Saddle-riding type vehicle
By routing the connecting cable rearward and parallel to the vehicle width direction, the design addresses the space constraints of conventional brake devices, allowing for a more compact saddle-ride type vehicle.
Patent Information
- Application Number
- JP2024054454
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-10-10
AI Technical Summary
Conventional interlocking brake devices for saddle-ride type vehicles require significant space in the front-to-rear direction due to the routing of connecting cables around the handlebars, limiting vehicle compactness.
The design includes a steering handlebar with bent ends, a master cylinder positioned parallel to the handlebar, and a connecting cable with an inclined joint that moves rearward in the vehicle width direction, allowing the cable to be routed closer to the handlebar and avoiding forward bulging, thus reducing the space required for the connecting cables.
This configuration minimizes the space needed for the connecting cables, preventing interference with electrical components and enabling a more compact vehicle design.
Smart Images

Figure 2025152528000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a saddle-ride type vehicle. [Background technology]
[0002] Conventionally, there are known interlocking brake devices that interlock the front and rear brakes of a saddle-ride type vehicle. For example, the interlocking brake system disclosed in Patent Document 1 includes an interlocking brake lever for operating the front brake mechanism and the rear brake mechanism, an interlocking brake equalizer for distributing the braking force from the interlocking brake lever to the front and rear brake mechanisms, and an interlocking brake line connecting the interlocking equalizer and the front brake mechanism. The interlocking brake line transmits an operating force from the interlocking brake lever to a master cylinder unit of the front brake mechanism, where the operating force is converted into a hydraulic brake operating force and transmitted to the front brake via the front brake line. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent No. 6585858 Summary of the Invention [Problem to be solved by the invention]
[0004] However, in conventional interlocking brake devices, the interlocking brake lines are routed so that they bulge forward around the handlebars, which requires space in the front-to-rear direction to arrange the connecting cables, limiting how compact the vehicle can be.
[0005] SUMMARY OF THE INVENTION The present invention aims to reduce the size of a saddle-ride type vehicle equipped with a linked brake device that links the front and rear brakes by reducing the space required in the front-to-rear direction for arranging connecting cables. [Means for solving the problem]
[0006] A saddle-ride type vehicle according to a first aspect of the present invention includes a steering handlebar (34) having a length in the vehicle width direction and both ends in the vehicle width direction bent rearward in a plan view, a pair of left and right brake levers (60, 80) held by the handlebar (34), electrical components (15) arranged in front of the handlebar (34), a master cylinder (65) supported at a location near one of the left and right ends of the handlebar (34) and having a cylinder body (66) arranged parallel to the handlebar (34), the master cylinder (65) generating hydraulic pressure in response to an operating force of a first brake lever (60) of the pair of brake levers (60, 80), and a second brake lever (80) of the other of the pair of brake levers (60, 80) and the master cylinder ( a connecting cable (90) connected to the master cylinder (65) and disposed between the handlebar (34) and the electrical component (15), for transmitting the operating force of the second brake lever (80) to the master cylinder (65); and a holder (95) for holding the end of the connecting cable (90) on the master cylinder (65) side, wherein the connecting cable (90) has a coupling part (93) fixed to the holder (95), and a central axis (C1) of the coupling part (93) is inclined with respect to the axis (C2) of the cylinder body (66), and as it moves away from the cylinder body (66) toward the second brake lever (80) in the vehicle width direction, it moves away rearward from the axis (C2) of the cylinder body (66) in a plan view of the vehicle.
[0007] According to the first aspect, compared to when the central axis of the connecting cable's joint is arranged parallel to the handlebar and the cylinder body, the connecting cable is arranged closer to the handlebar, which extends rearward as it moves outward in the vehicle width direction. This prevents the connecting cable from bulging forward, thereby reducing interference of the connecting cable with electrical components arranged in front of the handlebar and reducing the space required for arranging the connecting cable in the fore-and-aft direction, making it possible to make the vehicle more compact.
[0008] A saddle-ride type vehicle according to a second aspect of the present invention is the saddle-ride type vehicle according to the first aspect, further comprising: a brake line (54) extending from the master cylinder (65) toward the front wheel brake (53) and having a connecting member (75) fastened to the master cylinder (65); and a fastening portion (68) fastening the connecting member (75) to the master cylinder (65), wherein the connecting cable (90) has an extension portion (90a) extending from the holder (95) toward the second brake lever (80), and the extension portion (90a) may be disposed between a front end of the fastening portion (68) and a rear end of the end of the extension portion (90a) on the holder (95) side in the fore-and-aft direction when the vehicle is viewed from above.
[0009] According to the second aspect, the connecting cable can be routed substantially parallel to the vehicle width direction so as not to bulge forward, thereby making it possible to reduce the size of the vehicle.
[0010] A saddle-ride type vehicle according to a third aspect of the present invention is the saddle-ride type vehicle according to the first or second aspect, wherein the joint portion (93) overlaps the connecting member (75) in a plan view of the vehicle, and the brake line (54) extends rearward from the master cylinder (65) and passes behind the connecting cable (90).
[0011] According to the third aspect, the connecting member and the connecting portion are arranged so as to overlap each other in a plan view of the vehicle, thereby making it possible to compact the space required for routing the connecting cable and brake line in the fore-and-aft direction of the vehicle. Furthermore, by arranging the connecting member above the connecting portion and extending the brake line rearward from the master cylinder, it is possible to ensure tool access to the connecting portion of the connecting cable.
[0012] A saddle-ride type vehicle according to a fourth aspect of the present invention is a saddle-ride type vehicle according to any one of the first to third aspects, wherein the brake line (54) is arranged so as to follow the front end edge (34a) of the handlebar (34) in at least one of a plan view of the vehicle or a side view of the vehicle, and at least a portion of the connecting member (75) overlaps the front end edge (34a) of the handlebar (34) in a plan view of the vehicle.
[0013] According to the fourth aspect, the brake line is prevented from bulging rearward and being routed further rearward than the handlebar, and the handlebar and connecting member are arranged so that they overlap each other when viewed from above the vehicle, allowing the handlebar and connecting member to be arranged compactly in the fore-and-aft direction of the vehicle.
[0014] A saddle-ride type vehicle according to a fifth aspect of the present invention is a saddle-ride type vehicle according to any one of the first to fourth aspects, further comprising a steering shaft (33) that is connected to the handlebar (34) so as not to be displaceable relative to the handlebar (34) and that is rotatably supported on a head pipe (21) of a body frame (4), and the connecting cable (90) may intersect with the brake line (54) within a width (W) of the steering shaft (33) when viewed from the front of the vehicle.
[0015] According to the fifth aspect, it is possible to prevent the brake line and the connecting cable from interfering with the electrical components arranged in front of the handlebars when steering.
[0016] A saddle-ride type vehicle according to a sixth aspect of the present invention is a saddle-ride type vehicle according to any one of the first to fifth aspects, further comprising a fastening portion (68) that fastens the connecting member (75) to the master cylinder (65), and the handlebar (34) has a held portion (34b) that is held by the master cylinder (65), and the centers of the fastening portion (68), the connecting portion (93), and the held portion (34b) may be located at the vertices of an acute triangle (T) when viewed from the side of the vehicle.
[0017] According to the sixth aspect, by arranging the coupling portion rearward of the fastening portion, it is possible to prevent the connecting cable from bulging forward, thereby reducing the longitudinal space required for arranging the connecting cable and enabling a more compact vehicle. Furthermore, by arranging the fastening portion, coupling portion, and the retained portion of the handlebar at the apexes of an acute-angled triangle in side view, it is possible to prevent the distance between each portion from increasing, allowing the connecting cable, brake line, and handlebar to be arranged compactly in the longitudinal direction of the vehicle. If the fastening portion, coupling portion, and the retained portion of the handlebar were arranged so that the apex where the coupling portion is located forms an obtuse angle in side view, at least one of the distance between the coupling portion and the fastening portion and the distance between the coupling portion and the retained portion of the handlebar would increase, making it difficult to achieve the above-mentioned effects. Therefore, it is preferable to arrange the fastening portion, coupling portion, and the retained portion of the handlebar at the apexes of an acute-angled triangle in side view. [Effects of the Invention]
[0018] According to the present invention, in a saddle-ride type vehicle equipped with a linked brake device that links front and rear brakes, the space in the front-to-rear direction required for arranging a connecting cable can be reduced, thereby making the vehicle more compact. [Brief explanation of the drawings]
[0019] [Figure 1] FIG. 1 is a left side view of a motorcycle according to an embodiment. [Figure 2] 1 is a plan view of a motorcycle according to an embodiment. [Figure 3] 1 is a front view of a motorcycle according to an embodiment. [Figure 4] FIG. 2 is a front view showing the upper periphery of the steering unit. [Figure 5] FIG. 2 is a plan view showing the upper periphery of the steering unit. [Figure 6] 6 is a cross-sectional view of the front part of the vehicle taken along the line VI-VI in FIG. 4. [Figure 7] FIG. 2 is a left side view showing a front brake operator. [Figure 8] FIG. 8 is a cross-sectional view taken along line VIII-VIII in FIG. [Figure 9] FIG. 2 is a bottom view showing the periphery of the right handle portion. DETAILED DESCRIPTION OF THE INVENTION
[0020] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Note that directions such as front, rear, up, down, left, and right in the following description are the same as directions in a vehicle described below. That is, the up and down direction coincides with the vertical direction, and the left and right direction coincides with the vehicle width direction. In addition, in the drawings used in the following description, the arrow UP indicates upward, the arrow FR indicates forward, and the arrow LH indicates left, respectively.
[0021] Fig. 1 is a left side view of a motorcycle according to an embodiment, Fig. 2 is a plan view of the motorcycle according to an embodiment, and Fig. 3 is a front view of the motorcycle according to an embodiment. 1 to 3, motorcycle 1 of this embodiment is a scooter-type saddle-ride vehicle having a low, flat floor 12 on which a rider seated on seat 11 places their feet. Motorcycle 1 includes a body frame 4, a steering unit 5 that supports front wheel 2 so as to be steerable, a swing-type power unit 6 that is supported by body frame 4 so as to be able to swing up and down, and a body cover 7 that covers body frame 4.
[0022] The body frame 4 includes a head pipe 21, a down frame 22, a pair of left and right lower frames 23, and a pair of left and right rear frames 24. The head pipe 21 is provided at the front end of the body frame 4. The down frame 22 extends downward and rearward from the head pipe 21. The pair of lower frames 23 extend substantially horizontally rearward from the lower end portions of the down frame 22. The pair of rear frames 24 extend rearward and upward from the rear end portions of the lower frames 23.
[0023] As shown in FIG. 1, the steering unit 5 includes a pair of left and right front forks 31 (see also FIG. 3), a bottom bridge 32 provided across the upper portions of the pair of front forks 31, a steering stem 33 extending upward from the bottom bridge 32, and a steering handlebar 34 attached to the upper end of the steering stem 33. The steering stem 33 extends upward and rearward from a midpoint in the vehicle width direction of the bottom bridge 32 along the vehicle width center C (see FIG. 4). The steering stem 33 is inserted through the head pipe 21 and rotatably supported by the body frame 4. The handlebar 34 is connected to the upper end of the steering stem 33 so as not to be displaceable relative to the upper end of the steering stem 33.
[0024] Fig. 4 is a front view showing the upper periphery of the steering unit, and Fig. 5 is a plan view showing the upper periphery of the steering unit. 4 and 5, the handlebar 34 is formed from a single rod-shaped member made of metal. The handlebar 34 is, for example, a metal pipe. The handlebar 34 is joined to the upper end of the steering stem 33 by welding or the like so as to be immovable relative to the steering stem 33. The handlebar 34 has a length in the vehicle width direction and extends to both sides in the vehicle width direction from the joint with the steering stem 33. The handlebar 34 includes an intermediate portion 35 that includes the joint with the steering stem 33 and extends in the vehicle width direction in a plan view seen from above the vehicle, and a pair of left and right handle portions 36, 37 that extend outward in the vehicle width direction from each end of the intermediate portion 35.
[0025] The intermediate portion 35 extends linearly in the left-right direction in a plan view. In a front view seen from the front of the vehicle, the intermediate portion 35 extends in a U-shape that is open upward. In a front view, the intermediate portion 35 extends upward and outward in the vehicle width direction from the joint with the steering stem 33. In a side view, the intermediate portion 35 extends linearly in the up-down direction (see FIG. 8).
[0026] The handle portions 36, 37 include the ends of the handlebar 34 in the vehicle width direction. The handle portions 36, 37 are bent rearward relative to the intermediate portion 35 in a plan view. The handle portions 36, 37 are bent downward relative to the intermediate portion 35 in a front view. The handle portions 36, 37 extend linearly. Each handle portion 36, 37 is provided with a grip portion that is grasped by the rider. The pair of handle portions 36, 37 is the right handle portion 36 and the left handle portion 37. The right handle portion 36 extends outward in the vehicle width direction from the right end of the intermediate portion 35. The left handle portion 37 extends outward in the vehicle width direction from the left end of the intermediate portion 35. In this embodiment, the vehicle width outer end 35a of the intermediate portion 35 is the portion of the front end edge 34a of the handlebar 34 that begins to bend rearward as it moves outward in the vehicle width direction in a plan view. That is, the intermediate portion 35 is a portion located between a pair of imaginary lines B extending in the front-rear direction in a plan view as shown in FIG.
[0027] Fig. 6 is a cross-sectional view of the front part of the vehicle taken along the line VI-VI in Fig. 4. In Fig. 6, an upper cover 41 and a meter device M, which will be described later, are shown by imaginary lines. As shown in FIG. 6 , electrical components including a headlight 15 are disposed in front of the middle portion 35 of the handlebar 34. The electrical components are rotatable integrally with the steering unit 5 relative to the head pipe 21. The headlight 15 includes an LED module having an LED light source, a reflecting member 16 that reflects light emitted from the LED light source, and a lens 17 attached to the reflecting member 16. The LED module includes the LED light source and a substrate on which the LED light source is mounted. The reflecting member 16 is formed in a concave shape that opens forward. The inner surface of the reflecting member 16 is a reflective surface. The front opening of the reflecting member 16 is closed by the lens 17. The LED light source is capable of irradiating light into the reflecting member 16. The reflecting member 16 reflects light from the LED light source forward and irradiates it to the outside through the lens 17. The headlight 15 may also include heat dissipation fins. For example, the heat dissipation fins may be provided upright behind the reflecting member 16. A meter device M equipped with instruments such as a speedometer is disposed above the middle portion 35 of the handlebar 34.
[0028] As shown in FIG. 1 , the power unit 6 is supported at the rear end of the lower frame 23 so as to be able to swing up and down. The power unit 6 supports the rear wheels 3. The power unit 6 drives the rear wheels 3, which are drive wheels. The power unit 6 includes an engine 6a, which is an internal combustion engine, and a transmission 6b that transmits driving force generated by the engine 6a to the rear wheels 3. In this embodiment, the power unit 6 includes the engine 6a as a drive source, but may also include an electric motor as a drive source.
[0029] As shown in FIGS. 1 to 3 , the body cover 7 includes an upper cover 41, a front cover 42, an inner cover 43, and a floorboard 44. The upper cover 41 is provided on the head pipe 21 so as to be rotatable integrally with the steering unit 5. The upper cover 41 covers the periphery of the handlebar 34. The upper cover 41 is positioned to surround the lens 17 of the headlight 15 in a front view. The upper cover 41 is positioned to cooperate with the headlight 15 to cover the middle portion 35 of the handlebar 34 from the front. The front cover 42 covers the head pipe 21 and the down frame 22 from the front and sides. The inner cover 43 covers the head pipe 21 and the down frame 22 from the rear. The front cover 42 and the inner cover 43 form a leg shield that covers the legs of the occupant from the front. The floorboard 44 is connected to the lower end of the inner cover 43. The floor board 44 covers the lower frame 23 from above. The floor board 44 forms the flat floor 12.
[0030] 4 and 5, the motorcycle 1 further includes a braking device 50. The braking device 50 includes a front braking mechanism 51 and a rear braking mechanism 56. The front braking mechanism 51 brakes the front wheel 2. The rear braking mechanism 56 brakes the rear wheel 3.
[0031] The front brake mechanism 51 includes a front brake operator 52 operated by the driver, a hydraulic front wheel brake 53 (see Figure 1) that brakes the front wheels 2, and a front brake line 54 that connects the front brake operator 52 and the front wheel brake 53.
[0032] The front brake operator 52 comprises a right brake lever 60 (first brake lever) attached to the right handle portion 36 of the handlebar 34, a right lever holder 63 that rotatably supports the right brake lever 60, and a master cylinder 65 that generates brake fluid pressure (hydraulic pressure) by operating the right brake lever 60.
[0033] The right brake lever 60 is disposed in front of the grip portion of the right handle portion 36. The right lever holder 63 supports the end of the right brake lever 60 on the inside in the vehicle width direction, further forward than the right handle portion 36. The right lever holder 63 is fixed to a location on the right handle portion 36 on the inside in the vehicle width direction of the grip portion. The right lever holder 63 is disposed so as to sandwich the right handle portion 36 from the front to rear. The right lever holder 63 comprises a front half body 63a that is fitted onto the front half circumferential surface of the right handle portion 36, and a rear half body 63b that is fitted onto the rear half circumferential surface of the right handle portion 36. The front half body 63a and rear half body 63b of the right lever holder 63 are fastened to each other while sandwiching the right handle portion 36.
[0034] FIG. 7 is a left side view showing the front brake operator of the embodiment. 5 and 7, the master cylinder 65 is disposed in front of the right handle portion 36. The master cylinder 65 is provided on the right handle portion 36 so as not to be displaceable relative to the right handle portion 36. In this embodiment, the master cylinder 65 is fixed to the right handle portion 36 via a right lever holder 63. The master cylinder 65 includes a cylinder body 66 having a pressurized chamber that contains hydraulic fluid, and a reserve tank 67 connected to the cylinder body 66.
[0035] The cylinder body 66 is disposed parallel to the right handle portion 36. More specifically, the cylinder body 66 is disposed so that its axis is parallel to the central axis of the portion of the right handle portion 36 closest to the cylinder body 66. A piston is disposed inside the cylinder body 66. The piston is connected to the right brake lever 60 via a knocker 61 or the like. The piston receives the operating force of the right brake lever 60 and presses the hydraulic fluid inside the cylinder body 66 to generate hydraulic pressure. The brake fluid pressure generated in the master cylinder 65 is transmitted to the front wheel brakes 53 through the front brake line 54 to actuate the front wheel brakes 53. A communication hole is formed at the inner end of the cylinder body 66 in the vehicle width direction, connecting the pressurizing chamber with the outside of the master cylinder 65. A banjo bolt 68 (fastening part) is inserted into the communication hole. The banjo bolt 68 is threadedly fastened to the cylinder body 66.
[0036] The reserve tank 67 is disposed above the cylinder body 66. The reserve tank 67 is connected to the cylinder body 66. In this embodiment, the reserve tank 67 is formed integrally with the cylinder body 66. The interior of the reserve tank 67 is connected to the pressurization chamber of the cylinder body 66. The cylinder body 66 and the reserve tank 67 are formed integrally with the front half body 63a of the right lever holder 63. The front half body 63a of the right lever holder 63 protrudes rearward from the ends of the cylinder body 66 and the reserve tank 67 on the outer side in the vehicle width direction toward the right handle portion 36.
[0037] FIG. 8 is a cross-sectional view taken along line VIII-VIII in FIG. As shown in FIGS. 4, 5, and 8, the front brake line 54 includes a flexible brake hose 70 and a banjo joint 75 (connecting member) which is a rigid member connected to the end of the brake hose 70 on the side of the front brake operator 52. The banjo joint 75 is provided at the end of the front brake line 54 on the side of the front brake operator 52. The banjo joint 75 is fastened to the cylinder body 66 with a banjo bolt 68. The banjo joint 75 communicates the interior of the brake hose 70 with the pressure chamber of the cylinder body 66 through the inside of the banjo bolt 68. The banjo joint 75 includes an annular portion 76 which is fitted onto the shank of the banjo bolt 68 and is sandwiched between the head of the banjo bolt 68 and the cylinder body 66, and an arm portion 77 which extends from the annular portion 76 and is connected to the brake hose 70. The arm portion 77 extends rearward and upward from the annular portion 76, then bends and extends downward and inward in the vehicle width direction.
[0038] As shown in FIGS. 5 and 8 , the upper portion 71 of the brake hose 70 is disposed along the front edge 34a of the handlebar 34 in at least one of a plan view and a side view. In this embodiment, the upper portion 71 of the brake hose 70 is disposed along the front edge 34a of the handlebar 34 in both a plan view and a side view and overlaps the front edge 34a of the handlebar 34. The front edge 34a of the handlebar 34 is located in the middle portion 35. The upper portion 71 of the brake hose 70 includes the master cylinder side end of the brake hose 70 that is connected to the banjo joint 75. In a plan view, the upper portion 71 of the brake hose 70 extends inward in the vehicle width direction from the master cylinder side end. In a side view, the upper portion 71 of the brake hose 70 extends downward from the master cylinder side end. In a front view, the brake hose 70 extends downward from the vehicle width direction inner end of the upper portion 71 and overlaps the steering stem 33.
[0039] 4 and 5, rear brake mechanism 56 includes a rear brake operator 57 operated by the driver, a rear wheel brake 58 (see FIG. 1) that brakes the rear wheels, and a rear brake line 59 that connects rear brake operator 57 and rear wheel brake 58. In this embodiment, rear wheel brake 58 is a drum brake.
[0040] The rear brake operator 57 includes a left brake lever 80 (second brake lever) attached to the left handle portion 37 of the handlebar 34, and a left lever holder 83 that rotatably supports the left brake lever 80. The left brake lever 80 is disposed in front of a grip portion of the left handle portion 37. The left lever holder 83 is fixed to a location on the left handle portion 37 that is more inward in the vehicle width direction than the grip portion. The left lever holder 83 supports an end of the left brake lever 80 that is more inward in the vehicle width direction than the left handle portion 37. The rear brake line 59 is connected to the left brake lever 80, and transmits the operating force of the left brake lever 80 to the rear wheel brake 58 to actuate the rear wheel brake 58.
[0041] The brake device 50 further includes a connecting cable 90 that connects the front brake operator 52 and the rear brake operator 57 as an interlocking brake device that interlocks the front brake mechanism 51 and the rear brake mechanism 56. The connecting cable 90 includes a tubular outer cable 91 and an inner cable 92 (see FIG. 9 ) that is slidably inserted inside the outer cable 91. The outer cable 91 is substantially fixed to the handlebar 34 except for deformation due to the flexibility of the connecting cable 90. The left end of the outer cable 91 is fixed to the left lever holder 83. The left end of the inner cable 92 protrudes from the outer cable 91 and is connected to the left brake lever 80. For example, the left end of the inner cable 92 is connected to a member that connects the left brake lever 80 and the rear brake line 59.
[0042] FIG. 9 is a bottom view showing the periphery of the right handle portion. As shown in Figures 7 and 9, the outer cable 91 is supported by the master cylinder 65 via a holder 95. The holder 95 is provided separately from the master cylinder 65 and fastened to the master cylinder 65. The holder 95 includes a cylindrical portion 96 through which the connecting cable 90 is inserted, and a coupling portion 97 that couples the cylindrical portion 96 to the cylinder body 66. The cylindrical portion 96 is located below the cylinder body 66. In a side view, the cylindrical portion 96 is located below and rearward of the cylinder body 66. In a plan view, the cylindrical portion 96 is located between the right handle portion 36 of the handlebar 34 and the cylinder body 66. In a plan view, the cylindrical portion 96 extends in a direction inclined with respect to the axial direction of the cylinder body 66. The coupling portion 97 extends forward from the cylindrical portion 96 so as to straddle the lower part of the cylinder body 66 in the front-to-rear direction. The coupling portion 97 is fastened to the master cylinder 65 from the front and below.
[0043] The right end of the outer cable 91 is held by the holder 95 so as not to be displaceable relative to the holder 95. A connection bolt 93 (joint) is provided at the right end of the outer cable 91. The connection bolt 93 is screwed into the inside of a cylindrical portion 96 of the holder 95 from the inside in the vehicle width direction and fixed thereto. The central axis of the connection bolt 93 extends in the extension direction of the cylindrical portion 96 of the holder 95. The connection bolt 93 is disposed behind the banjo bolt 68 in a plan view, and is located between the handlebar 34 and the banjo bolt 68 in a plan view.
[0044] As shown in FIG. 9 , the central axis C1 of the connecting bolt 93 is inclined relative to the axis C2 of the cylinder body 66 in a plan view. As the central axis C1 of the connecting bolt 93 moves away from the cylinder body 66 toward the left brake lever 80 in the vehicle width direction, it moves further rearward from the axis C2 of the cylinder body 66 and closer to the central axis C3 of the right handle section 36 in a plan view. The central axis C1 of the connecting bolt 93 extends at a smaller inclination angle relative to the vehicle width direction in a plan view than the axis C2 of the cylinder body 66 and the central axis C3 of the right handle section 36. The connecting bolt 93 overlaps with the banjo joint 75 of the front brake line 54 in a plan view. Specifically, the arm portion 77 of the banjo joint 75 overlaps with the connecting bolt 93 from above in a plan view.
[0045] As shown in Figures 7 and 9, the right end of the inner cable 92 protrudes from the right end of the outer cable 91 and is connected to the front brake operator 52. The right end of the inner cable 92 extends outward in the vehicle width direction from the cylindrical portion 96 of the holder 95 and is connected to the piston of the master cylinder 65. In this embodiment, the right end of the inner cable 92 engages with the knocker 61 and is connected to the piston of the master cylinder 65 via the knocker 61. The inner cable 92 is pulled to the left when it receives the operating force of the left brake lever 80. When the inner cable 92 is pulled to the left, it presses against the piston of the master cylinder 65, generating brake fluid pressure inside the master cylinder 65 and actuating the front wheel brake 53.
[0046] As shown in FIG. 6 , the connecting cable 90 is disposed between the handlebar 34 and the headlight 15. Here, the portion of the connecting cable 90 extending from the holder 95 toward the left brake lever 80 is referred to as the bridging portion 90a. As shown in FIG. 5 , the bridging portion 90a is disposed between the front end of the banjo bolt 68 and the rear end of the holder 95-side end of the bridging portion 90a in the front-to-rear direction in a plan view. In this embodiment, the front end of the banjo bolt 68 coincides with the front end of the head of the banjo bolt 68. In this embodiment, the rear end of the holder 95-side end of the bridging portion 90a coincides with the rear end of the head of the connecting bolt 93. As in this embodiment, it is desirable for the bridging portion 90a to be disposed between the rear end of the head of the banjo bolt 68 and the rear end of the connecting bolt 93, but this is not limitative as long as it is disposed within the above-mentioned range. The position of the front end of the banjo bolt 68 in the front-to-rear direction is indicated by an imaginary line L1 in FIG. 5 . The position of the rear end of the connecting bolt 93 in the front-to-rear direction is indicated by an imaginary line L2 in FIG. 5 . Furthermore, the connecting cable 90 extends along an imaginary straight line L3 that is parallel to the vehicle width direction in a plan view, and is routed approximately parallel to the vehicle width direction. In a plan view, the imaginary straight line L3 passes through the center of the end of the installation portion 90a on the holder 95 side. For example, a portion of the connecting cable 90 located between both ends of the outer cable 91 extends along the imaginary straight line L3. Furthermore, the connecting cable 90 overlaps the entire imaginary line segment S that extends in the vehicle width direction in a plan view. In a plan view, the imaginary line segment S overlaps the middle portion 35 of the handlebar 34 in the front-to-rear direction. In a plan view, the imaginary line segment S is located in front of the middle portion 35 of the handlebar 34. In the vehicle width direction, both ends of the imaginary line segment S coincide with both ends 35a of the middle portion 35 of the handlebar 34.
[0047] It is desirable that the imaginary line segment S be located between the front end of the connecting portion 97 of the holder 95 and the rear end of the banjo joint 75 in a plan view. More desirably, the imaginary line segment S is located between the front end and rear end of the banjo joint 75 in the front-to-rear direction in a plan view, but is not limited to this configuration.
[0048] 4 and 8, the front brake line 54 passes behind the connecting cable 90. Specifically, in a front view, the brake hose 70 passes behind the connecting cable 90. The connecting cable 90 intersects with the front brake line 54 within the width W of the steering stem 33 in a front view.
[0049] 7, in a side view, the centers of the banjo bolt 68, the connecting bolt 93 of the outer cable 91, and the held portion 34b of the handlebar 34 held by the right lever holder 63 are located at the vertices of an acute triangle T. The centers are defined by the ends of the central axes of the respective members on the inner side in the vehicle width direction.
[0050] As described above, motorcycle 1 of this embodiment includes master cylinder 65 having cylinder body 66 arranged parallel to handlebar 34, connecting cable 90 connected to left brake lever 80 and master cylinder 65 and arranged between handlebar 34 and headlight 15 to transmit the operating force of left brake lever 80 to master cylinder 65, and holder 95 for holding the end of connecting cable 90 on the master cylinder 65 side. Connecting cable 90 has connecting bolt 93 fixed to holder 95. Central axis C1 of connecting bolt 93 is inclined with respect to axis C2 of cylinder body 66, and moves further rearward from axis C2 of cylinder body 66 in plan view as it moves away from cylinder body 66 toward left brake lever 80 in the vehicle width direction. With this configuration, connecting cable 90 is arranged closer to handlebar 34, which extends rearward as it moves outward in the vehicle width direction, compared to when the central axis of the connecting bolt is arranged parallel to handlebar 34 and cylinder body 66. This prevents the connecting cable 90 from bulging forward, thereby reducing the space required in the front-to-rear direction for arranging the connecting cable 90 and suppressing interference of the connecting cable 90 with electrical components, including the headlight 15, arranged in front of the handlebar 34. Therefore, it is possible to arrange the connecting cable 90 and the electrical components in front of it in a compact manner in the front-to-rear direction while ensuring clearance between the connecting cable 90 and the electrical components in front of it, thereby enabling the vehicle to be made more compact.
[0051] In particular, it is necessary to ensure sufficient space around the headlight 15 to allow for heat dissipation. Furthermore, in headlights that use LEDs as their light source, there is a limit to how small the headlight itself can be, which means that interference between the connecting cable and the headlight is likely to occur. Therefore, in this embodiment, since the headlight 15 with an LED light source is located in front of the handlebar 34, it is effective to position the connecting cable 90 so that it does not bulge forward.
[0052] The motorcycle 1 includes a front brake line 54 extending from a master cylinder 65 toward the front wheel brake 53, and a banjo bolt 68 that fastens a banjo joint 75 of the front brake line 54 to the master cylinder 65. The connecting cable 90 has a bridging portion 90a that extends from a holder 95 toward the left brake lever 80. The bridging portion 90a is disposed between the rear end of the banjo bolt 68 and the rear end of the holder 95-side end of the bridging portion 90a in the front-to-rear direction in a plan view. This configuration allows the connecting cable 90 to be routed approximately parallel to the vehicle width direction without bulging forward. Therefore, the above-described effects can be achieved.
[0053] The connection bolt 93 of the connecting cable 90 overlaps the banjo joint 75 in a plan view. The front brake line 54 extends rearward from the master cylinder 65 and passes behind the connecting cable 90. With this configuration, the banjo joint 75 and the connection bolt 93 are arranged so as to overlap each other in a plan view, thereby making it possible to compact the space in the front-to-rear direction required for routing the connecting cable 90 and the front brake line 54. Furthermore, by arranging the banjo joint 75 above the connection bolt 93 and then extending the front brake line 54 rearward from the master cylinder 65, a space facing the connection bolt 93 can be provided in a range R extending from forward to downward of the connection bolt 93 in a side view as shown in FIG. 6, and this makes it possible to ensure access to the connection bolt 93 of the connecting cable 90 with a tool such as a wrench.
[0054] The front brake line 54 is arranged so as to follow the front end edge 34a of the handlebar 34 in plan and side views. At least a portion of the banjo joint 75 overlaps the front end edge 34a of the handlebar 34 in plan view. This configuration prevents the front brake line 54 from bulging rearward and being routed rearward of the handlebar 34, while the handlebar 34 and the banjo joint 75 are arranged so as to overlap each other in plan view, allowing the handlebar and the banjo joint 75 to be arranged compactly in the front-to-rear direction.
[0055] Motorcycle 1 includes a steering stem 33 that is connected to handlebar 34 so as not to be displaceable relative to the handlebar, and that is rotatably supported on head pipe 21 of body frame 4. Connecting cable 90 intersects with front brake line 54 within width W of steering stem 33 in a front view. This configuration prevents front brake line 54 and connecting cable 90 from interfering with electrical components arranged in front of handlebar 34 when steering.
[0056] The handlebar 34 has a retained portion 34b that is retained by the master cylinder 65. In a side view, the centers of the banjo bolt 68, the connecting bolt 93, and the retained portion 34b are located at the vertices of an acute triangle T. With this configuration, by locating the connecting bolt 93 rearward of the banjo bolt 68, it is possible to prevent the connecting cable 90 from being routed so that it bulges forward, and it is possible to downsize the vehicle by reducing the space required in the fore-and-aft direction for locating the connecting cable 90. Furthermore, by locating the banjo bolt 68, the connecting bolt 93, and the retained portion 34b of the handlebar 34 at the vertices of the acute triangle T in a side view, it is possible to prevent the distance between each part from increasing, and it is possible to locate the connecting cable 90, front brake line 54, and handlebar 34 in a compact manner in the fore-and-aft direction. If the banjo bolt 68, connection bolt 93, and held portion 34b of the handlebar 34 were arranged so that the apex at which the connection bolt 93 is located forms an obtuse angle in side view, at least one of the distance between the connection bolt 93 and the banjo bolt 68 and the distance between the connection bolt 93 and the held portion 34b of the handlebar 34 would increase, making it difficult to achieve the above-mentioned effects, so it is desirable to arrange the banjo bolt 68, connection bolt 93, and held portion 34b of the handlebar 34 at the apex of an acute-angled triangle in side view.
[0057] The present invention is not limited to the above-described embodiment explained with reference to the drawings, and various modifications are possible within the technical scope of the present invention. For example, in the above embodiment, as shown in FIG. 9, the central axis C1 of the connecting bolt 93 of the connecting cable 90 is inclined with respect to the vehicle width direction, but this configuration is not limited to this, and for example, the central axis of the connecting bolt may extend parallel to the vehicle width direction.
[0058] In the above embodiment, the arm portion 77 of the banjo joint 75 extends rearward and upward from the annular portion 76, but the arm portion of the banjo joint may extend rearward or rearward and downward from the annular portion. Even in this case, the above-described effects can be achieved as long as the front brake line passes behind the connecting cable 90. However, the arrangement of the front brake line relative to the connecting cable 90 can be changed as appropriate.
[0059] In the above embodiment, the upper portion 71 of the brake hose 70 is arranged so as to follow the front edge 34a of the handlebar 34 in both a plan view and a side view, but is not limited to this configuration. The above-described effects can be achieved as long as the brake hose is arranged so as to follow the front edge 34a of the handlebar 34 and overlap the front edge 34a of the handlebar 34 in at least one of a plan view and a side view.
[0060] In the above embodiment, the connecting cable 90 intersects with the front brake line 54 within the width W of the steering stem 33 in a front view, but this configuration is not limiting. In other words, the connecting cable and the front brake line may intersect with each other outside the width of the steering stem 33 in a front view.
[0061] In the above embodiment, the electrical component arranged in front of the middle part 35 of the handlebar 34 is the headlight 15, but the electrical component arranged in front of the middle part of the handlebar may also be a lighting device including a headlight, a meter device, etc.
[0062] In addition, the components in the above-described embodiments can be replaced with well-known components as appropriate, without departing from the spirit of the present invention. [Explanation of symbols]
[0063] DESCRIPTION OF SYMBOLS 1...Motorcycle (saddle-ride type vehicle) 2...Front wheel 4...Vehicle frame 15...Headlight (electrical component) 21...Head pipe 33...Steering stem (turning axis) 34...Handlebar 34a...Front edge 34b...Holded portion 53...Front wheel brake 54...Front brake line (brake line) 60...Right brake lever (first brake lever) 65...Master cylinder 66...Cylinder body 68...Banjo bolt (fastening portion) 75...Banjo joint (connecting member) 80...Left brake lever (second brake lever) 90...Connecting cable 90a...Elevation portion 93...Connecting bolt (connecting portion) 95...Holder C1...Central axis of connecting portion C2...Axis of cylinder body T...Acute triangle
Claims
1. a steering handlebar (34) having a length in the vehicle width direction and both ends in the vehicle width direction bent rearward in a plan view; a pair of left and right brake levers (60, 80) held on the handlebar (34); an electrical component (15) disposed in front of the handlebar (34); a master cylinder (65) that is supported at a location near one of the left and right ends of the handlebar (34), has a cylinder body (66) that is arranged parallel to the handlebar (34), and generates hydraulic pressure in response to an operating force of the first brake lever (60) of the pair of brake levers (60, 80), one of the left and right; a connecting cable (90) that is connected to the second brake lever (80) of the pair of brake levers (60, 80) on the left or right side and the master cylinder (65), and that is disposed between the handlebar (34) and the electrical component (15), and that transmits the operating force of the second brake lever (80) to the master cylinder (65); a holder (95) that holds the end of the connecting cable (90) on the master cylinder (65) side, The connecting cable (90) has a coupling portion (93) fixed to the holder (95), a central axis (C1) of the connecting portion (93) is inclined with respect to an axis (C2) of the cylinder body (66), and as the central axis (C1) of the connecting portion (93) moves away from the cylinder body (66) toward the second brake lever (80) in the vehicle width direction, the central axis (C1) of the connecting portion (93) moves away rearward from the axis (C2) of the cylinder body (66) in a plan view of the vehicle; Saddle-type vehicle.
2. a brake line (54) extending from the master cylinder (65) toward the front wheel brake (53) and having a connecting member (75) fastened to the master cylinder (65); a fastening portion (68) for fastening the connecting member (75) to the master cylinder (65); Equipped with The connecting cable (90) has a bridge portion (90a) extending from the holder (95) toward the second brake lever (80), The bridge portion (90a) is disposed between a front end portion of the fastening portion (68) and a rear end portion of the end portion of the bridge portion (90a) on the holder (95) side in the front-rear direction when seen from above the vehicle. The saddle-ride type vehicle according to claim 1.
3. The coupling portion (93) overlaps the connecting member (75) in a plan view of the vehicle, The brake line (54) extends rearward from the master cylinder (65) and passes behind the connecting cable (90). The saddle-ride type vehicle according to claim 2.
4. The brake line (54) is arranged along a front edge (34a) of the handlebar (34) in at least one of a plan view of the vehicle and a side view of the vehicle, At least a portion of the connecting member (75) overlaps the front end edge (34a) of the handlebar (34) in a plan view of the vehicle.
4. The saddle-ride type vehicle according to claim 3.
5. a steering shaft (33) connected to the handlebar (34) so as not to be displaceable relative to the handlebar and rotatably supported on a head pipe (21) of a body frame (4); The connecting cable (90) crosses the brake line (54) within a width (W) of the steering shaft (33) when viewed from the front of the vehicle.
4. The saddle-ride type vehicle according to claim 3.
6. The handlebar (34) has a held portion (34b) that is held by the master cylinder (65), When viewed from the side of the vehicle, the centers of the fastening portion (68), the connecting portion (93), and the held portion (34b) are located at the vertices of an acute triangle (T).
4. The saddle-ride type vehicle according to claim 3.
Citation Information
Patent Citations
Interlocking brake system for motorcycles
JP6585858B2