Heating device

The microwave oven system addresses inefficiencies in heating systems by incorporating fluid and gas recovery units and rotating holding members, achieving efficient and uniform heating of metals and non-metals while maintaining microwave efficiency and safety.

JP2025157276APending Publication Date: 2025-10-15TOYOTA JIDOSHA KK +1
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Patent Information

Application Number
JP2025108871
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-10-15

AI Technical Summary

Technical Problem

Existing heating systems using microwave irradiation face inefficiencies in heating targets, particularly metals and non-metals, due to fluid and gas generation during the process, which can adhere to the heating object and reduce microwave efficiency.

Method used

A microwave oven system with a microwave irradiation unit, liquid and gas recovery units, and a holding member that rotates to promote uniform heating, along with pre- and post-heating chambers to maintain gas environments, ensuring efficient heating and recovery of fluids and gases.

Benefits of technology

The system enhances heating efficiency by preventing fluid and gas adherence, maintaining microwave efficiency, and allowing for uniform heating of metals and non-metals, while also ensuring safe handling and recovery of generated fluids and gases.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a heating device capable of improving the heating efficiency of an object heated by microwave irradiation.SOLUTION: A heating device includes: a microwave irradiation unit 3 that is configured to irradiate a heating object 14 with microwaves; and a recovery unit 105 that is configured to recover the fluid generated from the heating target 14 irradiated with microwaves. The microwave is, for example, an electromagnetic wave with a frequency of 300 MHz or more and 30 GHz or less. The heating target 14 includes, for example, a metal. The heating target 14 also includes, for example, non-metallic materials such as oil, organic matter, and water. When the heating target 14 is irradiated with microwaves, the heating target 14 is heated, and non-metals, which have lower melting and boiling points than metals, become fluid and separate from the heated object.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] Some aspects of the present invention relate to a heating device. [Background technology]

[0002] When heating an object to be heated, the object to be heated may be irradiated with microwaves. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2012-158790 [Patent Document 2] Japanese Patent Application Laid-Open No. 2017-145151 [Patent Document 3] Japanese Patent Application Laid-Open No. 2009-035776 [Patent Document 4] Japanese Patent Application Laid-Open No. 2013-216943 [Patent Document 5] Japanese Patent Application Laid-Open No. 2017-145151 [Patent Document 6] International Publication No. 2022 / 195989 [Patent Document 7] International Publication No. 2022 / 196681 Summary of the Invention [Problem to be solved by the invention]

[0004] Some aspects of the present invention provide a heating system capable of improving the heating efficiency of a heating target by microwave irradiation. It is an object of the present invention to provide a thermal device. [Means for solving the problem]

[0005] The heating device according to the embodiment is a microwave oven configured to irradiate a heating target with microwaves. and a microwave irradiation unit configured to collect a fluid generated from a heating target irradiated with microwaves. and a recovery section.

[0006] In the heating device, the object to be heated may be metal.

[0007] In the heating device, the fluid is a liquid, and the recovery unit is configured to recover the liquid. The liquid recovery unit may also include a liquid recovery unit.

[0008] In the heating device, the liquid recovery unit is disposed below the heating object in the direction of gravity. Good too.

[0009] In the heating device, the liquid recovery section may include a drain pan for receiving the liquid. .

[0010] In the heating device, the liquid recovery unit is connected to a drain pan and has a drain through which the liquid flows. It may further include a pipe.

[0011] In the heating device, the liquid recovery unit is connected to a drain pipe and stores the liquid. The ink may further include a link.

[0012] In the heating device, the fluid is a gas, and the recovery unit is configured to recover the gas. The gas recovery section may also be included.

[0013] In the heating device, the gas recovery unit is provided in a region where a heating object to be irradiated with microwaves is placed. The irradiation chamber may include a gas collection pipe connected to the irradiation chamber.

[0014] In the heating device, the gas recovery unit includes a liquefaction device for liquefying the recovered gas. The liquefaction device may cool and liquefy the recovered gas.

[0015] The heating device is a holding member that holds an object to be heated and allows the fluid to pass through the recovery section. The device may further include a retaining member having an aperture formed therein.

[0016] In the heating device, the holding member may rotate.

[0017] In the heating device, the holding member may move in a parallel manner.

[0018] In the heating device, the holding member is a stage, and the heating target is placed on the stage. It may be placed.

[0019] In the heating device, the holding member has a hollow shape, and the heating object is placed inside the holding member. may be placed.

[0020] In the heating device, the holding member having a hollow shape may rotate.

[0021] The heating device further includes a transport device that transports the heating object to the microwave irradiation unit. It's okay to do that.

[0022] In the heating device, the conveying device includes a pushing unit configured to push the heating target. It's okay to be.

[0023] In the heating device, the transport device may include a roller conveyor.

[0024] The heating device includes: an irradiation chamber in which a heating target to be irradiated with microwaves is placed; a pre-heating chamber connected to the irradiation chamber, A heating target may be placed thereon before being irradiated with microwaves.

[0025] The heating device maintains the gas environment in the irradiation chamber and the gas environment in the pre-heating chamber in the same state. The apparatus may further include a gas environment conditioning device for adjusting the temperature.

[0026] The heating device includes: an irradiation chamber in which a heating target to be irradiated with microwaves is placed; a post-heating chamber connected to the irradiation chamber, The object to be heated may be placed after being irradiated with microwaves.

[0027] The heating device maintains the gas environment in the irradiation chamber and the gas environment in the post-heating chamber at the same temperature. The apparatus may further include a gas environment conditioning device for adjusting the temperature.

[0028] The heating device provides the heating target to the microwave irradiation area before the microwave irradiation. The device may further include a dispenser configured to dispense the

[0029] In the heating device, the fluid may be at least one of oil and water. [Effects of the Invention]

[0030] According to the present invention, a heating device capable of improving the heating efficiency of a heating object by microwave irradiation is provided. It is possible to provide. [Brief explanation of the drawings]

[0031] [Figure 1] FIG. 1 is a schematic diagram of a heating device according to an embodiment. [Figure 2] FIG. 2 is a schematic diagram of a heating device according to an embodiment. [Figure 3] FIG. 3 is a schematic diagram of a heating device according to an embodiment. [Figure 4] FIG. 4 is a schematic diagram of a heating device according to an embodiment. [Figure 5] FIG. 5 is a schematic diagram of a heating device according to an embodiment. [Figure 6] FIG. 6 is a schematic diagram of a heating device according to an embodiment. [Figure 7] FIG. 7 is a schematic diagram of a heating device according to an embodiment. [Figure 8] FIG. 8 is a schematic diagram of a heating device according to an embodiment. [Figure 9] FIG. 9 is a schematic diagram of a heating device according to an embodiment. [Figure 10] FIG. 10 is a schematic diagram of a heating device according to an embodiment. [Figure 11] FIG. 11 is a schematic diagram of a heating device according to an embodiment. [Figure 12] FIG. 12 is a schematic diagram of a heating device according to an embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0032] Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the drawings are schematic. Therefore, specific dimensions should be determined in accordance with the following explanation. In addition, the drawings contain parts where the dimensional relationships and ratios differ. Of course, this is the case.

[0033] As shown in FIG. 1, the heating device according to the embodiment irradiates microwaves onto a heating target 14. and a microwave irradiation unit 3 configured to emit microwaves generated from a heating object 14 irradiated with microwaves. and a recovery unit 105 configured to recover the collected fluid. is an electromagnetic wave between 300 MHz and 30 GHz.

[0034] The heating target 14 includes, for example, a metal. The heating target 14 includes, for example, a ceramic. The object to be heated 14 includes, for example, oil, organic matter, and non-metallic matter such as water. When the heating target 14 is irradiated with microwaves, the heating target 14 is heated. Non-metals, which have lower melting and boiling points than metals and ceramics, become fluid and separate from the object to be heated. The heating target 14 may be reduced by being irradiated with microwaves. It may be irradiated with microwaves to be sintered or melted and solidified.

[0035] The fluid generated from the heating target 14 includes liquid and gas. Examples of liquids include water, oil, and organic solvents. The collection unit 105 includes a gas collection unit 107 configured to collect gas. Examples of gases include vaporized water, vaporized oil, and vaporized organic matter. .

[0036] The oil may be water-soluble or water-insoluble. The oil may contain surfactants, rust inhibitors, The oil may be mixed with water to form an emulsion. Examples of oils include cutting oils and mold release agents. Examples include mineral oils, animal and vegetable oils, synthetic oils, and mineral oils, and mixtures thereof. do.

[0037] In addition, oils include rolling oil, extrusion oil used in extrusion processing, and drawing oil used in drawing processing. The drawing oil used in the press process, the press oil used in the forging process, Hydraulic oil, cooling oil, rust prevention oil, and lubricating oil leaking from processing machines during oil refining, metal processing, or cutting It may be oil such as lubricating oil that has adhered to the object to be heated 14 from a machine that processes the object to be heated 14.

[0038] Examples of organic substances include surfactants and silicone oils.

[0039] As shown in FIG. 2, the liquid recovery unit 106 is configured to recover the liquid from the heating target 14 when the heating target 14 is irradiated with microwaves. The liquid recovery unit 106 is disposed below the target 14 in the direction of gravity. A drain pan 15 for receiving the body and a drain pipe 1 connected to the drain pan 15 through which the liquid flows. 7 and a tank 21 connected to a drain pipe 17 for storing a liquid 28. A valve 17a may be provided between the pan 15 and the drain pipe 17. This prevents outside air from entering the irradiation chamber 36 described later.

[0040] The heating device according to the embodiment includes a holder that holds the heating target 14 when irradiated with microwaves. The holding member 425 may further include a stage. The object to be heated 14 is placed on the support member 425. For example, a support member 425 is provided on the support member 425. An opening is provided to allow the liquid separated from the heated object 14 to pass through to the liquid recovery section 106. The opening may be one or more.

[0041] The liquid that has been released from the heating target 14 that has been irradiated with microwaves and heated is transferred to the holding member 425. The liquid that has accumulated in the drain pan 15 flows through the drain pipe. It is sent to Tank 21 via Tank 17.

[0042] The heating device according to the embodiment has a heating target 14 disposed therein that is irradiated with microwaves. The microwave irradiation unit 3 may further include an irradiation chamber 36. The heating target 14 is irradiated with microwaves. When the microwave irradiation unit 3 irradiates microwaves, the inside can be sealed from the outside. The bottom of the chamber 36 may serve as a drain pan 15 .

[0043] The irradiation chamber 36 includes, for example, a heating chamber 36 for carrying the heating target 14 therein. and an exit door 410A for carrying out the heating target 14 from the irradiation chamber 36. 410B is provided.

[0044] The gas recovery section 107 includes a gas recovery pipe 20 connected to the irradiation chamber 36 and a gas recovery pipe 22 connected to the irradiation chamber 36. A suction pump 24 that sucks the gas in the chamber 36 into the gas recovery pipe 20, and a liquefaction device 25 for liquefying the heated object 1. The gas released from the gas recovery pipe 20 is returned to the irradiation chamber 4 by a suction pump 24. The gas is collected from the tank 36 and sent to the liquefaction device 25. The liquefaction device 25, for example, Cooling the body liquefies the gas.

[0045] The heating target 14 may contain a metal element or a metal compound such as an alloy. Examples of metals are iron (Fe), nickel (Ni), copper (Cu), gold (Au), and silver. (Ag), aluminum (Al), cobalt (Co), tungsten (W), titanium (T i), chromium (Cr), molybdenum (Mo), beryllium (Be), magnesium (Mg ), tin (Sn), cerium (Ce), lead (Pb), mercury (Hg), sodium (Na) , bismuth (Bi), and gallium (Ga).

[0046] The sintering temperature of iron (Fe) is, for example, 1200°C. The melting point of iron (Fe) is 1538°C. The sintering temperature of nickel (Ni) is, for example, 1200°C. The melting point of nickel (Ni) is The sintering temperature of copper (Cu) is, for example, 800°C. The melting point of copper (Cu) is The sintering temperature of gold (Au) is, for example, 800°C. The melting point of gold (Au) is The sintering temperature of silver (Ag) is, for example, 750°C. The melting point of silver (Ag) is The sintering temperature of aluminum (Al) is, for example, 500°C. The melting point of aluminum (Al) is 660°C. The sintering temperature of cobalt (Co) is, for example, 1100°C. The melting point of cobalt (Co) is 1455°C.

[0047] The heating target 14 may contain one type of metal or multiple types of metals. Examples of metal compounds include alloys made of multiple metal elements, and compounds made of metal and nonmetal elements. Alloys, metal oxides, metal hydroxides, metal chlorides, metal carbides, metal borides, The metal raw material may include, but is not limited to, a metal oxide and a metal sulfide as an alloy component. For example, silicon (Si), manganese (Mn), chromium (Cr), nickel (Ni), Carbon (C), Boron (B), Copper (Cu), Aluminum (Al), Titanium (Ti), Ni Nb, vanadium (V), zinc (Zn), antimony (Sb), palladium (Pd ), lanthanum (La), gold (Au), potassium (K), cadmium (Cd), indium (In), molybdenum (Mo), sulfur (S), etc.

[0048] The shape and size of the heating target 14 are not particularly limited. The heating target 14 may be a plate or a sheet. The heating target 14 may include a compact of metal powder. The object to be heated 14 may include metal pieces. The object to be heated 14 may be a briquette.

[0049] When the heating object 14 is a compact of a metal material, when the metal raw material is formed into the compact, For example, the metal raw material is subjected to a pressure of 1 MPa or more, 100 MPa or more, or 200 MPa or more. , 2000MPa or less, 1900MPa or less, or 1800MPa or less pressure is applied. By applying pressure, the heating object 14 is heated and the metal is sintered or melted and solidified. The metal solids produced by this method tend to be dense. These include cold isostatic pressing (CIP), hot isostatic pressing (HIP), and roller pressing. can be.

[0050] The holding member 425 is a heat promoting agent that promotes heating of the heating target 14 irradiated with microwaves. may also include:

[0051] The heating accelerator is at least above the temperature range at which the metal material of the heating target 14 absorbs microwaves. A part of the material may contain an absorbing material that absorbs microwaves in a low temperature range. The melting point of the absorbing material is higher than that of the metallic raw material. Some of the temperatures are lower than the temperature range at which metal raw materials absorb microwaves. The temperature range is, for example, 300°C or more and 1200°C or less, 450°C or more and 1100°C or less, or The temperature range in which the absorbing material absorbs microwaves is, for example, between 600°C and 800°C. For example, 25℃ to 1000℃, 50℃ to 1000℃, 75℃ to 1000℃ 100℃ to 1000℃, 250℃ to 900℃, or 400℃ to 6 It is below 00℃.

[0052] At least a part of the temperature range in which the absorbing material absorbs microwaves is the temperature range in which the metal raw material absorbs microwaves. It is preferable that the temperature range overlaps with the temperature range where the metal raw material absorbs microwaves. Since microwaves are absorbed in a temperature range at least partially lower than the temperature range in which they are generated, Therefore, the absorbing material must reach the temperature range where the metal raw material absorbs microwaves. It is possible to heat the metal raw material up to this point.

[0053] Therefore, if the heating promoter contains an absorbing material, the temperature of the metal raw material will absorb microwaves. The temperature range is reached more quickly, and the heating time of the metal raw material can be shortened. The absorbing material is at least partially in a temperature range lower than the temperature range in which the metal raw material absorbs microwaves. It absorbs microwaves, so it is possible to prevent the heating accelerator from being heated more than necessary. Therefore, even while the metal raw material is being sintered or melted by microwave irradiation, The heat enhancer, which includes an absorbent material, can be shape stable.

[0054] Absorbent materials include, for example, carbon materials. Examples of carbon materials include carbon black, non- Examples include, but are not limited to, amorphous carbon, graphite, silicon carbide, carbon resins, and metal carbides. The absorbing material must be heated at a temperature lower than the temperature range in which the metal material to be heated absorbs microwaves. Metallic raw materials, metallic nitrides, metallic oxides, and metals, some of which absorb microwaves in the low temperature range. The absorbent material may be a compound of these. It is preferable that the absorbent material does not contain volatile components. It is possible to prevent the microwaves from being absorbed by the volatile components.

[0055] The heating accelerator has higher microwave transmittance than the metal raw material and absorbs microwaves less than the metal raw material. The insulating material may contain a low melting point of the metal raw material. The insulating material has a low microwave absorption rate, which makes it difficult for microwaves to be irradiated. Even when irradiated with heat, the heat generated is low, and the insulating effect is excellent. Because the point is high, the shape remains stable even when irradiated with microwaves. While the injected metal raw material is sintering or melting, the heat promoter containing the insulating material remains in its shape. It can be stable.

[0056] The insulating material may include a metal oxide or a metalloid oxide. Examples of metal and semimetal oxides include aluminum oxide (Al2O3), silicon oxide ( SiO2), magnesium oxide (MgO), zirconium oxide (ZrO2), and titanium oxide Examples of the oxide include, but are not limited to, aluminum oxide (AlO 3) has a melting point of 2072°C. The melting point of silicon dioxide (SiO2) is 1710°C. The melting point of magnesium (MgO) is 2852°C. That's fine.

[0057] The heating promoter may include a reducing material that reduces the metal source. Examples of reducing materials include carbon and silicon carbide. The carbon material used as the absorbing material may also function as the reducing material.

[0058] The heat promoter may consist of only insulating material or only absorbing material. It may consist of only reducing material or may contain a mixture of insulating and absorbing materials. It may contain a mixture of absorbent and reducing materials, or a mixture of reducing and insulating materials. It may contain a mixture of insulating material, absorbing material and reducing material. In addition, the properties and functions of the heat insulating material, the absorption material, and the reduction material may overlap. For example, carbon materials can function both as absorbents and as reducing materials. possible.

[0059] As shown in FIG. 3, when the heating object 14 is irradiated with microwaves, the heating object 14 The contact member 420 containing the accelerator may be brought into contact with the object to be heated. The contact member 420 may be movable in the direction of gravity. The material 420 may contain a heat promoting agent. The object to be heated 14 is held by a holding member 425 containing a heat promoting agent. By sandwiching the object to be heated 14 between contact members 420 containing a heating promoter, heating of the object to be heated 14 is promoted.

[0060] In order to heat the heating object 14 uniformly, the heating object 14 is rotated relative to the microwave irradiation unit 3. For example, the heating device according to the embodiment may be configured to rotate a heating element disposed on the holding member 425. The apparatus further includes a rotating table 440 for rotating the heat target 14. The rotating table 440 is connected to the shaft 430. The rotating table 440 rotates around the axis 430. The longitudinal direction of the axis 430 is, for example, The microwave irradiation unit 3 is parallel to the irradiation window of the microwave irradiation unit 3. perpendicular to the main direction of wave travel.

[0061] When the heating target 14 is rotated on the turntable 440, the contacts in contact with the upper surface of the heating target 14 are The contact member 420 may be rotated. The contact member 420 is passively moved in accordance with the rotation of the heating target 14. The contact member 420 may be connected to a shaft 435. An opening may be provided at the center of the irradiation chamber 36, and the shaft 435 may be inserted into the opening. A sleeve 431 into which the shaft 435 is inserted may be provided. The longitudinal direction of 31 is parallel to the axis 430, and the center of the axis 430 and the center of the axis 435 are on the same line. The contact member 420 rotates about an axis 435.

[0062] When the heating target 14 contains a metal oxide, the heating target 14 is irradiated with microwaves. When the heating object 14 contains a metal, the heating object 14 is heated to a sintering temperature. As described above, when the material is heated to a temperature close to the melting point, a dense sintered body is easily obtained. The heating object 14 is heated to 1400°C or higher or 1500°C or higher by microwaves. When the heating target 14 is melted and solidified, the heating target 14 is heated to a temperature equal to or higher than the melting point. Just do that.

[0063] When the heating target 14 is heated, the components contained in the heating target 14 are liquefied and vaporized. Liquid and gas may be generated from the object 14. The liquid and gas generated from the heated object 14 are irradiated. If the particles remain in the irradiation chamber 36, they will adhere to the heating target 14 and the inner wall of the irradiation chamber 36. When the microwave irradiation is completed and the temperature in the irradiation chamber 36 drops, Liquids and gases adhering to the heat target 14 and the interior walls of the irradiation chamber 36 may solidify.

[0064] The liquid and gas generated from the heated object 14 may be impurities. It is undesirable that the liquid and gas generated from the heating element 4 adhere to the heating object 14 again. The liquid and gas generated from the heating object 14 are applied to the microwave transmission window of the microwave irradiation unit 3. If the microwave irradiation chamber 36 is heated, the microwave irradiation efficiency will be reduced, which is undesirable. When a measuring device such as a thermometer is provided, the liquid generated from the heating object 14 is Adherence of gas is undesirable because it can reduce the measurement accuracy of the measuring instrument.

[0065] Furthermore, if the heating target 14 before heating contains oil, when the oil is heated, benzene and Toxic gases such as toluene may be produced.

[0066] However, the heating device according to the embodiment can effectively prevent the microwaves from being emitted from the object to be heated 14. Since the recovery unit is configured to recover the fluid generated from the object to be heated 14, The gas is introduced into the heating target 14, the inner wall of the irradiation chamber 36, the microwave-transparent window, and the measuring equipment. It is possible to prevent the toxic gas from diffusing around the heating device. It is possible to suppress this.

[0067] The heating device according to the embodiment includes a pre-heating chamber 400 connected to the irradiation chamber 36. The pre-heating chamber 400 may further include a heating chamber for heating the material before it is irradiated with microwaves. The heating target 14 is placed in the pre-heating chamber 400. The pre-heating chamber 400 and the irradiation chamber 36 are provided with a loading door (not shown) for the purpose of A loading door 410A is arranged between the heating chamber 400 and the irradiation chamber 36. When the object 14 is to be moved, the entrance door 410A is opened.

[0068] The pre-heating chamber 400 can function as a load lock chamber. For example, the heating device The gas environment in the irradiation chamber 36 and the gas environment in the pre-heating chamber 400 are made the same. For example, the irradiation chamber 36 may include a gas introduction pipe 255 and A gas exhaust pipe 260 is provided, and a gas inlet pipe 256 and a gas exhaust pipe 260 are connected to the pre-heating chamber 400. 61 will be established.

[0069] With the irradiation chamber 36 sealed, the gas in the irradiation chamber 36 is discharged from the gas exhaust pipe 260. The gas is discharged, and a gas of a desired composition is introduced into the irradiation chamber 36 through the gas introduction pipe 255. By doing so, it is possible to set desired gas conditions in the irradiation chamber 36. In addition, with the pre-heating chamber 400 sealed, the gas is discharged from the gas exhaust pipe 261 to the pre-heating chamber 400. The gas in the pre-heating chamber 400 is discharged, and a gas of a desired composition is introduced into the pre-heating chamber 400 through the gas inlet pipe 256. By introducing the gas into the pre-heating chamber 400, the gas in the pre-heating chamber 400 can be set to a desired condition. It is Noh.

[0070] The gas introduced into the pre-heating chamber 400 and the irradiation chamber 36 was an inert gas. Examples of inert gases include argon (Ar) and helium (He). The gas introduced into the pre-heating chamber 400 and the irradiation chamber 36 is a neutral gas. Examples of neutral gases include nitrogen (N2), dry hydrogen (H2), and ammonia ( The gases introduced into the pre-heating chamber 400 and the irradiation chamber 36 include The reducing gas may be a reducing gas. Examples of reducing gases include hydrogen (H2), carbon monoxide (CO ), and hydrocarbon gases (CH4, C3H8, C4H 10 etc.)

[0071] After the heating target 14 is placed in the pre-heating chamber 400, the pre-heating chamber 400 is sealed. The gas conditions in the pre-heating chamber 400 are made the same as the gas conditions in the irradiation chamber 36 . Thereafter, the entrance door 410A between the pre-heating chamber 400 and the irradiation chamber 36 is opened. The heat target 14 is moved into the irradiation chamber 36, and the entrance door 410A is closed, whereby the irradiation It is possible to prevent outside air from entering the injection chamber 36.

[0072] The bottom surface of the pre-heating chamber 400 and the bottom surface of the irradiation chamber 36 form a continuous stage 1. The heating device according to the embodiment may irradiate the heating target 14 from within the pre-heating chamber 400. The heating element may further include a transport device for moving the heating element into the irradiating chamber 36. The apparatus is configured to push the object 14 from within the pre-heating chamber 400 toward the irradiation chamber 36. The pushing part 11 may include, for example, a rod, and may be used to push the chamber before heating. The irradiation chamber 36 is reciprocated between the rotor 400 and the irradiation chamber 36 .

[0073] The heating device according to the embodiment includes a post-heating chamber 401 connected to the irradiation chamber 36. The post-heating chamber 401 may further include a heating element after being irradiated with microwaves. The image 14a is placed in the irradiation chamber 36. A carry-out door 410 is provided between the irradiation chamber 36 and the post-heating chamber 401. B is placed, and the heating target 14a is moved from the irradiation chamber 36 to the post-heating chamber 401. When the heating chamber 401 is opened, the carrying-out door 410B is opened. An exit door 411 is provided for carrying out the heat target 14a.

[0074] The post-heating chamber 401 can function as a load lock chamber. For example, the heating device The gas environment in the irradiation chamber 36 and the gas environment in the post-heating chamber 401 are made the same. For example, a gas introduction pipe 257 may be connected to the post-heating chamber 401. After heating, the chamber 401 is sealed, and the gas exhaust pipe 262 is provided. After heating, the gas in the chamber 401 is discharged from the gas inlet pipe 262, and a gas of the desired composition is introduced from the gas inlet pipe 257. By introducing the gas into the post-heating chamber 401, the gas in the post-heating chamber 401 It is possible to set the desired conditions.

[0075] Before the heating target 14a is transferred from the irradiation chamber 36 to the post-heating chamber 401, The post-heating chamber 401 is sealed, and the gas conditions in the post-heating chamber 401 are the same as those in the irradiation chamber 36. After that, the gas conditions are set to the same as those in the irradiation chamber 36 and the post-heating chamber 401. The exit door 410B is opened, the heating target 14a is moved into the post-heating chamber 401, and the carry-out door 4 10B is closed, and then the carrying-out door 411 of the post-heating chamber 401 is opened. When the heating target 14a is carried out from the irradiation chamber 36, outside air is prevented from entering the irradiation chamber 36. It is possible to prevent this.

[0076] The heating device according to the embodiment moves the heating target 14a from the inside of the chamber 401 to the outside after heating. The conveying device may further include a conveying device for conveying the heating target 14a to a chamber after heating. It may also include a caterpillar conveyor 19 configured to transport the goods from inside the bar 401 to the outside. good.

[0077] In the heating apparatus according to the embodiment shown in FIG. 4, the irradiation chamber 36 has a loading port 412 and The heating device shown in FIG. The heating target 14 is transported through the irradiation chamber 36 via a transport device. For example, a roller conveyor 31 on which the heating object 14 flows and a heating element 14 on the roller conveyor 31 The conveyor includes a pushing unit 11 that pushes the object 14. A plurality of objects 14 to be heated flow on the roller conveyor 31. Each of the plurality of heating targets 14 is successively irradiated with microwaves in the irradiation chamber 36. That's fine.

[0078] The microwave irradiation unit 3 may be installed at any position in the irradiation chamber 36. In this example, the position of the target 14 to be heated in the irradiation chamber 36 is lower in the direction of gravity than the position where the target 14 to be heated is placed. The microwave irradiating unit 3 is, for example, a microwave generating section 2 that generates microwaves and a microwave transmitting section through which the microwaves generated by the microwave generating section 2 pass; The microwave-transmitting window 103 and the volatilization chamber 36 are attached to the surface of the microwave-transmitting window 103. and an air curtain supply device 6 that prevents substances from adhering. The microwave transmission window 103 is made of, for example, quartz glass. By supplying an air curtain along the microwave transmission window 103, volatiles are introduced into the microwave transmission window 103. This also applies to the heating devices shown in the other figures.

[0079] The heating device also includes a fan 1 for diffusing microwaves in the irradiation chamber 36. The fan 130 rotates, and the surface of the fan 130 reflects the microwaves. By irradiating the microwaves, the microwaves are stirred and interfere with each other in the irradiation chamber 36. The position of the dead spot where the microwave intensity is weak due to interference changes over time. This makes it possible to uniformly heat the heating object 14. Alternatively, a fan may be provided in the irradiation chamber 36.

[0080] The gas recovery unit 107 is an analysis device that analyzes the components of the gas recovered from the irradiation chamber 36. The analyzer 155 may include, for example, a gas collecting pipe 20 branching off from the analyzer 155. The analyzer 155 is connected to a pipe 150. An example of the analyzer 155 is a gas chromatograph. (GC), gas chromatograph mass spectrometer (GC / MS), infrared spectrometer, and Fourier transform spectrometer In the heating device shown in the other figures, the gas recovery section is also used for analysis. The device may include:

[0081] Between the position where the heating target 14 is placed in the irradiation chamber 36 and the gas recovery part 107, A porous body partition 16 may be arranged. An example of the porous body partition 16 is a punched The porous partition 16 is made of a material that allows the heating target 14 in the irradiation chamber 36 to It may be disposed between the position where it is disposed and the liquid recovery unit 106 .

[0082] When the heating target 14a is a metal, the heating target 14a heated by the heating device is melted in the melting furnace 2. 2. At least a part of the metal contained in the molten metal and the heated It is preferable that at least a part of the metal contained in the heat target 14a is the same. For example, the molten metal of the heating target 14a is poured into a mold, and the The metal casting may be produced by solidifying the molten metal in a furnace.

[0083] For example, the heating target 14a heated by the heating device is reduced and has no oxide film, so the molten metal In addition, the heating target 14a heated by the heating device is suitable for liquefying nonmetallic materials. Or, since it is vaporized and removed, it is suitable for adding to the molten metal. The heating target 14a from which the non-metallic material has been removed will not undergo gas, steam explosion, or explosion even if it is thrown into the molten metal. The object to be heated 14a from which oxides have been removed is less likely to generate fire, sludge, and blisters. The heating target 14a is easily submerged in the molten metal because it has high wettability with respect to the molten metal. Heat is easily transferred to the interior, resulting in a fast dissolution rate.

[0084] In the heating devices shown in other figures than those in FIG. 4, the heated object may be thrown into the molten metal. The other components of the heating device shown in FIG. 4 are the same as those of the heating device shown in FIGS. 2 and 3. Therefore, the explanation will be omitted.

[0085] The method for transporting the heating target 14 is not particularly limited, and the heating target 14 may be directly transported by a transport device. Alternatively, as shown in FIG. 5, the heating target 14 placed in a tray 30 may be transported by a transport device. The bottom surface of the tray 30 may be provided with a microwave-generated microwave-generated heating target 14. An opening 32 may be provided to allow fluid to pass through. Alternatively, as shown in FIG. 6, a plurality of heating targets 14 may be placed on one tray 30. You can also put 4.

[0086] As shown in FIGS. 5 and 6, the heating target 14 is photographed with a camera before being carried into the irradiation chamber 36. The irradiation chamber 36 may be provided with a window 5 for temperature observation, and the irradiation chamber The temperature inside the irradiation chamber 36 may be measured from outside the chamber 36 by a non-contact thermometer 4. The contact thermometer is, for example, a radiation thermometer. The radiation thermometer measures the temperature based on the emissivity of the object to be measured. The temperature of the target object is measured. The radiation thermometer is, for example, a fiber type radiation thermometer. The temperature of the object to be heated that has been irradiated with microwaves and carried out of the irradiation chamber 36 is measured by a non-contact thermometer 20. 5 and 6 may be measured at 0. Other components of the heating device shown in FIGS. Since this is the same as the heating device shown in , a description thereof will be omitted.

[0087] As shown in FIG. 7, the holding member 426 for holding the heating target 14 has a hollow shape. The holding member 426 may have, for example, a cylindrical shape. The heating accelerator may include a portion 8 containing the accelerator and a portion 13 not containing the accelerator. For example, The portion 8 of the holding member 426 containing the heating promoter is placed at a position where it is irradiated with microwaves, The portion 13 of the holding member 426 that does not contain the heating accelerator is disposed in a position that is not irradiated with microwaves. The heating target 14 is placed inside the holding member 426. At least a portion of the object to be heated 14 may contact the portion 8 containing the thermal facilitator.

[0088] The portion 8 containing the heating promoter of the holding member 426 holds the fluid generated from the heating target 14. An opening 9 may be provided to allow the air to pass through to the outside of the member 426. The portion 13 not containing the heating accelerator contains the fluid generated from the heating target 14. An opening 113 may be provided to allow light to pass through to the outside.

[0089] The hollow holding member 426 is oriented such that the central axis is perpendicular to the direction of gravity. The heating device may be disposed in the irradiation chamber 36. The heating device may be disposed around the central axis of the holding member 426. The holding member 426 may include a rotation device 18 that rotates the holding member 426. The heating target 14 may rotate due to frictional force accompanying the rotation of the holding member 426, or may rotate due to the rotation. The holding member 426 is irradiated with microwaves while rotating the holding member 426. By doing so, the holding member 426 is uniformly heated, and the heating target 1 inside the holding member 426 is heated. 4 is also heated evenly.

[0090] The shape of the heating target 14 is not particularly limited, but when the holding member 426 has a cylindrical shape, The heating target 14 may have a disk shape. For example, the outer periphery of the disk-shaped heating target 14 The heating target 14 is placed so that at least a part of the portion is in contact with the inner circumferential portion of the holding member 426. It may be disposed inside the retaining member 426 .

[0091] The object to be heated 14 is pushed by the pushing part 11 from the opening on the carry-in side of the holding member 426 having a hollow shape. Then, the heating target 14 inside the holding member 426 may be moved toward the opening on the carry-out side. To prevent the heating target 14 inside the holding member 426 from falling over, The support part 111 may support the heating target 14. The pressing part 11 and the support part 111 are The shaft of the pushing part 11 and the shaft of the support part 111 are connected to the irradiation chamber. It may pass through an opening provided in 36.

[0092] The irradiation chamber 36 is provided with a loading hatch 115, and the heating target 14 is loaded through the loading hatch 115. The heating device may be carried into the irradiation chamber 36 through the carrying hatch 115. The irradiation chamber 36 may include a drive unit 116 for opening and closing the irradiation chamber 36. 14 is pushed by the pushing portion 11 and moves into the inside of the holding member 426 having a hollow shape.

[0093] The irradiation chamber 36 is provided with a carry-out hatch 117, and the heating target 14 is placed through the carry-out hatch 117. The heating device may be carried out of the irradiation chamber 36 through the carrying-out hatch 117. For example, the carrying-out hatch 117 may include a drive unit 118 for opening and closing the irradiation hatch. The heating target 14 irradiated with microwaves may be pressed against the bottom surface of the chamber 36. The holder 426 is pushed by the lower end 11 and moves from the inside of the holding member 426 onto the carrying-out hatch 117. When the hatch 117 is opened, it falls under the irradiation chamber 36. The other components are the same as those of the heating device shown in FIGS. 2 and 3, and therefore the description thereof will be omitted.

[0094] As shown in Figure 8, the heating device may include a feeder 166. The feeder 166 is The raw material 340 of the heating target 14 supplied from the supplying machine 166 is fed to the pushing section. In step 325, the object is carried into the irradiation chamber 36 and may be irradiated with microwaves as the object to be heated 14. The pushing part 325 may be held by a guide 335. The chamber 1 is provided with an opening 9 for passing a fluid generated from the object to be heated 14. Good too.

[0095] As shown in FIGS. 9 to 11, the heating target 14 is placed in the irradiation chamber 36 from below in the direction of gravity. As shown in FIG. 9, the heating device may be installed below the irradiation chamber 36. The loading stage 34 is included. The pushing unit 11 moves the heating target 14 on the loading stage 34 to the movable slide. The heating device is designed to prevent the heating target 14 from falling off the movable stage 40. It may also include a stopper 41 for frying.

[0096] The movable stage 40 is movable in the vertical direction. An opening may be provided to allow the fluid generated from the When the heating target 14 is placed on the movable stage 40, the movable stage 40 rises and moves to the bottom of the irradiation chamber 36. The heating target 14 is carried into the irradiation chamber 36 through the opening. The heating device 10 may include an enclosure 50 surrounding the heating target 14 disposed within the chamber 36. The irradiation chamber 36 contains, for example, a heating promoter. A reflector 225 may be provided.

[0097] The heating device includes a press 205 for applying pressure to the heating target 14 on the movable stage 40. The pressing surface of the press 205 may include an insulating layer 215 and a heat promoting member 220. The heat promoting member 220 may include a heat promoting agent. The heat promoting member 220 is disposed between the pressing surface of the press 205 and the heat promoting member 220. 20 comes into contact with the heating target 14 when the press 205 applies pressure to the heating target 14 . The insulating layer 215 is formed to prevent the heat of the heating target 14 and the heat promoting member 220 heated by microwaves from being propelled. The insulating layer 215 and the heat promoting member 220 are prevented from moving to the pressure reducing machine 205. It may be secured to the press 205 by 230 .

[0098] The heating device applies pressure to the heating target 14 using a press 205 while applying a micro- The pressure applied to the heating target 14 is, for example, 1 MPa or more, 00MPa or more, or 200MPa or more and 2000MPa or less, 1900MP The pressure is, but not limited to, 1800 MPa or less. By irradiating microwaves while adding After the microwave irradiation to the heating object 14 is completed, the press machine 205 Alternatively, pressure may be applied to the heating target 14 .

[0099] The temperature of the heating object 14 to be heated is measured by thermometers 210a and 210b included in the press machine 205. After irradiating the heating target 14 with microwaves, as shown in FIG. The stage 40 descends and carries the heating target 14 out of the irradiation chamber 36. The heating target 14 on the stage 40 is pushed out by the pushing unit 43 onto the roller conveyor 48. 43 may be disposed on the base 42, and the roller conveyor 48 may be disposed on the base 45. For example, the heated object 14 may be conveyed to another It may be transported on a conveyor 38.

[0100] The irradiation chamber 36 may be transportable, as shown in Figure 12. The microwave irradiation unit 3 applies microwaves to the heating target 14 in the irradiation chamber 36 which is moving at 31. The microwave is irradiated, and the heat target 14 is heated through an opening provided in the bottom surface of the irradiation chamber 36. The fluid generated from the microwave irradiation unit 3 may be discharged to the outside of the irradiation chamber 36. A heat accelerating member 140 containing a heat accelerating agent was fixed to the anchor, and the heat accelerating agent was passed through the heat accelerating member 140. The microwave may be irradiated onto the heating target 14. An electromagnetic wave shield 145 may be placed in the gap.

[0101] While the present invention has been described above in terms of various embodiments, the descriptions that form part of this disclosure The drawings and the accompanying drawings should not be construed as limiting the present invention. Various alternative embodiments, implementations and operational techniques will become apparent. The components of the heating device shown in the drawings may be combined. It should be understood that this includes various embodiments not described here. [Explanation of symbols]

[0102] 1...Stage, 2...Microwave generator, 3...Microwave irradiation unit, 4... Non-contact thermometer, 5... window, 6... air curtain supply machine, 8... part containing heating accelerator 9. Opening, 11. Pressing part, 13. Part not containing heating accelerator, 14. ·Heated object, 15···Drain pan, 17···Drain pipe, 17a···Valve, 18· Rotating device, 19 Caterpillar conveyor, 20 Gas recovery pipe, 21 Tank, 22... Melting furnace, 24... Suction pump, 25... Liquefaction device, 26... Camera, 27. Camera, 28. Liquid, 29. Molten metal, 30. Tray, 31. Roller conveyor, 32 opening, 34 loading stage, 36 irradiation chamber conveyor, 38 conveyor, 40 movable stage, 41 stopper, 42 Base, 43.... Pushing portion, 45.... Base, 48.... Roller conveyor, 103.... Microwave transmission window, 105... collection section, 106... liquid collection section, 107... gas collection section part, 111... support part, 113... opening, 115... loading hatch, 116... Drive unit, 117···Export hatch, 118···Drive unit, 130···Fan, 140 Heating promotion member, 145 Electromagnetic wave shield, 150 Pipe, 155 Analyzing device, 160···Hopper, 165···Screw, 166···Feeder, 167· ··Drive unit, 200··Non-contact thermometer, 205···Press machine, 210a···Thermometer , 215... insulating layer, 220... heating promotion member, 225... reflector, 230... Jig, 255...gas inlet pipe, 256...gas inlet pipe, 257...gas inlet pipe, 2 60···Gas exhaust pipe, 261···Gas exhaust pipe, 262···Gas exhaust pipe, 325·· · Pushing section, 335 ·· Guide, 340 ·· Raw material, 400 ·· Pre-heating chamber, 40 1...Post-heating chamber, 410A...Inlet door, 410B...Outlet door, 411... Delivery door, 412.... Delivery entrance, 413.... Delivery exit, 420.... Contact member, 425.... · Retaining member, 426 ··· Retaining member, 430 ··· Shaft, 431 ··· Sleeve, 435 · ··axis, 440···turntable

Claims

1. a microwave irradiation unit configured to irradiate a heating object with microwaves; and recovering a fluid generated from the heating target irradiated with the microwave. A collection section; A heating device comprising:

2. a liquid recovery unit, the fluid being a liquid, the recovery unit being configured to recover the liquid; The heating device of claim 1 , comprising:

3. The liquid recovery unit according to claim 2 , wherein the liquid recovery unit is disposed below the heating target in the direction of gravity. Heating device.

4. The heating device according to claim 2 , wherein the liquid recovery section includes a drain pan that receives the liquid.

5. The liquid recovery unit is connected to the drain pan and includes a drain pipe through which the liquid flows. The heating device according to claim 4 , comprising:

6. The liquid recovery unit further includes a tank connected to the drain pipe and configured to store the liquid. The heating device of claim 5 .

7. a gas recovery unit, the fluid being a gas, the recovery unit being configured to recover the gas; The heating device of claim 1 , comprising:

8. The gas recovery unit is an irradiation chamber in which the heating target to be irradiated with the microwave is placed.

8. The heating device of claim 7, further comprising a gas recovery pipe connected to the chamber.

9. The processing method according to claim 7, wherein the gas recovery unit includes a liquefaction device that liquefies the recovered gas. thermal equipment.

10. a holding member for holding the object to be heated, the holding member having an opening for allowing the fluid to pass through the collection section; The heating device of claim 1 further comprising a retaining member provided.

11. The heating device of claim 10 , wherein the holding member rotates.

12. The holding member has a hollow shape, and the object to be heated is placed inside the holding member.

11. The heating device according to claim 10.

13. an irradiation chamber in which the heating target to be irradiated with the microwave is placed; a pre-heating chamber connected to the irradiation chamber; A gas that makes the gas environment in the irradiation chamber the same as the gas environment in the pre-heating chamber. An environmental adjustment device; further comprising The heating target is placed in the pre-heating chamber before being irradiated with the microwaves. The heating device according to claim 1 .

14. an irradiation chamber in which the heating target to be irradiated with the microwave is placed; a post-heating chamber connected to the irradiation chamber; A gas that makes the gas environment in the irradiation chamber the same as the gas environment in the post-heating chamber. An environmental adjustment device; further comprising The heating target after being irradiated with the microwaves is placed in the post-heating chamber. The heating device according to claim 1 .

15. The heating device according to claim 1 , wherein the fluid is at least one of oil and water.

Citation Information

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