 First holder support member 35 second holder support member 40 1st fixed part 40a 1st fixed surface 40b through hole 41 Base 41a side 41b Through hole 42 1st pillar 42a First end 42b Second end 43 Second fixed part 43a 2nd fixed surface 43b Through hole 44 Second pillar 45 Nut 45a female thread 46 volts 46a Male thread 46b Head 47 Rivet 48 First bending part 49 Second bending part 50 nuts 51 volts 54 Plate members 54a Through hole 60 1st fixed part 60a First fixed surface 61 Base 62 1st pillar 64 Nut 65 volts 66 Rivet 70 1st fixed part 70a 1st fixed surface 70b screw hole 71 Base 72 1st pillar 75 volts 76 Rivets R installation surface
Claims
1. A housing disposed inside the cover, A housing body, a support member interposed between the inner surface of the cover and the outer surface of the housing body, The support member is a first fixing portion having a first fixing surface that is fixed in contact with the inner surface; a base secured to the outer surface; a first support pillar connecting the base portion and the first fixed portion; The first fixed portion and the base portion are connected by only the single first support pillar. Case.
2. the first fixing portion, the base portion, and the one first support pillar each have a flat plate shape; The support member is a first bent portion bent from an edge of the first fixing portion in a direction opposite to a direction in which the first fixing surface faces and connected to a first end of the first support; a second bent portion bent from an edge of the base portion and connected to a second end of the first support rod. The housing of claim 1 .
3. The one first support column extends in a direction perpendicular to the outer surface. The housing of claim 1 .
4. The support member is a second fixing portion having a second fixing surface that is fixed in contact with the inner surface; a second support pillar connecting the base portion and the second fixed portion; The second fixed portion and the base portion are connected by only the single second support pillar. The housing according to any one of claims 1 to 3.
5. a power conversion device; a charging cable connected to a vehicle and supplying the power output by the power conversion device to the vehicle; The power conversion device is Cover and and the housing according to claim 1 that houses an electric circuit that outputs the electric power and is disposed inside the cover. Vehicle charging equipment.
6. A method for manufacturing a housing to be placed inside a cover, providing a support member on a housing body of the housing, the support member being interposed between an inner surface of the cover and an outer surface of the housing body; and painting the outer surface of the housing body on which the support member is provided, The support member is a first fixing portion having a first fixing surface that is fixed in contact with the inner surface; a base secured to the outer surface; a first support pillar connecting the base portion and the first fixed portion; The first fixed portion and the base portion are connected by only the single first support pillar. Manufacturing method of the housing.
Citation Information
Patent Citations
Production of plateworked assembly
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