Modular charging device, its installation method, its expansion method and reduction method, current distribution management method, charging method

Abstract

The modular charging device (1) for a vehicle includes a first bar module (11) including a first electric conductor bar (24) extending in the longitudinal extension direction (X), an energy supply group (30), a charging box (3) including a connection plug (32) electrically connected to the first conductor bar (24) and the energy supply group (30), and a charging socket (5) connectable to the one or more vehicles (4) to enable charging to be supplied from the energy supply group (30) to the vehicle (4). The first bar module (11) is electrically connectable to a second bar module (12) including a second conductor bar (26).

Description

Technical Field

[0001] The present invention relates to a modular charging device for charging so-called electric plug-in vehicles or hybrid vehicles, and a method for managing the distribution of current by means of the aforementioned modular charging device.

[0002] Generally, the present invention belongs to the field of electric mobility, and in particular, to the field of charging systems for electric or hybrid plug-in vehicles.

Background Art

[0003] The electric vehicle market (automobiles, motorcycles, scooters, bicycles) is growing continuously. The most advanced economies are actively planning and supporting an ecological transition to overcome or limit combustion engines.

[0004] Therefore, there is an increasing demand for charging points for electric vehicles that make it possible to use such mobility systems more efficiently and thus increase their spread.

[0005] In particular, there is currently a strong need to arrange a large number of charging points that may be suitable for quickly and efficiently supplying the electric power required for vehicle charging.

[0006] At the same time, it is desirable to arrange a system that enables charging of a plurality of vehicles in a limited space such as a public or condominium parking lot.

[0007] Known systems require the installation of charging columns, and each charging column is individually connected to the power grid by a cable harness having a cable connecting each charging column to a switchboard.

[0008] Such a solution is generally installed in a wall box or column box fixed to the ground and includes an EVSE (Electric Vehicle Supply Equipment) controller with a socket or cable with pins.

[0009] Unfortunately, while such solutions are being implemented, they do not allow for the implementation of additional charging stations or the removal of functions over time without intervening in the heart of the system, i.e., the system layout, and they limit the possibility of repairing and maintaining the charging stations themselves.

[0010] Unfortunately, in known charging systems, if there is a desire to increase the number of charging columns or move the charging columns, it is necessary to perform heavy and expensive auxiliary maintenance work such as excavation, construction work, and especially cable wiring.

[0011] Furthermore, due to further drawbacks, current charging systems are not very efficient and are difficult to scale up.

[0012] U.S. Patent Application Publication No. 2017 / 129353, Chinese Patent Application Publication No. 210363426, British Patent Application Publication No. 1413178, European Patent Application Publication No. 1950850, U.S. Patent Application Publication No. 2020 / 328604, Chinese Patent Application Publication No. 112224083, U.S. Patent Application Publication No. 2022 / 134901, International Publication No. 2010 / 120551, U.S. Patent Application Publication No. 2022 / 242262, International Publication No. 2019 / 147557 disclose specific charging systems and methods related to the problem of transmitting current and charge of vehicles. The solutions described in such documents do not solve the technical problems addressed by the present invention.

[0013] In particular, the aforementioned documents describe solutions with reduced flexibility and do not allow for managing the real-time distribution of current in a modular system.

[0014] The biggest drawback of prior art systems is that it is impossible to insert new charging points, new columns later without reinstalling the electrical components described above. That is, the addition of future columns represents an actual additional project for what already exists and is not a simple expansion of the installation base.

Prior Art Documents

Patent Documents

[0015]

Patent Document 1

Patent Document 2

Patent Document 3

Patent Document 4

Patent Document 5

Patent Document 6

Patent Document 7

Patent Document 8

Patent Document 9

Patent Document 10

Summary of the Invention

Problems to be Solved by the Invention

[0016] Therefore, there is a strong need to provide a modular charging device and a current distribution management method that can overcome typical drawbacks of the prior art.

[0017] In particular, an object of the present invention is to provide a modular charging device that is easier to construct and manufacture and more versatile for known systems.

Means for Solving the Problems

[0018] A further object of the present invention is to provide a modular charging device having a layout that can be expanded, reduced or modified as required, without the need for additional electrical supply components to be implemented, further excavation and construction work, in particular further installation of cable wiring.

[0019] A further object of the present invention is to provide an effective and adaptable management method according to the available power, which in particular recognizes the scalability of the system and enables its effective management.

[0020] Such a need is satisfied by a modular charging device, an installation, expansion and reduction method, a charging method and a current distribution management method according to the appended independent claims. The dependent patent claims describe preferred or advantageous embodiments of the present invention, including further advantageous aspects.

[0021] The features and advantages of the modular charging device and the management method will become apparent from the following description of some preferred embodiments of the modular charging device and the management method, given as non-limiting indications with reference to the accompanying drawings.

Brief Description of the Drawings

[0022]

Figure 1

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Figure 20

Embodiments for Carrying Out the Invention

[0023] Referring to the foregoing drawings, reference numeral 1 generally indicates a modular charging device 1 for one or more vehicles for charging one or more electric (or hybrid or plug-in) vehicles such as, for example, an automobile, more generally a four-wheel automobile, a motorcycle, a scooter, etc.

[0024] According to the present invention, the modular charging device 1 includes a first bar module 11 including an electric first conductor bar 24 extending in the longitudinal extension direction X.

[0025] That is, the first bar module 11 mainly extends longitudinally in the longitudinal extension direction X.

[0026] According to the present invention, the modular charging device 1 further includes a charging box 3 including an energy supply group 30 and a connection plug 32 electrically connected to the first conductor bar 24 and the energy supply group 30.

[0027] In other words, the connection plug 32 is operably connected to the energy supply group 30 to transmit energy from the first conductor bar 24 to the energy supply group 30.

[0028] The modular charging device 1 further includes a charging socket 5 connected to the energy supply group 30 and connectable to the one or more vehicles 4, enabling charging to be supplied from the energy supply group 30 to such one or more vehicles 4.

[0029] According to the present invention, the first bar module 11 is electrically connectable to a second bar module 12 including a second conductor bar 26.

[0030] The technical features of the present disclosure described for the general bar module or the first bar module are effective and applicable to the second bar module or any additional bar module without loss of generality.

[0031] In one embodiment of the invention, the modular charging device includes a plurality of electrically connected adjacent bar modules and one or more charging boxes connected thereto. In a further embodiment, the modular charging device includes only one bar module and one or more charging boxes connected thereto.

[0032] The same also applies to the features of the general conductor bar applicable to the first and second conductor bars and additional conductor bars.

[0033] In other words, the modular charging device 1 includes a kind of "modular track" including a conductor bar system for distributing electricity suitable for supplying one or more charging boxes 3 for the electric vehicle 4.

[0034] Preferably, the modular charging device 1 is suitable for being installed on a support structure 950 such as a building wall or on a suspended support structure 950 such as a pedestal or stand. Advantageously, the modular charging device is applicable to various different situations.

[0035] For example, FIGS. 1, 2, 3 and 4 show four embodiments of the modular charging device installed on a wall (FIGS. 1 and 3) or a support structure 950, and the modular charging device is installed on both sides to serve two rows of adjacent vehicles (FIG. 2), or is attached to the wall at two levels (FIG. 4).

[0036] Preferably, the conductor bars 24, 26 support a three-phase system. That is, there are four conductor bars, one for each phase and one for neutral (ground).

[0037] Preferably, the first and / or second conductor bars 24, 26 are made of a metal, such as aluminum or copper.

[0038] Preferably, the first conductor bar 24 and / or the second conductor bar 26 are obtained by extrusion.

[0039] The conductor bars 24, 26 are preferably parallel to each other in the longitudinal extension direction X.

[0040] According to one embodiment, the conductor bars 24, 26 are made to a predetermined length, preferably 2 meters, preferably 3 meters.

[0041] Preferably, the conductor bars 24, 26 can be made in various lengths according to the application and transportation requirements. For example, the conductor bars are made to a length suitable for storage in containers and means of transportation having standard dimensions.

[0042] Advantageously, the modular charging device is scalable and allows for easy transportation of its components.

[0043] Preferably, the modular charging device 1 includes a number of charging boxes 3 connected to the conductor bars 24, 26 by the connection plugs 32.

[0044] Advantageously, the modular charging device is suitable for receiving a plurality of electrically connected charging boxes, and such charging boxes can be arranged at various points along the longitudinal extension of the conductor bars 24, 26.

[0045] Advantageously, the charging box 3 can be connected to the conductor bars 24, 26 at any point along its longitudinal extension in the longitudinal extension direction X.

[0046] In one embodiment, the modular charging device 1 includes a second bar module 12 adjacent to the first bar module 11 in the longitudinal extension direction X. Preferably, the modular charging device 1 includes a plurality of successive second bar modules 12, preferably adjacent to each other.

[0047] The second bar module 12 includes a second conductor bar 26. An example of an open second bar module is shown in FIG. 18.

[0048] In one embodiment, for example, as shown in FIGS. 5, 6, and 10, the modular charging device 1 includes electrical connection means 6 for electrically interconnecting the second conductor bar 26 to the first conductor bar 24 to allow current to pass through.

[0049] It is clear that the description of the present disclosure regarding the connection between the first bar module and the second bar module also applies to the connection between the first bar module or the second bar module and a further additional bar module.

[0050] For example, in one embodiment, the modular charging device includes five bar modules, and each bar module is mechanically and electrically connected to an adjacent bar module according to what has been described for the connection between the first bar module and the second bar module.

[0051] In one embodiment, the first conductor bar 24 includes a first connection end 240, and the second conductor bar 26 includes a second connection end 260.

[0052] Preferably, such connection ends 240, 260 are suitable for facing each other in the connection step between the first bar module 11 and the second bar module 12.

[0053] In one embodiment, the electrical connection means 6 includes at least one isolator element 62 and at least one bonding element 64, as shown in FIGS. 6, 7, 8, and 9, for example.

[0054] An arrangement sheet 621 suitable for receiving the conductor bars 24, 26 at the first connection end 240 and the second connection end 260 while keeping them spaced apart from each other is obtained in the at least one isolator element 62.

[0055] Preferably, the bar seat 621 is a groove or a prismatic recess and is equal in number to the number of conductor bars of each module. Preferably, the bar seat is four parallel grooves in the longitudinal extension direction X.

[0056] The at least one joining element 64 includes a joining conductor bar 642 suitable for being inserted into a bar seat 621 that at least partially overlaps with the first conductor bar 24 and the second conductor bar 26 at the first connection end portion 240 and the second connection end portion 260.

[0057] The joining bar 642 is suitable for generating contact and force coupling with the first conductor bar 24 and the second conductor bar 26 in order to ensure good electrical contact.

[0058] The isolator element is preferably made of a self-extinguishing plastic material.

[0059] Advantageously, the modular charging device 1 can be extended in the longitudinal extension direction X by the simple and intuitive subsequent connection of a plurality of consecutive bar modules.

[0060] Thereby, it is possible to avoid the expensive excavation, installation, cable wiring, construction work, and maintenance work required to expand the charging system for vehicles according to the prior art.

[0061] Preferably, the number of joining bars 642 is the same as the number of conductor bars of each bar module.

[0062] In an advantageous embodiment, the conductor bars 24, 26 have a trapezoidal cross-section on a plane perpendicular to the longitudinal extension direction X.

[0063] Preferably, the cross-section is in the shape of an isosceles trapezoid.

[0064] Alternatively, the cross-section is in the shape of a rectangular trapezoid.

[0065] Preferably, the secondary base of the trapezoid faces forward of the user, i.e., the modular charging device.

[0066] In one embodiment, the joining bar 642 has a trapezoidal cross-section, preferably in the shape of an isosceles triangle or a rectangular trapezoid, on a plane orthogonal to the longitudinal extension direction X.

[0067] In an advantageous embodiment, the cross-section of the joining bar 642 mirrors the cross-sections of the first and second conductor bars 24, 26, so that in the overlap between the joining bar 642 and the first and second conductor bars 24, 26, a geometric force coupling is generated between planes inclined at different inclinations therebetween.

[0068] The term "mirror" means that the joining bar 642 is shaped in the mounting step so as to face the short base of the trapezoid of the cross-section of the conductor bar towards the short base of the trapezoid of its cross-section.

[0069] In other words, the trapezoidal portions of the joining bar 642 and the conductor bars 24, 26 are inverted, i.e., under the mounting conditions, the conductor bars 24, 26 and the joining bar 642 overlap and "in the ramp", an optimal pressure contact occurs.

[0070] Advantageously, the above-mentioned trapezoidal portion utilizes a so-called "wedge" insertion that generates pressure to ensure an optimal electrical connection. Such an embodiment makes it possible to obtain an electrical connection while avoiding the use of elastic elements that may impair the quality of the contact in the long term.

[0071] In a preferred embodiment, the cross-section of the joining bar 642 has rounded edges to facilitate sliding of the joining bar 642 on the conductor bars 24, 26.

[0072] In one embodiment, the conductor bars 24, 26 also have a cross-section with rounded edges.

[0073] In one embodiment, the bonding element 64 includes a closing plate 641 made of an insulating material, preferably a self-extinguishing insulating material, and the closing plate includes an insulating prism portion 640 that protrudes from the closing plate 641 and includes a bar sheet to which the bonding conductor bar 642 is engaged.

[0074] The prism portion 640 preferably extends preferentially in a direction orthogonal to the bonding bar 642. The prism portion functions to keep the connection ends 240 and 260 longitudinally spaced apart from each other.

[0075] In one embodiment, the isolator element 62 has a prismatic coupling sheet 620 that geometrically engages with the prism portion 640 of the bonding element 64.

[0076] In other words, the isolator element 62 is a support base that receives the conductor bars 24 and 26 from the rear (i.e., on the side of the trapezoidal main bottom surface in one embodiment) and keeps them parallel and spaced apart from each other, and the bonding element 64 is a bonding bar suitable for functioning as a bridge for the passage of current between the first conductor bar 24 and the second conductor bar 26, and thus a cover provided with the conductor bars.

[0077] Preferably, when attached, the bonding element 64 is firmly fastened to the isolator element by an external fastener such as a screw or a pin.

[0078] Preferably, the bonding conductor bars 642 are engaged with the bar sheet of the prism portion 640 so as to protrude therefrom at intervals.

[0079] Preferably, the closing plate 641 and the prism portion 640 are made of a self-extinguishing plastic material.

[0080] Preferably, the bonding bars are made of aluminum or copper. Preferably, they are sections of the conductor bars. Preferably, they are parts of metal extrusions.

[0081] In one embodiment, at least one of the first bar module 11 and the second bar module 12 includes an isolator 7 made of an insulating material, and the insulating material is suitable for separating the first conductor bar 24 and / or the second conductor bar 26 from each other for their extension in the longitudinal extension direction X and keeping them substantially parallel.

[0082] Preferably, both the first bar module 11 and the second bar module 12 include the isolator 7 as shown in the embodiments of FIGS. 5 and 11, for example.

[0083] In one embodiment, the bar modules 11, 12 include a series of isolators 7 arranged at a preset distance equal to each other.

[0084] In one embodiment, each of the isolators 7 includes a first rear isolator portion 71 and a second front isolator portion 72.

[0085] Each of such first and second isolator portions 71, 72 has grooves 710, 720 having a dominant extension parallel to the longitudinal extension direction X, respectively.

[0086] The first isolator portion 71 and the second isolator portion 72 are engageable (engageable) with each other such that the respective grooves 710, 720 coincide to form a sheet suitable for engaging with the first conductor bar 24 and / or the second conductor bar 26 by shape coupling.

[0087] Preferably, the sheet has a trapezoidal cross-section, and even more preferably, an isosceles trapezoidal or rectangular trapezoidal cross-section.

[0088] In other words, the grooves coincide by the engagement between the isolator portions and form a sheet having a cross-section on a plane perpendicular to the longitudinal extension direction X so as to receive and block the conductor bars 24, 26.

[0089] Preferably, the first isolator portion 71 can be fastened to the second isolator portion 72 by pins or screws.

[0090] In one embodiment, at least one of the first bar module 11 and the second bar module 12 includes casings 21, 22 that surround the first conductor bar 24 and / or the second conductor bar 26. The casings are shown, for example, in the embodiments of FIGS. 18 and 20.

[0091] Preferably, the first bar module 11 includes the first casing 21 and the second bar module includes the second casing 22.

[0092] In one embodiment, the isolator 7 is suitable for holding the first conductor bar 24 and / or the second conductor bar 26 spaced apart from the casings 21, 22, insulating the first conductor bar 24 and / or the second conductor bar 26 from the casings 21, 22, and / or avoiding the generation of a thermal bridge.

[0093] Preferably, the casings 21, 22 are casings pre-made, preferably from folded sheet metal or extrusions.

[0094] In one embodiment, referring to FIGS. 14 and 15, the modular charging device 1 includes one or more connection sockets 210 suitable for enabling an electrical connection between the connection plug 32 of one or more charging boxes 3 and the first conductor bar 24 and / or the second conductor bar 26.

[0095] Preferably, the socket sheet in which the connection socket 210 is received is obtained within the casings 21, 22.

[0096] According to an advantage of the present invention, the socket sheet can be obtained at any point of the longitudinal extension of the casings 21, 22 in the longitudinal extension direction X, as shown in FIG. 20.

[0097] Advantageously, the use of the conductor bar enables the provision of a sheet (and socket) for connecting the charging box at any point along the longitudinal extension of the modular charging device.

[0098] This increases the flexibility of the modular charging device, enabling the user to easily change the installation layout of the modular charging device as needed.

[0099] In the present disclosure, the terms "front" or "front face" or "front portion" mean, in the modular device, the components on the side of the conductor bar that is on the user's side, i.e., the side of the intended path for attaching the charging box. Conversely, the terms "rear" or "rear portion" mean, in the modular device, the components on the side of the conductor bar that is opposite to the user, e.g., facing the wall on which the track is installed.

[0100] In an advantageous embodiment, the casings 21, 22 include, for example, rear contours 211, 221 suitable for fastening to a wall or pedestal or support structure 950, and front contours 212, 222 suitable for facing the user.

[0101] Such rear contours 211, 221 and such front contours 212, 222 are engaged with each other and preferably geometrically joined by snap connection to form the casings 21, 22, thereby housing the first conductor bar 24 and / or the second conductor bar 26 and forming, for example, an airtight casing.

[0102] In one embodiment, the isolator element 62 is fastened to the rear contours 211, 221 of the casings 21, 22. Thereby, the isolator element functions as a support element for the conductor bars 24, 26.

[0103] In an advantageous embodiment, the rear contours 211, 221 are metal section bars having a "C"-shaped cross-section on a plane orthogonal to the longitudinal extension direction X.

[0104] Advantageously, such embodiments provide a seal that is optimal for the casing with respect to humidity, in accordance with current laws.

[0105] Preferably, the rear profiles 211, 221 have snap - coupling portions, and the front profiles 212, 222 have counter - snap - coupling portions that can engage with the snap - coupling portions.

[0106] Preferably, the front profiles 212, 222 are substantially flat covers.

[0107] In an advantageous embodiment, the socket sheet is obtained at the front profiles 212, 222.

[0108] In one embodiment, referring to FIGS. 15 and 17, the isolator 7 includes one or more load - bearing isolators 701 that are at least partially fixed to the casings 21, 22 so as to support and suspend the first and second conductor bars 24, 26 and keep them integral with the casings 21, 22.

[0109] Preferably, as shown in FIG. 18, for example, such one or more load - bearing isolators 701 are at least partially fastened to the front profiles 212, 222.

[0110] Even more preferably, it is the second isolator part 72 that is fastened to the front profiles 212, 222. Preferably, the fastening is by snap - coupling, bayonet - coupling, adhesion or screw fastening.

[0111] Such embodiments advantageously enable "pre - making" a part of a modular charging device that includes at least the front profile of the casing and the conductor bar supported by the load - bearing isolator, and enable minimizing on - site installation operations for lengthening the modular charging device. The on - site installation only includes the electrical coupling between an additional bar module and an already installed bar module by means of the electrical connection described above, and in some cases fastening the front profile to the rear profile of the casing.

[0112] In one embodiment, the isolator 7 exclusively engages the first and / or second conductor bars 24, 26 and includes only an auxiliary isolator 702 that is independent of, i.e., separated from, released from, and autonomous from the casings 21, 22.

[0113] In an advantageous embodiment, as shown in FIG. 15, for example, the load-bearing isolator 701 includes a connection socket 210.

[0114] In other words, in such an embodiment, the connection socket 210 is integrated into the load-bearing isolator 701.

[0115] Preferably, the connection socket 210 coincides with the load-bearing isolator 701.

[0116] In one embodiment, referring to FIGS. 14 and 15, one or more connection sockets 210 include slits 800 adapted to allow access to the conductor blades 320 of the connection plug 32 and to facilitate contact with its first or second conductor bars 24, 26.

[0117] In a preferred embodiment, the modular charging device 1 includes a sealing cover element 810 suitable for closing the connection socket 210 when not in use. Advantageously, such a cover element 810 maintains user safety and avoids unwanted contact with the electrical connections and conductor bars.

[0118] Preferably, such a cover element 810 is a cover that is firmly screwed to the connection socket 210 in accordance with current safety regulations.

[0119] In one embodiment, referring to the examples of FIGS. 14 and 16, the connection plug 32 includes a conductor blade 320 suitable for being inserted into the one or more connection sockets 210 to contact and apply an elastic force to press the first or second conductor bar 24, 26. For example, the conductor blade 320 projects cantilever-like from the pin body 321 or projects with a "step" or "inverted S" cross-section.

[0120] In one embodiment, the conductor blade 320 has a stepped cross-section on a plane perpendicular to the longitudinal extension direction X, generates an elastic electrical contact force for pressing the first or second conductor bar 24, 26, and is suitable for being inserted into the one or more charging sockets 210 to transmit current to the supply group 30.

[0121] In one embodiment, referring to FIG. 12, the charging box 3 includes a housing box 300 that houses the supply group 30 shown in the embodiment of FIG. 13.

[0122] Preferably, the supply group 30 includes a supply management relay 301.

[0123] In one embodiment, the supply group includes a safety switch 302.

[0124] The safety switch 302 is configured to protect the supply group 30 from overload and short-circuit current.

[0125] Preferably, the safety switch 302 is configured to automatically cut off the current flow (i.e., without external intervention) in case of overload.

[0126] In a preferred embodiment, the safety switch 302 is a thermal magnetic switch.

[0127] In an advantageous embodiment, the supply group includes a supply meter 303, preferably a smart meter, configured to record and save the amount of energy supplied by the supply management relay 301.

[0128] In a modification of an embodiment, the supply group includes the electronic substrate 304.

[0129] In one embodiment, the supply management relay 301 is configured to activate or cut off the charge supply to the vehicle according to a signal received from the electronic substrate 304.

[0130] In one embodiment, the electronic substrate 304 is configured to recognize the presence of the vehicle 4, transmit a start charging signal, modulate the charging supply when charging is completed, and end the supply.

[0131] In one embodiment, the supply group is connected to the electronic substrate 304 and includes a user interface suitable for being set by the user to define a series of working parameters such as the number of modular tracks, the number of charging boxes, the current limit that can be drawn from each modular track, the IP address of each connected box, the maximum current limit that can be drawn from the grid, and the existing connection method, such as Ethernet, Wi-Fi, roller, power line, etc.

[0132] In one embodiment, the modular charging device 1 includes a central control unit.

[0133] Preferably, the central control unit is configured to communicate with the electronic substrates 304 of each charging box 3 installed on the conductor bars 24, 26.

[0134] In one embodiment, the central control unit can be electronically connected to the supply group 30 by a LAN connection "Local Access Network".

[0135] Preferably, LAN ports for connecting the supply group 30 to the central electronic control unit are obtained within the casings 21, 22.

[0136] The supply meter 303 is configured to detect data regarding the energy consumption for supplying charge and simultaneously transmit such consumption data to the central control unit in real time.

[0137] The central control unit is configured to manage the distribution of energy to each supply group 30 connected to the conductor bars 24, 26 according to the data transmitted by the supply meter 303.

[0138] In one embodiment, the connection between the supply meter 303 and the central control unit is by Wi-Fi.

[0139] In an alternative embodiment, the connection between the supply meter 303 and the central control unit is preferably made by a data cable connected to an intermediate concentrator connection channel (bus) housed within the modular track 2.

[0140] In one embodiment, the modular charging device 1 includes a general supply device and a conductor cable that electrically connects the general supply device to the first and / or second conductor bars 24, 26.

[0141] In one embodiment, referring to FIG. 19, the modular charging device 1 includes an end section 241 connected to a general supply device for receiving current, and the end section 241 includes an end conductor bar 242.

[0142] In one embodiment, the end section 241 is separate from the first and second bar modules 11, 12, and the end conductor bar 242 is electrically connected to the first or second conductor bar 24, 26 by electrical connection means 6.

[0143] Preferably, the electrical connection means 6 is the same electrical connection means 6 as described in this disclosure for the connection between the first bar module 11 and the second bar module 12.

[0144] Preferably, the end section is also surrounded by the casing 21.

[0145] In one embodiment, the end section 241 is connected to the supply device by an electric cable having a crimp terminal that is fastened to each bar of the end conductor bar 242, for example, by a bolt inserted into a special hole provided at the end of the end section 241.

[0146] Preferably, the end section 241 is further enclosed inside an insulated supply box 850 suitable for keeping the connection between the end conductor bar 242 and the supply device insulated.

[0147] Preferably, the modular charging device 1 includes an electronic supply group configured to communicate with a central control unit and the electronic substrate 304 of each charging box 3 connected to the conductor bars 24, 26.

[0148] The modular charging device 1 further includes a sensor configured to detect its electrical parameters such as the presence and power parameters of each charging box 3.

[0149] The supply meter 303 is further configured to identify the corresponding charging box 3 by a unique identification code, and the central control unit is configured to record the unique identification code.

[0150] In other words, each charging box 3 is identified by the unique identification code of its respective supply meter 303, and such a unique identification code can be stored by the central control unit.

[0151] Preferably, the unique identification code is an IP address.

[0152] In one embodiment, the charging box 3 includes a recognition sensor such as an RFID reader (Radio Frequency Identification) 95 configured to recognize the RFID device of a user permitted to proceed with the charging operation.

[0153] In one embodiment, the housing box 300 is closed at the front by a front head 305.

[0154] In one embodiment, the charging box 3 includes a lighting device 9 operably connected to a supply group 30 that is to be operated to emit light according to the state of the supply group 30.

[0155] Preferably, the lighting device 9 is configured to emit colored light of a color belonging to the visible spectrum.

[0156] The front head 305 has an opening 350 suitable for enabling visual recognition of the light emitted by the lighting device 9.

[0157] The present invention also relates to a method for installing the modular charging device 1 according to the present invention.

[0158] The installation method includes a) a support structure 950 such as a pedestal or a wall, and a first bar module 11 including a first conductor bar 24, and a charging box 3 electrically connectable to the first conductor bar 24, and providing; b) fastening the first bar module 11 to the support structure 950 such that the bar module 11 extends in the longitudinal extension direction X; and c) connecting the charging box 3 to the first bar module 11 at any point on the extension of the first bar module 11 in the longitudinal direction X to form an electrical connection between the charging box 3 and the first conductor bar 24.

[0159] Preferably, the electrical connection between the charging box 3 and the first bar module 11 is made by electrical contact between the connection plug 32 of the charging box 3 and the conductor bar 24.

[0160] In one embodiment, the installation method includes d) providing a second bar module 12 including a second conductor bar 26; e) providing electrical connection means 6 suitable for electrically connecting the first conductor bar 24 and the second conductor bar 26; f) arranging a second bar module 12 adjacent to the first bar module 11 in the main extension direction X; g) electrically connecting the first conductor bar 24 to the second conductor bar 26 by means of the electrical connection means 6.

[0161] In one embodiment, the electrical connection means 6 comprises an isolator element 62 from which a bar sheet 621 suitable for at least partially receiving the first conductor bar 24 and at least partially receiving the second conductor bar 26 is obtained; a joining element 64 including a joining conductor bar 642 suitable for being inserted into the bar sheet 621 that at least partially overlaps the first conductor bar 24 and the second conductor bar 26 and suitable for creating contact and force coupling with the bar sheet 621 to ensure good electrical contact.

[0162] According to such an embodiment, step g) comprises g1) a sub-step of at least partially inserting the second conductor bar 26 into the bar sheet 621; g2) a sub-step of inserting the joining bar 642 into the bar sheet 621 and generating a force for coupling with the first and second conductor bars 24, 26.

[0163] The present invention relates to a method for expanding a modular charging device 1 according to the present invention, the method comprising a) providing a modular charging device 1 according to the present invention and an additional bar module; b) connecting the first bar module 11 or the second bar module 12 to the additional bar module according to steps e), f) and g) of the installation method.

[0164] The present invention relates to a method for reducing a modular charging device 1 according to the present invention, which includes a first vermodule 11 and a second vermodule 12. The method includes: a) removing the electrical connection means between the second vermodule 12 and the first vermodule 11; b) removing the second vermodule 12 from the modular charging device 1.

[0165] The present invention also relates to a method for distributing current to a modular device 1 according to the present invention.

[0166] Such a method includes: a) installing the modular charging device 1 according to the present invention; b) providing a conductor bar 24, 26 and an electronic supply group and a power sensor operably connected to a central control unit; c) detecting, on the power sensor, first power data required by each vermodule; d) comparing, on the electronic supply group, the required power data with a predetermined maximum available power parameter; e1) when the required power data is less than the maximum available power, dividing, on the central control unit, the required power among the charging boxes 3 connected to respective vehicles 4, or e2) when the required power data is greater than the maximum available power, setting the required power data as the maximum available power by default, and dividing such maximum available power among the charging boxes 3 connected to respective vehicles 4.

[0167] In one embodiment, step e1) includes evenly distributing the required power among each of the charging boxes 3 connected to respective vehicles 4.

[0168] In one embodiment, step e2) includes evenly distributing the maximum power among each of the charging boxes 3.

[0169] In an alternative embodiment, step e2) comprises blocking the supply of energy to one or more of the charging boxes 3 that were started up first in terms of time, and dividing the maximum available power among the remaining charging boxes that were started up at a subsequent moment.

[0170] In such an embodiment, the central control unit operates together with the supply meter 303 of each charging box configured to also measure the time interval elapsed since the connection to the vehicle's charging box 3, identifies the charging box 3 that has been operating for the longest time, and temporarily stops them.

[0171] The number of charging boxes 3 to be stopped is processed by the central control unit based on the maximum available power or set by the user as a fixed parameter.

[0172] Vice versa, and in a further embodiment, step e2) comprises interrupting the supply of energy to the last box that was started up, and dividing the maximum available power among the remaining charging boxes to complete their charging.

[0173] The invention also relates to a method for charging a vehicle by means of the modular device 1 according to the invention, the method comprising a) installing the modular charging device 1 according to the invention; b) connecting the charging socket 5 to the vehicle 4 and transmitting a supply request to the supply group 30; c) transmitting a working signal to the central control unit of the modular charging device 1 on the supply group 30; d) checking on the central control unit that the power required by the vehicle 4 is less than the power that can be collected from the grid; e) transmitting a system supply command from the central control unit to the conductor bar 24 to supply the power required by the vehicle 4 to the supply box 3; f) enabling the supply of current to the vehicle by the charging socket 5 on the supply group 30.

[0174] Innovatively, the present invention solves the drawbacks of typical charging systems of the prior art.

[0175] Advantageously, the modular charging device according to the present invention simplifies engineering work and is expandable for possible extensions.

[0176] According to a further advantage, the modular charging device according to the present invention is suitable for being expanded to include additional charging stations by means of rapid intervention and does not require the intervention of skilled technicians for implementing technical modifications at the cable wiring level.

[0177] Advantageously, the modular charging device according to the present invention includes all the technical equipment required in the off-the-shelf industry.

[0178] According to a further advantage, the modular charging device enables the dynamic monitoring of the charging of electric vehicles and is suitable for adapting to the connected devices and the power to be supplied.

[0179] According to yet another advantage, the management method enables the complete remote control of individual charging stations and related data analysis.

[0180] It is obvious that, in order to meet specific needs, a person skilled in the art can make modifications to the embodiments of the aforementioned modular charging device and the aforementioned management method, or replace functionally equivalent elements with others.

[0181] Such variants are also included in the scope of protection defined by the following claims. Furthermore, each variant described as belonging to a possible embodiment can be implemented independently of the other variants described.

Claims

1. A modular charging device (1) for charging one or more vehicles (4) such as electric, hybrid, plug-in vehicles, etc., A first bar module (11) including a first electric conductor bar (24) extending in the longitudinal extension direction (X), A charging box (3) including an energy supply group (30) and a connection plug (32) electrically connected to the first conductor bar (24) and the energy supply group (30), A charging socket (5) connected to the energy supply group (30) and connectable to the one or more vehicles (4) so as to enable the charging to be supplied from the energy supply group (30) to the one or more vehicles (4), The modular charging device (1) in which the first bar module (11) is electrically connectable to a second bar module (12) including a second conductor bar (26).

2. Including a second bar module (12) adjacent to the longitudinal extension direction (X), the second bar module (12) including a second conductor bar (26), The modular charging device (1) according to claim 1, wherein the modular charging device (1) includes electrical connection means (6) for electrically interconnecting the second conductor bar (26) and the first conductor bar (24) to allow current to pass through.

3. The first conductor bar (24) includes a first connection end (240), the second conductor bar (26) includes a second connection end (260), The electrical connection means (6) includes at least one isolator element (62) and at least one joining element (64), and a suitable bar sheet (621) suitable for receiving the first connection end (240) and the second connection end (260) while keeping them separated from each other is obtained within the at least one isolator element (62), The at least one joining element (64) overlaps at least partially with the first conductor bar (24) and the second conductor bar (26) at the first connection end portion (240) and the second connection end portion (260), and is suitable for generating contact and force coupling with the first conductor bar (24) and the second conductor bar (26) to ensure good electrical contact. The modular charging device (1) according to claim 2, comprising a joining conductor bar (642) adapted to be inserted into the bar sheet (621).

4. The modular charging device (1) according to claim 3, wherein the number of the joining bars (642) is equal to the number of the first and second conductor bars (24, 26).

5. The modular charging device (1) according to any one of claims 1 to 4, wherein the first conductor bar (24) and the second conductor bar (26) have a trapezoidal cross-section on a plane orthogonal to the longitudinal extension direction (X).

6. The modular charging device (1) according to claim 5, wherein the cross-section has an isosceles trapezoidal shape.

7. The modular charging device (1) according to claim 5, wherein the cross-section has a rectangular trapezoidal shape.

8. The modular charging device (1) according to any one of claims 4 to 7, wherein the joining bar (642) has a trapezoidal cross-section on a plane orthogonal to the longitudinal extension direction (X), preferably having an isosceles trapezoidal or rectangular trapezoidal shape.

9. The cross-section of the joining bar (642) mirrors the cross-sections of the first and second conductor bars (24, 26), whereby a geometric force coupling is generated between inclined surfaces having different inclinations between them at the overlap between the joining bar (642) and the first and second conductor bars (24, 26). The modular charging device (1) according to claim 8 and claim 5, 6, or 7.

10. The electrical connection means (6) includes a joining element (64) including a closing plate (641) made of an insulating material including an insulating corner post portion (640) including a joining conductor bar (642) and a bar seat protruding from the closing plate (641) and engaged with the joining conductor bar (642), and the corner post portion (640) preferably extends preferentially in a direction orthogonal to the joining bar (642). The modular charging device (1) according to any one of claims 2 to 9.

11. At least one of the first bar module (11) and the second bar module (12) includes an isolator (7) made of an insulating material suitable for keeping the first conductor bar (24) and / or the second conductor bar (26) spaced apart from each other and substantially parallel to each other in order to extend in the longitudinal extension direction (X). The modular charging device (1) according to any one of claims 1 to 10.

12. Each of the isolators (7) includes a first rear isolator portion (71) and a second front isolator portion (72). In each of such first and second isolator portions (71, 72), respective grooves (710, 720) each having a dominant extension parallel to the longitudinal extension direction (X) are obtained, and the first isolator portion (71) and the second isolator portion (72) can be engaged with each other so that the respective grooves (710, 720) form a sheet suitable for engaging with the first conductor bar (24) and / or the second conductor bar (26) by shape coupling. The modular charging device (1) according to claim 11.

13. At least one of the first bar module (11) and the second bar module (12) includes a casing (21; 22) surrounding the first conductor bar (24) and / or the second conductor bar (26). The modular charging device (1) according to any one of claims 1 to 12.

14. The modular charging device (1) according to any one of claims 1 to 13, comprising one or more connection sockets (210) suitable for enabling an electrical connection between the connection plug (32) of one or more charging boxes (3) and the first conductor bar (24) and / or the second conductor bar (26).

15. The modular charging device (1) according to claims 13 and 14, wherein a socket sheet for accommodating the connection socket (210) is obtained within the casing (21; 22).

16. The modular charging device (1) according to claim 15, wherein the socket sheet is obtained at any point of the extension of the casing (21) in the longitudinal extension direction (X).

17. At least one of the first bar module (11) and the second bar module (12) includes a casing (21; 22) surrounding the first conductor bar (24) and / or the second conductor bar (26). The modular charging device (1) according to any one of claims 1 to 16, wherein at least one of the first bar module (11) and the second bar module (12) includes an isolator (7) made of an insulating material, the isolator (7) holding the first conductor bar (24) and / or the second conductor bar (26) spaced apart from the casing (21, 22), insulating the first conductor bar (24) and / or the second conductor bar (26) from the casing (21, 22), and / or being suitable for avoiding the generation of a thermal bridge.

18. At least one of the first bar module (11) and the second bar module (12) includes a casing (21; 22) surrounding the first conductor bar (24) and / or the second conductor bar (26). The modular charging device (1) according to any one of claims 1 to 17, wherein the casing (21, 22) is a prefabricated casing, preferably made of a folded sheet metal or an extruded product.

19. At least one of the first bar module (11) and the second bar module (12) includes a casing (21; 22) surrounding the first conductor bar (24) and / or the second conductor bar (26), The casing (21, 22) has, A rear contour (211; 221) suitable for being fastened to a wall or pedestal or support structure (950), and For example, a front contour (212; 222) suitable for facing a user, and The rear contour (211; 221) and the front contour (212; 222) are engaged with each other, preferably geometrically coupled by snap - coupling, to form the casing (21; 22) for accommodating the first conductor bar (24) and / or the second conductor bar (26), for example, to form an airtight casing. The modular charging device (1) according to any one of claims 1 to 18.

20. The rear contour (211; 221) is a metal section bar having a "C" - shaped cross - section on a plane perpendicular to the longitudinal extension direction (X). The modular charging device (1) according to claim 19.

21. A specific socket sheet capable of accommodating a connection socket (210) is provided on the front contour (212; 222). The modular charging device (1) according to claim 19 or 20.

22. At least one of the first bar module (11) and the second bar module (12) includes an isolator (7) made of an insulating material suitable for keeping the first conductor bar (24) and / or the second conductor bar (26) spaced apart from each other and substantially parallel to each other for extending in the longitudinal extension direction (X), At least one of the first bar module (11) and the second bar module (12) includes a casing (21; 22) surrounding the first conductor bar (24) and / or the second conductor bar (26), The modular charging device (1) according to any one of claims 1 to 21, wherein the isolator (7) includes one or more load-bearing isolators (701) that are at least partially fixed to the casings (21; 22) so as to support and suspend the first and second conductor bars (24; 26) and keep them integrated with the casings (21; 22).

23. At least one of the first bar module (11) and the second bar module (12) includes an isolator (7) made of an insulating material suitable for keeping the first conductor bar (24) and / or the second conductor bar (26) spaced apart from each other and substantially parallel to each other in order to extend them in the longitudinal extension direction (X). At least one of the first bar module (11) and the second bar module (12) includes a casing (21; 22) surrounding the first conductor bar (24) and / or the second conductor bar (26), and the isolator (7) includes one or more auxiliary isolators (702) that exclusively engage with the first and / or second conductor bars (24, 26) and are independent of the casings (21, 22). The modular charging device (1) according to any one of claims 1 to 22.

24. The modular charging device (1) according to claim 22, wherein the load-bearing isolator (701) includes the connection socket (210).

25. One or more connection sockets (210) suitable for enabling the electrical connection between the connection plug (32) of one or more charging boxes (3) and the first conductor bar (24) and / or the second conductor bar (26). The connection plug (32) includes a conductor blade (320). The modular charging device (1) according to any one of claims 1 to 24, wherein the one or more connection sockets (210) include slits (800) suitable for enabling access to the conductor blade (320) of the connection plug (32) and promoting contact with the first or second conductor bar (24, 26).

26. One or more connection sockets (210) suitable for enabling the electrical connection between the connection plug (32) of one or more charging boxes (3) and the first conductor bar (24) and / or the second conductor bar (26), The connection plug (32) includes a conductor blade (320) suitable for being inserted into the one or more connection sockets (210) to contact the first conductor bar or the second conductor bar (24, 26) and generate an elastic force to press the first conductor bar or the second conductor bar (24, 26). The modular charging device (1) according to any one of claims 1 to 25.

27. The conductor blade (320) has a cross-section on a plane perpendicular to the longitudinal extension direction (X) in the shape of a step, and is inserted into the one or more charging sockets (210) to generate an elastic electrical contact force for pressing the first or second conductor bar (24, 26) and transmit current to the supply group (30). The modular charging device (1) according to claim 26.

28. The supply group (30) includes a supply management relay (301) and a supply meter (303) configured to record and store the amount of energy supplied by the supply management relay (301). The modular charging device (1) according to any one of claims 1 to 27.

29. The supply group (30) includes a safety switch (302). The modular charging device (1) according to any one of claims 1 to 28.

30. The modular charging device (1) according to any one of claims 1 to 29 includes an electronic circuit board (304).

31. The modular charging device (1) according to any one of claims 1 to 30 includes a central control unit.

32. The modular charging device (1) according to claims 28 and 31, wherein the supply meter (303) is connected to the central control unit by Wi-Fi connection.

33. The modular charging device (1) according to claims 28 and 31, wherein the supply meter (303) is preferably connected to the central control unit by a data cable connected to an intermediate centralized connection channel (bus).

34. The modular charging device (1) according to any one of claims 1 to 33, comprising a general-purpose supply device and a conductor cable for electrically connecting the general-purpose supply device to the first and / or second conductor bars (24, 26).

35. The modular charging device (1) according to claim 34, comprising an end section (241) connected to the general-purpose supply device for receiving current, and the end section (241) then comprising an end conductor bar (242).

36. The modular charging device (1) according to claim 35, wherein the end section (241) is different from the first and second bar modules (11, 12), and the end conductor bar (242) is electrically connected to the first or second conductor bar (24, 26) by electrical connection means (6).

37. The modular charging device (1) according to claim 35 or 36, wherein the end section (241) is connected to the supply device by an electrical cable having eyelet terminals, and the electrical cable is clamped by bolts inserted into special holes provided, for example, at the ends of the end section (241) on each bar of the end conductor bar (242).

38. The modular charging device (1) according to claim 35 or 36 or 37, comprising a supply box (850) surrounding the end section (241) and suitable for keeping the connection between the end conductor bar (242) and the supply device insulated.

39. including a central control unit, wherein the supply group (30) includes an electronic substrate (304), The supply box (850) is provided with a central control unit and an electronic supply group configured to communicate with the electronic substrate (304) of the supply group (30) of each charging box (3) connected to the conductor bars (24, 26). The modular charging device (1) according to claim 38.

40. The modular charging device (1) according to claim 38 or 39, including a sensor configured to detect the presence of the charging box (3) and its electrical parameters such as power parameters.

41. including a central control unit, wherein the supply group (30) includes a supply meter (303) configured to identify the corresponding charging box (3) by a unique identification code such as an IP address, and the central control unit is configured to record the unique identification code. The modular charging device (1) according to any one of claims 1 to 40.

42. The modular charging device (1) according to any one of claims 1 to 41, wherein the first and / or second conductor bars (24, 26) are metal extrusions made of, for example, aluminum or copper.

43. A method for installing the modular charging device (1) according to any one of claims 1 to 42, a) providing a support structure (950) such as a pedestal or a wall, a first bar module (11) including a first conductor bar (24), a charging box (3) electrically connectable to the first conductor bar (24), and providing; b) fastening the first bar module (11) to the support structure (950) such that the bar module (11) extends in the longitudinal extension direction (X). c) connecting the charging box (3) to the first bar module (11) at any point on the extension of the first bar module (11) in the longitudinal direction (X), and forming an electrical connection between the charging box (3) and the first conductor bar (24). A method comprising the steps of.

44. d) providing a second bar module (12) including a second conductor bar (26); e) providing electrical connection means (6) suitable for electrically connecting the first conductor bar (24) and the second conductor bar (26); f) arranging the second bar module (12) adjacent to the first bar module (11) in the main extension direction (X); g) electrically connecting the first conductor bar (24) to the second conductor bar (26) by the electrical connection means (6). The installation method according to claim 43, comprising:

45. The electrical connection means (6) is an isolator element (62) from which a bar sheet (621) suitable for at least partially receiving the first conductor bar (24) and at least partially receiving the second conductor bar (26) is obtained; a joining element (64) including a joining conductor bar (642) suitable for being inserted into the bar sheet (621) that at least partially overlaps the first conductor bar (24) and the second conductor bar (26), and suitable for generating contact and force coupling with the bar sheet (621) to ensure good electrical contact. Step g) is g1) a sub-step of at least partially inserting the second conductor bar (26) into the bar sheet (621); g2) inserting the joining bar (642) into the bar sheet (621) and generating a force for coupling with the first and second conductor bars (24, 26). The installation method according to claim 44, comprising the sub-steps of.

46. A method for expanding the modular charging device (1) according to any one of claims 1 to 42, comprising: a) providing the modular charging device (1) according to any one of claims 1 to 42 and an additional bar module; b) connecting the first bar module (11) or the second bar module (12) to the additional bar module according to steps e), f) and g) of the installation method according to claim 44.

47. A method for reducing the modular charging device (1) according to any one of claims 2 to 42, comprising a first bar module (11) and a second bar module (12), comprising: a) removing the electrical connection means between the second bar module (12) and the first bar module (11); b) removing the second bar module (12) from the modular charging device (1).

48. A method for managing the distribution of current to the modular charging device (1) according to any one of claims 1 to 42, comprising: a) providing the modular charging device (1) according to any one of claims 1 to 42, comprising a plurality of charging boxes (3); b) providing the conductor bars (24, 26) and an electronic supply group and a power sensor operably connected to the central control unit; c) detecting, on the power sensor, power data required by the first bar module (11) and / or the second bar module (12); d) comparing, on the electronic supply group, the required power data with a predetermined maximum available power parameter; e1) when the required power data is less than the maximum available power parameter, dividing, on the central control unit, the required power among the charging boxes (3) connected to the respective vehicles (4), or e2) When the required power data is greater than the maximum available power parameter, setting the default required power data to the maximum available power parameter and dividing such maximum available power among the charging boxes (3) connected to the respective vehicles (4).

49. The current distribution management method according to claim 48, wherein step e1) includes the step of equally distributing the required power among each of the charging boxes (3) connected to the respective vehicles (4).

50. The current distribution management method according to claim 48 or 49, wherein step e2) includes the step of equally distributing the maximum power among each of the charging boxes (3).

51. The supply group (30) of each charging box (3) includes a supply meter (303) configured to measure the time interval elapsed since the connection of the vehicle to the charging box (3), and the central control unit, in cooperation with the supply meter (303), identifies the charging box (3) that has been operating for the longest time. The current distribution management method according to claim 48 or 49 or 50, wherein step e2) includes the step of cutting off the supply of energy to one or more of the charging boxes (3) that were activated first in time and dividing the maximum available power among the remaining charging boxes (3) that were activated at the next moment.

52. The current distribution management method according to claim 51, wherein the central control unit processes the number of charging boxes (3) to be stopped based on the maximum available power.

53. A method for charging a vehicle by the modular charging device (1) according to any one of claims 1 to 42, a) providing a modular charging device (1) according to any one of claims 1 to 42, including a central control unit; b) connecting the charging socket (5) to the vehicle (4) to send a supply request to the supply group (30); c) transmitting a work signal to the central control unit on the supply group (30); d) checking on the central control unit that the power required by the vehicle (4) is less than the power that can be collected from the grid; e) sending a supply command from the central control unit to the conductor bar (24) to supply the power required by the vehicle (4) to the supply box (3); f) enabling the supply of current to the vehicle by the charging socket (5) on the supply group (30). A method comprising the steps.

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