Catheter device for retrieving a thrombus from a blood vessel
The catheter device with a suction cup and magnetic element addresses the challenges of large and complex thrombus removal devices by enabling rapid and safe thrombus retrieval with minimal arterial wall damage.
Patent Information
- Application Number
- JP2025536715
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-07-18
- Filing Date
- 2023-12-21
- Publication Date
- 2025-12-25
AI Technical Summary
Existing catheter devices for thrombus removal are large, difficult to maneuver, require complex mechanisms, and prolong procedure time, increasing patient discomfort and risk.
A catheter device with a suction cup and magnetic element for attaching to the thrombus, allowing rapid navigation and retrieval through vascular systems, using a flexible line and external magnetic actuator for precise positioning and orientation.
Enables rapid, safe, and versatile thrombus retrieval with minimized travel distance through the bloodstream, reducing procedure time and minimizing arterial wall damage.
Smart Images

Figure 2025542360000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to a catheter device according to the preambles of the independent claims. [Background technology]
[0002] In the case of an ischemic accident, retrieval of the thrombus must be performed as soon as possible. The general procedure can be performed using a catheter inserted through the femoral artery.
[0003] The catheter can be manually advanced into the cerebral network using a guidewire. Retrieval tools such as aspiration catheters and stent retrievers can be used. However, navigating the catheter through tortuous vessels, especially in elderly patients, remains difficult and time-consuming.
[0004] It is known in the prior art to use medical devices to remove blood clots from blood vessels.
[0005] For example, U.S. Patent Application Publication No. 2017 / 119407 discloses a suction device for removing blood clots.
[0006] US Patent Application Publication No. 2013 / 060269 discloses a stent device that penetrates material to anchor it.
[0007] US Patent Application Publication No. 2013 / 289578 discloses a catheter device for surrounding and grasping a blood clot.
[0008] WO 2020 / 064663 discloses a microrobot for vascular treatment.
[0009] WO 2021 / 198411 discloses a microrobot with a suction mechanism for the treatment of blood vessels.
[0010] US Patent Application Publication No. 2012 / 0041475 discloses a thrombus management device for the treatment of acute ischemic stroke. Summary of the Invention [Problem to be solved by the invention]
[0011] However, devices and methods known in the art have several drawbacks. For example, known devices are typically large, which can limit accessible locations within the vasculature and increase the risk of unwanted interactions with tissue, potentially leading to injury. Additionally, large devices can be more difficult for surgeons to manipulate. Furthermore, known devices may require complex mechanisms to safely remove the thrombus. Furthermore, procedures using known devices and methods can be lengthy, increasing patient discomfort and increasing procedure-related risks.
[0012] It is therefore an object of the present invention to overcome the shortcomings of the prior art and to provide devices, systems and methods that provide easy, safe and versatile treatment of blood vessels, particularly those that improve the induction and retrieval times of thrombus in blood vessels. [Means for solving the problem]
[0013] These and other objects are achieved by a catheter device according to the features of the independent claims of the present invention.
[0014] A catheter device according to the present invention is adapted to retrieve a thrombus from a blood vessel. The catheter device comprises a body having an internal channel extending through at least a distal portion of the body. The catheter device further comprises an attachment element adapted to attach to the thrombus via a suction mechanism. Preferably, the suction mechanism comprises a suction hole and / or a suction line. The attachment mechanism may be adapted to attach to the proximal surface of the thrombus. Particularly preferably, the suction mechanism comprises a suction cup including a suction hole. The suction hole may be in fluid communication with the suction line. The attachment element is formed by a distal portion of the catheter device and is attached or attachable to the body of the catheter device via a flexible line. The attachment element comprises a magnetic element for steering and / or guiding by an external magnetic actuator.
[0015] The attachment element may in some embodiments comprise a suction cup having a suction hole and adapted to attach to the thrombus, particularly to the proximal surface of the thrombus, by means of a suction mechanism, so that the thrombus may be retrievable by applying traction to the attachment element via the flexible line.
[0016] The suction cup may allow the device to be attached to the thrombus. The magnetic element may allow for orientation and attraction of the distal portion of the device.
[0017] In the most general terms, the catheter device according to the present invention allows for rapid navigation through larger portions of the vascular system. However, navigation through tortuous structures can be difficult and slower. Thus, upon approaching the treatment site, typically a thrombus, the distal section, connected by a flexible line, can be released from the catheter body and guided to the treatment site by magnetic force. For example, while guidance by magnetic force and blood flow may generally be slower than catheter pushing, it can allow for more precise positioning and orientation, and may even be faster than catheter pushing through small and / or tortuous structures, thereby enabling better access to such structures. Thus, the catheter device provides a particularly rapid and versatile treatment option. Furthermore, retrieved thrombus may be retracted into the catheter body for retrieval, thus minimizing the time and distance the thrombus travels while being retracted through the bloodstream, making the procedure safer.
[0018] The device according to the present invention can autonomously move based on a force or combination of forces within the vascular network at least up to the thrombus. The device can be anchored to the proximal surface of the thrombus by suction and can retrieve the thrombus by moving backward. The device may be controlled by an external system.
[0019] The device may in particular comprise at least a suction cup, a magnetic element, a flexible hollow line, and a pushing element.
[0020] It will be appreciated that in some embodiments, the flexible line may not be displaced by the current due to its moderate bending stiffness. The line may be bent by a magnetic element. Gradual displacement of the line is achieved by combining proximal pushing with magnetic attraction induced by an external magnetic field.
[0021] In particular, the magnetic force required to pull the flexible line can be reduced in narrow vessels if the diameter of the vessel is within twice the diameter of the flexible line.
[0022] The pusher element may be connected to a flexible line. The pusher element may be formed of a hollow tube that does not collapse when pushed from the proximal side. Its design allows for connection to its proximal side by a vacuum pump. The pusher element may be moved by an actuator, such as a linear actuator or wheel. The pusher element may have an inner diameter of 0.2 mm to 2.5 mm, preferably 0.6 mm to 1.5 mm. The outer diameter may be 0.5 mm to 3 mm, preferably 0.8 mm to 1.8 mm. The diameter of the pusher element may gradually increase from the distal to the proximal portion. For example, the distal portion may have an inner diameter of 0.7 mm and an outer diameter of 1 mm, gradually increasing toward the proximal portion, which has an inner diameter of 1.1 mm and an outer diameter of 1.5 mm. The proximal portion of the pusher element may have a shape that optimizes connection to a valve or device. For example, the proximal portion may provide a male Luer connection.
[0023] The suction cup may comprise or consist of titanium, nickel-titanium alloy, and / or polymer, particularly elastomer (e.g., silicone), polyurethane, polyether block amide, polyester, or a combination of polymers or elastomers. The suction cup may also comprise or consist of a composite material, e.g., a polymer matrix reinforced with particles and / or fibers to provide specific material properties, such as anisotropy.
[0024] Typically, the suction cup has a tensile strain value at 100% elongation of 0.05 MPa to 50 MPa and a hardness value of Shore A0 to D100.
[0025] The length of the suction cup in the direction corresponding to the major axis of the distal portion can range from 0.1 mm to 5 mm to secure the proximal side of the thrombus. The length of the suction cup can be up to 50 mm to allow the entire thrombus to be placed inside the suction cup. Preferably, the length of the suction cup is 0.1 mm to 1 mm, at least in the first shape adapted for navigation through a tortuous vascular network.
[0026] The suction cup allows for attachment to the thrombus via negative pressure within the suction cup. This bond may be strong enough to allow for the transfer of traction and displacement generated by pulling the distal portion of the catheter device onto the thrombus via the flexible line. The force may be sufficient to overcome other external forces acting on the thrombus, such as forces caused by the arterial wall compressing the thrombus, friction between the thrombus and the arterial wall, irregularities in the arterial surface, proximal blood pressure acting on the thrombus, and / or blood flowing over and around the thrombus.
[0027] The effectiveness of the suction cup increases with the pressure difference between the inside and outside of the suction cup. Effectiveness also increases with the effective surface area of the suction cup that contacts the thrombus. To maximize radial compactness and the effective suction surface, the suction cup can have a thin outer edge. The negative pressure can be in the range of -1 bar to 0 bar. The inner diameter of the suction cup region, which substantially corresponds to the interface that interacts with the thrombus upon attachment, can be in the range of 0.5 mm to 3 mm. The thickness of the suction cup edge, substantially formed by the suction cup wall edge, can be in the range of 50 μm to 300 μm.
[0028] The effectiveness of a suction cup in adhering to a thrombus may depend on its rigidity. Flexible edges can be used to allow the edges to conform to the thrombus and provide a fluid-tight seal. The conformity of the edges to the thrombus due to their mechanical flexibility may also prevent accidental detachment due to off-axis traction.
[0029] The lumen of a flexible line may not be large enough to penetrate a long length of thrombus. The lumen of a flexible line may be in the range of approximately 300 μm. As a result, the contact surface of the thrombus with the retrieval system may be reduced compared to a suction catheter, which may have a lumen diameter of as much as 2 mm. Therefore, suction cups provide optimized fixation of the thrombus, thus allowing the use of thinner structures and providing better access to tortuous systems.
[0030] The suction cup may include any one of the following features: A suction cup lip can be used to provide improved radial expandability, expanding the suction cup radially when pressed against the clot. This allows the suction cup to better conform to the shape of the clot, improving the effective suction diameter and therefore retention, while reducing the forces generated by blood pressure and flow on the clot. The suction cup lip may be made of a polymer or elastomer, particularly one with a tensile strain value at 100% elongation of 0.05 MPa to 50 MPa and a hardness value of Shore A0 to D100; and / or The suction cup may be configured to expand in a direction perpendicular to its compression due to the Poisson effect; and / or The suction cup lip may comprise a mesh embedded in an elastomer; and / or The suction cup lip may have a distribution of materials with different stiffnesses, and / or The suction cup lip may have longitudinal stripes of material of different stiffness distributed around the circumference of the suction cup; and / or The suction cup lip may have longitudinal groove-like geometric features distributed around the circumference of the suction cup.
[0031] The suction cup lips may also be configured to radially contract and clamp / compress the thrombus when pulled, thus applying additional retention force during extraction, for example by using the Poisson effect.
[0032] In some embodiments, the suction cup lip can have auxetic properties, i.e., exhibit a negative Poisson's ratio, allowing it to expand in a direction perpendicular to the direction in which it is stretched. For example, the suction cup can have a reduced diameter to secure to the thrombus. When pulled back, it expands radially, compressing the arterial wall. The negative pressure then ceases but traction is maintained, causing the tip of the suction cup lip to open further. This traction is exerted by frictional forces on the arterial wall, thus maintaining the suction cup in an expanded state. The negative pressure can then be returned to secure to the thrombus again, this time with a larger effective diameter and suction force.
[0033] In some embodiments, the suction cup lip can have auxetic properties, i.e., exhibit a negative Poisson's ratio and can expand in a first direction perpendicular to a second direction in which it is stretched.
[0034] This property can be produced by using a fabricated mesh structure. The mesh material may be elastic to allow mesh deformation under load and subsequent recovery. For example, suction cups may be made using nitinol wires arranged in a cylindrical mesh with an auxetic structure.
[0035] The mesh may be embedded inside a non-porous, soft polyurethane rubber sheath. The sheath may be adapted to deform with the mesh while preventing leakage from the suction cup. The mesh may include or consist of superelastic nitinol wires with diameters ranging from 25 μm to 200 μm and arranged in a reentrant honeycomb structure. The reentrant honeycomb structure may include or consist of a lattice of concave hexagons. Each hexagon may have two opposing equal reflex interior angles (also called reentrant angles) greater than 180°. The remaining four interior angles are equal, regular, and less than 180°. To achieve superelasticity within the human body, the selected nitinol wire may be tailored to have an austenite finish transformation temperature below 37°C, preferably about 22°C.
[0036] The non-porous sheath of the mesh may comprise or consist of polyurethane having a hardness ranging from Shore A0 to D100 and a thickness ranging from 50 μm to 300 μm. The Poisson's ratio of the structures and materials described herein may range from -3 to -0.5.
[0037] The implanted auxetic suction cup may also comprise or consist of multiple other mesh structures of various materials, or by perforating a thin sheet of core material with an auxetic pattern. Certain materials may also have inherent auxetic properties and therefore may be used in single-material or composite auxetic suction cups and their manufacturing methods. Such materials include some biomaterials, as well as polymer fibers, microporous, and molecular-level auxetic materials.
[0038] In an alternative embodiment, the suction cup lip has a positive Poisson's ratio such that it expands radially when pressed axially against the thrombus.
[0039] The negative pressure in the suction cup may be varied (e.g., by using a valve and / or pump control) to rapidly cycle the vacuum on and off, thereby increasing suction and accelerating thrombus formation. The negative pressure may be varied from 0 bar to -0.99 bar, preferably -0.5 bar to -0.95 bar (e.g., relative blood pressure or atmosphere). The frequency of the pressure change may be, for example, 10 Hz.
[0040] The surface roughness, stiffness and / or surface area of the inner surface of the suction cup can be dimensioned to increase the friction, and therefore the holding force, between the suction cup and the thrombus.
[0041] In particular, the roughness value (Ra) may exceed 3.2 μm. The surface roughness may induce some coagulation reactions with red blood cells on the surface of the thrombus, causing auxiliary adhesion.
[0042] The inner surface of the suction cup may be covered with irregularities, such as hook-like features, that can adhere to the thrombus and provide additional holding power.
[0043] The channels allow for redirection of negative pressure to areas of the clot that are normally inaccessible, thus increasing the overall holding force.
[0044] The inner surface of the suction cup can be configured to increase its temperature, heating the surface of the thrombus and thus creating cauterization, resulting in more secure attachment of the thrombus. The temperature can be increased to up to 60°C, preferably between 40 and 45°C.
[0045] The inner surface of the suction cup may be coated with a thrombogenic agent, such as thrombin. The clotting reaction may improve fixation to the thrombus. The suction cup can be covered to avoid unwanted thrombogenic reactions, for example, during induction and / or before the procedure. Preferably, the suction cup is coated with a layer of a polymer, such as polyurethane, poly(lactic-co-glycolic acid) (PLGA), and / or polydioxanone (PDO). The layer may have a thickness of 50 μm to 300 μm, may be attached to a magnetic part, and / or may be biodegradable. The coating can be destroyed by flushing with a solution, especially saline. Such a solution can be delivered via a flexible line.
[0046] The suction cup may be radiopaque. The suction cup may have different levels of radiopacity that may allow for detection of its orientation. For example, the distal portion of the cup may have more contrast than the proximal portion. For example, a specific radiopaque ribbon may be placed on the distal portion of the cup.
[0047] The suction cup may be inflatable, so it only needs to be deployed at the clot site once. Therefore, in the delivery configuration, the suction cup can have a smaller cross-section and / or size. Controlling the deployment of the suction cup can improve guidance, protect the suction cup from premature clogging, prevent backflow of blood through the device by closing the distal access, adjust the suction cup relative to the artery to minimize the effects of blood pressure and blood flow, and adjust the suction cup relative to the diameter of the clot to increase the effective suction surface and potentially apply a clamping force around the clot. Furthermore, the inflatable suction cup can maintain the artery at its larger systolic diameter. In such cases, suction cup deployment can occur just before the end of diastole.
[0048] The suction cup can be deployed and contracted using an adjustable, preferably reversible, external constraint. The constraint can include or consist of a spring-like suction cup with an external sheath that can be contracted or expanded as needed to deploy or contract a ring around the suction cup and / or the spring-like suction cup lip. Such a ring can be adjusted in diameter, for example, by cable or thermal actuation. Thermal actuation can be achieved using a ring made of a shape memory alloy that exhibits a one-way or two-way shape memory effect.
[0049] The suction cup can be deployed using a disposable external constraint, for example, a breakaway cap or foil, and / or a breakaway filament and / or mesh.
[0050] A breakaway cap or foil may be used to hold the spring-loaded suction cup closed, and such a structure may be broken to release the suction cup, for example, by adjusting the pressure within the lumen of the flexible line, by using hydraulic flow, by using heat, by traction, or by magnetic force.
[0051] The breakaway filament or mesh that holds the spring-like suction cups closed can be broken, for example by Joule heating, to release the suction cups.
[0052] The spring-loaded suction cup, which was closed by negative pressure during insertion and guidance, can be released at the clot site. Once released, the suction cup opens, and negative pressure can be reapplied adjacent to the clot without the cup reclosing itself due to the presence of the clot and / or the structural integrity of the suction cup overcoming the occlusive forces caused by the negative pressure.
[0053] The suction cup, and in particular the suction cup lip, may comprise or consist of a shape memory alloy (SMA), for example to control its deployment.
[0054] SMAs, such as nickel-titanium alloys (also known as Nitinol), can recover a given shape when heated above their transformation temperature, typically the austenite transformation temperature. This can be possible even if the part has been plastically deformed within its cold martensitic structure. Typical values are up to 8% recoverable strain in the martensitic phase. Both the shape and the transformation temperature can be tuned.
[0055] Certain SMAs may also exhibit a two-way shape memory effect, which may allow a part made of an SMA to switch between two "memorized" shapes: one austenitic structure (high temperature) and another martensitic structure (low temperature). This can be done externally (extrinsic two-way effect) by applying constraints to the SMA part, for example, with springs, or internally (intrinsic two-way effect) by introducing permanent internal stresses into the SMA. The intrinsic two-way effect can be implemented, for example, by a process called "training," which often involves severe plastic deformation.
[0056] SMAs can also exhibit pseudoelastic properties that allow SMA parts in the austenite phase (at high temperatures) to recover large strains with little or no permanent deformation. These strains can be greater than 10%.
[0057] SMAs can be implemented in suction cup designs in several ways: for example, a suction cup lip made of SMA mesh may be embedded inside an elastomer, one or several SMA flat springs may be embedded inside an elastomer, and / or an SMA torsion spring may be embedded inside an elastomer.
[0058] Suction cups made from SMA can be trained to memorize a cylindrical austenitic shape at a large set diameter (e.g., 5 mm). When actuated, they expand to the full diameter of a small artery (shape memory effect) and conform to its inner wall surface (pseudoelasticity), while simultaneously maintaining a radially outward mechanical constraint and preventing collapse on itself or a thrombus when negative pressure is applied. This design may allow for maximizing the suction diameter, and therefore the suction force, while eliminating all or almost all adverse effects caused by blood pressure and blood flow.
[0059] For this purpose, the SMA suction cup may be in its austenitic phase at body temperature.To prevent premature deployment and ensure mobility when moving towards or away from the thrombus site, several options are possible.
[0060] For example, an SMA suction cup may be compressed and moved within a flexible line and then pushed out once at the site of the thrombus.
[0061] Additionally or alternatively, the SMA suction cup may be compressed and travel within a sheath that can be pulled or pushed to deploy or retract the suction cup as needed. Once secured to the thrombus, pushing the sheath serves to retract the suction cup, thus generating additional holding force by radially clamping the thrombus, freeing the artery and thus minimizing damage to the arterial wall when pulling.
[0062] Additionally or alternatively, the SMA suction cup may be compressed with an adjustable ring around the suction cup lip, which may be heat (e.g., if it is itself made of SMA) or cable actuated.
[0063] Additionally or alternatively, the SMA suction cup may be compressed within a separating sheath or foil that can be broken. For example, breaking can be achieved by adjusting pressure / vacuum within the medical device, by having hydraulic flow, by using heat, by traction, and / or by magnetic force.
[0064] Additionally or alternatively, the SMA suction cups may be held in compression by a mesh of filaments that can be broken using, for example, joule or induction heating.
[0065] Additionally or alternatively, the SMA suction cup may be held compressed by negative pressure until released.
[0066] Additionally or alternatively, the SMA suction cup may be conditioned or insulated to create a time delay until the thermal resistance reaches body temperature. As a result, deployment may be longer than the induction time to the thrombus site.
[0067] Additionally or alternatively, the SMA may be held below its austenite transformation temperature, for example, by using insulation with materials that can be mechanically, electrically, biologically and / or thermally degraded once in situ.
[0068] Additionally or alternatively, the SMA suction cup may have an extrinsic or intrinsic bidirectional memory effect. Once the thrombus is aspirated, the suction cup contracts upon cooling, radially clamping the thrombus and releasing the artery, allowing additional holding force to be generated, thus minimizing damage to the arterial wall during traction. Cooling can be achieved, for example, using thermoelectric effects such as the Peltier effect or the Thomson effect, or the thermodynamic Joule-Thomson effect. Additionally or alternatively, the suction cup may be cooled by injecting cold saline. Cooling, in this context, may be understood as a temperature below the martensitic transformation temperature, which may be, for example, within the range of 15°C to 35°C, depending on the SMA used.
[0069] Additionally or alternatively, the SMA suction cup may have an extrinsic or intrinsic bidirectional memory shape effect: once the thrombus is aspirated, the suction cup contracts upon cooling, allowing additional holding force to be generated by radially clamping the thrombus, potentially releasing the arterial wall and thus minimizing damage to the arterial wall during traction.
[0070] Cooling can be achieved, for example, by using thermoelectric effects such as the Peltier effect, the Thomson effect, or the thermodynamic Joule-Thomson effect, and / or by injecting cold saline, which may be at a temperature below 37°C, preferably between 4°C and 35°C.
[0071] The suction cup may be made of a cylindrical nitinol wire mesh embedded inside a nonporous polyurethane rubber sheath. The purpose of the sheath is to accommodate deformation of the mesh while limiting leakage from the suction cup. This mesh can be made of nitinol wire ranging from 25 μm to 200 μm and arranged in a structure specifically tailored to achieve the desired expansive force and radial distensibility. This may be, for example, a honeycomb or diamond-shaped structure.
[0072] A honeycomb structure may comprise or consist of a lattice of convex hexagonal cells, meaning that each interior angle is equal and less than 180°. The hexagonal cells may be regular, meaning that each interior angle is equal, or irregular, meaning that each interior angle may be different but still less than 180°.
[0073] The diamond-shaped structure may comprise or consist of a lattice of rhomboidal cells.
[0074] The suction cup can function in a similar manner to that known from vascular stents, where the structure is adapted to expand radially once at the desired location (using a specially designed and tailored nitinol mesh). Additionally, the suction cup may have a non-porous elastic sheath for sealing.
[0075] The nitinol mesh may be trained to retain an austenitic cylindrical shape with an outer diameter ranging from 0 mm to 50 mm, preferably 1.5 mm to 5 mm. This diameter may be larger than the diameter of the artery, but the mesh is typically designed to not exert significant force on the arterial wall to avoid damaging or rupturing the artery. If properly designed, the expanded cylindrical nitinol mesh may be retained by the artery, resulting in an expanded suction cup with an effective diameter that is maximized given the artery size and its expansibility.
[0076] The non-porous sheath of the mesh may comprise or consist of polyurethane with a hardness ranging from Shore A0 to D100 and a thickness ranging from 50 μm to 300 μm. The mesh structure may facilitate radial expansion when the Nitinol is in its austenitic superelastic state. This may be, for example, a honeycomb or diamond-like structure.
[0077] To achieve superelasticity within the human body, the selected nitinol wire must be tailored to have an austenite finish transformation temperature below 37°C, preferably about 22°C. However, any austenite finish transformation temperature between 22°C and 37°C can be used to tailor the time delay after which suction cup expansion begins upon insertion into the body and movement to the clot site. To achieve suction cup contraction, the selected nitinol wire must be tailored to have a martensite start transformation temperature below 37°C, preferably between 4°C and 20°C.
[0078] The two-way shape memory effect, which can cause a suction cup constriction in the martensitic state, can be inherently created by inducing internal stresses in the Nitinol alloy that promote a specific martensitic shape. This can be achieved through various procedures, including plastic deformation in martensitic state, superelastic training, stress-assisted aging, and stress-induced martensitic aging.
[0079] This bidirectional effect can also be generated externally, meaning that an external force acting on the Nitinol alloy can cause a shape change. For example, a polymer sheath, such as made of polyurethane, can be molded and hardened over a cylindrical Nitinol wire mesh that has been trained in its martensitic state. When the Nitinol mesh is brought to its austenitic state and allowed to expand, the shape change of the Nitinol mesh stretches the sheath, creating a counterforce. This force is such that when the Nitinol mesh cools and reverts to a martensitic mesh, it can no longer resist the sheath's force and contracts.
[0080] The force exerted by the polyurethane sheath may need to be adjusted appropriately. Typically, the opposing force is adjusted to cause constriction of the martensitic wire mesh, but the opposing force may be small enough to allow expansion of the austenitic wire mesh. This adjustment can be achieved by selecting the thickness and hardness of the sheath depending on the size, shape, and construction of the nitinol wire mesh.
[0081] The extrinsic bidirectional effect of contracting the cup in its martensitic state can also be created by using springs that counter the austenitic expansion of the cylindrical nitinol mesh. For example, radially arranged flat or torsion springs may be used, and may include or consist of nitinol. These nitinol springs can be maintained in an austenitic superelastic state under ambient and / or physiological conditions. Therefore, their austenite finish transformation temperatures may be lower than the martensite start and austenite finish transformation temperatures of the nitinol wire mesh, preferably lower than the martensite start and austenite start transformation temperatures of the nitinol wire mesh. The austenite finish transformation temperature of the nitinol springs may be less than 37°C.
[0082] In one configuration, the austenite finish transformation temperature is preferably less than 22°C, and may be particularly compatible with the austenite finish transformation temperature of nitinol wire mesh.
[0083] In another configuration, the austenite finish transformation temperature is preferably below 18°C, ensuring that the Nitinol springs remain in their austenitic state at room temperature. The Nitinol flat springs have a rectangular cross-section with a thickness ranging from 25 μm to 200 μm and a width ranging from 100 μm to 500 μm. The length of the flat springs may range from 1 mm to 150 mm, depending on the layout. The width of the spring may refer to the dimension radially disposed relative to the cylindrical Nitinol mesh, particularly the smallest dimension. The length and width may refer to the dimensions tangentially disposed relative to the cylindrical Nitinol mesh, particularly the largest and second largest dimensions, respectively. These flat springs may be bent and placed, for example, circumferentially relative to the cylindrical Nitinol mesh. The flat springs may be placed in several configurations. The flat springs may be placed in a ring shape with their neutral longitudinal axis lying within an orthogonal cross section of the cylinder. In another configuration, the flat springs may be placed with their neutral longitudinal axis lying in the same plane as the axis of the cylinder. In another configuration, flat springs may be placed in a spiral configuration, with their neutral longitudinal axis forming a spiral around the axis of the cylinder. The radius of the spiral may be uniform or variable. Several flat springs may be placed around the same cylindrical Nitinol mesh. For example, when placed in a ring, two or three springs may be placed on parallel orthogonal sections of the cylinder. These various spring configurations can be combined in various shapes and sizes to shape the initial cylindrical mesh into different geometries.
[0084] It is also possible to induce the shape change by heating rather than active cooling. Heating can be achieved, for example, using Joule heating, induction heating, or by injecting hot saline. The hot saline may be at a temperature above 37°C, preferably below 45°C. In this case, a trained cylindrical nitinol wire mesh can act as a constriction element in the austenitic state, which can be trained to memorize an austenitic cylindrical shape with an outer diameter ranging from 0.2 to 2.5 mm. The austenite finish transformation temperature may be above 37°C so as not to induce a (complete) phase change at body temperature. Preferably, the austenite finish temperature is above 43°C to take into account the potential increase in body temperature caused by heat generation.
[0085] Radially positioned flat or torsion springs can maintain the cylindrical nitinol mesh in a larger configuration, i.e., a larger outer diameter. The outer diameter can be 1 mm to 50 mm, preferably 1 mm to 3 mm. Generally, the outer diameter can be selected to be smaller than the inner diameter of the artery to allow for guidance of the expanded suction cup to the site of the thrombus.
[0086] Additionally or alternatively, the outer diameter can be 1 to 10 mm, preferably 1.5 to 4 mm, in the expanded state, particularly larger than the inner diameter of the artery to allow expansion into the wall of the target artery. In this configuration, the suction cup can be guided to the site of the thrombus in its stenotic state.
[0087] The spring may be made of nitinol. The nitinol spring may be maintained in an austenitic superelastic state throughout all uses and / or treatments. Therefore, the austenite finish temperature of the spring may be lower than the martensite start and austenite finish temperatures of the nitinol wire mesh, preferably lower than the martensite and / or austenite start temperatures of the nitinol wire mesh. The austenite finish temperature of the nitinol spring may be less than 37°C, preferably less than 18°C, to ensure that the nitinol spring remains in an austenitic state even at room temperature. The nitinol spring may have any of the characteristics of the nitinol flat springs described above, such as their size, shape, and configuration.
[0088] Another possibility for implementing the two-way shape memory effect in a suction cup is a suction cup with two opposing cylindrical Nitinol wire meshes embedded inside a non-porous polyurethane sheath. Such a suction cup is sometimes called a "composite suction cup." For example, the first wire mesh may be trained to have a small cylindrical shape with an outer diameter ranging from 0.2 mm to 25 mm in its austenitic state and act as a constriction wire mesh. The second wire mesh may be trained to have a larger cylindrical shape with an outer diameter ranging from 0 mm to 50 mm, preferably 1 mm to 5 mm, and act as an expansion wire mesh. Thus, the shape change induced by the first wire mesh constricts both the first and second meshes. When the second mesh expands, the first mesh also expands. In this case, both the first and second meshes may need to have different transformation temperatures. The austenite finish temperature of one mesh must be lower than the martensite start and austenite finish temperatures of the other mesh, and preferably lower than the martensite start and austenite start temperatures of the other mesh. The mesh with the higher austenite finish temperature must exert a higher constriction or expansion force than the opposing force exerted by the mesh with the lower austenite finish temperature. For example, these forces can be adjusted by training each mesh to a specific austenite diameter before assembly.
[0089] Thus, preferably, one mesh is in its austenitic state and has superelastic properties at ambient temperature, and the other mesh is in its martensitic state at the same ambient temperature, and the second mesh is capable of undergoing shape change by changing from martensite to austenite upon temperature activation.
[0090] Alternatively, both meshes may be initially martensite at ambient temperature. Upon heating, the first mesh reaches its austenite state, causing a constriction of the expansion. Upon heating to a higher temperature, the second mesh is actuated, also reaching its austenite state, causing the cup to move in the opposite direction to that caused by the first mesh.
[0091] In one configuration, the composite suction cup may be adapted to operate by active heating. In this configuration, to account for potential increases in body temperature caused by heat generation, the austenite finish temperature of either the first or second mesh may be greater than 37°C, preferably greater than 43°C. The respective other mesh may have an austenite finish temperature less than 37°C, preferably about 22°C.
[0092] In another configuration, the composite suction cup may be adapted to operate with active cooling. In this configuration, the austenite finish temperature of the first or second mesh may be less than 37° C., preferably about 22° C. The respective other mesh may have an austenite finish temperature less than 22° C., preferably less than 18° C.
[0093] Additionally or alternatively, the SMA suction cup may have a positive Poisson's ratio tuned so that traction on the suction cup while secured to the thrombus causes it to contract radially, generating additional holding force by radially clamping the thrombus and releasing the artery, thus minimizing damage to the arterial wall when traction is applied.
[0094] For example, the suction cup can be made of nitinol wire with a diameter ranging from 25 μm to 200 μm and a superelastic mesh arranged in a structure with a positive Poisson's ratio. Such structures can include honeycomb or diamond-like structures. To achieve superelasticity within the human body, the selected nitinol wire can have an austenite finish transformation temperature below 37°C, preferably about 22°C. A non-porous sheath can be placed over the mesh. The sheath can include or consist of polyurethane with a hardness ranging from Shore A0 to D100 and a thickness ranging from 50 μm to 300 μm. Typical values for the Poisson's ratio of suitable structures can range from 0.5 to 3.
[0095] In certain embodiments, the SMA suction cup may also be at least partially in its martensitic phase at body temperature. To allow for one-time deployment at the clot site and retraction before traction, several options are possible.
[0096] For example, an SMA suction cup may be deformed and compressed in its martensite phase before entering the patient's body, and to avoid undesired deformation during induction, it may be confined inside a flexible line, or inside a sheath or foil or any other enclosure, from which it can be released by manual pushing, manual pulling, and / or breaking when expanded in its austenite phase.
[0097] For example, when released at the thrombus site, the SMA suction cup can be expanded by heating it to its austenite transformation temperature. Heating can be achieved, for example, by Joule heating, induction heating, chemical heating, or the induction of warm biological fluids. To improve safety, the austenite transformation temperature can be close to normal body temperature, for example, 38.5°C to 43°C. This can also limit the energy required for heating. Once the suction cup is secured to the thrombus, it is cooled below its martensite transformation temperature. The suction cup can then contract around the thrombus due to its internal negative pressure, releasing the arterial wall. Cooling can also be accelerated by using thermoelectric effects, such as the Peltier effect, the Thomson effect, or the thermodynamic Joule-Thomson effect.
[0098] Additionally or alternatively, the SMA suction cup can have an extrinsic or intrinsic two-way shape memory effect that causes it to have a contracted, stable martensite phase. This reduces the likelihood of the suction cup deforming during induction in its martensite phase. This may also increase the clamping force around the clot during retrieval.
[0099] SMA suction cups can be trained to memorize a cylindrical austenitic shape with a small set diameter (e.g., 0.5 mm). This allows them to contract when actuated (shape memory effect) and conform to the surface, compressing the clot (pseudoelasticity), exerting a clamping force on the suction. For this purpose, either extrinsic or intrinsic two-way shape memory effects, which have a martensite or austenite phase at body temperature, can be used.
[0100] It will be appreciated that any combination of the above concepts related to SMA may be used. The flexible line is compatible with magneto-hydrodynamic guidance, which can refer to the advancement of a device, particularly a distal portion of a catheter device, by being carried by a fluid flow, pushed by a drag force, and guided and / or manipulated by a magnetic force. With magneto-hydrodynamic guidance, the displacement of the distal portion is substantially unaffected by a pushing force applied through other parts of the device because the stiffness of the flexible line is insufficient to transmit such translational motion.
[0101] Preferably, the bending stiffness of the flexible line is sufficiently low so that the force exerted on the magnetic portion attached thereto is less than the magnetic force exerted by an external magnetic field or the drag force exerted by blood flow. In particular, the bending stiffness of the flexible line is less than 1 mN mm 2 ~100mN mm 2 The range may be:
[0102] Proximal attachment of the device in the thrombus is particularly advantageous because it allows for rapid attachment without the need to penetrate or move device elements into or around the thrombus. Furthermore, as traction is applied to the proximal surface of the thrombus, the thrombus may be stretched, which may reduce friction between the vessel wall and the thrombus, resulting in a smaller diameter and therefore reducing the required traction force.
[0103] The proximal face of the thrombus may be understood as the most proximal area of the thrombus in the direction towards the device, ie in the direction of intended removal of the thrombus.
[0104] The suction mechanism generally comprises a suction cup opening and a suction line, which preferably runs through a flexible line, and which may be connected to a vacuum pump, in particular via a connector.
[0105] The combination of a main body and a distal section connected to the main body by a flexible line is particularly advantageous for providing a fast and safe procedure. The flexible line is mechanically more flexible than the catheter body and can therefore function as a rigid element for pushing through the vascular system. Therefore, pushing the catheter body can, for example, move relatively quickly through larger blood vessels. However, when reaching the treatment site, it may be necessary to reach smaller structures and / or more precisely orient the attachment element to attach to the thrombus. This is made possible by releasing the guidable attachment element attached by the flexible line.
[0106] The suction cup may have a generally flat shape with edges, a curved shape, and / or may include a peripheral protrusion to provide a good fit with the shape of the thrombus.
[0107] The inner diameter of the suction line may range from 50 μm to 800 μm, preferably from 200 μm to 500 μm. The suction line may be formed by a channel in the flexible line, or may be configured as a separate line (i.e., with a suction line wall) located within or at another location relative to the suction line.
[0108] It will also be appreciated that in certain embodiments, the suction line may further be used for other purposes, such as the delivery of gases and / or liquids, particularly drug-containing fluids.
[0109] The Young's modulus of the flexible line and / or suction line 3 (especially if configured as separate elements) may be in the range of 0.5 GPa to 100 GPa, preferably 0.5 GPa to 5 GPa, to accommodate guidance within the vascular system.
[0110] In some embodiments, the device comprises two or more attachment elements, such as two or three attachment elements. Multiple attachment elements can reduce mechanical stress on the thrombus during retrieval, thus making the procedure safer.
[0111] There may be multiple suction cups, for example three suction cups. The catheter device may include one or more balloons disposed at the distal portion of the catheter body or at the distal portion of the catheter device.
[0112] The balloon used in conjunction with the device may be particularly asymmetrically inflatable. For example, the balloon may be selectively inflatable on only one side of the longitudinal axis. Alternatively, several selectively inflatable balloons may be used. This may allow the device to be detached from tissue to which it has been intentionally or accidentally attached.
[0113] The thickness of the balloon may be 50 μm to 300 μm, preferably 80 μm to 150 μm. Furthermore, an actuation system for inflation or enabling inflation may be present. The balloon may have a spherical shape with a diameter of 50 μm to 700 μm, preferably 200 μm to 400 μm. This reduces the contact surface with the tissue wall (and thus inadvertent adhesion). The balloon wall may be made of any suitable medical-grade polymer, such as polyurethane and / or silicone. The actuation system may comprise or consist of a solenoid valve and / or have a shape corresponding to a rotating body.
[0114] In a preferred embodiment, the catheter body may have a mechanism for releasing at least the attachment element from the receiving region of the catheter body. To this end, the catheter body may be provided with a closure mechanism, such as a diaphragm, at the distal end. The closure element can isolate the attachment element during guidance and can be selectively opened to release the attachment element for treatment. After treatment, the thrombus can be pulled back and retained within the catheter. When the closure mechanism is opened, its opening can have a diameter of 1 mm to 4 mm, preferably 2 mm to 3 mm.
[0115] The outer diameter of the catheter body may be 0.8 mm to 5 mm or less, preferably 1 mm to 2 mm. It is conceivable to use more than one suction line: additional hollow lines can be used to activate additional features of the catheter device and in particular the attachment element, for example for injecting saline or inflating a balloon.
[0116] The attachment element may further comprise any element adapted to attach to the thrombus, in particular may comprise a structure for mechanical interaction such as a fork, but also an adhesive, fibres etc. The attachment element may further be connected to the magnetic part, in particular via a form-fit connection.
[0117] In some embodiments, the electrical element, preferably a ring, is positioned relative to the attachment element such that an electrical current can be applied to the thrombus after it has been sucked by the suction mechanism.
[0118] Preferably, the catheter device includes an actuation mechanism. For example, the attachment element can have an actuated state and an inactuated state. In the inactuated state, the attachment element is adapted not to interact with the vessel wall or the thrombus. In the actuated state, the attachment element is adapted to interact with the thrombus. The actuation mechanism is adapted to transition the attachment element from at least the inactuated state to the actuated state.
[0119] An actuation mechanism can be advantageous because it can prevent inadvertent interaction between the attachment element and tissue and / or blood during delivery, which can lead to safer procedures and reduced complications, as well as easier delivery.
[0120] Generally, once the artery is unblocked by the thrombus, the medical device can be retracted back into the delivery catheter.
[0121] Once inside the delivery catheter, the medical device can be moved back through the delivery system. An access valve on the delivery catheter can then be closed, the vacuum can be turned off, and the thrombus can then be collected.
[0122] Additionally or alternatively, a retrieval catheter may be used. To this end, the present invention further relates to a kit comprising the retrieval catheter and catheter device as described above. The retrieval catheter and catheter device may be combined with a delivery catheter capable of delivering both the retrieval catheter and the catheter device.
[0123] A retrieval catheter is particularly advantageous when the distal portion of the device is occluded by a thrombus or a portion of a thrombus. The device may then need to be removed from the delivery catheter, which can be time-consuming and increase the time until successful recanalization. Thus, a retrieval catheter can reduce the time required to extract the thrombus from the vascular network.
[0124] In some embodiments, the recovery catheter is formed by the delivery catheter or as a separate catheter introduced through the delivery catheter.
[0125] The retrieval catheter may not have an occlusion element. Once the medical device according to the present invention is inside the delivery catheter, a vacuum is applied within the retrieval channel, preferably with its distal portion near the distal portion of the delivery channel. The vacuum within the medical device is then terminated. A solution may be infused through the medical device to facilitate extraction.
[0126] The retrieval catheter may include a distal closure system. When the retrieval catheter is formed as part of the delivery catheter, the delivery catheter can have dual lumens, with a first lumen adapted for delivery of the medical device, which may be the delivery channel, and a second lumen adapted for thrombus retrieval.
[0127] The delivery channel can protect the medical device from significant bending during suction clot extraction. When the distal portion of the medical device reaches the boundary of the delivery channel, the closure element of the retrieval catheter can be closed, thus closing the lumen of the retrieval catheter. The vacuum within the medical device can then be closed, and the lumen can be flushed with a solution, such as saline or a radiopaque solution.
[0128] The irrigation can result in detachment of the thrombus from the suction cup. A vacuum can then be applied to the collection channel, resulting in the thrombus being aspirated. Once the thrombus is removed from the lumen of the collection channel, the closure element can be opened, resulting in the lumen of the collection catheter being opened. The medical device can then be deployed for further treatment.
[0129] The retrieval catheter can have an inner diameter of 2 mm to 6 mm, preferably 3 to 4 mm. The retrieval catheter may be adapted to provide suction of the thrombus by means of a suction catheter setup within the retrieval lumen, which can ensure smooth extraction of the thrombus along the retrieval channel.
[0130] Additionally or alternatively, the retrieval catheter can allow for the passage of a balloon catheter. The balloon catheter can be inflated by injecting a solution, such as saline or radiopaque saline. The balloon catheter may be used to reduce blood flow velocity, particularly during the navigation and / or retrieval steps. Balloon catheter deployment can be controlled manually and / or by a magnetic guidance system.
[0131] In some embodiments, the medical device is adapted to attach or position and move a second medical device, such as a suction catheter, via suction.
[0132] This allows for particularly easy and safe guidance of the suction catheter, if its use is required.It is also conceivable to attach and move a microcatheter through the medical device.
[0133] For this purpose, the medical device may be attached to the thrombus by suction, creating a guide for the aspiration catheter to or near the proximal surface of the thrombus. In this configuration, the medical device can be guided to the thrombus. Preferably, the outer diameter of the suction cup is 1 to 2 mm. The distal portion of the medical device may be attached to the proximal portion of the thrombus. The rigidity of the flexible line can be increased by inserting a wire inside the flexible line. The wire may be made of a polymer, metal, or a combination. Preferably, the wire comprises a coiled wire, i.e., a guidewire-like structure, disposed on a central wire. To improve its introduction into the flexible line, a coating, preferably a hydrophilic coating, can be disposed on the wire. The aspiration catheter can be gradually pushed up the flexible line to the thrombus, following the flexible line. The distal portion of the aspiration catheter may be mechanically flexible to allow its orientation toward the proximal surface of the clot. The medical device may be removed before initiating vacuum within the aspiration catheter.
[0134] The distal portion of the aspiration catheter may allow for improved orientation. For example, the distal portion of the aspiration catheter may include a folded structure that can be easily rotated. A folded structure made of a polymer, elastomer such as silicone and / or polyurethane, may be used. Blends and / or copolymers may also be used. Preferably, the folded structure has at least three folds.
[0135] The folded structure may be configured as a thinned portion of the suction catheter. For example, the outer diameter of the suction catheter may be 2 mm and the inner diameter may be 1.7 mm. The flexible distal portion of the suction catheter may be a tube having an outer diameter of 2 mm and an inner diameter of 1.8 mm. The flexible region has a length of 0.5 mm to 30 mm, preferably 1 mm to 5 mm.
[0136] The medical device may also, in some configurations, be adapted to be temporarily attached to the arterial wall by suction to aid in advancing the aspiration catheter, after which the medical device can be released again for further advancement. In highly tortuous networks, such as continuous tortuous arteries, such an approach may be advantageous to reach the treatment site.
[0137] The flexible line of the medical device may be tensioned by anchoring the distal portion of the medical device. Distal anchoring may be achieved by magnetic force, suction force, or a combination of these forces. Anchoring may be achieved against the vessel wall or thrombus. It may be possible to anchor the medical device several times during navigation.
[0138] This makes it possible to reduce or avoid displacement of the flexible line due to differences in stiffness between the flexible line and the catheter attached to the medical device.
[0139] Additionally or alternatively, the stiffness of the flexible line can be increased by placing a metal rod, such as a NiTi rod, through the flexible line. The rod may be inserted temporarily, i.e., during the procedure, to temporarily increase stiffness. The rod may have a diameter of 400 μm to 100 μm, preferably 250 μm to 150 μm. The guidewire may have a diameter of 400 μm to 100 μm, preferably 300 μm to 200 μm.
[0140] A preferred activation element may be, for example, a protective layer that is dissolvable upon exposure to blood. The flexible line may be adapted to retract the thrombus, in particular by choice of material and / or appropriate dimensions, to have a minimum strength in the range of 0.1 N to 20 N, preferably 8 N to 12 N.
[0141] The outer diameter of the flexible line may be 100 μm to 1.5 mm, preferably 500 μm to 700 μm.
[0142] The flexible line may comprise or consist of a polymer, for example an elastomer such as polyamide, polyurethane or silicone, or a silicone-based material with a moderate breaking strain (less than 100%) or a low breaking strain (less than 10%).
[0143] For example, the flexible line may consist essentially of a hollow tube made of silicone having high flexibility and a breaking strain of approximately 300%.
[0144] The retaining line may be secured to the magnetic portion by glue, knots, glue and resin, or a combination of different assembly methods known in the art.
[0145] The distal part of the catheter device, in particular the attachment element, may further comprise a sensor. Preferably, the sensor is adapted to determine incorrect or insufficient attachment of the attachment element to the thrombus.
[0146] The sensor is preferably selected from the group comprising a force sensor, a temperature sensor, a pH sensor, an attachment sensor, a flow sensor, a pressure sensor, and a contact surface sensor.
[0147] For example, the sensor may include a force sensor adapted to measure the traction force acting on the thrombus and / or a sensor adapted to measure the contact area between the attachment element and the thrombus.
[0148] The force sensor can measure the stretching of the flexible line during thrombus retrieval. The force sensor may be installed at the distal and / or proximal portions of the flexible line. The value provided by the sensor can be used to check whether the suction cup is secured to the thrombus. In this case, the flexible line is stretched during proximal traction. At the start of retrieval, the flexible line is stretched, and the distal portion of the medical device adheres to the thrombus. The lack of movement of the distal portion can be monitored during imaging. As the thrombus is removed, the stress and / or strain levels in the flexible line can decrease. If the force applied to the flexible line increases during the extraction step, this can indicate that the distal portion of the medical device is encountering friction and / or blockage.
[0149] In particular, the pressure sensor can be used to monitor whether the attachment element is in contact with the thrombus and / or to assess the nature of the thrombus.
[0150] Additionally or alternatively, the sensor may be adapted to monitor whether the attachment element is sufficiently attached to the thrombus during retrieval and / or extraction.
[0151] In some embodiments, a control unit may be present. The control unit may be adapted to receive a signal confirming fixation of the medical device on the thrombus. To this end, the medical device may be equipped with one or several sensors.
[0152] The sensor may be adapted to evaluate changes in vacuum caused by the vacuum pump. If the suction cup does not make sufficient contact with the clot, a gap may exist between the surface of the cup and the proximal surface of the clot. As a result, blood may be aspirated. Thus, the sensor can be used to measure pressure and / or flow rate within the medical device.
[0153] The sensor may be embedded near the medical device, particularly the distal portion. The sensor may be embedded in a proximal region of a flexible line to reduce the weight of the distal portion of the medical device. The sensor may be powered by an electrical wire. The electrical wire may also be used to transmit the measurement signal to a sensor acquisition system.
[0154] Pressure can be measured using sensors that use hydrostatic gauges, piston technology, and / or mechanical deflection (e.g., Bourdon tubes, diaphragms, and / or bellows), piezoelectric transducers, MicroElectroMechanical systems (MEMs), silicon resonators, variable capacitor transducers, strain gauges, piezoresistive semiconductors, Pirani gauges, and / or hot filament ionization gauges.
[0155] The sensor may be particularly adapted to measure pressures between -1 bar and 0.3 bar relative to atmosphere with an accuracy of 0.1 mBar to 100 mBar.
[0156] Flow rates can be measured using sensors that use magnetic induction, vortex, swirl, thermal, mechatronic spring, ultrasonic, Venturi and / or Coriolis techniques. The sensors may be adapted to measure flow rates between 0 mL / min and 500 mL / min, particularly with an accuracy between 1 mL / min and 0.001 mL / min, preferably between 0.05 mL / min and 0.005 mL / min.
[0157] The sensor may be, in particular, an electrical sensor. In particular, the electrical sensor may be disposed on or relative to the suction cup. The penetration of the current through the tissue may depend on the type of tissue. Therefore, by applying an electric current and measuring the resulting current when a voltage is applied, it may be possible to determine whether the entire surface of the cup is in contact with the thrombus or the vessel wall. For this purpose, the suction cup may exhibit an emitting probe and a receiving probe.
[0158] For example, the current can be 0.001 A to 1 A in typical tissue when a voltage of 0.03 V to 30 V is applied. The sensor consists of a light-emitting probe and a measuring probe. The probe can be flat or shaped as a rod, e.g., 0.2 mm high and 0.3 mm in diameter.
[0159] Alternatively, electrochemical impedance spectroscopy may be used. In such a configuration, a sinusoidal voltage is applied over a wide range of frequencies. The measured current response is characteristic of the tissue.
[0160] In the aforementioned sensors, during retrieval and extraction, a change in measurement can indicate that a portion of the thrombus, or the entire thrombus, has detached from the medical device.
[0161] Preferably, the size of the attachment element when attached to the thrombus is less than 3 mm, particularly preferably less than 1 mm, even more preferably less than 0.8 mm in a direction perpendicular to the longitudinal axis of the distal part of the catheter device.
[0162] Preferably, the size of the adhesive elements is 0.2 to 5 mm, particularly preferably 0.3 to 1 mm.
[0163] The distal portion of the catheter device, particularly the magnetic portion with the attachment element, can typically be moved forward primarily by flow forces exerted by the blood, which can be altered or reduced if a thrombus is present.
[0164] Preferably, the flexible line is attached at a first portion to the distal portion of the body. The first portion of the flexible line may be attached inside the internal channel of the catheter body. The second portion of the flexible line may be attached to the attachment element.
[0165] This allows the distal portion of the catheter device to be fixed to the catheter body, particularly the distal portion, via the flexible line, which facilitates operation and manufacturing of the catheter device, as the flexible line does not need to be placed along the entire length of the catheter device and does not need to be moved along such length to retrieve the thrombus.
[0166] Preferably, the flexible line is adapted for magneto-hydrodynamic guidance.The distal part of the catheter device may be adapted to be pushed by a drag force exerted by the surrounding fluid, in particular blood.
[0167] Preferably, the suction channel is arranged within the flexible line, which then forms the suction line, which provides for particularly easy manufacture of the catheter device, since no separate suction line needs to be arranged for the catheter device.
[0168] Alternatively, a separate suction line may be used. Preferably, the suction cup is orientable relative to the main body of the catheter device and / or the main axis of the catheter device. Preferably, the suction portion is securely attached to the magnetic element. The magnetic element may be adapted to be orientable by an external magnetic field. Orientation may be achieved by a magnetic portion that allows orientation (i.e., rotation around an axis or center point, as opposed to translational movement, generally referred to herein as "positioning") in combination with a flexible line that allows bending with a small radius of curvature, preferably 1 mm to 5 mm. Additionally or alternatively, the flexible line may be connected to the magnetic portion and / or the attachment element via an element that is more flexible than the flexible line. Preferably, the distal portion is orientable at an angle of 0° to 270° in any direction relative to the main axis of the catheter device and / or the flexible line.
[0169] Preferably, the suction cup comprises a magnetic part and may in particular consist of a magnetic material. The suction cup increases the weight of the distal portion of the catheter device and can therefore make magnetic or magneto-fluid guidance more difficult. The magnetic force induced by the magnetic element when interacting with the external magnetic field may have to overcome the drag force induced by the blood and the gravity force induced by the weight of the distal portion.
[0170] Thus, even when the suction cup and the magnetic portion are rigidly connected, guidance and / or orientation of the distal portion can be supported.
[0171] If the suction cup is orientable relative to the magnetic portion, the magnetic suction cup can also allow for orientation of the suction cup independently of the magnetic portion. In particular, in this configuration, one of the magnetic element and the suction cup can be an electromagnetic element. In this case, the magnetic attraction of the electromagnetic element can be turned off when power is not supplied. The magnetic element and the suction cup can be attached by an element that allows rotation of both relative to each other, similar to, for example, a kneecap.
[0172] The magnetic suction cup may comprise or consist of a magnetic material, a combination of two or more magnetic materials, a magnetic element made of such a magnetic material and embedded in a polymer and / or elastomeric matrix, or may comprise an electromagnetic element. The magnetic material may be a permanent hard ferromagnetic material (e.g., Nd-Fe-B alloy and / or Fe-Pt alloy), a soft ferromagnetic material (e.g., iron alloy, nickel alloy, and / or cobalt alloy), or a ferrimagnetic material (e.g., iron oxide).
[0173] The magnetic portion may comprise or consist of an aggregate of magnetic particles, e.g., superparamagnetic nanoparticles made of iron oxide. The suction cup may be coated to prevent direct contact with biological fluids and thus avoid corrosion. For example, suitable coating materials for at least partially preventing corrosion include polymers (e.g., Parylene C), ceramics (e.g., silica-based ceramics, zirconia-based ceramics, TiO2), and metals (e.g., gold, silver).
[0174] The suction cup may be connected or connectable by two electric wires adapted to generate an electric current in the suction cup, thus generating a magnetic field in the suction cup, which acts as an electromagnetic element.
[0175] The diameter of the electric wire may be 10 μm to 200 μm, preferably 40 μm to 80 μm. The electric wire may have a flat cross-sectional shape, may be attached to a flexible line, or may be formed on the outer wall of the flexible line, for example, by a conductive coating. The width of the electric wire may be 10 μm to 200 μm. The thickness may be 1 μm to 200 μm.
[0176] Preferably, the suction cup can be orientated by a magnetic actuator, which may be part of a system with the catheter device according to the invention. Orienting the suction cup with a magnetic actuator is particularly advantageous, as the suction cup may be the same magnetic actuator that can be used for guidance and positioning, thus simplifying the procedure. However, it will be appreciated that separate magnetic actuators can be used for orientation and / or positioning and / or guidance.
[0177] Preferably, the suction cup comprises or consists of a shape memory alloy, such that the suction cup can be brought to a second shape, for example, at the treatment site and / or upon release from the catheter body and / or deployment from inside the channel of the magnetic portion.
[0178] Preferably, the suction cup is expandable into a deployed shape, in particular for adhering to the thrombus, and for this purpose it is particularly advantageous if the suction cup comprises or consists of a shape memory alloy.
[0179] Preferably, the body comprises a rigid section. The rigid section may form the most distal portion of the catheter body. The rigid section may be used to push the catheter body through the vasculature, particularly prior to deployment of the distal portion of the catheter device. The rigidity may be understood to be greater than the stiffness of the flexible line, particularly greater than 500 mN mm. 2 ~1400mN·mm 2 The bending stiffness may be
[0180] Preferably, the suction cup has a shape that includes at least a portion that is conical, parabolic, cylindrical, star-shaped, flower-shaped, bellows-containing, and asymmetrical. The entire suction cup may have a shape selected from conical, parabolic, cylindrical, star-shaped, flower-shaped, bellows-containing, and asymmetrical shapes, especially when viewed along an axis perpendicular or parallel to the major axis. For example, a star-shaped shape when viewed along the major axis and a conical or parabolic shape when viewed along an axis perpendicular to the major axis, or any combination thereof, are also possible.
[0181] Preferably, the suction cup is provided with a sensor, which may be a force sensor and / or an electrical sensor, and preferably the sensor is formed by an electrical ring forming a contact for carrying out an electrical measurement.
[0182] The sensor may be adapted to monitor the adhesion of the thrombus to the suction cup. The force sensor may be positioned behind the suction cup. When the thrombus is aspirated, it exerts a force on the surface of the suction cup that can be measured by the force sensor. The force sensor can use pneumatic load cells, hydraulic load cells, piezoelectric crystal load cells, inductive load cells, capacitive load cells, magnetostrictive load cells, strain gauge load cells, force sensing resistors (FSRs), magnetic, optical, and ultrasonic technologies.
[0183] The force sensor may be adapted to measure forces in the range of 0.1 mN to 0.0001 mN, preferably 0.05 mN to 0.005 mN. The surface of the sensor may be coated with a polymer or elastomer, for example polyurethane.
[0184] The sensor may also be an electrical sensor adapted to measure the current passing through the tissue when a voltage is applied, which may depend on the type of tissue. Thus, by applying a voltage and measuring the resulting current, it is possible, for example, to determine the adhesion of the suction cup surface to a thrombus and / or to distinguish between a thrombus and a vessel wall.
[0185] The sensor may also include an ultrasound sensor adapted to measure propagation of ultrasound waves around the suction cup, e.g., in tissue, to identify and / or detect tissue in contact with the suction cup. The ultrasound sensor may provide information about the distance to the clot, the clot composition, the quality of contact between the suction cup and the clot, and / or the size and / or volume of the clot.
[0186] Preferably, the suction cup has an inner surface with a plurality of suction holes. For example, the suction cup may be formed by a double wall, the inner wall having an opening to a space inside the double wall. The space may be an extension of the suction line.
[0187] The catheter device may be configured such that the interior channel is adapted to receive an attachment element having a thrombus attached thereto, the thrombus being retrievable within the channel by applying traction to the attachment element via the flexible line.
[0188] The present invention further relates to a system including a first catheter device and a second catheter device. The first catheter device may be any of the catheter devices described herein. The second catheter is configured as a retrieval catheter. The second catheter device is adapted to be delivered along the first catheter device, e.g., the first catheter functions as a guidewire for the second catheter device. The first catheter device is adapted to be retrieved through an internal channel of the second catheter device. The second catheter device is adapted to provide suction for removing a thrombus.
[0189] The first catheter device is particularly suited for guiding the catheter to the thrombus site and providing initial attachment to the thrombus. The second catheter device may be more robust than the first catheter device and / or may provide stronger suction, but may also be thicker. Due to the guidance of the first catheter device, safe and easy navigation is still possible despite the larger shape and size of the second catheter device.
[0190] The present invention further relates to a system comprising a catheter device according to the present invention, a control unit, and an imaging device. The control unit is adapted to guide a distal portion of the catheter device to a target location in the vasculature, in particular a treatment site. A suitable guidance system is disclosed in WO 2022 / 157189, which is incorporated herein by reference.
[0191] The control unit may assist in magnetic guidance. The described concept helps to find a good balance between the various forces applied to the distal portion of the catheter device, i.e., flow forces, gravity, control forces, and magnetic or other potential forces acting on the distal portion of the catheter to guide the distal portion of the catheter device along a trajectory path. The system automatically calculates the forces and the relationships between the forces and defines the forces generated by the system, particularly the flexible line forces and magnetic forces, so that the resulting forces can reliably move the distal portion of the catheter device along a predetermined trajectory.
[0192] This balancing model may also allow for optimizing the distribution of forces produced by the magnetic actuators and control lines. Force balance may also be beneficial for optimizing system requirements, such as lower magnetic fields and / or lower control line forces.
[0193] Preferably, the control unit may comprise a processor and / or a memory. The velocity may be at least partially predetermined, automatically determined, or manually selected. It is conceivable to use a combination of predetermined, automatically determined, and manually selected velocities. For example, the control unit may calculate an appropriate velocity profile based on a planned trajectory within a blood vessel, taking into account data regarding the blood flow within the vessel, and store the velocity profile in memory. Additionally or alternatively, the velocity of the control line may be adapted automatically during the intervention, e.g., via a feedback loop taking into account the planned trajectory and actual position data, and / or manually by the user. To this end, the system may preferably include a user interface, e.g., one or more touchscreens, knobs, buttons, levers, adapted to allow input of velocity parameters. The same or additional interfaces may be used to input further parameters related to controlling the position and velocity of the distal portion of the catheter device.
[0194] Preferably, the control unit is adapted to calculate the magnetic field at the device position in space and / or the force exerted by said magnetic field on the magnetic element when the magnetic element is placed at the device position in space. The control unit may in particular take into account at least one of the position, orientation and / or power of the magnetic actuator. Additionally or alternatively, the control unit may be adapted to receive data from sensors at or near the device position, in particular data regarding the magnetic field and / or force at the device position.
[0195] Additionally or alternatively, the device may calculate at least one of a position, orientation, and power of a magnetic actuator suitable for achieving a magnetic field and / or magnetic force at the device location. The magnetic field and / or magnetic force may be calculated qualitatively (e.g., direction only) or quantitatively.
[0196] In some embodiments, the distal portion of the catheter device is adapted to interact with the magnetic field generated by the MRI system. Preferably, the magnetic portion of the distal portion is steerable, guideable, and / or orientable by the MRI system.
[0197] The present invention further relates to a system comprising a medical device, preferably a catheter device or a distal part of a catheter device according to any one of the preceding aspects, a control unit, and an imaging device, wherein the control unit is adapted to guide the medical device to a target location within the vasculature.
[0198] A method for retrieving a thrombus from a blood vessel using a medical device, preferably using a medical device according to any one of the previous aspects, in particular a catheter device according to the present invention, the method comprising: - introducing a medical device into the vascular system of a patient; -guiding the medical device (1) to a target position; - optionally releasing a distal portion of the device from the medical device body; - optionally actuating an actuation mechanism such that the attachment element is transformed from an inactive state to an activated state capable of adhering to the thrombus, preferably proximal to the thrombus; - attaching an attachment element to the thrombus, preferably by means of a suction mechanism, the attachment element comprising a suction cup positioned proximally, preferably distally, to the thrombus; - optionally stretching the thrombus to reduce its diameter in a cross section perpendicular to the longitudinal axis of the blood vessel; - removing the thrombus from the target site by traction of said thrombus, preferably displacing the thrombus into the body of the medical device.
[0199] Optionally, the thrombus may be drawn into a separately constructed retrieval catheter into which the medical device is placed.
[0200] Preferably, the step of removing the thrombus may be performed in stages, for example, 2 mm withdrawal steps with 1 second pauses in between until the distal portion of the thrombus is removed, i.e., moves without substantial friction against the vessel wall. Alternatively, withdrawal may be performed in forward and backward movements, for example, +2 mm and -1 mm.
[0201] During aspiration, clot fragmentation can occur and it may be necessary to prevent such clot fragments from clogging the flexible line.
[0202] For this purpose, a sieve may be placed centrally inside the suction cup, near its proximal end, in front of the flexible line in the suction direction. This sieve may be dimensioned to have a mesh size between 5 μm and 500 μm. It is also possible to have a series of sieves of decreasing size, typically in the range of 5 μm to 500 μm, to allow for a progressive breakdown of fragments down to a size acceptable for the flexible line.
[0203] The thickness of the wires forming such sieves may be adapted to allow for slicing of the fragments. The wires may comprise or consist of nitinol and typically have a thickness ranging from 1 μm to 100 μm. To prevent blood clotting on the sieve, the wires may be coated with a hemocompatible coating such as parylene.
[0204] One or more sieves may also be used as a restraining spring for a suction cup with a two-way shape memory effect.
[0205] Also, the flexible line can be prevented from clogging by directing debris away from the inlet opening of the flexible line, for example, by a suction cup having a W-shaped proximal end.
[0206] A cone, e.g., having a spike shape, positioned relative to the opening of the flexible line can break up and / or redirect thrombus fragments, reducing the likelihood that one or more thrombus fragments will collect at the entrance to the flexible line.
[0207] Such spikes or cones may include a coating, such as parylene, that helps the fragments slide off. The circular valley formed by the cone and the outer surface of the suction cup may optionally include a suction channel that can create a negative pressure around the cone and draw the fragments away from the main flexible line inlet.
[0208] If present, such channels may have a diameter that prevents the entry of larger fragments (which may clog the flexible line).To avoid clogging of these channels, multiple channels may be formed between the cone and the outer surface of the suction cup.
[0209] In another aspect, the present invention relates to a pushable catheter device. Aspiration catheters are known in the art and are used for mechanical thrombectomy. Known catheters have a diameter along their entire length, at least equal to the diameter of their most distal portion. However, one drawback is that larger catheters are more complicated to navigate through tortuous vascular systems. The induction of aspiration is generally considered a complex step in mechanical thrombectomy procedures. Direct navigation of an aspiration catheter through the tortuous cerebral network to the thrombus can be particularly challenging.
[0210] Generally, solutions known in the art involve providing a guidewire to or through the clot. A microcatheter is then moved over the guidewire, followed by a suction catheter. Thus, two additional medical devices are required to use the suction catheter.
[0211] The diameter of the microcatheter is larger than the diameter of the guidewire, and the diameter of the aspiration catheter is larger than the diameter of the microcatheter. In devices in the art, a microcatheter is required because the difference in diameter between the guidewire and the aspiration catheter would result in the aspiration catheter diverging from the guidewire path.
[0212] For example, a microcatheter and a suction catheter ("Tenzing7" and "FreeClimb") have been disclosed by Settecase et al. (Interventional Neuroradiology, DOI: 10.1177 / 15910199231177754). The microcatheter gradually increases in diameter.
[0213] It is an object of the present invention to provide a catheter that allows for easier navigation. The catheter device according to the present invention may be any catheter device disclosed herein and has a proximal section, a distal section, and a distal head. The proximal and distal sections define a longitudinal axis and are fixedly attached to one another so as not to permit translation between the distal and proximal sections. The distal head is in fluid communication with an internal channel extending through the proximal and distal sections. The distal section is less rigid than the proximal section. Both the proximal and distal sections are pushable.
[0214] The distal section may be narrower, i.e., have a smaller cross section, than the proximal section. In a particularly preferred embodiment, the proximal section has an inner diameter of at least 1.7 mm and is connected to a distal section having an inner diameter of at least 300 μm and an outer diameter of at least 600 μm.
[0215] The inner diameter of the distal section may correspond to the outer diameter of the guidewire to allow for advancement of the catheter device over the guidewire.
[0216] The increased flexibility of the narrow distal section and its inner diameter, which more closely matches the diameter of the guidewire, improves the guidance of the catheter device and allows it to more easily follow the path defined by the guidewire. In particular, the distal section can enable it to traverse complex bends.
[0217] The catheter device can be operated by standard catheter controls such as pushing, retracting and torqueing movements from the proximal section and / or handle.
[0218] The distal section is more flexible than known aspiration catheters, and its reduced size, which minimizes surface contact with the vessel wall, may create less friction and resistance than larger aspiration catheters, making it easier to navigate.
[0219] The catheter device can be advanced alone or in conjunction with a guidewire and / or microcatheter.
[0220] The distal section can have flexibility / rigidity adapted to minimize catheter navigation constraints while being rigid enough to transmit pushing and torque motions to the most distal portion, e.g., the suction cup. Additionally, the distal section can generate a vacuum level and / or aspiration flow and can also provide sufficient tensile strength to pull back the clot.
[0221] The narrow distal section is preferably made of a polymer such as polyurethane, polycarbonate-based polyurethane, polyether-based polyurethane, polyamide, polyimide, polyolefin, or a mixture thereof. The distal section may be made of multiple layers of polymer.
[0222] The distal section can have a reinforcing layer made of a metal, such as Nitinol. The reinforcing layer can exhibit a braided and / or coiled structure. Additionally or alternatively, an internal and / or external coating, such as PTFE or a hydrogel, can be present on the distal section.
[0223] The magnetic fluid line is 0.002 N·mm 2 ~0.4N·mm 2 The pushable flexible line can have a bending stiffness (EI) of 0.4 N·mm 2 ~20N·mm 2 The stiffness of the line can be 15 N·mm. 2 ~5000N·mm 2 For example, the medical device may have a bending stiffness of 0.09 N·mm 2 and a magnetic fluid line with a bending stiffness of 43 N·mm 2 As another example, the suction device may have a rigid section with a bending stiffness of 7.5 N·mm 2 and a flexible line with a bending stiffness of 78 N·mm 2 and a rigid section having a bending stiffness of .gtoreq..times ...
[0224] The thrombus may have a complex shape and may be occluded by a tortuous artery. The distal section provides sufficient flexibility to more easily position the catheter against the proximal surface of the thrombus, thus improving attachment to the thrombus.
[0225] The proximal section can have an outer diameter of 1.2 mm to 2.5 mm. The distal section can have an outer diameter of 300 μm to 1.5 mm.
[0226] The distal section can have an inner diameter of 200 μm to 1.3 mm. The proximal compartment can have an inner diameter of 300 μm to 1.5 mm.
[0227] The distal head may comprise or consist of a suction cup. The suction cups can grab the clot and provide a better attachment surface for it.
[0228] The distal head can have an outer diameter of 1 mm to 2.3 mm. The distal head can have an inner diameter of 0.9 mm to 2.0 mm.
[0229] The proximal and distal sections may have the same inner diameter, which may be smaller than the inner diameter of the suction cup, thus forming an internal channel with a uniform size.
[0230] The proximal and distal sections can each be sufficiently rigid to allow pushing and / or torqueing from the proximal end of the device while it is positioned within the vasculature, eg, within an artery.
[0231] The distal head can have an outer diameter of 1 mm to 2.3 mm. The distal head can have a length of 1 mm to 10 mm.
[0232] The distal head may be orientable relative to the longitudinal axis. The distal head may comprise or consist of a magnetic element.
[0233] In particular, the suction cup may be magnetic, e.g., may include or consist of a magnetic material. A magnetic actuator may be placed near the patient's head to help better align the suction cup with the clot.
[0234] The magnetic suction cup may be made of magnetic elements, a combination of magnetic elements, magnetic elements embedded in a polymeric and / or elastomeric matrix, and / or electromagnetic elements.
[0235] The magnetic elements may be permanently hard ferromagnetic materials such as Nd-Fe-B and Fe-Pt alloys, and / or soft ferromagnetic materials such as iron, nickel, and cobalt alloys, and / or ferrimagnetic materials such as iron oxide.
[0236] The magnetic portion may comprise or consist of an aggregate of magnetic particles, in particular superparamagnetic nanoparticles made for example of iron oxide. The magnetic particles may comprise or consist of hard or soft ferromagnetic material.
[0237] The magnetic suction cup may comprise or consist of an aggregate of magnetic particles, for example superparamagnetic nanoparticles made of iron oxide.
[0238] The magnetic suction cup may be coated to prevent direct contact with biological fluids and thus avoid corrosion. For example, the corrosion-resistant coating material may be polymer (such as Parylene C), ceramic (e.g., silica-based, zirconium-based, TiO2), and / or metal (gold, silver).
[0239] The distal segment may be flow driven, i.e., the distal segment may be moved forward by the flow. Preferably, a guidewire is used for guidance through the blood flow.
[0240] A catheter device according to the present invention may also include a filter that may be placed within the suction cup to prevent aspiration of clot particles into the flexible line / distal section.
[0241] The catheter device according to the present invention can have an inflatable distal section and / or flexible line. The increased diameter provided by expansion can help prevent blockage by thrombus fragments and increase aspiration flow to the proximal section.
[0242] The invention will now be described in detail with reference to the following figures: [Brief explanation of the drawings]
[0243] [Figure 1] 1A-1C show schematic diagrams of different mounting principles of the device; [Figure 2a] FIG. 1 is a schematic diagram of an apparatus having a suction mechanism. [Figure 2b] FIG. 1 is a schematic diagram of an apparatus having a suction mechanism. [Figure 3] FIG. 10 is a cross-sectional view of an alternative device having a suction mechanism. [Figure 4] 4a, 4b and 4c are schematic diagrams of a device having a catheter and a balloon. [Figure 5] 1 is a schematic diagram of a device having a suction mechanism and electrical elements. [Figure 6a] 1 is a schematic diagram of a catheter device according to the present invention. [Figure 6b] 1 is a schematic diagram of a catheter device according to the present invention. [Figure 7a] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 7b] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 7c] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 7d] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 7e] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 7f] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 7g] 1 shows a schematic shape of a suction cup according to the present invention; [Figure 8] 1A and 1B show a schematic diagram of a first embodiment of a suction mechanism in a suction cup. [Figure 9] 10A and 10B show a schematic diagram of a second embodiment of a suction mechanism in a suction cup. [Figure 10] 10A-10C are diagrams showing the deployment of the suction cups. [Figure 11] 1A-1C are diagrams illustrating the removal of a thrombus from a treatment site. [Figure 12] FIG. 1 is a schematic diagram illustrating retrieval of a thrombus using a retrieval catheter. [Figure 13] 1A and 1B are schematic diagrams illustrating an embodiment of a device having a flexible element. [Figure 14] 1A and 1B are schematic diagrams illustrating an embodiment of a device having a flexible element and an attachment line. [Figure 15] FIG. 10 is a detailed view of the suction cup. [Figure 16] 10A-10C show another embodiment of the suction cup. [Figure 17a] 10A-10C show further embodiments of suction cups. [Figure 17b] 10A-10C show further embodiments of suction cups. [Figure 18a] 10A-10C show further embodiments of suction cups. [Figure 18b] 10A-10C show further embodiments of suction cups. [Figure 19] FIG. 10 shows the release mechanism of the suction cup. [Figure 20a] FIG. 10 shows the suction cup closing mechanism. [Figure 20b] FIG. 10 shows the suction cup closing mechanism. [Figure 21a] 1A and 1B are schematic diagrams illustrating deployable suction cups. [Figure 21b] 1A and 1B are schematic diagrams illustrating deployable suction cups. [Figure 22] FIG. 10 is a diagram illustrating the retrieval of a thrombus. [Figure 23] FIG. 10 is a diagram illustrating another method for retrieving a thrombus. [Figure 24a] 1A-1C show schematic diagrams of different embodiments of a device with a sensor; [Figure 24b] 1A-1C show schematic diagrams of different embodiments of a device with a sensor; [Figure 24c] 1A-1C show schematic diagrams of different embodiments of a device with a sensor; [Figure 25] FIG. 2 is a diagram illustrating a sensor. [Figure 26] 1 shows a schematic diagram of a system including a device according to the invention; [Figure 27a] FIG. 1 is a diagram showing a series of treatment steps. [Figure 27b] FIG. 1 is a diagram showing a series of treatment steps. [Figure 27c] FIG. 1 is a diagram showing a series of treatment steps. [Figure 27d]FIG. 1 is a diagram showing a series of treatment steps. [Figure 27e] FIG. 1 is a diagram showing a series of treatment steps. [Figure 27f] FIG. 1 is a diagram showing a series of treatment steps. [Figure 27g] FIG. 1 is a diagram showing a series of treatment steps. [Figure 27h] FIG. 1 is a diagram showing a series of treatment steps. [Figure 28] 10A and 10B are schematic diagrams illustrating suction cups positioned against a flexible element; [Figure 29a] FIG. 1 shows a schematic diagram of an auxetic structure. [Figure 29b] FIG. 1 shows a schematic diagram of an auxetic structure. [Figure 30a] FIG. 10 is a schematic diagram of a W-shaped suction cup. [Figure 30b] FIG. 10 is a schematic diagram of a W-shaped suction cup. [Figure 31] 1 shows a first embodiment of a catheter device according to a further aspect of the present invention. [Figure 32] FIG. 10 shows a second embodiment of a catheter device according to a further aspect of the present invention. [Figure 33a] 10A-10C show a third embodiment of a catheter device according to a further aspect of the present invention. [Figure 33b] 10A-10C show a third embodiment of a catheter device according to a further aspect of the present invention. [Figure 34] FIG. 10 shows a fourth embodiment of a catheter device according to a further aspect of the present invention. [Figure 35a] FIG. 10 shows a fifth embodiment of a catheter device according to a further aspect of the present invention. [Figure 35b] FIG. 10 shows a fifth embodiment of a catheter device according to a further aspect of the present invention. [Figure 36] 6b is a catheter device similar to the embodiment shown in FIG. 6a. DETAILED DESCRIPTION OF THE INVENTION
[0244] 1 shows an embodiment of a distal portion 5 that may be part of a device (not shown) of the present invention. Here, a suction line 3 is disposed within a flexible line 2. The suction line 3 is in fluid communication with an opening 8 disposed at the distal-most end of the magnetic portion 7. After removing the protective layer 17, a vacuum can be applied to the opening 8 via the suction line 3, and thus can be used to provide adhesion to tissue, e.g., a blood clot (not shown).
[0245] 2a and 2b show a further embodiment of the distal portion 5, similar to the embodiment of FIG. 1, that includes a suction mechanism. A suction cup 6 is disposed at the most distal portion of the magnetic element 7 and includes an opening 8 that is in fluid communication with the suction line 3. The suction cup 6 has a flat inner surface and is generally disc-shaped. The diameter of the opening 8 is 600 μm. A thrombus (not shown) can be pulled to the inner surface of the suction cup 6 and held by the suction of the suction cup 6. The suction mechanism shown here allows repeated attachment and reattachment of the thrombus, for example, until a secure attachment is provided.
[0246] 2b shows a cross-sectional view of the device of FIG. 2a in a plane parallel to the longitudinal axis. Here, the hollow suction line 3 is visible, which is arranged through the flexible line 2 and the magnetic section 7. The inner diameter of the suction line 3 is 100 μm. The suction line 3 is here configured as a channel within the flexible line 2, i.e., the flexible line 2 functions as a suction channel. Alternatively, the suction channel may be configured as a separate element not integrated into the flexible line (see FIG. 3).
[0247] FIG. 3 shows a distal section 5 for a catheter device (not shown) according to the present invention. The distal section 5 includes a suction cup 6, which has substantially the same function as the suction cup shown in FIG. 2a. Here, the suction line 3 is arranged on the flexible line 2 and is configured as a separate element. The suction line 3 does not pass through the magnetic head portion 7. Instead, a Y-fork divides the suction line 3 into two sub-lines 3′, 3″ arranged around the circumference of the magnetic head portion 7. This arrangement eliminates the need to modify the magnetic head portion 7. An opening 8 is connected to both sub-lines 3′, 3″, although it will be understood that one sub-line may be sufficient for proper functioning. Thus, redundancy provides additional safety against malfunctions. The hollow sub-lines 3′, 3″ have an inner diameter of 200 μm and an outer diameter of 300 μm. The outer diameter of the flexible line shown here is 700 μm. The diameter of the suction orifice 8 is 400 μm.
[0248] FIG. 4a illustrates a device 1 according to the present invention having a catheter body 15. The device 1 includes a magnetic element 6 with an attachment element in the form of a suction cup 6 forming the distal portion 5 of the device. The distal portion 5 is attached to the catheter body 15 via a flexible line. It is understood that the distal portion 5 shown here is exemplary and can be replaced with any distal portion disclosed herein. The catheter body 15 is more rigid than the flexible line 2 and can therefore be used to push the device toward the treatment site. It is contemplated that the catheter body is controlled by a guidance system and automatically guided to the treatment site. The catheter includes a balloon 11 that can be inflated via an inflation line 12. When inflated, the balloon 11 can reduce blood flow in the blood vessel in the area where the balloon is located. This reduction in blood flow can be advantageous both during release of the distal portion 5 of the device 1 and during thrombus retrieval. When inflated, the balloon 11 can also provide stability to the catheter body 15 during treatment with the distal portion 15. It is understood that the balloon 11, while advantageous for certain applications, is not required for the present invention.
[0249] The balloon may be only partially inflated to avoid total stagnation of flow. The catheter body 15 further comprises a closure mechanism 13 at the distal opening of the catheter body. The closure 13 may be closed when the distal portion 15 of the device 1 is housed within the catheter body, either during delivery or after retrieval of the thrombus (see Figures 4b and 4c).
[0250] FIG. 4b shows the device 1 during attachment to the thrombus T. The catheter body is stabilized within a blood vessel (not shown) by an inflated balloon 11. The closure mechanism 13 is opened, releasing the distal portion. An external magnet (not shown), e.g., an MRI system, can be used to guide the distal portion 5 by interaction with the magnetic portion 7. Furthermore, the magnetic portion 7 can be orientated by the external magnet to orient the suction cup 6. This allows the suction cup 6 to contact the thrombus T at a desired angle and position depending on the shape of the thrombus.
[0251] As shown in Figure 4c, once the thrombus T adheres to the suction cups 6 of the distal section 5 by suction provided by a hollow line (not visible) disposed in the flexible line 2, the thrombus can be pulled back by withdrawing the distal section 5 into the catheter body 15. Once the thrombus T is inside the catheter body 15, the closure mechanism 13 can be closed again. The balloon 11 can be deflated and the catheter device 1 can be withdrawn. Encapsulating the thrombus T inside the catheter body provides additional safety, as part of the thrombus T cannot be accidentally released into the bloodstream.
[0252] FIG. 5 illustrates an embodiment of the device 1 that is based on and substantially similar to the embodiment of FIGS. 2a-2b. Here, the device 1 further includes a sensor 9 disposed relative to the suction cup. Here, the sensor is formed as an electrical ring connected via wire 10. When the suction cup 6 contacts a thrombus (not shown), a vacuum can be drawn through the opening 8, drawing the thrombus at least partially into the cup and onto the inner surface of the suction cup 6. An electrical current can be applied to the electrical ring sensor 9 via the electrical wire 10 to measure resistance and confirm adhesion to the thrombus (and not another type of tissue). Additionally or alternatively, applying a voltage can increase the temperature of the ring, thereby promoting adhesion of the thrombus to the suction cup, e.g., by partial and / or localized drying. It will be appreciated that the sensor 9 may be a force sensor that measures the force acting between the suction cup 6 and the thrombus T.
[0253] 6a shows a device 1 according to the present invention. The device 1 comprises a rigid catheter body 15 and a distal section 5 connected to the catheter body 15 via a flexible line 2. The distal section 5 comprises a magnetic section 7 through which an internal suction line 3 from the flexible line extends and which connects an inner opening 8 of a suction cup 6. The flexible line 2 is mechanically flexible, allowing the flexible line to bend without exerting substantial force on the magnetic section 7 and the suction cup. As a result, the suction cup 6 can be oriented relative to other parts of the device 1, in particular the rigid catheter body 15, and therefore also relative to the thrombus (not shown) to be treated.
[0254] Therefore, such an orientable suction cup 6 can more easily contact the proximal surface of the thrombus, thereby enabling treatment of thrombus having a complex shape, for example, the movement of the suction cup 6 is not substantially restricted by a rigid flexible line.
[0255] Apparatus 1 further includes a vacuum pump 16 that provides a vacuum to opening 8 through flexible line 2. To this end, catheter apparatus 1 includes an access valve 18 having a connector 17 for the vacuum pump. Access valve 18 fluidly connects the vacuum pump 16 / connector 17 assembly with aspiration line 3 in flexible line 2, while allowing for the insertion of additional instruments such as a guidewire (not shown) or fluids via port 19 without inserting them therein.
[0256] Figure 6b shows a distal section 5 similar to the distal section 5 shown in Figure 6a. Here, the suction cup 6 is connected to a second flexible line 28 in addition to the first flexible line 2. Both the first line 2 and the second line 18 can be used to generate suction. Thus, suction forces can be directed to different areas of the cup.
[0257] The second flexible line 28 may be used as a backup, particularly in the event of blockage or breakage of the first flexible line. Therefore, the second flexible line 28 contributes to increasing the safety of the distal assembly of the aspiration distal section 5. In the event of a break between the flexible line 2 and the distal section 5, the distal section 5 remains attached to the pusher element 15. For example, the first line 2 or the second line 28 can be used for vacuum application, while the other line can be used to inject a solution or move a tool such as a guidewire (not shown). Each line can be connected to a suction cup. As shown here, the device 1 further includes a vacuum pump 16 that provides vacuum to the opening 8 through the flexible line 2, substantially as shown in FIG. 6a. The catheter device 1 also includes an access valve 18 having a connector 17 and a port 19 for the vacuum pump 16. Here, the port is fluidly connected to the second line 28 through a separate hollow body 29 disposed within the body 15.
[0258] 7a-7g show different embodiments of suction cups. All of the suction cups shown provide the functionality of being connectable to a suction line to provide suction through an opening to adhere to the thrombus. All of the suction cups shown here are compatible with any of the devices 1 shown herein. The suction cups differ primarily in shape, but in individual cases, further differences exist, as will be apparent from the description. For clarity, identical features included in all described embodiments will not be individually illustrated or described each time.
[0259] 7a shows a suction cup 6 having a conical shape. Schematically, a suction line 3 is shown connected to the suction cup 6 and opening into an opening (not shown) inside the suction cup 6.
[0260] Figure 7b shows a suction cup 6 with a parabolic shape. Figure 7c shows a suction cup 6 with a cylindrical shape. This cylindrical shape allows for the retention of the thrombus T as a whole. As shown in Figure 7c, the thrombus T is being retracted and is still partially located outside the suction cup 6. The cylindrical shape of the suction cup 6 also increases the effective suction surface and therefore the retention force. The retention force refers to the force between the thrombus T and the suction cup 6. The retention force may be higher than the force required to retrieve the thrombus T.
[0261] FIG. 7d shows a suction cup 6 having a shape with bellows 20. The shape with bellows allows for improved fixation when the thrombus (not shown) has an uneven and / or curved proximal surface due to increased surface contact between the suction cup 6 and the thrombus. This shape can also provide some adhesion without suction and thus act as a "trap," i.e., help prevent accidental release. The bellows can be positioned at various locations on the suction cup 6.
[0262] 7e shows a suction cup with a proximal opening 21 having an asymmetric shape. The asymmetric proximal opening 21 is here formed in an ellipsoidal shape, with the first vertex C' being located more proximal to the longitudinal axis L of the suction cup 6 compared to the second vertex C". The asymmetric opening is therefore essentially formed from a conical portion of the suction cup in a plane inclined to the longitudinal axis L. It will therefore be understood that an asymmetric shape may also be obtained with any other shape of the suction cup 6, and that the proximal opening may have a non-ellipsoidal shape depending on the shape of the suction cup 6.
[0263] 7f-7g show a suction cup 6 having a flower-like shape formed by edges 23 along the length of the suction cup. The flower-like shape allows for compliance with irregularly shaped thrombi. The edges 23 can further pinch the thrombi radially and / or tangentially to provide additional attachment. When viewed along the longitudinal axis (see FIG. 7g), the proximal opening 21 has a flower-like shape, with the edges 23 at various distances from the opening 8, forming valleys 24' and hills 24". Additionally, the valleys 24' of the edges are provided with ribs 22 that can fold and thus pinch the thrombi. This allows the ribs 22 to provide additional retention when the thrombi is attached by the suction mechanism.
[0264] FIG. 8 illustrates an embodiment of a suction cup 6 comprising a double wall 25 with multiple openings 8. An inner wall 27 of the double wall forms the inner surface of the suction cup 6. A suction line 3 extends within the double wall and is fluidly connected to the multiple openings 8. As a result, suction attachment is provided at multiple locations on the thrombus T, resulting in a more secure retention of the thrombus T. Here, when the thrombus T's proximal surface is in contact with the inner wall 27, it is only partially located within the suction cup 6; i.e., the thrombus T is generally larger than the internal volume of the suction cup 6. It will be understood that such a configuration is compatible with any suction cup disclosed herein and is not limited to the specific shape shown herein.
[0265] As an exemplary size, the suction cup in the embodiment of FIG. 8 may have a diameter of 2 mm and may be adapted to retrieve a thrombus having a diameter of 3 mm and a length of 10 mm.
[0266] 9 shows a suction cup 6 having a so-called "fly trap" shape with an inner edge 26. The inner edge 26 can provide additional clamping by applying a radial elastic force and / or by providing a hook mechanism to hold the thrombus, especially when the thrombus fully enters the suction cup 6.
[0267] 10 shows an embodiment of a distal section 5 for a device (not shown) according to the present invention. Flexible line 2 is hollow and is connected to magnetic section 4, which can be configured according to any of the embodiments shown herein (see panel A).
[0268] A suction cup 6 with a suction line 3 can be inserted through the flexible line 2 (panel B). The suction cup 6 is made of a shape memory alloy and is therefore expandable.
[0269] As shown in panel C, the suction cup is pushed from the flexible line 2 through the magnetic section 7 to a location proximal to the magnetic section, where the suction cup 6 may expand. Pushing the suction cup can be done by injection of a rod or solution that can also be used to expand the suction cup 6 in addition to or instead of using a shape memory alloy.
[0270] FIG. 11 shows a schematic diagram of a thrombus retrieval process that can be performed using the catheter device 1 according to the present invention. In a first step, not shown in FIG. 11 but substantially corresponding to the procedure shown in FIGS. 4a-4c, a thrombus T is attached to an attachment element having a suction cup 6. The suction cup 6 is released from the internal channel 15' of the catheter body 15 and guided to the thrombus T to be removed by an external magnet (not shown) interacting with the magnetic portion 7. The thrombus T is attached to the suction cup 6 by suction and then guided back into the catheter body 15 by traction force applied to the flexible line 2 and, optionally, by magnetic interaction from the external magnet. This results in the thrombus T being positioned inside the catheter body 15 and attached to the distal portion 5, as shown in panel A.
[0271] In the second step, shown in panel B, the closure mechanism is closed, whereby the thrombus T is located inside the catheter body 15 and isolated from the patient's bloodstream.
[0272] As shown in panel C, the clot is released from the suction cup 6 by rotating the vacuum in the suction line 3.
[0273] As shown in panel D, the thrombus T can then be removed from the suction cup by flushing with saline. The thrombus T is then removed by aspiration within the catheter body 15, such as by repeating the procedure. It is also contemplated that the thrombus T can be removed from the catheter body 15 by turning off perfusion within the catheter body 15 so that blood flow can push the thrombus T proximally. Alternatively, if no other procedure is planned or required, the catheter may be withdrawn with the thrombus T still inside.
[0274] It will be appreciated that the device and method disclosed in FIG. 11 may also be practiced using a separately constructed retrieval catheter that serves the role of the catheter body 15 described above and into which the catheter device of the present invention is placed and advanced.
[0275] 12 shows substantially the same procedure as shown in FIG. 11, with the addition that a retrieval catheter 27 movable within the catheter body is used to connect to the thrombus T and retrieve it through the catheter body. If further procedures are planned, using the retrieval catheter may be faster and safer than irrigation, and the distal portion 5 can again be moved outside the body 15 to remove another thrombus (not shown).
[0276] Figure 13 shows a device 1 similar to the device 5 shown in Figure 6a, where the distal part 5 further comprises a flexible element 102 arranged between the magnetic part 7 and the suction cup 6. The flexible element 102 may be advantageous when the bending stiffness of the flexible line 2 is not low enough for a particular application. The flexible element 102 may allow for improved orientation of the suction cup 6.
[0277] The flexible element can have a fold structure that allows for easy rotation. The fold structure can be made of a polymer, elastomer such as silicone and / or polyurethane. Blends and / or copolymers can also be used. Preferably, the fold structure has at least three folds.
[0278] The folded structure may be configured as a part of the flexible line with a reduced thickness. For example, the flexible line may have an outer tube diameter of 600 μm and an inner diameter of 300 μm. The flexible element may be a tube with an outer diameter of 600 μm and an inner diameter of 400 μm.
[0279] Figure 14 shows the device 1 with the distal portion 5. The device 1 is substantially similar to the device 1 shown in Figure 13, where an attachment line 103 is further disposed and connected to the magnetic element 7 and the catheter body 15.
[0280] The attachment line 103 may be connected between any part of the catheter body 15 and a part of the distal part 5 of the device 1 , such as the magnetic element 7 or the suction cup 6 .
[0281] The attachment line 103 may be advantageous in that it may provide a salvage option in the event that the flexible line 2 breaks.
[0282] Additionally, the attachment line 103 can limit the extension of the flexible line 2. The flexible line 2 may be stretched during retrieval, particularly when attached to a thrombus, particularly when not blocking the thrombus. The attachment line 103 can be used to avoid reaching or exceeding the breaking stress or breaking strain of the flexible line 2. The attachment line 103 can limit the extension of the flexible line 2.
[0283] The attachment line 103 can have a diameter of 10 μm to 250 μm, preferably 20 μm to 80 μm, and particularly preferably 30 μm to 50 μm.
[0284] The attachment line 102 may be made of a metal, for example a nickel titanium alloy such as Nitinol. If made of metal, the attachment line 103 may have a diameter of 10 μm to 200 μm, preferably 20 μm to 50 μm.
[0285] The attachment line may also comprise or consist of a polymer such as an elastomer. For example, polyamide and / or polyester, especially polyamide 6.6, may be used. When made from a polymer, the attachment line may have a diameter of 10 μm to 250 μm, preferably 30 μm to 80 μm. When an elastomer is used, the elastomer may have a breaking strain of less than 100%, preferably between 10 and 70%, to avoid the attachment line being more stretchy than a flexible line.
[0286] In some embodiments, multiple attachment lines, preferably exactly two attachment lines 103, are used to connect the catheter body 15 and the distal section.
[0287] 15 shows the distal portion 5 approaching (left) and adhering (right) to the thrombus T. Here, the suction cup 6 has suction cup lips 104 that extend radially when pressed against an object, here the thrombus T. This allows the suction cup 6 to have a large contact area with the thrombus T.
[0288] 16 shows the distal portion 5 with suction cups 6 and flexible lines 2 inside a blood vessel V. The blood vessel V has irregularities X and plaque elements P. The suction cups 6 are configured to conform to the irregular surface of the blood vessel V.
[0289] The suction cup can be designed to maximize the effective suction diameter given the available space inside the artery.
[0290] A first embodiment for doing so may involve using a highly flexible suction cup to minimize the outward force applied and to form a surface that conforms to the interior surface and irregularities of the artery.
[0291] The second approach involves a suction cup adapted to apply sufficient outward force to restore the vessel's original lumen. This approach of maximizing the suction diameter is similar to the lumen restoration achieved with a stent. To this end, the suction cup may be initially dome-shaped toward the end, then have a cylindrical lip, and may be made of non-porous polyurethane.
[0292] To gradually adjust its flexibility, the thickness and / or hardness of the suction cup can be gradually reduced toward the distal end. Hardness can range from Shore A0 to Shore D100, and thickness can range from 50 μm to 500 μm. Supplemental expansion force can be provided by embedding a superelastic mesh made of Nitinol wire ranging from 25 μm to 200 μm and arranged in a structure tailored to achieve the desired expansion force and radial distensibility. This can be, for example, a honeycomb or diamond-shaped structure. To achieve superelasticity within the human body, the selected Nitinol wire must be tailored to have an austenite finish transformation temperature below 37°C, preferably around 22°C.
[0293] Figure 17a shows the suction cup 6 that can be deployed using stable and unstable mechanical equilibrium positions. Here, the suction cup 6 is folded onto the flexible line, spring-loaded, and resting on itself in an unstable equilibrium state. The suction cup 6 is prevented from deployment.
[0294] Once deployed, the suction cups 6 can return to their stable deployed state, as shown in Figure 17b. The addition of an additional force, such as a hydraulic flow, will disrupt the unstable equilibrium (as shown in Figure 17a) and force the suction cups open.
[0295] 18a shows a distal portion 5 having a suction cup 6 disposed inside a sheath 105. Here, a magnetic element 7 is embedded in the suction cup 6.
[0296] FIG. 18b shows the retraction of the sheath 105, which expands the suction cup. Figure 19 shows a sheath 105 having a break-off cap 106 adapted to be broken and opened. Suction cups (not shown), particularly suction cups such as those shown in Figure 17a, may be disposed within the sheath and may be automatically deployed when the break-off cap 106 is opened.
[0297] Figure 20a shows the deployable suction cups 6 held closed by negative pressure within the lumen of the distal section 5. When the negative pressure is released or pressure is applied, the suction cups 6 deploy, as shown in Figure 20b.
[0298] Figure 21a shows another embodiment of a deployable suction cup 6. Here, the suction cup 6 is configured as an inflatable suction cup 6 that can be inflated by injecting fluid through an inflation tube 108 located in the side wall of the distal portion 5. Additionally, a spring 107 is located inside the suction cup 6 to further assist in deployment.
[0299] Figure 21b shows the suction cup of Figure 21a in a deployed state. Figure 22 shows a schematic representation of the deployment of a suction cup 6 with auxetic properties. In the initial, undeployed state as shown in panel A, the suction cup 6 is positioned on a thrombus T within a blood vessel V and initially adheres by suction.
[0300] This causes the suction cups 6 to expand and contact the walls of the vessel V, as shown in panel B. Friction against the vessel wall may be sufficient to cause the suction cups 6 to expand further.
[0301] Therefore, as shown in panel C, the suction action can be stopped and the suction cup 6 can be released from the thrombus T. Nevertheless, friction against the vessel wall causes the suction cup 6 to fully expand.
[0302] As shown in panel D, the inflated suction cup 6 has a larger opening compared to the initial state (see panel A), thus providing a larger surface for attachment to the thrombus T.
[0303] 23 shows a suction cup 6 having a shape-memory portion with a two-way shape memory effect. The suction cup 6 can be deployed from an initial position for guidance to a deployed position using the shape memory effect. When a thrombus T enters the inside of the suction cup 6, the suction cup 6 can close and retain the thrombus T using the reverse shape memory effect.
[0304] FIG. 24a shows a further embodiment of the device 1 having a body 15 and a distal portion 5 having a flexible line 2. The device 1 is substantially similar to the device shown in FIG. 6a, and for clarity, identical features will not be described again. Here, the device further comprises a sensor acquisition system 109 connected to a sensor 111 via electrical wires 110, 110″, which are disposed within the body 15 and the flexible line 2. Here, the sensor 111 is a force sensor that measures the traction force on the distal portion 5, allowing the adhesion of the suction cup 6 to the thrombus (not shown) to be determined. Additionally or alternatively, a flow rate sensor, a temperature sensor, or a pressure sensor can also be used. The sensor 111 is disposed at the tip of the body 15. The sensor acquisition system 109 may be disposed in the body 15 or elsewhere relative to the device 1.
[0305] In particular, force sensors such as those described in WO 2022 / 268956, which is incorporated herein by reference, are suitable for the embodiments shown herein.
[0306] Figure 24b shows a device 1 substantially similar to that shown in Figure 24a, where sensor 111 is disposed on magnetic element 7 and configured as a pressure sensor that detects pressure within suction cup 6 to determine proper attachment to a thrombus (not shown). Alternatively, a force sensor may be used to monitor attachment of suction cup 6.
[0307] Figure 24c shows a device 1 similar to that shown in Figures 24a and 24b. Here, wires 110', 110" are located outside of body 15 and flexible line 2. Sensor 111 is formed by electrical contacts on suction cup 6 forming the emitting and receiving probe (see Figure 25). A voltage of 0.1 V may be applied and the resulting current measured, which may be, for example, 0.02 A. The penetration of the current through tissue depends on the type of tissue, and therefore the sensor acquisition system can determine what type of tissue is in contact with the suction cup.
[0308] Figure 25 shows an electrical sensor 111 that can be used in the embodiment shown in Figure 24c. A first probe 112 and a second probe 113 are separated by an insulator 114. The insulator may be formed by the suction cup 6 if the suction cup 6 is insulating. A voltage may be applied between the first probe 112 and the second probe 113 to measure the resistance and / or impedance of tissue attached thereto.
[0309] 26 exemplarily illustrates a system 200 used to treat a patient and to operate a medical device 1. The medical device may be any device disclosed herein.
[0310] The magnetic guidance system 200 is shown here to comprise a magnetic actuator 202, a control unit 205, and an actuation system 211 for the medical device 1. The system here further comprises a tracking system 204, an imaging system 201, and patient sensors 203′, 203″, although it will be understood that these latter features are not required for the medical device 1 to operate.
[0311] The control unit 205 allows planning the guidance, controlling the different elements and processing the data transmitted by each element.
[0312] The control unit 205 may further enable balancing of the forces exerted on the medical device 1 so that it follows a particular predetermined trajectory.
[0313] The imaging system 201 can be used to generate two-dimensional and three-dimensional images of the patient's anatomy, including the vascular network. The imaging system can be used to track the position of the medical device 1, particularly its distal portion and / or the retrieval catheter. The imaging system 201 can be used to assess blood perfusion in the vascular network.
[0314] The tracking system 204 allows for monitoring the positions of different elements of the system. For example, the tracking system may allow for determining the positions of different elements relative to the patient. The tracking system may also allow for tracking the movements of the patient.
[0315] The tracking system can further be used to locate and register the position of the patient and different elements of the system, such as the patient's anatomy, magnetic elements, patient table, imaging system, and / or patient sensors.
[0316] The magnetic actuator 202 can generate a magnetic field that can be used to operate the medical device 1, particularly its distal portion. The magnetic field is used to orient and / or move the distal portion of the medical device. The magnetic actuator 202 may include or consist of any magnet known in the art, particularly a permanent magnet, an electromagnetic coil, and / or a permanent electromagnetic coil. The magnetic actuator may be located on a robotic arm (not shown).
[0317] The magnetic field can exert a force on the distal portion of the medical device 1. The force can be used to attract or repel the distal portion of the medical device 1.
[0318] The patient sensors 203′, 203″ can be used to monitor physiological parameters of the patient. For example, blood pressure and / or cardiac rhythm can be monitored. In particular, the systolic-diastolic cycle can be monitored to synchronize the displacement of the medical device 1.
[0319] The actuation system 211 may allow for the control of the displacement of the medical device 1, in particular of the distal part, as well as the control of the actuation of different functions such as suction, injection of a solution and / or displacement of the withdrawal catheter. The actuation system here comprises three actuators 208, 209, 210 connected to a pump 206 for injecting a solution and a vacuum pump 207.
[0320] The actuators 208, 209, 210 of the actuation system 211 can enable displacement of the medical device 1, particularly back and forth along the blood vessel direction. The displacement can have a predetermined speed, for example, between 0.1 cm / s and 30 cm / s, preferably between 2 cm / s and 10 cm / s. The actuators 208, 209, 210 can also enable stopping and restarting the guidance of the medical device 1. Any one of wheels, trails, and / or clamps can be used to move the medical device 1 back and forth.
[0321] A portion of any of the actuators 208, 209, 210 and / or a portion of the medical device 1 may be filled with a solution, for example saline or heparinized saline.
[0322] It will be understood that the system 200 does not necessarily have to comprise three actuators 208, 209, 210 as shown here, but may comprise only one actuator or several actuators, in particular for controlling the aspiration of the medical device 1, or the displacement of other elements of the device 1, such as a retrieval catheter (not shown) and a rod (not shown) used to stiffen the medical device.
[0323] The actuators 208, 209, and 210 can be used to move the medical device backward when it is fixed to the thrombus. The actuators 208, 209, and 210 can be configured to move the medical device 1 at a speed of 0.1 mm / s to 10 mm / s. To release the blockage of the thrombus, the actuators 208, 209, and 210 can induce back and forth movement of the medical device, preferably with a short movement amplitude, for example, 0.5 mm to 3 mm. The reciprocating movement may be repeated at least three times, preferably 5 to 10 times. The reciprocating movement can be combined with variations in the vacuum level.
[0324] The vacuum pump 207 can be used to induce negative pressure within the medical device 1, for example to activate the suction cups. Negative pressure may also be induced in the recovery catheter, additionally or alternatively. One or several additional pumps (not shown here) can be used. Preferably, a total of two pumps are used.
[0325] The pump may be adapted to generate a vacuum between -1 bar and -0.5 bar, preferably between -0.98 bar and -0.85 bar relative to atmosphere. The vacuum level may be increased in a predefined manner and / or at a specific frequency.
[0326] The solution infusion pump 206 may allow for the infusion of a solution into the lumen of the medical device 1 or into the recovery catheter. The infused solution may be saline, heparinized solution, and / or radiopaque solution. The pump may infuse the solution at a flow rate of 1 mL / min to 300 mL / min, preferably 20 mL / min to 100 mL / min. The pump may infuse the solution continuously or at a specific frequency. In the case of blockage of the suction cup or flexible line, saline may be infused. Additionally or alternatively, a rod-like structure (e.g., a guidewire) may be moved to the distal portion.
[0327] Valves can be used to connect the elements of the actuation system 211. Valves with multiple channels may be used to switch from one function to another. Hemostatic valves may be used to avoid leakage. The different valves may be controlled manually or automatically. In particular, the valves may be operated and / or switched by the control unit 205. The inner diameter of the valves in this context may be between 0.2 mm and 5 mm, preferably between 1 mm and 3 mm.
[0328] The various elements of the actuation system 211 may be controlled manually or automatically. The control unit 205 can control the different elements according to instructions by an operator.
[0329] The actuation system 211 is capable of receiving information transmitted by different elements, such as sensors, in operative connection with the medical device, and is also capable of processing such data.
[0330] Furthermore, the system 200 is adapted to automatically position the aspiration catheter 212. Here, the medical device 1 may be placed and attached to the thrombus T to form a guiding point for the aspiration catheter. Optionally, a guidewire (not shown here) can be inserted into the flexible line 2 to increase the stiffness of the flexible line. The medical device 1 can be attached to the thrombus by suction, as described herein. As a result, the flexible line 2 forms a guideline for the aspiration catheter 212, which can be advanced to the thrombus site to remove the thrombus (see FIGS. 27a-27h).
[0331] Preferably, the distal portion of the catheter device, wherein the magnetic portion is preferably adapted to interact with an external magnetic field.
[0332] Preferably, the actuation mechanism comprises a mechanism adapted to release at least the attachment element from a storage area of the catheter device, preferably the catheter body.
[0333] Preferably, the catheter device further comprises a sensor, preferably located in the distal portion of the catheter device.
[0334] Preferably, the size, preferably the maximum size, of the attachment element in a direction perpendicular to the longitudinal axis of the catheter device or the distal part of the catheter device is less than 3 mm, preferably less than 1 mm, particularly preferably less than 0.8 mm when attached to the thrombus.
[0335] Preferably, the attachment element is smaller in a direction perpendicular to the longitudinal axis of the catheter device or the distal part of the catheter device than the maximum size of the catheter device or the distal part of the catheter device when attached to the thrombus (2).
[0336] 27a-27h schematically illustrate the treatment of a thrombus site by using a medical device 1 according to the present invention to remove a thrombus T using an aspiration catheter 212. It will be understood that any medical device 1 having a flexible line 2 as disclosed herein is suitable for use in this treatment; therefore, the features of the medical device 1 will not be repeated here for the sake of clarity.
[0337] Figure 27a shows the medical device 1 being guided to a site containing a thrombus T. The thrombus T is occluding a blood vessel and is intended to be removed.
[0338] As shown in FIG. 27b, the medical device 1 is positioned at the proximal surface of the thrombus T and then fixed, as shown in FIG. 27c.
[0339] Subsequently, as shown in FIG. 27d, a guide wire 213 is inserted through the flexible line 2 to stiffen the flexible line 2.
[0340] Aspiration catheter 212 can then be advanced along flexible line 2 to thrombus T. Guidewire 213 can provide additional stiffness that can help guide aspiration catheter 212. The aspiration catheter has a distal portion 214 that is more flexible than the catheter body, here due to, for example, ridges on the catheter surface. Flexible distal portion 214 allows orientation of aspiration catheter 212 to adhere to the thrombus surface, if desired.
[0341] As shown in FIG. 27f, the guidewire may be removed before the medical device 1 is also removed through the aspiration catheter 212 as shown in FIG. 27g.
[0342] Finally, as shown in FIG. 27h, the thrombus T may be removed by aspiration into the aspiration catheter 212.
[0343] 28 shows a medical device 1 in which the flexible element 102 (similar to the embodiment shown in FIG. 13) comprises two segments alternating with segments of magnetic portions 7. There may be three or more segments of each. In other words, different magnetic elements 7 are separated by the flexible element 102.
[0344] This design can allow for bending of the distal portion 5 in curved vessels. The flexible element 102 is here made of polypropylene. However, the flexible element may also include or consist of other polymers, elastomers such as polyurethane, silicone, or mixtures or blends of polymers.
[0345] The lengths of the segments of the flexible head 102 are 1 mm for the proximal segment and 2 mm for the distal segment, respectively, but may also be 0.5 mm to 4 mm, preferably 1 mm to 3 mm. The segments may also have the same length. The magnetic element 7 may be made of metal or a mixture of metal and polymer. The length of each segment of the magnetic element 7 may be 50 μm to 800 μm, preferably 100 μm to 400 μm. Here, the length of each segment is 200 μm. The segments of the flexible element 102 and the magnetic portion 7 are glued together, but other assembly methods such as welding are also conceivable.
[0346] FIG. 29a shows a re-entrant honeycomb structure 250 with auxetic properties in a relaxed state.
[0347] Figure 29b shows the structure of Figure 29b under a tensile load 251. The tensile load 251 results in an expansion 252 in a direction perpendicular to the tensile load.
[0348] Figures 30a and 30b show another embodiment of the suction cup 6. The suction cup 6 is similar to other embodiments shown herein, for example in Figures 7a to 7g.
[0349] When viewed along the longitudinal axis towards the opening of the suction cup 6, an outer cup surface 301 having a generally cylindrical shape appears as a protrusion, as shown in Figure 30a. Here, the suction cup 6 further comprises an inner cone 302. A channel opening 303 is arranged between the inner cone 302 and the outer cup surface 301. A main opening 304 is arranged in a central position of the inner cone 302 and leads to a flexible line (see Figure 30b).
[0350] Figure 30b is a side cross-sectional view of the suction cup 6 of Figure 30a. An inner cone 302 with a central opening is positioned facing outward from the suction cup 6 and opens conically in the direction of suction. The channel opening 303 is in fluid communication with the flexible line 2 and is therefore subject to the same suction action as the central opening 304. The inner cone 302 is adapted to break up larger thrombus T into smaller fragments that are redirected toward the channel opening 303, thereby preventing clogging of the suction cup 6. The inner cone 302 and the outer cup surface 301 form a W-shape. The inner cone 302 is coated with a blood-compatible coating, parylene, to reduce friction with the thrombus T fragments.
[0351] FIG. 31 shows a catheter device 400 having a rigid proximal section 415 and a flexible distal section 402 connected via a connector 403. A suction cup 406 is disposed at the distal end of the distal section 402. A channel 408 extends through the proximal and distal sections 415 and 402. The proximal section 415 has an inner diameter of 0.5 mm and an outer diameter of 2 mm, forming the internal channel 408. The distal section has an inner diameter of 0.5 mm, which forms an extension of the internal channel 408, which has a uniform size throughout the proximal and distal sections 415 and 402. The outer diameter of the distal section is 1 mm. The suction cup 406 is adapted to contact a thrombus (not shown). The outer diameter of the suction cup 406 is 2.2 mm, and the inner diameter of the suction cup 406 is 1.5 mm. The length of the suction cup section is 2 mm. The catheter device 400 includes an access valve 418 having a connector 417 for a vacuum pump 416. The access valve 418 fluidly connects the vacuum pump 416 / connector assembly 417 with the internal channels 408 of the proximal section 415 and distal section 402, allowing for the insertion of additional instruments such as a guidewire (not shown) or fluids through port 19 without entering therein. The connector 407 is positioned proximal to the suction cup 406 to facilitate guidance and orientation of the suction cup 406.
[0352] It will be appreciated that the size of the medical device may be adapted to address other indications and / or other anatomical structures other than the brain.
[0353] Figure 32 shows a second embodiment of a catheter device 400 similar to the embodiment shown in Figure 31. Here, a flexible element 404 is positioned proximal to the suction cup 406 and connector 407 to facilitate its orientation. The flexible element can have a folded structure that allows for easy rotation. The folded structure can be made of a polymer or elastomer, such as silicone, polyurethane, or a combination of polymers. The folded structure can be made of at least three folds.
[0354] Figures 33-35 show different embodiments of a catheter device similar to the embodiment of Figures 31-32. For clarity, identical features having identical reference numbers will not be described repeatedly.
[0355] 33a shows catheter device 400 in use with a guidewire 420 positioned within channel 408. Guidewire 420 has an actuatable distal portion 422 and a guidewire actuator 421.
[0356] As shown in FIG. 33 b , the actuatable portion 422 can be expanded using a guidewire actuator 421 .
[0357] In an occluded artery, the suction cup 406 may be oriented downward due to gravity acting on its weight. The cup is advantageously aligned with the thrombus for optimal fixation to the proximal surface (not shown) of the thrombus. The guidewire 420 can provide alignment assistance. When actuated, the actuatable structure 422 increases the distal volume of the guidewire, increasing the contact surface with the inner portion of the suction cup 406 and thus allowing positioning and orientation by the guidewire 420.
[0358] The actuatable structure 422 may be an open structure, eg, made from a nitinol frame, actuated, eg, by the Joule effect, or a balloon, which may be filled, eg, with saline.
[0359] The guidewire 420 may have an inner lumen with a diameter of 200 μm. The guidewire 420 may have an outer diameter of 300 μm to 500 μm. The guidewire 420 may have different outer diameters at the distal and proximal portions, for example, 500 μm at the proximal portion and 300 μm at the distal portion. A polyurethane balloon with a thickness of 100 μm may be used.
[0360] FIG. 33b shows the catheter device 400 of FIG. 33b in an actuated state, ie, with the actuatable element 422 expanded.
[0361] FIG. 34 shows the catheter device 400 further including an orienting system 424 connected to a remote actuation controller 423 via a cable 425. The orienting system 424 may be disposed around or within the suction cup 406 to position and orient the suction cup 406. The orienting system 424 is actuatable via an actuation cable 425 controlled by the remote actuation controller 423. The remote actuation controller 423 can apply a force to a proximal portion of the actuation cable 425 to direct a distal force that is transmitted to a wheel 426. The wheel rotates and directs the orientation of the suction cup 406. The orienting system 424 may also include two wheels connected via a belt to ensure efficient deflection of the suction cup 406. The actuation cable 425 may be made of Nitinol.
[0362] FIG. 35a shows a catheter device 400 having an inflatable distal section 402 in an uninflated state with a diameter D1.
[0363] As shown in Figure 35b, the distal section 402 is expanded to increase in diameter during aspiration. The increase in diameter D2 can help prevent blockage by thrombus fragments and increase aspiration flow rate to the proximal section. The first diameter D1 can be 300 μm, and the second diameter D2 can be 500 μm. The expanded distal section includes an expansion structure 427 made of 100 μm diameter nitinol wire coated with a 200 μm thick polyurethane layer.
[0364] The expansion structure 427 is actuated under a stimulus delivered via an actuation cable 428 controlled by a remote inflation controller 429. By way of example, the remote inflation controller 429 can trigger an electrical current that induces inflation of the expansion structure 427 by the Joule effect.
[0365] The nitinol structure used in some embodiments of the suction cup 406 may be used in the expansion structure 427. The suction cup 406 may be inflated simultaneously with the distal section 402 and / or may use the same expansion structure.
[0366] The catheter device 400 shown herein can be moved manually or by proximal actuation. As shown herein, one or more proximal actuators that can be associated with the catheter device 400 can be used to actuate the guidewire, suction cup orientation, and / or distal section inflation.
[0367] Figure 36 shows a device 1 similar to the embodiment shown in Figure 6a. Identical features, designated by identical reference numbers, will not be described again. Here, a filter 72 is placed inside the suction cup 6 to avoid blockage of the flexible line 2. The filter 72 can be made of a metal, such as titanium or nitinol, or a polymer, such as polypropylene, and / or ceramic, or a combination of different materials.
[0368] The thickness of the filter 72 is 50 μm to 500 μm, preferably 80 μm to 150 μm. The filter 72 may include holes, meshes, and / or bars. The size of the filter openings is 300 μm. 2 ~38000μm 2 may be.
[0369] It will be appreciated that, as shown here, a filter may also be used with any of the suction cups 406 of the device 400 shown in Figures 31-35.
Claims
1. A catheter device (1) for retrieving a thrombus (T) from a blood vessel, comprising: a body (15) having an internal channel (15') extending through at least a distal portion of the body (15); an attachment element (4) attached or attachable to said body (15) by a flexible line (2), said adhesive element (4) comprising a magnetic element (7) for steering and / or guiding by an external magnetic actuator, The attachment element (4) is adapted to attach to the thrombus (T) by means of a suction mechanism, preferably a suction mechanism comprising a suction hole (8) and / or a suction line (3), preferably attached to the proximal surface of the thrombus (T), the suction mechanism particularly preferably comprising a suction cup (6) having the suction hole (8), whereby the thrombus (T) can be retrieved by applying a traction force to the attachment element (4) via the flexible line (2).
2. 2. The catheter device (1) according to claim 1, wherein the flexible line (2) is attached at a first portion to a distal portion of the body (15), preferably inside the internal channel (15') of the body (15), and at a second portion to the attachment element (4).
3. 10. A catheter device (1) according to any one of the preceding claims, wherein the flexible line is adapted for magneto-hydrodynamic guidance and the distal part of the catheter device is adapted to be pushed by a drag force exerted by a surrounding fluid, preferably blood.
4. 10. The catheter device (1) according to any one of the preceding claims, wherein the flexible line (2) comprises a suction channel (3) fluidly connected to the suction cup (6).
5. 10. A catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) is orientable relative to the body (15), preferably the suction cup (6) is firmly attached to the magnetic element (7), the magnetic element (7) being adapted to be orientable by an external magnetic field.
6. A catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) comprises a magnetic part, preferably made of a magnetic material.
7. A catheter device (1) according to claims 4 and 5, wherein the suction cup (6) is orientable by a magnetic actuator.
8. 10. The catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) comprises a shape memory alloy.
9. 10. A catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) is expandable, preferably expandable into a deployed shape for adhering to the thrombus (T).
10. A catheter device (1) according to any one of the preceding claims, wherein the body (15) comprises a rigid portion, preferably a rigid portion forming the most distal portion of the body (15).
11. 10. The catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) at least partially has a shape selected from a conical, parabolic, cylindrical, star-shaped, flower-shaped, bellows-containing shape and an asymmetrical shape.
12. 10. The catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) is provided with a sensor (9), preferably a force sensor and / or an electrical sensor.
13. 10. A catheter device (1) according to any one of the preceding claims, wherein the suction cup (6) comprises an inner surface (27) having a plurality of suction holes (8).
14. 10. The catheter device (1) according to any one of the preceding claims, wherein the internal channel (15') is adapted to receive the attachment element (4) to which the thrombus (T) is attached, and further wherein the thrombus (T) is retrievable within the channel (15') by applying a traction force to the attachment element (4) via the flexible line (2).
15. 1. A system (200) comprising: a first catheter device, the catheter device (1) according to any one of the preceding claims; and a second catheter device, the second catheter device being a retrieval catheter (212), the second catheter device adapted to be delivered along the first catheter device, the first catheter device further adapted to be retrieved through an internal channel of the second catheter device, the second catheter device adapted to provide suction to remove a thrombus (T).
16. A catheter device (400) having a proximal section (415), a distal section (402), and a distal head, the proximal section (415) and the distal section (402) define a longitudinal axis and are fixedly attached to one another so as not to permit translation between the distal section (402) and the proximal section (415); the distal head (406) is in fluid communication with an internal channel (408) extending through the proximal section (415) and the distal section (402); the distal section (402) is less stiff than the proximal section (415); A catheter device (400) characterized in that both the proximal section (415) and the distal section (402) are pushable.
17. The catheter device (400) of claim 16, wherein the proximal section (415) has an outer diameter of between 1.2 mm and 2.5 mm.
18. The catheter device (400) of any one of claims 16 to 17, wherein the distal section (402) has an outer diameter of between 300 μm and 1.5 mm.
19. The catheter device (400) of any one of claims 16 to 18, wherein the distal section (402) has an inner diameter of between 200 μm and 1.3 mm.
20. The catheter device (400) of any one of claims 16 to 19, wherein the proximal section (402) has an inner diameter of between 300 μm and 1.5 mm.
21. The catheter device (400) of any one of claims 16 to 20, wherein the distal head comprises a suction cup (406).
22. The catheter device (400) of any one of claims 16 to 21, wherein the distal head (406) has an outer diameter of between 1 mm and 2.3 mm.
23. The catheter device (400) of any one of claims 16 to 22, wherein the distal head (406) has an inner diameter of between 0.8 mm and 2.0 mm.
24. The catheter device (400) of any one of claims 16 to 23, wherein the distal head (406) has an outer diameter of between 1 mm and 2.3 mm.
25. The catheter device (400) of any one of claims 16 to 24, wherein the distal head (406) is orientable relative to the longitudinal axis.
26. A catheter device (400) according to any one of claims 16 to 25, wherein the distal head (406) comprises or consists of a magnetic element (7).
27. The catheter device (400) of any one of claims 1 to 14 or 16 to 26, wherein the suction cup is provided with a filter.
28. The catheter device (400) of any one of claims 1 to 14 or 16 to 27, wherein the distal section and / or the flexible line are expandable.